International Conference on Electrical, Electronics, and Optimization Techniques (ICEEOT) - 2016 The Effect of Advanced Ignition Timing on Ethanol-Gasoline Blended Spark Ignition Engine B.V. Lande1 Research Scholar, Mechanical Engg. Deptt., BDCOE, Sewagram (India) bv_lande@rediffmail.com Abstract— Ethanol requires higher activation energy for ignition and so it takes more time to ignite. Spark timing has to be advanced for reducing ignition delay period and misfiring of engine. Increasing number of coils and voltage to increase spark temperature, solve the problem of activation energy required for ethanol and ignition delay. This study was aimed to identify the effect of variable ignition timing on engine performance and exhaust emission of a spark ignition engine. A single cylinder four stroke engine with eddy current dynamometer and artificial ignition system used to investigate the effect of variable ignition timing on performance and exhaust emissions. The test engine was operated with different blend of ethanol-gasoline (E5, E10, E15 and E20). The results have shown considerable performance improvement in brake thermal efficiency and decrease in break specific fuel consumption as well as reduction in HC, CO emission. Keywords— Ethanol, Performance, Compression ratio, Ignition timing. I. INTRODUCTION Ethanol has become significant fuel for replacement of gasoline in transportation section. Ethanol with higher octane number requires earlier ignition timing than gasoline fuel. Ignition timing in a spark ignition internal combustion engine is the process of setting the angle relative to piston position and crankshaft angular velocity that a spark will occur in the combustion chamber near the end of compression stroke. The need for advancing the timing of the spark is because fuel does not completely burn the instant the spark fires, the combustion gases takes a period of time to expand and the angular or rotational speed of the engine can lengthen or shorten the time frame in which the burning and expansion should occur. In a vast majority of cases, the angle will be described as a certain angle advanced before top dead centre (BTDC). Advancing the spark BTDC means that the spark is energized prior to the point where the combustion chamber reaches its minimum size. Since the purpose of power stroke in the engine is to force the combustion chamber to expand. Spark occurring after top dead centre (ATDC) are usually 978-1-4673-9939-5/16/$31.00 ©2016 IEEE Dr. Suhas Kongre2 Head of Mechanical Engg. Deptt., A. S. Polytechnic, Wardha.(India) kongresuhas@gmail.com counterproductive (Producing wasted spark, back fire, engine knock etc.) unless there is need for a supplemental or continuing spark prior to exhaust stroke. Setting the correct ignition timing is crucial in the performance of an engine. The ignition timing affect many variables including engine life, fuel economy and engine power. Modern engine that are controlled by an engine control unit use a computer to control the timing throughout the engines rpm range. Older engines that use mechanical spark distributors rely on inertia (by using rotating weights and springs) and manifold vacuum in order to set the ignition timing throughout the engines rpm and load range. Timing advance refers to the number of degree before top dead centre (BTDC) that the spark will ignite the air fuel mixture in the combustion chamber during the compression stroke. Retarded timing can be defined as changing the timing so that the fuel injection happens later than the manufactured specified time. Timing advance is required because it takes time to burnt the air-fuel mixture, If the air fuel mixture is ignited at the correct time, maximum pressure in the cylinder will occur. The objective of research work is to investigate the effect of advanced Ignition Timing on performance of engine and exhaust emissions. II. • LITERATURE REVIEW Ethanol effects on engine performance Several studies have been conducted on the usage of ethanol and ethanol – gasoline blends as fuel in SI engines. In recent years several researchers have been carried out the influence of using ethanol – gasoline blend on the performance of spark Ignition engines. Shane Curtis [1] investigated the engine performance and pollutant emission of an SI engine using ethanol-gasoline blends (E10 and E20). Their experimental result indicated that, without modification in air –fuel system, E10 can be used. The 10% ethanol blend produces similar fuel conversion efficiency, brake work and bsfc to pure gasoline.CO and HC emission decreases with E10. Hsieh [2] investigated the engine performance and pollutant emission of an SI engine by using ethanol-gasoline blends (E0, E5, E10, E20 and E30). Their experimental result indicated that torque output and fuel consumption slightly increase when using ethanol-gasoline blended fuel. CO and HC emission decrease