Ver 2.3 - 2016/02/18 A Connector with a Copper Flexible Cable designed for EV Quick Charger in a CHAdeMO system Power Cable Accessories Department Power & Communications Cable Division DYDEN CORPORATION - Compatibility standard • CHAdeMO 1.1 Technical Specifications of Quick Charger for the Electric Vehicle • JEVS G 105 Connectors applicable to Quick Charging System at Eco-Station for Electric Vehicles • JIS D 62196-3 Plugs, socket-outlets, vehicle connectors and vehicle inlets- Conductive charging of electric vehicles-Part 3: Dimensional compatibility and interchangeability requirements for d.c. and a.c./d.c. pin and contact-tube vehicle couplers • UL 2251 Standard for plugs, Receptacles, and Couplers for Electric vehicles • CSA C22.2 No. 282-13 Standard for Plugs, Receptacles, and Couplers for Electric Vehicles (CSA TIL No.A-34) UL Certificate Number E348490 (FFVI2/FFVI8) - Construction Enclosure (Aluminum alloys) Latch Cover (Stainless steal) Insulator protective cover (Aluminum alloys) Insulator (Plastic) Grip (Plastic) Unique lock release screw Charge pilot lamp Release button Latch Color belt Position guide Signal Line Terminal Power Line Terminal - Dimensions - - Wiring ① Ground ② Communication - 1 ③ (Empty Circuit) ④ Communication - 2 ⑤ Power DC(-) ⑥ Power DC(+) ⑦ Communication - 3 ⑧ CAN-H LED Resistance 510Ω ⑨ CAN-L ⑩ Communication - 4 ⑪ Connector lock and connector lock malfunction detection(DC12V +) ⑫ Connector lock and connector lock malfunction detection(DC12V ー) Solenoid Latch detection switch Point - 1 - Operativity Simple operation utilizing a “Slip-on connect” and “One-push release” system. Point – 2 - Robustness Even when a vehicle with a weight of 4400 lbs. drives over the connector, there is no damage. Even if it drops a connector from a height of 1 m, there is no damage. Point – 3 - Cable High Flexibility Copper Cable insulated with DYDEN’s own special PVC jacketing material. Developed and manufactured only by DYDEN. The shield of the Power line enables the monitor of leak current. DYDEN’s Cable and Connectors conform to RoHS. - Cable lineup – All the cables have the current rating 125A. Conductor Diameter Fkg/mG Reference standard 32.9 1.73 JCS 4522 1P̂0.75mm2+7ĉ0.75mm2 29.0 1.29 JCS 4522 1P̂18AWG+7ĉ18AWG 35.1 1.72 UL 62, CSA C22.2 No.49-10 Power line Signal line FmmG 2ĉ40mm2 1P̂0.75mm2+7ĉ0.75mm2 2ĉ25mm2 2ĉ2AWG Signal line for CAN Power line Signal line Weight Conductor PVC Insulator Conductor PVC Insulator Shield Filler (If necessary) PVC Sheath Point – 4 - Unique lock release system The Connector is equipped with a Unique Lock Release System that locks the release button until the charge is completed and the charge indicator lamp goes off. A specialized tool may be used to unlock the connector. (Only the administrator of the charge station should be allowed to operate the unlocking tool. ) If the charging operation is correct, the lock will not activate, even during 10,000 attachment-and-detachment tests. If the operation is not correct such as accidentally hitting the release button during the charging session (indicator lamp is lit), lock parts may be damaged and the lock will activate. The system will not restore damage to the lock parts. Replacement of lock parts will be needed after forced lock release. The lock shaft which cannot do self-release Unique lock release screw Specialized tool URL http://www.dyden.co.jp E-mail kikigijutu@dyden.co.jp