Maxon Valv es alves Page 6105 Design Features and Operating Concepts Valv es with electro-mechanical actuators alves for quick opening or closing action Normally closed shut-off valves are used in burner system fuel supply lines on industrial boilers, furnaces, ovens, kilns, and other heating processes. All valves are designed to shut-off fuel automatically and instantly with any interruption in the electric power supplied through your safety circuit. Normally open vent valves are most often used as the bleed valve in a block-and-bleed pipe train, sometimes required by insurance authorities. They are designed to open a vent line automatically and instantly upon any interruption in the electric power supply through your safety control circuit. These valves are also used for the manual or motorized opening or closing of pipe lines carrying gases and liquids commonly used in industrial processes. Normally closed valves cannot be opened until the interlocking safety control circuit is proven and resulting electrical power is supplied to the shut-off valve. These normally open valves are also used in protective atmosphere systems and other gaseous and fluid service requiring quick opening or by-pass purging action. Motorized automatic valve actuators are used where remote access or unmanned applications are needed. NOTE: Valve motors are protected against thermal overload. Normal duty cycles of 1 cycle per minute or less should allow motor thermal overload to sufficiently cool between cycles. If the normal valve duty cycle is exceeded, the motor must be allowed to cool before the thermal protection will automatically reset. Manual reset actuators require operating personnel to be physically present to actuate the valve from its at rest position. 1/99 Like the normally closed versions, both automatic and manual reset actuators are available for remote access locations, or when operating personnel's physical presence is preferred. All Maxon valves feature one-piece cast iron or cast steel bodies with micro-lapped seats and discs. Straight through flow path minimizes pressure drop through full open swinging gate or rising stem (guillotine action) bodies. Page 6106 Maxon Valv es alves Valv e Body Design Details alve To provide seals in your process service lines, Maxon uses two different styles of valve bodies: Valve Body Assembly Seat Rising stem (guillotine action) bodies are frequently used in normally closed and normally open gas valves. The microlapped, spring loaded guillotine disc gets a pressure assist from the flowing gases to seal against the downstream micro-lapped metal seat ring. The carefully machined seal surfaces and extremely close tolerances of the valve body operating mechanism promote positive closing action. Frequent cycling action constantly shears accumulated dirt or residue from the disc and seat to insure instantaneous and reliable sealing. The location of the port in the disc is the basic difference between normally open and normally closed valve bodies. Both valves function by the top assembly mechanism driving the stem and disc down into the valve body, opening (or closing) the flow path. Both valves trip to their rest position when their top assembly's compression spring is released to pull the stem and connected disc up out of the body. Normally-Closed Disc Normally-Open Disc Valve Body Assembly Disc Carrier Swinging gate bodies are frequently used in normally closed oil valves and for some non-combustible gas applications. This design provides the same seal capabilities, but in a slightly different operating mode. The hard faced micro-lapped seat nut is threaded into the one-piece valve body. The free-floating, hard faced, spring loaded circular disc swings across the seat. Line pressure also assists in sealing the disc to the downstream seat. Here again, frequent use and cycling actually helps to keep your valve clean. Since the free-floating disc is swinging across the circular seat nut on the arc created by the disc carrier, the disc rotates slightly on every cycle. This provides a fresh, clean surface area for sealing off the flow lines. Disc Seat Maxon valve bodies have special service trim options available to meet your particular fluid service requirements. Contact your Maxon representative for details. Maxon Valv es alves Page 6107 Valv e Body Capacities/Specifications alve Table 1: Normally closed valve bodies Body End Pipe Size Material Connections (in inches) .375 & .5 .75 1 Threaded Gray Iron 1.25 3.4 SG Body Type [1] .75 20 RS 1 20 RS 1.5 53 RS 9.6 SG 20 RS 12 SG 2 86 RS 20 RS 2.5 304 RS 17 SG 3 423 RS Threaded Gray Iron RS 2 86 RS RS 2.5 304 RS 2 86 RS 3 423 RS 127 RS 4 490 RS 304 RS 173 RS 423 RS 86 RS 127 RS 2.5 3 4 6 RS 2 86 RS 2.5 304 RS 3 423 RS 490 RS 490 RS 719 RS 869 RS Each complete valve assembly must include one of these valve bodies, regardless of ultimate series designation. Flows through the valve body and resulting pressure drops may be estimated by inserting your specific conditions into the following formula and using Cv flow factors given for each valve body. .75 9.6 SG 12 SG 20 RS 17 SG 45 SG 53 RS Stainless 2 86 RS Steel 2.5 304 RS 3 423 RS 490 RS 719 RS 869 RS 1172 RS 6 RS 53 4 RS 4 Flanged 20 RS SG 1.5 Cast Steel 1 1.5 423 3.4 1.25 Threaded RS 1172 Threaded Flanged 304 .5 1 [1] RS = Rising Stem valve body SG = Swinging Gate valve body See catalog pages 6117-6119 for construction details. NOTE: Typically, pressure drop for gas flows should not exceed 10% of inlet pressure; however, for 2" and smaller valves, the drop should not exceed 5 PSIG, and for 2.5" and larger valves, must not exceed 2.5 PSIG. Select valve size on basis of the lower of these parameters to avoid critical flow conditions. 