dramatically as a result of the leaning effect. When ethanol is added to the blended fuel, it can provide more oxygen for the combustion process called Leaning effect. H.Bayraktar [3] investigated the effect of ethanol addition (from 0% to 12%) to gasoline on an SI engine performance and exhaust emissions. The brake power and brake thermal efficiency increased with increasing ethanol amount in the blended fuel as a result of improved combustion and HC,CO emission decreased. Al Hassan [4] investigated the effect of ethanol-unleaded gasoline blends on performance and emissions. The unleaded gasoline blended with ethanol to prepare 10 test samples ranging from 0 to 25% ethanol with an increment of 2.5%. Ethanol addition resulted in an increased in brake power, brake thermal efficiency, volumetric efficiency and fuel consumption by about 8.3%,9%,7% and 5.7% respectively. Experimental study of exhaust emission and performance analysis of multi cylinder SI engine when methanol used as an additive studied by M.V.Mallikarjun[5] Experimentation was carried out on four cylinder SI engine by adding methanol in different percentage. During experimentation some slight modification with various sub system of engine under different load condition and for various percentage of methanol blends(0-15). It is observed that there is an increase in octane number and improvement in brake thermal efficiency. Ibrahim Thamer Nazzal [6] investigated that the effects of alcohol blends on the performance of a typical spark ignition engine and compared engine performance by using 12% ethanol-88% gasoline ,12% methanol -88% gasoline and 6% ethanol-6%methanol88%gasoline with gasoline fuel. The engine performance was measured at variety of engine operating conditions. The result are presented in terms of speed and their effect are indicated that when ethanol gasoline blended fuel is used, break power of engine slightly increased and break thermal efficiency also increased. • Compression ratio and Ignition Timing effect on engine performance Experiments in variable compression ratio single cylinder engine fuelled by blends of gasoline and ethanol with different concentrations have been performed by Celik[7] . Celik attempted to determine a suitable ethanol-gasoline blend for spark-ignition engine. Compression ratio varying from 6:1 to 10:1 and using blend of gasoline with ethanol concentration of 0% (Eo), 25% (E25) ,50% (E50) ,75% (E75) and 100% (E100). Engine output power and HC emission were optimized with compression ratio 6:1 and 2000 rev/min. Using E50 as a fuel, with increasing ethanol content in the fuel, specific fuel consumption increased, while CO, CO2 and NOx emission level were decreased. In the work by Yucesu[8] compression ratios from 8:1 to 13:1 and fuel blends with up to 60% of ethanol content in gasoline [E60] were tested. For different engine speeds, the torque produced was increased with higher compression ratio and ethanol concentration. Specific fuel consumption was decreased with increasing compression ratio but increased with increasing ethanol content in the fuel. Lower exhaust gas temperatures were obtained for higher ethanol concentration in the fuel blend, as a result of ethanol flame speed being faster in comparison with gasoline. Lower CO and HC emissions level were obtained for higher ethanol concentration in the fuel blend. Ceviz and Yuksel[9] investigated the effect of ethanol gasoline blends on cyclic cylinder pressure variation in a spark ignition engine. Fuel blend with up to 20% of ethanol content were used in the investigation. The fuel blend containing 10% ethanol {E10] produced the lowest variation of indicted mean effective pressure for fifty consecutive cycles. E10 fuel blend also produce lowest CO and HC emission levels. Topgul[10] investigated the effects of ethanol-gasoline blend [ E0,E10,E20,E40,E60] and ignition timing on performance and emission. The experimental result showed that the brake torque slightly increased and CO and HC emission decrease when ethanol –gasoline blend was used. James Sczybist, Mathew foster [11] investigate optimization methodologies for E85 in an effort to minimize the full penalty compared to gasoline. The specific goal of this study was to examine the high-load knock limit of ethanol blends at three different compression ratio and also investigate optimization methodologies for E85 in an effort to minimize the fuel consumption compared to gasoline. The fuel properties of ethanol in particular the high octane number and high latent heat of vaporization provide opportunities for higher efficiency with ethanol that are not currently exploited in FFVs. Investigation was carried out on single cylinder engine equipped with turbocharger. Numerous modification were made to the cylinder head, engine block and intake manifold to allow the engine to accommodate the HVA system. They also modify the valve