Floor Compendium
CAPAROL Building Protection
Competence in floor coatings
Caparol floor coatings in industry and commerce
The right coating
for any kind of stress!
In the long term no concrete floor or screed can take the stresses
in industrial or commercial applications without the appropriate surface
treatment. Caparol Building Protection offers a suitable coating to suit
any requirement.
Modern production processes may demand,
for example, chemical durability or special
resistance to mechanical stresses. Added to
this are the constraints to maintain occupational safety and environmental protection as
well as product-specific requirements, such
as electrical conductance or foodstuff compatibility.
The product range from Caparol Building
Protection is so extensive that suitable
materials are available for almost any requirement. The basic materials are complemented
by a range of systems for specific requirements. Here, the decades of experience at
2
CAPAROL in the industrial floor sector benefit
application workers, customers and users
alike.
The high aesthetic demands now made on
industrial floors is also taken into account at
Caparol: the FloorColor plus collection offers
a wide scope in design in this respect.
Contents
■ The basic coating structures
From impregnation to sprinkle-finish coating
■ Which product on which substrate?
"Fundamental research"
■ Small outlay – great effect!
Disbopox 443 EP-Imprägnierung | Disbopox 442 GaragenSiegel
Disbopox 447 E.MI Wasserepoxid | Disbopox 468 EP-Strukturschicht
Disboxid 467 E.MI Hartkornschicht
■ NEW: Suitable for vehicles and even emission-minimised!
Disbopox 442 GaragenSiegel | Disbopox 447 E.MI Wasserepoxid
Disbopox 453 Verlaufschicht | Disbopox 468 EP-Strukturschicht
■ NEW: The emission-minimised all-round coatings!
Disboxid 420 E.MI Primer | Disboxid 421 E.MI Coat
■ For low temperatures or for particularly quick working
Disboxid 461 EP-Grund TS | Disboxid 466 EP-Schicht TS
■ For the hardest impact stresses or on hard asphalt floors!
Disbothan 436 PU-Decksiegel
■ Particularly resistant to chemicals!
Disboxid 444 Dickschicht | Disboxid 994 Dickschicht-Noppenstruktur
■ A real multi-talent!
Disboxid 963 EP-Multi | Disboxid 980 NEFA®POX-Farbpaste
■ NEW: Silk matt and unbelievably stable under UV!
Disbopur 458 PU-AquaSiegel | Disbopur 459 PU-AquaColor
4
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■ When no spark should fly ...
Caparol systems for ESD floors
How does the ESD phenomenon occur?
■ Which coating for which requirements?
Making the right decision
■ The multi-function coating for ESD floors!
Disbopox 971 ESD-Rollschicht
■ A suitable system for any substrate
Disboxid EP-Antistatik-System | Disbothan PU-Antistatik-System
Disbopox WEP-Antistatik-System
■ ESD-compatible working stations
The ESD-compatible floor is the basis of the ESD-compatible working station
■ Small box – great effect!: For personal protection
Disbon 974 ESD-Box
26
■ Effective protection for all parking spaces and driving surfaces!
Disboxid car-park systems, OS 8
■ Life-cycle solutions for car-park structures
Longer maintenance intervals | Verifiable energy saving
Long-term customer retention
■ Details, when it matters!
Seams and joints to rising structural parts
38
■ Fascinating new colours for floors
FloorColor plus
■ Supporting, advising, implementing
Caparol planning and property consultants
■ Our lives would be tedious without colour
Caparol ColorDesignStudio
■ Boxes and colour fans
Design aids
44
■ Chemical resistance table
■ Classification criteria for mechanical resilience
and substrate suitability – refer to the fold-out page
62
63
© Picture credits: Pg. 02 centre Acik, fotolia | right Roman Milert, fotolia | Pg. 03 bravajulia, fotolia | Pg. 04 Federico Igea, fotolia | Pg. 05 Charly Lippert, fotolia | Pg. 06 Moreno Soppelsa, fotolia | Pg. 10 christie & cole
studio inc., iStockphoto | Pg. 11 top Federico Igea, fotolia | Pg. 13 top Mixage, fotolia | Pg. 14 LVDESIGN, fotolia | Pg. 15 top Anna Tihhomirova, fotolia |centre, RedTC, fotolia | bottom, Jeka Gorbunov, iStockphoto
| Pg. 18 top, Julián Rovagnati, fotolia | centre, Mikhail Malyshev, fotrolia | Pg. 19 Kenneth Sponsler, fotolia | Pg. 20 Grzegorz Kwolek, fotolia | Pg. 21 Izaokas Sapiro, fotolia | Pg. 22 links, Grzegorz Kwolek, fotolia |
bottom, Federico Igea, fotolia | Pg. 23 Kirill Zdorov, fotolia | Pg. 25 top rodho, fotolia | centre K. Greiner, fotolia | Pg. 29 Jürgen F. , fotolia | Pg. 47 Aleksey Fursov, iStockphoto |
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3
Caparol floor coatings in industry and commerce
From impregnation to sprinkle-finish coating
The basic coating
structures
The type and severity of the stresses which an industrial floor
coating must sustain determine the selection of the materials and
coating structures.
Apart from the "standard structures" shown
here, variations are also possible, e.g. with
coating systems which have to fulfil special
requirements. The most economical variants
in the treatment of unfinished floors are impregnation and sealing.
An appropriately prepared substrate is
important for all coatings. Whether a simple
priming coat, a scratch coat, a mortar covering or a levelling layer is to be considered
depends on the condition of the substrate.
4
The different coating variants from roller
coating through to sprinkle-finish covering
facilitate a step-by-step increase in the layer
thickness and therefore a corresponding increase in the mechanical resilience which is
(low) to
(extreme).
classified as
Detailed information about the chemical
resistance of the coating surfaces is given in
the table on pages 62/63.