2/00 Cv Factor 45 2 Flanged Body End Pipe Size Material Connections (in inches) 53 3 Cast Steel or Body Type [1] 1.5 2.5 Flanged Cv Factor Table 2: Normally open valve bodies Gases: Q = (1360) x (Cv) x (P1+P2) G Tf Liquids: V = (Cv) x x (P1–P2) 2 (P1–P2) Gf Where: G = Gf = P1 = P2 = Q = Tf = V = Gas specific gravity (air = 1.0) Specific gravity @ flowing temperature °F Inlet pressure PSIA (14.7 psi + psi gauge) Outlet pressure PSIA (14.7 psi + psi gauge) Cubic feet per hour @ 14.7 PSIA and 60°F Flowing temperature absolute (460° + °F) Flow in U.S. gallons/minute of water Page 6108 Maxon Valv es alves Valv e Body Capacities alve al Gas at 5 inches w .c. Inlet Pressure Natural w.c. with Natur Approximate pressure drops for various valve sizes and flows C v may be determined by using this 1172 C v graph. 869 Typically, pressure drop for Cv 719 fuel flows should not exceed C v 10% of inlet pressure. 490 v Select valve size on basis of C 423 the lower of these parameters C v to avoid critical flow conditions. 304 50000 C 6" H S 6" R C 4" H P RS 4" C P RS 3" C S CP R 2.5" 5000 173 Cv 127 S 3" R RS 2.5" v 86 C S 2" R v 53 C v C 45 RS 1.5" RS " 1.25 v 20 C S 1" R & " .75 500 0.2 Cv 0.3 0.4 0.5 Maxon Valv es alves Page 6109 Valv e Body Capacities alve with Natural Gas at 1 PSIG Inlet Pressure Approximate pressure drops for various valve sizes and flows may be determined by using this graph. Typically, pressure drop for fuel flows should not exceed 10% of inlet pressure. Select valve size on basis of the lower of these parameters to avoid critical flow conditions. 500000 v 2C 117 v C 869 Cv 719 Cv 490 Cv 423 v C 3 04 HC 6" S R 6 "" HC 4 S PR C 4" S PR C 3" P RS "C 2.5 RS 3" S "R 2.5 RS 2" S "R 1.5 S 5" R 2 . 1 RS 1" & " .75 50000 5000 Cv 173 v C 127 Cv 86 Cv 53 v C 45 Cv 20 500 0.5 1/99 5 Page 6110 Maxon Valv es alves Valv e Body Capacities alve with Natural Gas at 5 PSIG Inlet Pressure v 2C 7 11 v 9C 86 9 Cv 71 v 0C 493 Cv 42 v 4C 30 v 3C 17 v 7C 12 Cv 86 Cv 53 Cv 45 500000 HC " 6 S R 6"" HC 4 RSS P R C S 4"3" C P P R "C 2. 5 RS S " 3 R 5" 2. S R 2" RS " 5 S 1. "R 5 1.2 RS 1" "& .75 50000 5000 Cv 20 500 0.5 5 50 Approximate pressure drops for various valve sizes and flows may be determined by using this graph. Typically, pressure drop for fuel flows should not exceed 10% of inlet pressure; however, for 2" and smaller valves, the drop should not exceed 5 PSIG, and for 2-1/2" and larger size valves, must not exceed 2.5 PSIG. Select valve size on basis of the lower of these parameters to avoid critical flow conditions. Maxon Valv es alves Page 6111 Valv e Body Capacities alve with #2 Oil To select a valve for YOUR application, use either Cv factor calculations, or this graph showing approximate pressure drop at various flows of #2 oil. Typically, pressure drop for fuel flows should not exceed 10% of inlet pressure. For preheated #5 or #6 oil, multiply the required flow rate in GPH by the factor given in the table at right, then select a valve based upon that equivalent flow of #2 oil and the allowable drop. 1/99 Oil Grade #5 #6 °F @ Inlet 125 160 120 140 180 210 220 Factor 1.43 1.11 2.86 2.00 1.25 1.11 1.05 For example: To size for 5 PSIG drop with a 3500 GPH flow of #6 oil preheated to 140°F, the multiplier is 2. Equivalent flow of #2 oil is then 3500 x 2, or 7000 GPH. Chart shows that a 5 PSIG drop will require use of a valve body having a Cv factor of at least 45. Page 6112 Maxon Valv es alves Selection Data Normally closed, swinging gate valves Features: Series Designation Body Material> Top Assembly Function Gray Iron Sanctioned Service [1] Cast Steel Special Service (Non-sanctioned) [2] • Normally closed Sanctioned Service [1] Special Service (Non-sanctioned) [2] • Electrically actuated • Swinging gate body • For shut-off service Manual Reset 730 790 730-S; 760 790-S 33790; 23300 Automatic Reset 4730; 8730 4790; 8790 4730-S 4760; 8760 4790-S; 8790-S 33479; 25300 [1] Sanctioned valves are sold for fuel oils and may carry one or more sanctions (UL, FM, CGA). They are IRI approvable for liquified petroleum gases, #1 and #2 fuel oils, kerosene, JP4 and preheated #4, #5 and #6 oils with maximum viscosity of 5000 SSU. [2] Non-sanctioned valves do not carry blanket approval/listings, and the pressure limits shown apply only for selected special service applications. An analysis of your fluid will determine the actual rating, trim, and specifics for your application. • For liquid and noncombustible gas service Temperature Limits All of these valves can handle fluid temperatures from -20°F (-28°C) to +250°F (+121°C). The Series 33000 valves are designed to handle higher fluid temperatures up to +450°F (+232°C) and even up to +550°F (+288°C) with addition (at extra charge) of special stem seals. Ambient temperature limits vary. Any valve on this page using DC voltage and all Series 8700 valves can handle ambient temperatures from 20°F (-28°C) to +125°F (+52°C). The other valves on this page handle ambient temperatures from -20°F (-28°C) to +140°F (+60°C). Operation All of these electro-mechanical valves require a constant supply of electrical energy to their holding solenoids inside the top assembly actuators. Once the solenoid is energized, the manual reset valve may be opened manually, or the automatic reset valve will automatically open. Any interruption of the electrical power to either of these valves causes an immediate trip of the valve to its normally closed position. 