opening system, valve closing system and valve lift can be controlled independently for each of the four valves. There was improvement in thermal efficiency & engine power when ethanol content increases. Compatibility with knock-prone fuels can be maintained at high CR with the use EJVC or LIVC strategies. These strategies reduce effective CR, which reduces the likelihood of knock. When an EIVC or LIVC control strategy is used to prevent knock at high engine load, the engine output is substantially de-rated compared to fuels that do not exhibit knock under conventional valve timing (i.e.E85or E50). As CR increases knock prone fuels become more derated so much so that at CR= 12.87 the IMEP difference between E85 and RG is nearly 33% combustion duration increases with the EIVC control strategy, and is attributed to reduction in charge motion. According to F.Yuksel and B.Yuksel (12) one of the major problem for the successful application of gasolinealcohol mixture as a motor fuel is the realization of a stable homogeneous liquid phase. To overcome this problem, authors designed a new carburetor. Sixty percent ethanol and Forty Percent gasoline blend was exploited to test the performance, the fuel consumption and the exhaust emissions. Experimental result indicate that using ethanol-gasoline blended fuel ,the CO and HC emission decreased dramatically as a result of the leaning effect caused by ethanol addition and CO2 emission increased because of the improved combustion, Rodrigo Costa, Jose R. Sodre (13) investigated the influence of compression ratio on the performance of a spark ignition engine fuelled by a blend of 78% gasoline 22% ethanol or hydrous ethanol ( E100). Investigation was carried out on 1.0L, eight valve, four cylinder production engine. Engine speed was varying from 1500 to 6500 rev/min. Three compression ratio were investigated 10:1, 11:1 and 12:1. The performance parameter were evaluated torque, brake mean effective pressure, power, specific fuel consumption, thermal efficiency, exhaust gas temperature and volumetric efficiency. Test result showed that Engine torque, BMEP and output power are substantially improved with increased compression ratio at high speed for both, E22 and hydrous ethanol. Compression ratio is a key issue for flexible fuel technology development. The compression ratio of fuel flexible engine is knock limited for gasoline use. Increasing compression ratio increases exhaust temperature and decreases SFC. Phuangwongtrakul S.( 14) studied suitable ignition timing and fuel injection duration for Ethanol-Gasoline blended fuels spark ignition engine. Since ethanol has lower heating value and higher octane number than gasoline, the high supplied torque is able to obtain by advancing the ignition timing. However, the brake specific fuel consumption seems to increase with the ethanol composition in ethanol-gasoline blended fuels. The relative air/fuel ratio for maximum brake torque is obtained in the rich burn combustion regime, which the relative air/fuel ratio for minimum brake specific fuel consumption is obtained in the lean burn combustion regime. Syed Yousufuddin, Syed Nawazish Mehdi (15) studied effect of ignition timing, equivalence ratio, and compression ratio on the performance and emission characteristics of a variable compression ratio of SI engine using ethanol unleaded gasoline blends. In this study, the effects of using unleaded gasoline and unleaded gasoline-ethanol blends on engine performance and exhaust emissions were investigated by varying the ignition timing and compression ratio. Based on the experimental study, the following results were obtained: Minimum BSFC was obtained at 11:1 compression ratio with E0 fuel. Comparison with 9:1 compression ratio, the BSFC decreased 9.25 %. The maximum decreasing of BSFC was obtained with E25 at 11:1 compression ratio. The minimum BSFC was obtained at 0.95 equivalence ratio for all test fuels and increased depending on ethanol percentages. Blending unleaded gasoline with ethanol increased the brake torque when the ignition timing was retarded. Ethanol addition did not increase the brake torque at all ignition timings at the compression ratio of 11:1. For ignition timing of 25° CA and over, the engine torque decreases. Advancing the ignition timing to 29° CA caused knock occurrence with E0 fuel. However, knock occurrence was not observed up to 35° CA advanced ignition timing with unleaded gasoline ethanol blends (E35 and E65). The engine torque increased with increasing compression ratio to 11:1, the increment is about 5.72 % when compared with 9:1 compression ratio. The variation of exhaust temperature with ignition timing at the compression ratio of 9:1 was very similar to the variation at the compression ratio of 11:1. Retarding the ignition timing caused the exhaust temperature to increase. The fuels containing high ratios of ethanol; E35 