+
++++
Since an anti-slip surface is often required
on industrial floors, a variable slip resistance
is achieved on many coatings by using various materials and additives. This is described
for the individual coating structures.
Treatment of unfinished floors:
Impregnation
Transparent, low-viscosity epoxy resins.
One or two coats (large format brush,
impregnating brush or spraying)
■ economical, simple
protective measure
■ does not form a film
■ deep penetration, strengthens
the substrate
■ good diffusion properties
Mechanical resilience*
Sealing
Water-thinnable, coloured epoxy resins,
on impregnation.
One or two roller applications.
■ thin-layered, economical protective
measure
■ follows the substrate texture
■ 0.1–0.2 mm layer thickness
Mechanical resilience*
Levelling layer
Polymer-modified, cement-bound,
hydraulically setting self-levelling mortar.
depends on substrate
+
■ for levelling coarse unevenness
and for equalising the height of
the whole surface.
■ 1.5–20 mm layer thickness
Mechanical resilience*
*
Refer to fold-out page
+
5
Caparol Caparol floor coatings in industry and commerce
Coatings – preparation:
Primer
Transparent, hard epoxy resins.
Application by flow coating under all
coating structures.
■ sound bonding to substrate
■ closes up pores and capillaries
■ 0.2–0.3 mm layer thickness
Scratch coat
Transparent, hard epoxy resin with
addition of fine silica sand. Drawn off
sharply over the substrate with the
smoothing trowel.
■ in addition to primer
■ to equalise unevenness and coarse
surface roughness
■ 1–2 mm layer thickness
Mortar coating
Ready-made silica sand mixture and
transparent epoxy resin as binder.
Drawn off over gauges, compacted and
smoothed.
■ in addition to primer
■ for levelling coarse unevenness and
for equalising the height of the whole
surface.
■ ≥ 5 mm layer thickness
The transparent Caparol epoxy resins can be optionally pre-pigmented with Disboxid 980 NEFA®POX-Farbpaste tinting paste.
In this way imperfections in the final coat can be concealed.
6
Coatings – basic structures:
Roller coating
Pigmented, hard to tough epoxy resins.
One or two roller applications.
■
■
■
■
■
on primer
largely follows the substrate
various surface textures possible
smooth surface: 0.3–0.6 mm
slip-resistant surface:
0.4–0.8 mm layer thickness
Mechanical resilience*
Self-levelling coating
Pigmented, self-levelling, hard to
tough epoxy resins or polyurethanes.
Application with hard rubber wiper,
deaeration with the spiked roller.
■ on pore-filling, sand-dressed primer
■ equalises slight surface roughness
■ 1–2 mm layer thickness
Mechanical resilience*
Self-levelling mortar
Made from pigmented, rigid or tough
epoxy resins or polyurethanes and
product-dependent amounts of silica
sand. Application with hard rubber wiper,
deaeration with the spiked roller.
+++
■ on pore-filling, sand-dressed primer
■ also equalises larger unevenness and
surface roughness
■ basic layer for special smooth or
slip-resistant roller coatings
■ 2–4 mm layer thickness
Mechanical resilience*
Sprinkle-finish coating
Thorough sand-dressing of fresh selflevelling mortar over full area followed
by further self-levelling mortar layer
(smooth) or roller coating (slip-resistant).
++
+++1/2
■ on pore-filling, sand-dressed primer
■ also equalises larger unevenness and
surface roughness
■ economical in relationship to layer
thickness
■ slip-resistant surface possible
■ 4–6 mm layer thickness
Mechanical resilience*
*
Refer to fold-out page
++++
7
Caparol floor coatings in industry and commerce
"Fundamental research"
Which product
on which substrate?
Floor coatings protect and maintain floors optimally only when the
particular properties (such as elasticity or diffusion behaviour) are
matched to the substrate present on the construction site. Consequently,
various products may be necessary in preparing for the coating:
Each material group has properties which
must definitely be considered in the selection
of coating systems – otherwise expensive
complaints may result.
Product
Type of material
For example, as concrete and cement floors,
anhydrite and magnesite screeds need
coating materials with good diffusion properties, whereas hard asphalt screed needs a
coating that is more elastic.
Disboxid 420
Disbothan 436
Disbopox 442
Disbopox 443
Disboxid 444
Disbopox 447 E.MI
E.MI Primer
PU-Decksiegel
GaragenSiegel
EP-Imprägnierung
Dickschicht
Wasserepoxid
2-comp. epoxy resin
2-comp. PU
2-comp. epoxy
2-comp. epoxy resin,
2-comp. epoxy
2-comp. epoxy resin,
resin
resin, aqueous
aqueous
resin
aqueous
Field of application
Primer
Binder (for scratch coat, etc.)
✓
✓
✓
✓
Finishing coat (pigmented)
✓
✓
✓
✓
✓
✓
✓
✓
✓
Substrates
Concrete & cement screed – exterior
Concrete & cement screed – interior
Residual moisture max. 4 %
Concrete & cement screed – damp
Anhydrite screed
1
Residual moisture max. 0.5 % by wt.
Magnesite screed
2
1
Residual moisture max. 2–4 % by wt.
Xylolite screed
1
Residual moisture max. 4–8 % by wt.
Hard asphalt screen – interior
IC 10 or 15
special characteristics
■ For universal use.
■ Emission-
minimised.
■ Tested for toxicity
by Technical
Control Board.
■ Free of benzyland alkylphenols.
8
■ Particularly
elastic.
■ Carbon-fibre
■ Water-thinnable.
reinforced.
■ Emissionminimised.
■ Tested for toxicity by Technical
Control Board.
■ Free of
benzyl- and
alkylphenols.
Open for diffusion.
■ Emission-minimised.
■ Tested for toxicity
by Technical Control Board.
■ Free of benzyland alkylphenols.