1" Series 760 Available Sizes and Pressure Ratings Pipe Size (inches) Body CV Flow Factor .375 [1] 3.4 .5 [1] .75 [1] 9.6 1 12 1.25 17 1.25 HC 45 1.5 123 2 218 [1] Available in 8730, 8760 & 8790 Maximum Inlet Pressure (PSIG) Gray Iron Bodies Fuel Oils Special Service 300 300 ------- ------- Shaded areas indicate 300# raised face flanged bodies. Cast Steel Bodies Fuel Oils Special Service ----- 600 600 300 150 100 300 150 100 Maxon Valv es alves Page 6113 Selection Data Normally closed, rising stem valves Features: Series Designation Body Material> Gray Iron • Normally closed Cast Steel Top Assembly Function Sanctioned Ser vice [1] Special Ser vice (Non-sanctioned) [2] Sanctioned Ser vice [1] Special Ser vice (Non-sanctioned) [2] Manual Reset 808; 808-CP 818; 818-CP 808-S; 808-S-CP 818-S; 818-S-CP Automatic Reset 5000; 5000-CP 7000 5100; 5100-CP 7100 5000-S; 5000-S-CP 7000-S 5100-S; 5100-S-CP 7100-S • Electrically actuated • Rising stem body • For shut-off service [1] Sanctioned valves may carr y one or more sanctions (UL, FM, CGA) for air, natural and liquified petroleum gases. They are normally approvable for clean fuel gases. Additionally, series with internal trim -2 are sanctioned for #1 and #2 fuel oils (except Series 7000 (-S) are not listed FM approved for #2 fuel oil). 'SG' valves are preferable for liquid ser vice (see page 6112). [2] Non-sanctioned valves do not carr y blanket sanctions, and the pressure limits shown apply only for selected special ser vice applications. An analysis of your fluid will determine the actual rating, trim and specifics for your application. Temperature Limits All these valves can handle fluid temperatures from -20°F (-28°C) to +140°F (+60°C). Oil viscosity not to exceed 5000 SSU. Ambient temperature limits vary. Any valve on this page using DC voltage and all Series 7000 valves can handle ambient temperatures from -20°F (-28°C) to +125°F (+52°C). The other valves on this page handle ambient temperatures from -20°F (-28°C) to +140°F (+60°C). Operation All of these electro-mechanical valves require a constant supply of electrical energy to their holding device inside the top assembly actuators. (In Series 808 and 5000 valves, the device is a solenoid and Series 7000 valves use an electro-magnetic clutch.) Once that device is energized, the manual reset valve may be manually opened, or the automatic reset valve will automatically open. Any interruption of the electrical power to either of these valves causes an immediate trip of the valve to its normally closed position. 4" Series 7000 Available Sizes and Pressure Ratings Pipe Size (inches) Body CV Flow Factor .75 1 20 1.25 1.5 45 53 2 86 2.5 127 2.5 CP 304 3 173 3 CP 423 4 CP 4 HC [4] 6 6 HC [4] 490 719 869 1172 Maximum Inlet Pressure (psi) [3] Gray Iron Bodies Clean Gases Special Service Cast Steel Bodies Clean Gases Special Service 125 125 30 30 --125 --30 100 70 70 30 20 15 --70 70 --20 15 70 40 40 50 15 10 10 15 70 -- --50 15 ----15 50 30 40 40 40 60 30 50 15 5 10 10 10 10 5 10 50 --40 40 40 60 30 50 15 --10 10 10 10 5 10 [3] Maximum operating pressure differential (MOPD) in psi must not exceed maximum inlet pressure shown. [4] Series 7000 valves NOTE: Shaded areas indicate flanged valve bodies. All others are threaded. 11/03 Page 6114 Maxon Valv es alves Selection Data Normally open, rising stem valves Features: Series Designation Body Material> Top Assembly Function Manual Reset Gray Iron • Normally open Cast Steel Sanctioned Special Service Sanctioned Special Service Service [1] (Non-sanctioned) [2] Service [1] (Non-sanctioned) [2] STO-M STO-M STO-MS STO-MS Automatic STO-A STO-A STO-AS STO-AS Reset STO-A-CP STO-A-CP STO-AS-CP STO-AS-CP [1] Sanctioned valves may carry one or more sanctions (UL, FM, CGA) for air, natural or liquified petroleum gases. They are normally approvable for clean fuel gases. Additionally, series with internal trim -2 are sanctioned for #1 and #2 fuel oils. [2] Non-sanctioned valves do not carry blanket sanctions, and the pressure limits shown apply only for selected special service applications. An analysis of your fluid will determine the actual rating, trim and specifics for your application. • Electrically actuated • Rising stem body • For vent and by-pass service Temperature Limits All these valves can handle fluid temperatures from -20°F (-28°C) to +140°F (+60°C). Oil viscosity not to exceed 5000 SSU. Ambient temperature limits vary. Any valve on this page using DC voltage can handle ambient temperatures from -20°F (-28°C) to +125°F (+52°C). The other valves on this page can handle ambient temperatures from -20°F (-28°C) to +140°F (+60°C). Operation All of these electro-mechanical valves require a constant supply of electrical energy to their holding solenoids inside the top assembly actuators. Once the solenoid is energized, the manual reset valve may be manually closed, or the automatic reset valve will automatically close. Any interruption of the electrical power to either of these valves causes an immediate trip of the valve to its normally open position. 