A Connector with a Copper Flexible Cable designed for EV Quick

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Ver 2.3 - 2016/02/18
A Connector with a Copper Flexible Cable
designed for EV Quick Charger in a
CHAdeMO system
Power Cable Accessories Department
Power & Communications Cable Division
DYDEN CORPORATION
- Compatibility standard •
CHAdeMO 1.1
Technical Specifications of Quick Charger for the Electric Vehicle
•
JEVS G 105
Connectors applicable to Quick Charging System at Eco-Station for Electric Vehicles
•
JIS D 62196-3
Plugs, socket-outlets, vehicle connectors and vehicle inlets- Conductive charging of
electric vehicles-Part 3: Dimensional compatibility and interchangeability
requirements for d.c. and a.c./d.c. pin and contact-tube vehicle couplers
•
UL 2251
Standard for plugs, Receptacles, and Couplers for Electric vehicles
•
CSA C22.2 No. 282-13 Standard for Plugs, Receptacles, and Couplers for Electric Vehicles
(CSA TIL No.A-34)
UL Certificate Number
E348490 (FFVI2/FFVI8)
- Construction Enclosure (Aluminum alloys)
Latch Cover (Stainless steal)
Insulator protective cover (Aluminum alloys)
Insulator (Plastic)
Grip (Plastic)
Unique lock release screw
Charge pilot lamp
Release button
Latch
Color belt
Position guide
Signal Line Terminal
Power Line Terminal
- Dimensions -
- Wiring ① Ground
② Communication - 1
③ (Empty Circuit)
④ Communication - 2
⑤ Power DC(-)
⑥ Power DC(+)
⑦ Communication - 3
⑧ CAN-H
LED
Resistance
510Ω
⑨ CAN-L
⑩ Communication - 4
⑪
Connector lock and connector lock malfunction
detection(DC12V +)
⑫
Connector lock and connector lock malfunction
detection(DC12V ー)
Solenoid
Latch detection switch
Point - 1 - Operativity  Simple operation utilizing a “Slip-on connect” and “One-push
release” system.
Point – 2 - Robustness  Even when a vehicle with a weight of 4400 lbs. drives over the
connector, there is no damage.
 Even if it drops a connector from a height of 1 m, there is no
damage.
Point – 3 - Cable  High Flexibility Copper Cable insulated with DYDEN’s own
special PVC jacketing material.
Developed and manufactured only by DYDEN.
 The shield of the Power line enables the monitor of leak current.
 DYDEN’s Cable and Connectors conform to RoHS.
- Cable lineup –
 All the cables have the current rating 125A.
Conductor
Diameter
Fkg/mG
Reference
standard
32.9
1.73
JCS 4522
1P̂0.75mm2+7ĉ0.75mm2
29.0
1.29
JCS 4522
1P̂18AWG+7ĉ18AWG
35.1
1.72
UL 62, CSA
C22.2 No.49-10
Power line
Signal line
FmmG
2ĉ40mm2
1P̂0.75mm2+7ĉ0.75mm2
2ĉ25mm2
2ĉ2AWG
Signal line for CAN
Power line
Signal line
Weight
Conductor
PVC Insulator
Conductor
PVC Insulator
Shield
Filler (If necessary)
PVC Sheath
Point – 4 - Unique lock release system  The Connector is equipped with a Unique Lock Release System
that locks the release button until the charge is completed and
the charge indicator lamp goes off.

A specialized tool may be used to unlock the connector.
(Only the administrator of the charge station should be allowed to operate
the unlocking tool. )
 If the charging operation is correct, the lock will not activate, even during 10,000
attachment-and-detachment tests.
 If the operation is not correct such as accidentally hitting the release button during
the charging session (indicator lamp is lit), lock parts may be damaged and the lock
will activate.
 The system will not restore damage to the lock parts.
 Replacement of lock parts will be needed after forced lock release.
The lock shaft which cannot
do self-release
Unique lock release screw
Specialized tool
URL
http://www.dyden.co.jp
E-mail kikigijutu@dyden.co.jp
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