1 Rising damp must be excluded | 2 Residual moisture max. 1 % by weight
■ Especially
good bonding, also
to vertical
surfaces
and metal.
■ Water-thinnable.
■ Emission-minimised.
■ Tested for toxicity
by Technical Control
Board.
■ Free of benzyland alkylphenols.
In the Caparol range of coatings there are
various primer products for optimum
adaptation to different building conditions.
The following markings show which of the
quoted requirements is fulfilled by a coating
material:
suitable for concrete/cement
screen floors
suitable with restrictions for
anhydrite/magnesite/xylolite
screeds
suitable for anhydrite/magnesite/
xylolite screeds – good diffusion
properties
suitable for hard asphalt screed,
IC 10–15
Disbopox 453
Disboxid 461
Disboxid 462
Disboxid 463
Disbocret® 734
Disboxid 961
Disboxid 963
Verlaufschicht
EP-Grund TS
EP-Siegel
EP-Grund SR
Nivelliergrund
EP-Grund
EP-Multi
2-comp. epoxy resin,
2-comp. epoxy
2-comp. epoxy
2-comp. epoxy
1-comp. acrylate
2-comp. epoxy
2-comp. epoxy
aqueous
resin
resin
resin
dispersion
resin
resin
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
1
■
■
■
■
■
Water-thinnable.
Open for diffusion.
For universal use.
Emission-minimised.
Tested for toxicity
by Technical Control
Board.
■ Free of benzyland alkylphenols.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
■ For use from
■ Long wor-
■ Reactive.
3° C.
■ Recoatable
extremely
quickly.
king time.
■ For universal
use.
■ Water-
thinnable.
■ Open for
diffusion.
■ High layer
thickness.
1
■ Primer in the
Disboxid
car-park
system,
OS 8.
1
■ All-round
resin, tintable
with
Disboxid 980
NEFA®POXFarbpaste
tinting paste.
9
Caparol floor coatings in industry and commerce
Disbopox 443 EP-Imprägnierung | Disbopox 442 GaragenSiegel
Disbopox 447 E.MI Wasserepoxid | Disbopox 468 EP-Strukturschicht
Disboxid 467 E.MI Hartkornschicht
Small outlay – great effect!
Not every floor needs a complicated coating structure. Depending on the condition
and the stresses to be expected, better usage properties can be achieved even with
relatively simple coatings.
Particularly on fresh concrete floors and
screeds which are not completely dried out,
Disbopox 443 EP-Imprägnierung impregnation is a practicable solution, because it is
open for diffusion and allows moisture to escape. At the same time it reduces the penetration of water and pollutants. The surface is
consolidated and protected from abrasion
and dust formation.
Coloured sealing with the diffusion-compatible and emission-minimised Disbopox 442
GaragenSiegel garage sealant also ensures
10
visual enhancement. Coloured sealing can
also be carried out with Disbopox 447 E.MI
Wasserepoxid aqueous epoxy. This material
is also suitable for wall surfaces and is extremely resistant to chemicals.
An alternative to smooth sealing is the similarly emission-minimised Disbopox 468
EP-Strukturschicht texture coating. Its pimpled surface texture smoothes out slight visual irregularities in the substrate. In addition
the aggregate it contains offers improved slip
protection.
Colourless impregnation
Binds dust, consolidates the surface
Reduces penetration of pollutants
Preserves the environment, solvent-free
Also for slightly damp substrates
Disbopox 443 EP-Imprägnierung (1–2x)
Suitable substrates*
Mechanical resilience*
depends on substrate
Coloured sealant (approx. 0.2 mm layer thickness)
Preserves the environment, water-thinnable,
pollutant-inhibiting
Primer
■ For strongly absorbent substrates (A):
Disbopox 443 EP-Imprägnierung impregnation
■ For weakly absorbent substrates (B):
Disbopox 442 GaragenSiegel, thinned or
Disbopox 447 E.MI Wasserepoxid, thinned
Finishing Coat
Disbopox 442 GaragenSiegel (2x)
Disbopox 447 E.MI Wasserepoxid (2x)
Suitable substrates*
Mechanical resilience*
A)
B)
+
Texture coating (0.2–0.4 mm layer thickness)
Improved slip protection
Visually equalising
Primer
Disbopox 468 EP-Strukturschicht, if necessary
thinned with 10 % water (scratch coat as applicable)
Finishing Coat
Disbopox 468 EP-Strukturschicht
Suitable substrates*
Mechanical resilience*
The extremely abrasion-resistant Disboxid
467 E.MI Hartkornschicht is a hard aggregate layer suitable for floors which are subject to higher abrasive stresses or where higher demands on slip protection are made.
++
Hard granular coating (0.25–0.6 mm layer thickness)
Low controllable consumption
Extremely abrasion-resistant due to integrated
hard aggregate
Primer
e.g. Disboxid 420 E.MI Primer**
(scratch coat as applicable)
Finishing coat – slip-resistant (R 10)
Disboxid 467 E.MI Hartkornschicht
All products quoted on this page are emission-minimised, tested for toxicity by the Technical Control Board (TÜV) and subject to
third-party monitoring (refer to page 20).
Suitable substrates*
Mechanical resilience*
*
++
Refer to fold-out page
** Of course, other primer products can be used depending on substrate condition.
11
Caparol floor coatings in industry and commerce
Disbopox 442 GaragenSiegel | Disbopox 447 E.MI Wasserepoxid
Disbopox 453 Verlaufschicht | Disbopox 468 EP-Strukturschicht
Suitable for vehicles and
even emission-minimised!
NEW
Not every finishing coat is suitable for vehicles with pneumatic or rubber tyres:
"Plasticizer migration" may take place. For floors frequently stressed by tyres there
are suitable coatings, now even emission-minimised, i.e. free from alkylphenol and
benzylphenol.
The substantial advantage of emission-minimised coatings lies in their wider applicability:
They are suitable without restriction even for
workplaces where more sensitive people are
present.