2.5" Series STO-ACP Available Sizes and Pressure Ratings Maximum Inlet Pressure (psi) [3] Pipe Size (inches) .75 1 Body CV Flow Factor 20 1.5 53 2 86 2.5 CP 304 3 CP 423 4 CP 490 Gray Iron Bodies Cast Steel Bodies Clean Gases Special Service Clean Gases Special Service 125 30 --- --- 125 30 125 [4] 30 70 20 70 20 70 15 70 [4] 15 70 15 70 15 50 15 50 15 50 15 50 15 40 10 40 10 40 10 40 10 40 10 40 10 [3] Maximum operating pressure differential (MOPD) in psi must not exceed maximum inlet pressures shown. NOTE: Shaded areas indicate flanged valve bodies. All others are threaded. Maxon Valv es alves Page 6115 Rising Stem Body/T Body/Trr im Specifications All Maxon Rising Stem Gate Valves carry a twopart trim identification (for example, Trim 1-1). The first digit (a 1, 2, 3, 4 or 5 before the hyphen) identifies valve body and bonnet material as shown in Table 1 below. The second digit (a 1, 2 or 3 after the hyphen) identifies the specific internals used, as described in Tables 2, 3 and 4, and identified in the sketches at right. Internal trim -1 is normally suitable for clean fuel gases (for example, natural gas, propane, butane, clean atmosphere gases). Internal trim -2 may be required for clean gases that require Viton seals or such gases as coke oven, refinery, town or off-gas. Internal trim -3 is designed for more corrosive environments such as digester gas, sour natural gas and landfill gas. Contact Maxon with specific fuel analysis for prices and/or availability. Normally closed and normally open threaded and flanged body versions are identical in material specifications. The drawing at right carries item numbers matching those in Tables 2, 3 and 4. This information is furnished for identification only, not for ordering parts. WARNING: Do not attempt field repair of Maxon valve body or electro-mechanical actuator. Any field alterations void all warranties. Table 1: Body (Item 1) and Bonnet (Item 2) Specifications Body Description Material Specifications Special Coating Body 1– Body 2– Body 3– Cast Iron, G3000, CL 30 Cast Steel ASTM A159 / UL 429 ASTM A216-WCB / UL 429 ---- - Body 4– Body 5 – Cast Iron, G3000, CL 30 Cast Steel ASTM A159 / UL 429 ASTM A216-WCB / UL 429 Electroless Nickel-Coated Electroless Nickel-Coated Stainless Steel A351-CF8M --- Table 2: Internal Trim Specifications Item No. Trim: –1 Description .75" – 2" 2.5", 3" 2.5" – 4" CP 6" 3 Seat #440-F Stainless Steel #416 Stainless Steel #440-F Stainless Steel #303 Stainless Steel 4 Disc 80-55-06 Ductile Iron 80-55-06 Ductile Iron 80-55-06 Ductile Iron 80-55-06 Ductile Iron 5 Follow Ring Low-Carbon Steel (nickel plated) Low-Carbon Steel (nickel plated) 6 Seat O-Ring Buna N Buna N Buna N Buna N 7 Gasket Buna N Buna N Buna N Steel #302 Stainless Steel #302 Stainless Steel Leadaloy (nickel plated) Ductile Iron (nickel plated) 8 Wavy-Spring Washer 9 Stem Type 630 Stainless Steel Type 630 Stainless Steel #302 Stainless Steel #302 Stainless Steel [1] Type 630 Stainless Steel Type 630 Stainless Steel 10 Stem/Disc Pins High Carbon Steel (hardened) High Carbon Steel (hardened) --- Shear-Proof Steel 11 Stem O-Rings Buna N Buna N Buna N Buna N #17-7 Stainless Steel #17-7 Stainless Steel #17-7 Stainless Steel Carbon Steel (6" 808 only) Buna N Buna N Buna N Buna N --- --- --- Ductile Iron 12 Striker Plate 13 Bumper --- Clevis [2] [1] Compression Spring 11/03 [2] For 6" 808 and 4" & 6" 7000 valves only; not shown in illustration above Page 6116 Maxon Valv es alves Rising Stem Body/T Body/Trr im Specifications Table 3: Internal Trim Specifications for Trim -2 Trim: -2 Item No. Description .75" – 2" 2.5" – 4" CP 6" 3 Seat #303 SS (hard faced) #303 SS (hard faced) #303 SS (hard faced) 4 Disc 80-55-06 Ductile Iron (chrome plated) 80-55-06 Ductile Iron (chrome plated) 80-55-06 Ductile Iron (chrome plated) 5 Follow Ring 303 SS (chrome plated) 303 SS (chrome plated) 303 SS (chrome plated) 6 Seat O-ring Viton Viton Viton 7 Bonnet O-ring Viton Viton Steel 8 Wavy-Spring Washer #302 Stainless Steel #302 Stainless Steel #302 Stainless Steel 9 Stem Type 630 Stainless Steel Type 630 Stainless Steel Type 630 Stainless Steel 10 Stem/Disc Pins #420 Stainless Steel --- Shear-Proof Steel 11 Stem O-rings Viton Viton Viton 12 Striker Plate #17-7 Stainless Steel #17-7 Stainless Steel Carbon Steel 13 Bumper Viton Buna N* Viton *For oxygen service, bumper material is EPDM Table 4: Internal Trim Specifications for Trim -3 Item No. Description Trim: -3 .75" – 2" 2.5" – 4" CP 6" 3 Seat PEEK PEEK PEE K 4 Disc A351-CF8M A351-CF8M A351-CF8M 5 Follow Ring PEEK PEEK PEE K 6 Seat O-ring Viton Viton Viton 7 Bonnet O-ring Viton Viton Viton 8 Wavy-Spring Washer #302 Stainless Steel #302 Stainless Steel #302 Stainless Steel 9 Stem Type 630 Stainless Steel Type 630 Stainless Steel Type 630 Stainless Steel 10 Stem/Disc Pins --- --- --- 11 Stem O-rings Viton Viton Viton 12 Striker Plate #17-7 Stainless Steel #17-7 Stainless Steel #17-7 Stainless Steel 13 Bumper Viton Buna N* Viton *For oxygen service, bumper material is EPDM Maxon Valv es alves Page 6117 Swinging Gate Body/T Body/Trr im Specifications Trim identification of Maxon Swinging Gate ShutOff Valves is two-part. The first digit before the hyphen is a number (1, 2, 3 or 4) identifying body material as shown in Table 1 below. The second digit after the hyphen identifies a trim utilizing the materials indicated in Table 2 below. Standard sanctioned valves incorporating a cast iron body will normally be identified by trim 1-B or 1-D. Sanctioned valves with steel body will normally be trim 2-D. Non-sanctioned services or unusual applications may require upgrading of internal trim. Contact Maxon with specific fuel analysis for price and availability. The drawings shown on the following page carry item numbers matching those in Table 2. This information is furnished for identification only, not for ordering parts. WARNING: Do not attempt field repair of Maxon valve body or electro-mechanical top actuator. Any field alterations void all warranties. Table 