and E65 had significant effect on the performance. From the above literature review ,it is understood that many of the researchers carried out their investigation for performance and exhaust emissions of spark ignition engine with ethanol-gasoline blend by varying compression ratio and varying ignition timing with ethanol-gasoline blend ,there was improvement in break thermal efficiency and reduction in exhaust emissions. But there is no guideline available for using optimum blend of petrol and no information about the relation between ignition timing and blend percentage. The aim of this research work to suggest guideline for using suitable ethanol gasoline blend rate in terms of performance and emissions for small engine manufacturer in India. The other aim is to investigate experimentally the improvement of the performance and emission by testing the engine with suitable ethanol – gasoline blend fuel at variable ignition timing. III. EXPERIMENTATION The Experimental set up shown in fig 1 consisted of single cylinder, four stroke water cooled petrol engine coupled to eddy current dynamometer with the help of flexible coupling is mounted on a centrally based frame made up of M.S. channel. The setup has stand alone fully powder coated panel box consisting of air box, fuel tank manometer, fuel measuring unit, digital indicators. The overhead cylinder head made of cast Iron is water cooled externally & has a counter piston which helps in varying the clearance volume. The Counter piston is actuated by a screw rod mechanism to change clearance volume for different compression ratios. The Compression ratio varies from 4.5 to 9.0. Various parts of engine are shown in Fig 2 and specification in Table I and Table II. Load cell is mounted on the end of dynamometer as the loading arm hits the load cell which senses the load and read out the torque. K-type thermocouples are used for measurement of various temperatures. For measurement of exhaust emissions, five gas analysers are used. The properties of fuel are calculated by testing the fuel in laboratories. Before performance, the blend of ethanol with gasoline prepared in various proportions (like 5%, 10%,15% and 20%) on volume basis. The engine was allowed to run with gasoline for compression ratio 4.5. After completing the experiment with gasoline, the experiments was conducted with 4 samples (E5,E10,E15,E20). After completing the experiments with the first sample blend, the engine was allowed to run for half an hour to eliminate the interference of previous sample blend. All sample blends were tested with same procedure for C.R (4.5). with advanced ignition timing. The performance parameters and exhaust emissions were recorded. TABLE I. Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 TECHNICAL DATA SPECIFICATION Particulars Data Manufacturer Model No. of Cylinder Cubic capacity Bore Stroke Compression Ratio Ignition System Starting Method Lubrication System Carburetor Crown ton Wheel MK-25/ MK-40 Single cylinder 256 cc 70 mm 66.7mm 4.67 Electronic Rope and Pulley Splash Type Greaves 1320 Up draught type float system Dry type (Foam Element) 6305/C3 25 x 62 x 17 mm Air Cleaner Bearings on Both Sides Cylinder Fig. 2. Experimental Setup (Line Diagram) TABLE II Sr. No Cast Iron BS:1452/17 ENGINE SPECIFICATIONS 1 2 3 Specifications Horsepower(HP) RPM( Engine Speed) Engine Weight Mark 25 3/3.4 3000 26 kg 4 5 6 7 8 9 10 11 12 Pumpset weight Monoblock Fuel Fuel Tank Capacity Bore Diameter Stroke length Connecting Rod length Swept Volume Compression Ratio 49 Kg (21/2’’x 2’’) Petrol 4.5 litres 70 mm 66.7 mm 154 mm 256 cc 2.5:1-10:1 IV. RESULT AND DISCUSSION After Experimentation graphs are plotted between:BTHE Vs Torque BSFC Vs Torque CO Vs Torque HC Vs Torque CO2 Vs Torque NOX VS Torque Fig. 1. Experimental Setup • Break Thermal Efficiency: - Thermal efficiency is given by the ratio between output power and fuel energy content, which in its turn is calculated by product of fuel mass flow rate and low heating value. Fig.3,4,5 shows that the graph between brake thermal efficiency and torque for compression ratio 4.5 with variable ignition timing 100,130 and 150. Due to advanced ignition timing, air furl mixture get sufficient time to ignite. From the above graph it shows that thermal efficiency increases with increase in percentage of ethanol in blend and also increase with advanced ignition timing. here thermal efficiency increases with E5 and E10 compared to E0(gasoline). The maximum brake thermal efficiency is recorded with E10. Percentage increase in break thermal efficiency with different blend and advanced ignition timing is 4.65%. ethanol fuel. Fig.6,7 & 8 shows that the graph between bsfc and torque for compression ratio 4.5 with variable ignition timing 100,130 and 150. Fuel consumed for one kilowatt power generation in one hour is defined as brake specific fuel consumption. Opposite trend