Disbopox 442 GaragenSiegel offers not
only resistance to tyres, but furthermore, due
to its carbon reinforcement, also high impact
resistance, very good abrasion resistance
and very good cleanability. Chemicals and
occasional water exposure likewise leave
few traces on the surface.
Floors, which are also to fulfil higher visual
requirements, can be enhanced with chip
sprinkling and clear sealant. Coloured sealing
can also be carried out with Disbopox 447
E.MI Wasserepoxid aqueous epoxy. This material is also suitable for wall surfaces and is
extremely resistant to chemicals.
12
The Disbopox 453 Verlaufschicht self-levelling coat which also has good diffusion properties provides a perfect base for industrial
floors for vehicular traffic.
With Disbopox 468 EP-Strukturschicht texture coat, which is also suitable for stressing
by fork-lift truck traffic, slip-resistant surfaces
can be very easily produced using roller techniques. These surfaces too are insensitive to
chemicals.
Both coatings can be tinted on request in the
colours of the FloorColor plus collection!
Coloured sealant (approx. 0.2 mm layer thickness)
Preserves the environment, water-thinnable
Carbon-fibre reinforced
Primer
■ Strongly absorbing mineral substrates: Disbopox 443
EP-Imprägnierung impregnation
■ New, weakly absorbing mineral substrates; hard asphalt
screeds: Disbopox 442 GaragenSiegel garage sealant,
thinned 5–10 %
Coating
Disbopox 442 GaragenSiegel (at least 2x)
Suitable substrates*
Mechanical resilience*
+
Coloured sealant (approx. 0.2 mm layer thickness)
Preserves the environment, water-thinnable,
pollutant-inhibiting
Primer
■ For strongly absorbent substrates (A):
Disbopox 443 EP-Imprägnierung impregnation
■ For weakly absorbent substrates (B):
Disbopox 447 E.MI Wasserepoxid, aqueous epoxy, thinned
Finishing Coat
Disbopox 447 E.MI Wasserepoxid (2x)
Suitable substrates*
Mechanical resilience*
A)
B)
+
Texture coating (0.2–0.4 mm layer thickness)
Improved slip protection
Visually equalising
Primer
Disbopox 468 EP-Strukturschicht texture coating
(scratch coat where applicable)
Coating – slip-resistant
Disbopox 468 EP-Strukturschicht
Coating – slip-inhibiting (R10)
Disbopox 468 EP-Strukturschicht filled with
Disboxid 942 Mischquarz mixed quartz
Suitable substrates*
Mechanical resilience*
++
Self-levelling coating (2–5 mm layer thickness)
Primer
Disbopox 453 Verlaufschicht self-levelling coating
(scratch coat where applicable)
Intermediate coat
Disbopox 453 Verlaufschicht
Finishing Coat
Disbopox 442 GaragenSiegel or
Disbopox 468 EP-Strukturschicht
Suitable substrates*
Mechanical resilience*
+++
*
Refer to fold-out page
13
Caparol floor coatings in industry and commerce
Disboxid 420 E.MI Primer | Disboxid 421 E.MI Coat
The emission-minimised
all-round coatings
NEW
Almost every floor covering in the field of industry and commerce also forms part
of the human workplace. The new emission-minimised all-round coating, Disboxid
421 E.MI Coat, takes this fact into account: Its formulation – free from alkylphenol
and benzylphenol – ensures a more healthy working climate in the true sense of
the word!
Even the primer, Disboxid 420 E.MI Primer,
is emission-minimised. With this transparent
resin not only scratch coats, but also highly
stressable mortar coats can be produced. It
is also suitable as protection for fresh concrete.
The pigmented Disboxid 421 E.MI Coat is a
genuine all-round coating: Depending on the
degree of resilience required, it can be implemented as a roller and self-levelling coating,
self-levelling mortar and sprinkle-finish coating.
14
As all-round coatings on all concrete and cement screed floors, Disboxid 421 E.MI Coat
not only withstands all the typical industrial
stresses – and this even includes tested OS8
car-park floor coatings – it can also be employed in so-called "sensitive" areas, such as
in hospitals and schools.
Owing to its emission-minimised composition, Disboxid 421 E.MI Coat is also suitable
for all areas in which the production and
handling of foodstuffs is involved. Also this
coating withstands aggressive cleaning
agents and disinfectants.
The coating can be tinted on request in the
colours of the FloorColor plus collection!
Roller coating (0.3–0.8 mm layer thickness)
Primer
Disboxid 420 E.MI Primer (scratch coat as applicable)
■ For slip-resistant surface:
sand-dressed with Disboxid 943/944 Einstreuquarz sprinkle quartz
Finishing Coat
Disboxid 421 E.MI Coat (1–2x)
Suitable substrates*
Mechanical resilience*
++
Self-levelling coating (layer thickness up to 1.5 mm)
No filler required
Primer
Disboxid 420 E.MI Primer (scratch coat as applicable)
sand-dressed with Disboxid 942 Mischquarz mixed quartz
Finishing Coat
Disboxid 421 E.MI Coat
Suitable substrates*
Mechanical resilience*
+++
Self-levelling mortar (2–4 mm layer thickness)
Economical increase in layer thickness due to
addition of silica sand
Primer
Disboxid 420 E.MI Primer (scratch coat as applicable)
sand-dressed with Disboxid 942 Mischquarz mixed quartz
Finishing Coat
Disboxid 421 E.MI Coat,
filled with 50 % Disboxid 942 Mischquarz
Suitable substrates*
Mechanical resilience*
+++1/2
Sprinkle-finish coating (4–6 mm layer thickness)
Primer
Disboxid 420 E.MI Primer (scratch coat as applicable)
sand-dressed with Disboxid 942 Mischquarz
Sprinkle finish layer
Disboxid 421 E.MI Coat,
filled with 30 % Disboxid 943 Einstreuquarz
sand-dressed with Disboxid 943/944 Einstreuquarz sprinkle quartz
Finishing Coat
Disboxid 421 E.MI Coat,
■ For smooth surface: as self-levelling mortar
■ For slip-resistant surface: as roller coating
Suitable substrates*
Mechanical resilience*
*
Refer to fold-out page
++++
15
Caparol floor coatings in industry and commerce
Disboxid 461 EP-Grund TS | Disboxid 466 EP-Schicht TS
For low temperatures or
for particularly quick working
Two factors often play a decisive role in coating work:
the ambient temperature and the curing rate.