1: Body (Item 1) Specifications Body Description Body 1- Body 2- Body 3- Body 4- Material Cast Iron, G3000, CL 30 Cast Steel Cast Iron, G3000, CL 30 Cast Steel ASTM Spec A159 A216-WCB A159 A216-WCB Special Coating --- --- Electroless Nickel-Coated Electroless Nickel-Coated Table 2: Internal Trim Material Specifications Item Par t No. Description for .375" & .75" valves Trim: -D Trim: -N For 1" & 1.25" valves Trim: -B Trim: -D For 1.5" & 2" valves Trim: -N Trim: -B Trim: -D Hard-Faced Steel Hard-Faced Steel Cast Iron with #420 Stainless Steel Seat Ring Hard-Faced Steel Zinc-Plated Steel Zinc-Plated Steel #416 Stainless Steel #416 Stainless Steel 2 Hex Nut or Renewable Seat Cast Iron with Hard-Faced Steel Hard-Faced Steel #420 Stainless Steel Seat Ring 3 Stem Bushing Zinc-Plated Steel Zinc-Plated Steel 4 Stem #416 Stainless Steel #416 Stainless Steel #416 Stainless Steel #416 Stainless #416 Stainless Steel Steel #416 Stainless Steel #416 Stainless Steel 5 Stem Spring #302 Stainless Steel #302 Stainless Steel #302 Stainless Steel #302 Stainless #302 Stainless Steel Steel #302 Stainless Steel #302 Stainless Steel 6 Disc Carrier Steel Steel w/Nedox coating Steel Steel Steel w/Nedox coating Steel Steel 7 Disc Nodular Iron Hard-Faced Steel Hard-Faced Steel Nodular Iron Hard-Faced Steel 8 Stem O-Rings Viton Viton 9 Disc Spring 10 Inner Stem Thrust Ring 11 Back-up O-Rings Hard-Faced Steel Hard-Faced Steel Zinc-Plated Steel Hydrin Hydrin Viton #302 Stainless Steel #302 Stainless Steel #302 Stainless Steel Teflon Teflon Teflon #302 Stainless #302 Stainless Steel Steel Teflon Teflon Viton Viton #302 Stainless Steel #302 Stainless Steel Grafoil Teflon Teflon Teflon Teflon Teflon Teflon --- --- 12 Body Gaskets Soft Iron Soft Iron Soft Iron Soft Iron Soft Iron Soft Iron Soft Iron 13 Stem Bushing Gasket Soft Iron Soft Iron Soft Iron Soft Iron Soft Iron Soft Iron Soft Iron 14 Body O-Ring Viton Viton Viton Viton Viton --- --- 15 Stem Packing Ring Grafoil Grafoil --- --- --- --- --- --- --- --- --- --- --- Steel (same as body material) Steel (same as body material) 16 Packing Nut 17 Outlet Flange 1/99 Zinc-Plated Steel Zinc-Plated Steel --- --- --- --- Page 6118 Maxon Valv es alves Swinging Gate Body/T Body/Trr im Specifications Typical construction of .375" through .75" screwed body valves Typical construction of 1" through 2" screwed body valves Typical construction of 1.5" through 2" flanged body valves Maxon Valv es alves Page 6119 Component Identification General Maintenance and Spare Parts To determine suggested spare parts, identify series designation and serial number from the valve’s nameplate. Refer to the illustration and legend below to identify suggested spare parts. All safety devices should be tested at least monthly* and more often if deemed advisable. Periodic testing for tightness of manual or motorized shut-off valve closure is equally essential. *per NFPA 86-Appendix B-4 (1995) To order, specify: 1. Quantity 2. Assembly part number (if available) 3. Description 4. Electrical specification 5. Full nameplate information (from existing valve) These Maxon valves are designed for long troublefree service. Only items shown as suggested spare parts are considered field replaceable. WARNING: Do not attempt field repair of valve body, top assembly or motor drive unit. Any alterations void all warranties. Manual Reset Nameplate (typical) Automatic Reset Note: Drawings are illustrative only. Actual valves may vary slightly. (shown for listed valves; others similar) Nameplate designation does not reflect external accessory items or motor limit switch 1 1 2 3 2 Series 808 Normally closed valve designation 3 Series 5000 3" 5000-S CP D VCS Used * DC Solenoid (if used) CP Body (if used) Steel Body (if used) Valve Series Valve Size (NPT) TO CLUTCH 1 2 12 11 10 9 8 7 6 5 4 3 2 1 4 *Signal Switch legend: #1 BLACK TO COM TERMINAL #1 NC NO 0 No Switch 2 VCS-2 Switch 1 VCS-1 Switch 2H VCS-2 (Herm. Sealed) 1H VCS-1 (Herm. Sealed) BLACK TO MOTOR #3 BLACK TO TERMINAL #3 2 Series 808-CP Normally open valve designation Series 7000 Legend: 1 – Nameplate 2 – Solenoid 3 – VOS motor limit/signal switch for normally closed valve; VCS for normally open valve 4 – Printed Circuit Board (PCB) 2 4 SHUT 3" STO-AS CP D 2 VOS Used * DC Solenoid (if used) CP Body (if applicable) Steel Body (if used) Valve Series Valve Size (NPT) *Signal Switch legend: Series 8700 1/08 0 No Switch 2 VOS-2 Switch 1 VOS-1 Switch 2H VOS-2 (Herm. Sealed) 1H VOS-1 (Herm. Sealed) Page 6120 Maxon Valv es alves Electrical Data for normally closed valves General Diagrams show valve in its normally closed (at rest) position. The indicated internal wiring is present only when the appropriate auxiliary switches are specified. Automatic reset valves always include a VOS-1 SPDT valve open motor limit switch. Good practice normally dictates that auxiliary switches in valves used for safety shut-off functions should be used for signal duty only only, not to operate additional safety devices. All Maxon shut-off valves are electrically actuated from a power source, normally through the flame safeguard and/or safety control circuits. Standard valve assemblies include an internal holding solenoid or printed circuit board for 115 volt 60 hertz AC power. (Other electrical current options are available upon request.) Series 808, 730, 760, 5000, 4730, and 4760 valves have the internal solenoid. Series 8700 and 7000 valves incorporate the printed circuit board. The solenoid (or the printed circuit board) is energized whenever the valve is powered. The