of graph, fuel consumption increases with increase in load but brake specific fuel consumption decreases with increase in load as it is function of fuel consumption and brake power. Fig. 6 (Ignition Timing 100 BTDC) Fig. 3 (Ignition Timing 100 BTDC) Fig. 7 (Ignition Timing 130 BTDC) Fig. 4 (Ignition Timing 130 BTDC) Fig. 8 (Ignition Timing 150 BTDC) Emissions:- Fig. 5 (Ignition Timing 150 BTDC) • Break Specific Fuel Consumption:- The fuel consumption increases as the engine torque increases. This behavior is attributed to the low heating value per unit mass of the ethanol which is distinctly lower than that of gasoline fuel. Therefore the amount of fuel introduced into engine cylinder for a given desired fuel has to be greater with i) CO Emissions: - Ethanol contain an Oxygen atoms in its basic form, it therefore can be treated as a particularly oxidized hydrocarbon. When ethanol is added to the blended fuel, it can be provide more oxygen for combustion process. When ethanol containing oxygen is mixed with gasoline , the combustion of the engines becomes better and therefore CO emission is reduced. Fig.9,10,and 11shows that there is decrease in the value of carbon monoxide emissions with varying percentage of ethanol in blend. Due to advanced ignition timing ,the process of combustion is completed. The value of CO is decreases as compared to gasoline is15%. Fig. 9 (Ignition Timing 100 BTDC) Fig. 12(Ignition Timing 100 BTDC) Fig. 10 (Ignition Timing 130 BTDC) Fig. 13(Ignition Timing 130 BTDC) Fig. 11 (Ignition Timing 150 BTDC) ii) HC emissions:- Hydrocarbon is also product of incomplete combustion of fuel. The formation of hydrocarbon is due to lack of air supply. The results obtained for ethanol blending are plotted against different loading condition. HC emission indicate power loss, higher the hydrocarbon emission, higher the power loss resulting into less brake thermal efficiency. But with addition of ethanol, hydrocarbon emission lowered down significantly. The emission for hydrocarbon shows declined trend for higher loading and complete burning of fuel which is further improved with oxygenated fuel. Fig.12,13 and 14show that the hydrocarbon emission decreases with increase in percentage of ethanol and with increase in ignition timing. This is due to the reduction in carbon atoms concentration in the blended fuel and high molecular diffusivity and high flammability which improves mixing process and combustion efficiency. Fig. 14(Ignition Timing 150 BTDC) iii) CO2 Emissions:- The stochiometric air-fuel ratio of ethanol is about 2/3 that of gasoline, hence the required amount of air for complete combustion is lesser for ethanol. When the engine condition goes leaner the combustion process is more complete and the CO2 emissions get higher. Fig.15,16 and 17 show that CO2 emission increases with increase in percentage of ethanol and varying ignition timing. Fig. 15(Ignition Timing 100 BTDC) Fig. 16(Ignition Timing 130 BTDC) Fig. 20 (Ignition Timing 150 BTDC) V. CONCLUSION From experimentation it is observed that ignition timing can also be used as an alternative way for predicting the performance of internal combustion engines besides specific fuel consumption, specific power output, exhaust smoke and other emissions. 1] It is concluded that break thermal efficiency increases with advanced ignition timing and break specific fuel consumption decreases because due to advanced ignition timing, there is complete combustion. 2] Carbon monoxide and hydrocarbon emission decreased as the ignition timing was increased because of the sufficient time available for complete combustion. Fig. 17(Ignition Timing 150 BTDC) iv) NOx Emission :- As ethanol fuel also has high latent heat of vaporization, it reduces the peak temperature inside the cylinder .Due to complete combustion the emission of NOx increases with varying the percentage of ethanol.Fig18,19, and 20 shows the variation of NOx emission with varying torque. ACKNOWLEDGMENT With immense pleasure and great respect ,I take this opportunity to express my deep sense of gratitude towards my project guide Dr.Suhas Kongre Associate Professor & HOD mechanical engineering department A.S.Polytechnique wardha for invaluable guidance throughout my work. I am vey thankful to Prof. C.B.Kothare Principal A.S.Technology wardha for his support. Fig. 18(Ignition Timing 100 BTDC) References [1] Shane Curtis and Mark Owen , “Effect of ethanol blend on a spark ignition four stroke internal combustion engine” l SAE vol.12, 2008, pp 1-13. [2] W. D. Hsieh and R. H. Chen, “Engine performance and pollutant emission of an SI engine using ethanolgasoline blend Atmospheric environment,Vol.36,2002 pp 403-410. Bayraktar H,“Experimental and theoretical investigation of using gasoline-ethanol blends in Spark-Ignition Engines”, Renewable energy,vol.30,2005,pp 1733-1747. 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