mechanically
stressable
at 20° C
Disboxid 461 EP-Grund TS
+
mechanically
stressable
Disboxid 466 EP-Schicht TS
usual EP primer
+
EP coating
mechanically
stressable
at 10° C
Disboxid 461 EP-Grund TS
+
Disboxid 466 EP-Schicht TS
usual EP primer
+
EP coating
mechanically
stressable
at 5° C
Disboxid 461 EP-Grund TS
+
cannot
usual EP primer
+
EP coating
0 days
be used
Disboxid 466 EP-Schicht TS
1
2
3
■ The temperature (T)
Conventional solvent-free cold-curing resins start to cure at temperatures of about
10° C. This criterion is often not present,
particularly in new-building construction.
■ The speed (S)
Above all during conversions and refurbishment in production facilities or sales
rooms, time is a decisive criterion.
16
4
5
6
With the Disboxid TS system the T stands
for the basic usage at low temperatures and
the S for the speed of curing at room temperature.
The two system products Disboxid 461 EPGrund TS and Disboxid 466 EP-Schicht TS
cure already from 3° C with a normal rate of
curing and within a few hours at room temperature – and without disturbing odours.
Roller coating (0.3–0.8 mm layer thickness))
Primer
Disboxid 461 EP-Grund TS (scratch coat as applicable)
■ Smooth surface:
sand-dressed with Disboxid 942 Mischquarz mixed quartz
■ Slip-resistant surface:
sand-dressed with Disboxid 943/944 Einstreuquarz sprinkle quartz
Finishing Coat
Disboxid 466 EP-Schicht TS (1–2x)
Suitable substrates*
Mechanical resilience*
++
mechanically
stressable
Self-levelling coating (layer thickness up to 1.5 mm)
No filler required
Primer
Disboxid 461 EP-Grund TS (scratch coat as applicable)
Sand-dressed with Disboxid 942 Mischquarz
Finishing Coat
Disboxid 466 EP-Schicht TS
Suitable substrates*
Mechanical resilience*
7
9
10
+++
Self-levelling mortar (approx. 2 mm layer thickness)
Economical increase in layer thickness due to addition of
silica sand
Primer
Disboxid 461 EP-Grund TS (scratch coat as applicable)
Sand-dressed with Disboxid 942 Mischquarz
Finishing Coat
Disboxid 466 EP-Schicht TS
filled with 30 % Disboxid 942 Mischquarz
Suitable substrates*
Mechanical resilience*
*
Refer to fold-out page
+++1/2
17
Caparol floor coatings in industry and commerce
Disbothan 436 PU-Decksiegel
For the hardest impact stresses
or on hard asphalt floors!
The hardest mechanical stresses include impacts such as from falling stampings
or when setting down heavy goods. Only a coating with the necessary elasticity
reserves can withstand this extreme stress in the long term.
The elasticised, toughened polyurethane
Disbothan 436 PU-Decksiegel surface sealant "springs back" under extreme stresses.
Also vibrations caused by machine operations, are well absorbed by this coating.
Apart from mineral floors, in the industrial
field hard asphalt screeds are often
employed.
18
Also for these substrates, the tough Disbothan 436 PU-Decksiegel is well-suited
thanks to its elasticity – provided they conform at least to IC 15 hardness class and do
not deform under the specified temperature
and load stresses (e.g. ruts).
Self-levelling coating (layer thickness up to 1.5 mm)
No filler required
Primer
■ Mineral substrate:
Disboxid 420 E.MI Primer* (scratch coat as applicable)
■ Hard asphalt screed:
scratch coat with Disbothan 436 PU-Decksiegel surface sealant
sand-dressed in each case with Disboxid 942 Mischquarz mixed quartz
Finishing Coat
Disbothan 436 PU-Decksiegel
Suitable substrates*
Mechanical resilience*
+++
Self-levelling mortar (approx. 1.5–3 mm layer thickness)
Economical increase in layer thickness due
to addition of silica sand
Primer
■ Mineral substrate:
Disboxid 420 E.MI Primer* (scratch coat as applicable)
■ Hard asphalt screed:
scratch coat with Disbothan 436 PU-Decksiegel
sand-dressed in each case with Disboxid 942 Mischquarz
Finishing Coat
Disbothan 436 PU-Decksiegel
filled with 50 % Disboxid 942 Mischquarz
Suitable substrates*
Mechanical resilience*
+++1/2
Sprinkle-finish coating (4–6 mm layer thickness)
For increased compression resistance
Primer
■ Mineral substrate:
Disboxid 420 E.MI Primer* (scratch coat as applicable)
■ Hard asphalt screed:
scratch coat with Disbothan 436 PU-Decksiegel sanddressed in each case with Disboxid 942 Mischquarz
Sprinkle finish layer
Disbothan 436 PU-Decksiegel
filled with 50 % Disboxid 942 Mischquarz,
sand-dressed with Disboxid 943/944 Einstreuquarz sprinkle quartz
Finishing Coat
■ Smooth surface:
Disbothan 436 PU-Decksiegel as self-levelling mortar
■ Slip-resistant surface:
Disbothan 436 PU-Decksiegel roller coating (1–2x)
Suitable substrates*
Mechanical resilience*
*
++++
Refer to fold-out page
** Of course, other primer products can be used depending on substrate condition.
19
Caparol floor coatings in industry and commerce
Disboxid 444 Dickschicht | Disboxid 994 Dickschicht-Noppenstruktur
Particularly resistant
to chemicals!