motor operator on automatic reset versions is powered only during the opening stroke. Switch wiring diagrams (reproduced on the next page) are part of each valve assembly, summarizing electrical data and wiring for a valve equipped with terminal block and a full complement of optional signal switches. Signal switch designations: VCS (Valve Closed Switch) is actuated at the end of the closing stroke. VCS-1 is SPDT; VCS-2 is DPDT. VOS (Valve Open Switch) is actuated at the end of the opening stroke. VOS-1 is SPDT; VOS-2 is DPDT. Switch amp ratings are shown on the schematic wiring diagrams on page 6122. DO NOT EXCEED rated amperage or total load shown. Volt Ampere (VA) Ratings: Manual Reset Valve Size AC Operation Series .75" – 1.5" 808, 818 (-S) 2" - 3" 808, 818 (-S) 1" - 1.25" 730, 760, 790 (-S) 1.5" - 2" DC Operation Opening Holding Opening Holding 22 22 14 14 22 22 24 24 22 22 24 24 23300 22 22 24 24 1" - 1.25" 33790 22 22 24 24 2.5" - 4" 808-CP, 818 -CP (-S) 34 34 24 24 808, 818 (-S) 34 34 --- --- 6" Volt Ampere (VA) Ratings: Automatic Reset Valve Size AC Operation (115 VAC, 60 Hz) Series DC Operation (24 VDC) Opening Holding Opening Holding .75" – 1.5" 5000, 5100 (-S) 220 [1] 22 212 14 2" - 3" 5000, 5100 (-S) 220 [1] 22 222 24 1" – 1.25" 4730, 4760, 4790 (-S) 220 [1] 22 222 24 1.5" – 2" 25300 220 [1] 22 222 24 1" – 1.25" 33479 220 [1] 22 222 24 5000-CP, 5100-CP (-S) 232 [2] 34 222 24 376 8 428 [3] 8 [3] 143 5 --- --- 2.5" – 4" 4" – 6" 7000, 7100 (-S) .375" – .75" 8730, 8760, 8790 (-S) [1] 220 VA shown is for 60 her tz; if 50 her tz power, VA rating is 342 [2] 232 VA shown is for 60 her tz; if 50 her tz power, VA rating is 354 [3] Based on 120 VDC NOTE: The VA rating shown in the DC column is based on an AC motor, DC solenoid. Maxon Valv es alves Page 6121 Electrical Data for normally closed valves Manual Reset Series: .75" – 3" Series 808, 818 (-S); 1" – 1.25" Series 730, 760, 790 (-S); 1" – 1.25" Series 33790 (-S); 2.5" – 4" Series 808-CP, 818-CP (-S); 6" Series 808, 818 (-S) Automatic Reset Series: .75" – 3" Series 5000, 5100 (-S); 1" – 1.25" Series 4730, 4760, 4790 (-S); 1" – 1.25" Series 33479; 2.5" – 4" Series 5000-CP, 5100-CP (-S) 4"– 6" Series 7000, 7100 (-S) .375" through .75" Series 8730, 8760, and 8790 (-S) 1/08 Page 6122 Maxon Valv es alves Electrical Data for normally open valves General Signal switch designations: All Maxon normally open vent valves are electrically actuated from a power source, normally through the flame safeguard and/or safety control circuits. Standard valve assemblies include an internal holding solenoid for 115 volt 60 hertz AC power. (Other electrical current options are available upon request.) The solenoid is energized whenever the valve is powered. The motor operator on automatic reset version is powered only during the closing stroke. Switch wiring diagrams (reproduced below and on next page) are part of each valve assembly, summarizing electrical data and wiring for a valve equipped with terminal block and a full complement of optional signal switches. Diagrams show valve in its normally open (at rest) position. The indicated internal wiring is present only when the appropriate auxiliary switches are specified. Automatic reset valves always include a VCS-1 SPDT valve closed motor limit switch. Good practice normally dictates that auxiliary switches in valves used for safety shut-off functions should be used for signal duty only only, not to operate additional safety devices. VCS (Valve Closed Switch) is actuated at the end of the closing stroke. VCS-1 is SPDT; VCS-2 is DPDT. VOS (Valve Open Switch) is actuated at the end of opening stroke. VOS-1 is SPDT; VOS-2 is DPDT. Switch amp ratings are shown on the schematic wiring diagrams below and on the next page. DO NOT EXCEED rated amperage or total load shown. Volt Ampere (VA) Ratings Valve Size AC Operation Series Closing Holding DC Operation Closing .75" – 1.5" STO-M 22 22 14 14 2" - 3" STO-M 22 22 24 24 24 2.5" – 4" STO-M CP 34 34 24 .75" – 1.5" STO-A 220 [1] 22 212 14 2" - 3" STO-A 220 [1] 22 222 24 2.5" – 4" STO-A CP 232 [2] 34 222 24 [1] 220 VA is for 60 her tz; if 50 her tz, then VA is 342 [2] 232 VA is for 60 her tz; if 50 her tz, then VA is 354 The VA rating shown in the DC column is based on an AC motor, DC solenoid. .75" – 2" Series STO-M and STO-A (-S) 2.5" – 4" Series STO-M-CP and STO-A-CP (-S) P/N 26379M SWITCH CONTACT POSITIONS SHOWN WITH VALVE OPEN VALVE WIRING DIAGRAM MOTORIZED VALVE ONLY VCS-1 VCS-2 VOS-1 VOS-2 SOLENOID WARNING! VALVE MUST BE WIRED AS SHOWN INTERNAL WIRING MTR H(+) N(-) 1 OPTIONAL D.C. POWER SUPPLY ALL NI VALVES INCLUDE HERMETICALLY SEALED SWITCHES, SUITABLE FOR HAZARDOUS LOCATIONS CLASS I, DIV. 2, ABCD CLASS II, DIV. 2, FG CLASS III, DIV. 2 2 3 4 SPDT 5 6 7 8 9 10 SPDT SPDT 11 12 SPDT HERMETICALLY SEALED HERMETICALLY SEALED FIELD WIRING DPDT DPDT GENERAL PURPOSE GENERAL PURPOSE L1-H L2-N AC-POWER SEE NAME PLATE FOR VOLTAGE AND HZ SWITCH RATINGS VALVE Total connected load not to exceed 1700 VA MODE GENERAL PURPOSE HAZARDOUS LOCATION DPDT SPDT SPDT FULLY OPEN 125 VAC - 10 AMP 125 VAC - 15 AMP 28 VDC - 5 AMP 250 VAC - 10 AMP INTERMEDIATE 250 VAC - 15 AMP 125 VAC - 1 AMP 125 VDC - 0.3 AMP 125 VDC - 0.5 AMP FULLY SHUT 250 VDC - 0.25 AMP 250 VDC - 0.15 AMP Holding VCS-1 1-3 1-3 VCS-2 4-5 4-6 VOS-1 7-8 7-9 7-8 VOS-2 7-9 10-11 10-12 Maxon Valv es alves Page 6123 Dimensions (in Inches) 808, 5000, STO-A, STO-M .75" through 1.5" valves with rising stem bodies Available Top Assembly Positions 7.34 1.87 5.5 B 3.49 2.0 K (2) 3/4" NPT Conduit Connection D A G Pipe Size 2.3 “R” “L” “AW” “TO” (2) 1/4" NPTF Test Connection H C J 5000 & ST O-A STO-A 11.5 7.13 5.44 R 3.5 4.5 2.0 1.87 B 9.17 (2) 3/4" NPT Conduit Connection D A G Pipe Size Pipe Size .75" 1" 1.25" 1.5" 1/04 (2) 1/4" NPTF Test Connection H C J 2.33 NOTE: 2.75" needed for terminal block cover removal. 