In manufacturing and processing industries the floor is not always just subjected to
mechanical stresses. Often aggressive chemicals are used for reasons of production
or for cleaning purposes.
Disboxid 444 Dickschicht thick coating is
most suitable for this purpose: The specially
modified amine hardener used in this formulation provides excellent resistance to chemicals. Mineral oils or fats, acids and alkalis,
common solvents or continuous wetness:
They all have no effect on this coating!
Disboxid 994 Dickschicht-Noppenstruktur
thick coating with pimpled texture also offers
the advantage of a textured surface – ideal
when the substrate is not completely even.
20
Both coatings also withstand mechanical
stresses, such as fork-lift truck traffic.
Due to its thixotropic formulation Disboxid
444 Dickschicht can also be used on walls
which have to withstand frequent wetness or
chemical stresses. Furthermore, Disboxid
444 Dickschicht and Disboxid 994 Dickschicht-Noppenstruktur bond excellently to
metallic components and are well-suited for
use on hard asphalt floors.
Roller coating (0.3–0.6 mm layer thickness)
Primer
■ Mineral substrate:
Disboxid 420 E.MI Primer* (scratch coat as
applicable)
■ Hard asphalt:
scratch coat with Disboxid 444 Dickschicht thick coating
or Disboxid 994 Dickschicht-Noppenstruktur thick
coating/pimpled texture
Finishing Coat
■ Smooth surface:
Disboxid 444 Dickschicht (1–2x)
■ Textured surface:
Disboxid 994 Dickschicht-Noppenstruktur
■ Slip-resistant surface:
Disboxid 444 Dickschicht sand-dressed with
Disboxid 943/944 Einstreuquarz
Suitable substrates*
Mechanical resilience*
++
Self-levelling mortar (2–4 mm layer thickness)
Primer
Disboxid 420 E.MI Primer* (scratch coat as applicable)
with Disboxid 942 Mischquarz mixed quartz
Intermediate coat
Disboxid 421 E.MI Coat*
filled with 50 % Disboxid 942 Mischquarz
Finishing Coat
■ Smooth surface:
Disboxid 444 Dickschicht (1–2x)
■ Textured surface:
Disboxid 994 Dickschicht-Noppenstruktur
■ Slip-resistant surface:
Disboxid 444 Dickschicht sand-dressed with
Disboxid 943/944 Einstreuquarz
Suitable substrates*
Mechanical resilience*
+++1/2
Mortar layer (6–30 mm layer thickness)
Increased compression-resistance and durability
Primer
Disboxid 420 E.MI Primer*
Sand-dressed with Disboxid 942 Mischquarz
Mortar coating
Disboxid 420 E.MI Primer*
filled Disboxid 946 Mörtelquartz mortar quartz
Finishing Coat
■ Smooth surface:
Disboxid 444 Dickschicht (2x)
■ Textured surface:
Disboxid 994 Dickschicht-Noppenstruktur
■ Slip-resistant surface:
Disboxid 444 Dickschicht sand-dressed with
Disboxid 943/944 Einstreuquarz
Suitable substrates*
Mechanical resilience*
*
++++
Refer to fold-out page
** Of course, other primer products can be used depending on substrate condition.
21
Caparol floor coatings in industry and commerce
Disboxid 963 EP-Multi | Disboxid 980 NEFA ® POX-Farbpaste
A real multi-talent!
The same material for primer and finishing coat?
Very convenient! Tintable on site in any amount and with
numerous colours? Super!
The transparent Disboxid 963 EP-Multi is
suitable for use on all floor coating projects,
starting with the sealing through to the sprinkle coating. Furthermore, it can produce visually appealing finishing coats.
Disboxid 963 EP-Multi can be pigmented
namely directly on site, giving a special level
of flexibility: even colour changes at short
notice are possible without problem.
The required Disboxid 980 NEFA®POXFarbpaste is supplied in easy-to-use bags.
It is available in two RAL colours and is
simply mixed in with the prepared material.
Also special colours can be ordered.
22
Sealing (0.3–0.8 mm layer thickness)
Smooth or with adjustable slip-resistance
Disboxid 963 EP-Multi (1–2x),
pigmented as required with Disboxid 980 NEFA®POXFarbpaste tinting paste
Slip-resistant surface:
Disboxid 963 EP-Multi
sand-dressed with Disboxid 943/944 Einstreuquarz sprinkle quartz
Durop, silicon carbide, etc.
Suitable substrates*
Mechanical resilience*
++
Textured coat (layer thickness up to 1.5 mm)
Primer
Disboxid 963 EP-Multi (scratch coat where applicable)
Sand-dressed with Disboxid 942 Mischquarz
Finishing Coat
Disboxid 963 EP-Multi
pigmented with Disboxid 980 NEFA®POX-Farbpaste
filled with 3 % by weight of Disboxid 952 Stellmittel
suspension agent
Suitable substrates*
Mechanical resilience*
+++
Self-levelling mortar (2–4 mm layer thickness)
Economical increase in layer thickness
by addition of silica sand
Primer
Disboxid 963 EP-Multi (scratch coat where applicable)
Sand-dressed with Disboxid 942 Mischquarz
Finishing Coat
Disboxid 963 EP-Multi
pigmented with Disboxid 980 NEFA®POX-Farbpaste
filled with Disboxid 942 Mischquarz or Geba silica sand
Suitable substrates*
Mechanical resilience*
+++1/2
Sprinkle-finish coating (4–6 mm layer thickness)
Primer
Disboxid 963 EP-Multi (scratch coat where applicable)
Sand-dressed with Disboxid 942 Mischquarz
Sprinkle finish layer
Disboxid 963 EP-Multi
filled with 30 % Disboxid 943 Einstreuquarz
sand-dressed with Disboxid 943/944 Einstreuquarz
Finishing Coat
Disboxid 963 EP-Multi
pigmented with Disboxid 980 NEFA®POX-Farbpaste
■ Smooth surface: as self-levelling mortar
■ Slip-resistant surface: as roller coating
Suitable substrates*
Mechanical resilience*
*
Refer to fold-out page
++++
23
Caparol floor coatings in industry and commerce
Disbopur 458 PU-AquaSiegel | Disbopur 459 PU-AquaColor
Silk matt and in addition
unbelievably stable under UV!
NEW
High-gloss surfaces may not be desirable in certain areas. Depending on the existing
substrate and design criteria, silk matt transparent or coloured sealants are the
optimum solution – particularly as these sealants are also emission-minimised: ideal
for rooms with substantial public traffic.
Emission-minimised floor coatings can even
be applied in those rooms in which particularly sensitive people are later present!
The silk matt transparent Disbopur 458 PUAquaSiegel aqueous sealant is the ideal finishing sealant for new floor coatings, which
have, for example, been attractively designed
with Disboxid 948 Color-Chips.
24
With the likewise silk matt Disbopur 459 PUAquaColor intact, unsightly old coatings can
be quickly freshened up with appealing colours.
Amongst the most important properties relevant in practice with both Disbopur sealants
are the UV stability, chemical resistance
and the improved scratch resistance of the
coating underneath. Both materials in addition permit water-vapour diffusion!
Due to its excellent properties Disbopur 459
PU-AquaColor was distinguished within the
scope of the "Material Vision" international
exhibition in the "Design Plus" competition
and also received the Innovation Prize from
the AIT.
Coloured sealant
2-component old coat
Finishing Coat
Disbopur 459 PU-AquaColor (1–2x)
■ Slip-resistant surface:
Disbopur 459 PU-AquaColor
with Disbon 947 SlideStop Fine
Suitable substrates*
Mechanical resilience*
+
Transparent sealant
2-component coating e.g. with sprinkled chips
Disboxid 948 Color-Chips
Transparent sealant
■ Smooth surface:
Disbopur 458 PU-AquaSiegel aqueous sealant
■ Slip-resistant surface:
Disbopur 458 PU-AquaSiegel
with Disbon 947 SlideStop Fine
Suitable substrates*
Mechanical resilience*
*
Refer to fold-out page
+
25
Caparol floor coatings for ESD floors
Caparol systems for ESD floors:
When no spark
should fly ...
Electrostatic charge and discharge (ESD = Electrostatic Discharge) is a common
phenomenon and the problems it causes are drawing ever more attention in the
design of new production facilities and in the conversion of existing ones.
Whereas in the past the main attention was
on the prevention of damage due to electrostatic discharge when handling combustible
or explosive substances, now the focus is on
protecting electronic components. Since
these components are becoming smaller and
smaller, their sensitivity to electrostatic discharge is becoming more of a problem.
It is generally accepted that electrically conductive or dissipative floor surfaces are needed. The relevant requirements are defined
by various standards and measurement techniques. In the industrial field primarily coldcuring resin coatings are used, because only
these floor coverings also fulfil the requirements on mechanical resilience.
Caparol Building Protection offers well-proven, highly resilient, conductive and dissipative
coating systems.
26
How does the ESD phenomenon occur?
Electrostatic charging and discharging is an
every-day phenomenon: Even brief contact
between two bodies produces an electrostatic charge, which charges again on contact
with a further body. Often just close proximity
is sufficient for this effect, e.g. metallic objects!
1 Without mutual contact:
The charge is equalised
in both bodies (person
and floor).
For example, during movement on an unearthed surface a charge of approx. 6,000 V
builds up, walking on a carpet produces
35,000 V and 26,000 V when removing
air-cushion film. Electronic components are
sometimes damaged or even destroyed
by a discharge as low as 100 V!
2 With each contact between the foot and the
floor negative charges
change from the floor to
the person and, vice
versa, positive charges
migrate from the person
to the floor. Here, due to
the large mass presented by the floor, the positive charges can distribute without hindrance.
3 Due to the limited mass
of the person however,
the negative charges
cannot do that and they
are forced to the outer
limits, i.e. the surface of
the person.
4 With each step the
negative charge on the
persons surface increases. When the "charged"
person touches an object or another person,
the excess negative
charges "jump" over to
the object or person,
thereby causing the
electrostatic discharge!
27
Caparol floor coatings for ESD floors
Making the right decision:
Which coating
for which requirements?
Appropriate standards define whether a conductive (formerly: ECF) floor or
dissipative (formerly: DIF) floor is needed. Different coatings can be employed,
depending on the requirements profile. The relevant requirements on the conductive
values of the floor are defined by various standards and measurement techniques.
Fig. 1:
Measurement with 2.5 kg measuring
electrode
Fig. 2:
Person – Shoe – Floor measurement
DIN EN 61340-4-1
(VDE 0300 Part 4-1, version 12-2004)
Relates exclusively to the standard test procedure for the determination of the electrical
resistance of floor coverings and laid floors.
It includes no classifications or requirements,
but is rather a pure measurement standard.
For the measurement the use of the international 2.5 kg measuring electrode is recommended (refer to Fig. 1).
Up to 2002 the following classification was
carried out in the version of 04-1997: ECF
(Electrostatically Conducting Floor):
■ ECF (Elektrostatisch leitender Fußboden):
RE < 1 x 106 Ω
■ DIF (Dissipative Floor):
1x106 Ω < RE < 1 x 109 Ω
■ ASF (Anti-Static Floor):
Charging to < 2 kV
DIN IEC 61340-5-1, Ed. 2.0
(VDE 0300 Part 5-1) Describes the general
requirements for the protection of electronic
components against electrostatic phenomena.