808 & ST O-M STO-M Valve Series A B C D G H J K 808 & STO-M 5000 & STO-A 808 (-S) & STO-M (-S) 11.58 2.00 12.25 3.81 1.90 .78 1.94 .81 8.11 5000 (-S) & STO-A (-S) 808 5000 808 (-S) & STO-M (-S) 5000 (-S) & STO-A (-S) R --11.58 --- 2.44 12.81 .22 4.00 2.69 13.31 2.00 1.56 8.67 1.68 9.14 2.12 .38 12.14 --12.61 --- Page 6124 Maxon Valv es alves Dimensions (in Inches) 808, 5000, STO-A, STO-M 2" through 3" valves with rising stem bodies Available Top Assembly Positions 5000 & ST O-A STO-A 2.38 2.9 7.61 7.51 1.97 3.5 B K (2) 3/4" NPT Conduit Connection D G A Pipe Size (2) 1/4" NPT Test Connection H C J “R” “L” “AW” “TO” S J L G M N P A H T Equally spaced 13.12 8.55 7.61 2.73 2.38 1.97 5.63 R B K D G A NOTE: 2.75" needed for terminal block cover removal. Pipe Size H C J 808 & ST O-M STO-M Pipe Size 2" 2" F 2.5" Valve Series A B 808 (-S) & STO-M (-S) 5000 (-S) & STO-A (-S) 808 & STO-M 5000 2.5" F 808 & 5000 3" 808 & 5000 D G H J K 4.38 2.19 3.25 14.75 5000 & STO-A 808 C 3.50 M N P --- --- --- --- .44 2.25 1.88 10.6 --- --- 5.0 2.5 14.62 --- L --- --- 2.94 14.86 5.19 2.59 .63 S T --- --- 14.38 3.01 2.38 .75 2.12 2.25 R --- --- 3.50 7.0 4 --- --- 3.5 2.75 .75 4 14.25 --- --- 10.46 2.5 2.0 2.12 2.56 10.71 --- --- --- --- --- 3.75 7.5 --- --- Maxon Valv es alves Page 6125 Dimensions (in Inches) 808-CP, 5000-CP, STO-MCP, STO-ACP 2.5" CP through 4" CP and 6" valves with rising stem bodies Series 808 (-CP) & STO-M (-CP) 15.12 10.94 8.87 2.83 5.7 4.2 R Available Top Assembly Positions B A A 6.09 A D 7.25 G Pipe Size A 3.0 0.88 11.68 (2) 3/4" NPT Conduit Connection (2) 1/4" NPTF Test Connection H C J View A-A S “R” “L” L Pipe Size N (dia.) P (no. of holes) M A 8.87 (2) 1/4" NPTF Test Connection H T Equally spaced 4.2 2.83 7.51 “AW” B A 6.07 A 7.25 G (2) 3/4" NPT Conduit Connection Pipe Size 2.5" CP 2.5" F CP (2) 1/4" NPTF Test Connection A 3.0 0.88 “TO” D 11.68 NOTE: 2.75" needed for terminal block cover removal. H C View A-A J Series 5000 (-CP) & STO-A (-CP) Valve Series 808 (-SCP) 5000 (-SCP), STO-A (-SCP) 808 (-SCP) 5000 (-SCP), STO-A (-SCP) A B 4.31 C D G 5.0 2.5 .50 14.56 H J L M N P 2.25 --- --- --- --- 2.2 3.5 2.75 .75 4 2.56 --- --- --- --- 2.12 4.5 --- --- 5.12 5.5 2.75 --- 808 (-SCP) 3" CP 5000-CP, STO-ACP 808 (-SCP) 5000 (-SCP), STO-A (-SCP) 808 (-SCP) 4" F CP 5000 (-SCP), STO-A (-SCP) 6" 808 10/02 14.56 --14.56 --- S T --- --- 3.75 7.5 --- --- 4.0 8.0 4.5 9.0 5.25 10.5 17.97 .62 2.12 5000 (-SCP), STO-A (-SCP) 3" F CP R --17.97 5.22 15.29 2.24 --- --- 20.75 --- --- 3.75 3.0 --- 5.55 7.5 2.6 --- 4 .75 2.25 2.56 4.5 3.75 3.38 --- 5.5 4.75 8 .88 8 17.97 --17.97 --23.43 Page 6126 Maxon Valv es alves Dimensions (in Inches) 4" & 6" 7000 Valves 8.63 E 3.87 (2) 3/4" NPT Conduit Connection 4.56 B G P Pipe Size R A S (dia.) 8 holes equally spaced (2) 1/4" NPTF Test Connection 3.25 H Available Top Assembly Positions “R” Valve Size Valve Series “L” “AW” “TO” A B E G H P R S 4" 7000 (-S) & 7100 (-S) 7.31 23.88 4.19 4.5 9 4.5 3.75 0.75 6" 7000 (-S) & 7100 (-S) 8.38 25 5.81 5.25 10.5 5.5 4.75 0.88 Maxon Valv es alves Page 6127 Dimensions (in Inches) 8700, 23300, 25300 .375" through 2" valves with swinging gate bodies Series 8730, 8760, 8790 & 8790-S (.375", .5" & .75") 6.22 2.72 6.42 3.93 11.06 Note: Series 8700 valves are available in top assembly positions "R" and "TO" only. 3/4" Conduit Connection Pipe Size 3.18 1.19 2.30 (for .375") 1.69 (for .5" & .75") 2.93 Series 23300 & 25300 (1.5" & 2") Available Top Assembly Positions for Series 23300 & 25300 13.14 8.79 2.9 D C E N F K P “L” “R” “TO” “AW” Pipe Size 7.59 C A S (dia. of holes) T (no. of holes) R J G H 2.9 D E 8.75 K P NOTE: 2.75" needed for terminal block cover removal. Pipe Size R J Valve Size 1.5" 2" 10/02 A S (dia. of holes) T (no. of holes) Valve Series G H A 23300 & 25300 3.06 23300 & 25300 3.25 C D 7.62 2.38 E F 3.5 5.62 G H 2.44 11.44 2.69 11.94 J 2.72 K N P R S T 18.00 18.00 3.06 2.25 0.88 4 18.37 18.37 3.25 2.5 0.75 8 Page 6128 Maxon Valv es alves Dimensions (in Inches) 4700, 700, 33479, 33790 1" & 1.25" valves with swinging gate bodies 1" & 1.25" Series 700, 4700 13.14 8.82 C 2.77 D 1" & 1.25" Series 33790, 33479 3/4" Conduit Conn. 5.7 E 16.08 16.28 Pipe Size 1.44 1.44 7.63 C 2.77 D G H E 7.56 3/4" Conduit Connection 16.28 B Pipe Size 1.44 2.94 G H Available Top Assembly Positions NOTE: 2.75" needed for terminal block cover removal. "L" Valve Size Valve Series 730, 760, 790 & 790-S 1" 4730, 4760, 4790 & 4790-S 33790 & 33479 730, 760, 790 & 790-S 1.25" 4730, 4760, 4790 & 4790-S 33790 & 33479 "TO" "R" B C D E "AW" G 13.53 --13.53 --- H 4.12 7.62 2.38 3.5 1.94 4.19 Maxon Valv es alves Page 6129 Auxiliary Signal Switches All Maxon valves may be equipped with internallymounted signal switch(es) to provide a “proof-ofopen” or “proof-of-closure” valve position indication. Auxiliary signal switches indicate when valve is open or closed and are normally connected electrically into your control panel lights or warning device circuit(s). For normally-closed valves: VCS (Valve Closed Switch) is actuated when valve is fully shut. It is the upper, inverted snap-switch mounted on rear of switch bracket. VCS-1 is an SPDT (single-pole, double-throw) switch. VCS-2 is a DPDT (double-pole, double-throw) switch. All contacts are available for external circuitry. VOS (Valve Open Switch) is actuated when valve reaches full-open. It is the lower snap-switch mounted on front of switch bracket. VOS-1 is an SPDT switch. On automatic reset valves, its normally closed contact serves as a motor limit switch and is not available for external circuitry. On manual reset valves, normally closed contact is available for external circuitry, but is not wired to optional terminal block. VOS-2 is DPDT, used in lieu of VOS-1 for additional contacts. VOS actuator VOS VCS (VOS-2 shown) (VCS-2 shown) VOS wands VCS wand VOS actuator VCS actuator VCS actuator Valve Open Valve Shut Photos above of normally-closed valve (typical for Series 730, 760, 790, 808, 818, 5000, 5100, 4730, 4760, 4790) 1/99 Page 6130 Maxon Valv es alves Auxiliary Signal Switches For normally-open valves: VOS (Valve Open Switch) is actuated when valve is fully open. It is the upper, inverted snap-switch mounted on rear of switch bracket. VOS-1 is an SPDT (single-pole, double-throw) switch. VOS-2 is a DPDT (double-pole, double-throw) switch. All contacts are available for external circuitry. VCS (Valve Closed Switch) is actuated when valve reaches fully-closed. It is the lower snap-switch mounted on front of switch bracket. VCS-1 is an SPDT switch. On automatic reset valves, its normally closed contact serves as a motor limit switch and is not available for external circuitry. On manual reset valves, normally closed contact is available for external circuitry, but is not wired to optional terminal block. VCS-2 is DPDT, used in lieu of VCS-1 for additional contacts. VCS actuator VOS (VOS-2 shown) VCS VOS wand (VCS-2 shown) VOS actuator VCS wand VCS actuator Valve Shut Valve Open Photos above of normally-open valve (typical for Series STO-MCP (-S), STO-ACP (-S) All Maxon proof-of-open and proof-of-closure signal switches work in a similar manner; but due to different styles and types of top assembly housings, the switches appear in slightly different positions in the various types of valves. Illustrated below are representative top housings for 4" – 6" Series 7000 (Fig. 3) and .375" – .75" Series 8700 (Fig. 4) valves. Switch locations are noted on sketches. Fig. 3 Fig. 4 Maxon Valv e Accessor ies alve Accessories Page 6131 Tandem Arr angements Arrangements (for simultaneous opening of main and blocking valves) General Wiring Schematic Wherever insurance underwriters or other regulatory groups require the use of a double-valve or "block-and-bleed" system, but manual operation is preferred to the use of automatic reset valves, operation can be simplified by adding a tandem arrangement to a pair of Maxon manual reset shut-off valves. A linkage overtravel spring in the tandem arrangement latches the blocking valve just before the main valve is latched, assuring latching of both valves. If it is necessary to locate a tandem valve above arms reach, an overhead wheel and chain assembly may be added which includes a loop of chain accessible to operating personnel. Flame Safeguard Contact Main Valve (Normally Closed) Blocking Valve (Normally Closed) VCS in Main Valve Vent Valve (Normally Open) VOS in Main Valve VOS in Blocking Valve For Illustration Only (not a wiring diagram) To order Valves are to be specified in the usual manner and must be in top assembly position TO or AW. VOS and VCS switches must be included on the main valve and a VOS switch on the blocking valve to permit electrical connection as shown in the wiring schematic illustrated at right. If overhead wheel and chain assembly is also required, specify loop length to reach appropriate operating position. Extra chain (in one foot increments) may be specified. Center line distance between valves must be within the ranges indicated in Table 1 and shown in sketch below and must be specified at the time of order. Main Fuel Panel Light Main valve and blocking valve wired in parallel. VCS Switch on main valve powers vent valve. VOS Switches on main and blocking valves wired in series to signal light. Table 1: Allowable Valve Spacing for Tandem Arrgt. Tandem Arrangement with Overhead Wheel & Chain Valve Size Minimum C-C Maximum C-C .75" – 1.5" 18" 24" 2" – 3" 20" 27 " 4" & 6" 27" 33 " Tandem Arrangement Blocking Valve Blocking Valve Tension Spring Tension Spring Flow Piping by others 1/99 Specify loop length if overhead wheel & chain option Flow Piping by others See Table 1 above Page 6132 Maxon Valv es alves Ov erhead Wheel & Chain Assemb ly Overhead Assembly Overhead wheel and chain assembly allows operation of a manual reset valve in an otherwise inaccessible overhead location. A wheel is mounted onto the handle of the valve. The attached chain is weighted on one end and has a paddle handgrip on the other. Once the valve is electrically energized, pulling down on the paddle will open normally closed versions or close normally open versions. Maxon valve's free-handle design permits valve to trip to its rest position on any power interruption. Wheel and chain assembly includes a length of chain to position the paddle handgrip slightly below pipe centerline. A standard length of 7 feet of chain is included with CP and larger valve sizes and 5 feet is included with all other valves. Extra chain (in one foot increments) may be specified to fit your specific location. Approximate envelope dimensions (nominal, in inches) Swinging gate valves 6.94 Rising stem valves 12.19 Maximum 12.19 Maximum 2.31 dia. NOTE: Overhead wheel & chain can only be mounted on swinging gate valves with the top assembly position TO. 7.25 5.25 Maximum 4.06