■ The measurement is made according to
DIN EN 61340-4-1; the requirement on
the floor is:
RG < 1 x 109 Ω
28
Fig. 3:
Walking Test measurement
Fig. 4:
Measurement with the three-foot
electrode
■ With the system Floor - Shoes in combination with a person (short-form: "Person
– Shoe – Floor") the following dissipative
resistance is recommended as the principle measure taken for personal earthing:
RG < 3,5 x 107 Ω
DIN EN 1081
This replaced DIN 51953 in 1998 and describes the measurement with the three-foot
electrode (Fig. 4). The resistance to ground
(RG) is determined. Limits are not defined
here.
DIN EN 61340-4-5
(VDE 0300 Part 4-5, version 03-2005)
(ESD STM 97.1-1999 and ESD STM
97.2-1999)
Basis for the characterisation of this system
"Floor – Footwear in combination with a
person".
DIN VDE 0100-410/T 610
Depending on the requirement, personal
protection according to DIN VDE 0100-410/
T 610 must be considered. The insulation
resistance is determined, which is required
for the avoidance of dangerous body
currents, in order to protect persons when
dealing with high voltage on electrical
systems.
Test Method 1: Measurement of the electrical resistance for the system "Person – Shoe
– Floor" (refer to Fig. 2).
Test Method 2: Measurement of personal
charging by means of the Walking Test (refer
to Fig. 3).
■ If the system "Person – Shoe – Floor" is
used, then one of the two following conditions must be satisfied: Total resistance of
the system "Person – Shoe – Floor"
RG ≤ 3,5 x 107 Ω
or
maximum potential generated on the
body (Walking Test) < 100 V
The following limits are defined:
■ RX ≥ 50 x 103 Ω
when the nominal voltage of the
system does not exceed 500 V.
■ RX ≥ 100 x 103 Ω
when the nominal voltage of the
system exceeds 500 V.
Mechanical
resilience
Areas subject to explosive
atmospheres according to
DIN EN 1081
further requirements:
Personal protection according to
DIN VDE 0100-410/T 610
Walking Test according to
DIN EN 61340-4-5
Person – Shoe – Floor according to
DIN IEC 61340-5-1, Ed. 2.0 and
DIN EN 61340-4-5
DIN IEC 61340-5-1, Ed. 2.0
Requirements on ESD floors:
+1/2
Disbopox 971 ESD-Rollschicht
++
Disboxid 467 E.MI Hartkornschicht
with 974
+++
Disbopox 454 Verlaufschicht AS
with 974
Disboxid 472 AS-Deckschicht
+++
Disbothan 429 PU-Decksiegel AS
+++
Disbopox 477 AS-Siegel
+
fulfils the above requirements
fulfils the above requirements under certain conditions
29
Caparol floor coatings for ESD floors
Disbopox 971 ESD-Rollschicht roller coating
The multifunction coating
for ESD floors!
"Conductive through and through": With Disbopox 971 ESD-Rollschicht a coating
material for the field of ESD floors is now available in Germany for the first time,
which can be used multifunctionally in terms of applications and possibilities.
"Conductive through and through": With
Disbopox 971 ESD-Rollschicht a coating
material is now available for the field of ESD
floors which can be used multifunctionally in
its areas of application.
The general necessity for conductive or dissipative floor surfaces in the industrial sector is
not disputed. In this respect the topic of ESD
(Electrostatic Discharge) is becoming increasingly more important. With Disbopox 971
30
ESD-Rollschicht Caparol has a product
which, due to its good diffusion properties,
can be used on magnesite and anhydrite
screeds. The lightly textured surface has a visually equalising effect, is abrasion-resistant
and is easy to clean.
A special highlight is that with Disbopox 971
ESD-Rollschicht the black conductive layer
can be completely omitted. After laying the
earth connections the coating can be applied
directly to the prepared substrate. The product is therefore excellently suited to an uncomplicated and time-saving refurbishment
of existing and intact dissipative industrial
floor coatings.
Of course, the ESD requirements according
to DIN EN 61340-4-1, DIN IEC 61340-5-1,
Ed. 2.0 and DIN EN 61340-4-5 (Person –
Shoe – Floor and Walking Test) are also fully
covered, as are the requirements on the
Roller coating/sealant
(0.2 mm layer thickness)
Slightly roughened mineral substrates:
Primer
Disbopox 443 EP-Imprägnierung impregnation
Intermediate coat, equalising
Disbopox 468 EP-Strukturschicht texture coating filled with
Disboxid 942 Mischquarz mixed quartz
Disbon 973 Kupferband copper band
Finishing coat, dissipative
Disbopox 971 ESD-Rollschicht roller coating
Suitable substrates*
Mechanical resilience*
+1/2
Uneven, rough mineral substrates:
Primer
Disbopox 453 Verlaufschicht self-levelling coating
Scratch coat
Disbopox 453 Verlaufschicht filled with
Disboxid 942 Mischquarz
Disbon 973 Kupferband
Finishing coat, dissipative
Disbopox 971 ESD-Rollschicht
Suitable substrates*
Mechanical resilience*
+1/2
personal protection of DIN VDE 0100-410/
T 610.
Existing, rigid 2-comp. coatings:
Disbon 481 EP-Uniprimer
Disbon 973 Kupferband
Finishing coat, dissipative
Disbopox 971 ESD-Rollschicht
Suitable substrates*
Mechanical resilience*
*
Refer to fold-out page
+1/2
31
Caparol floor coatings for ESD floors
Disboxid EP-Antistatik-System | Disbothan PU-Antistatik-System
Disbopox WEP-Antistatik-System
A suitable system
for any substrate
Conductive floors according to DIN IEC 61340-5-1 and DIN EN 1081 can be installed
on all normal substrates with the anti-static systems from Caparol! The following are
employed:
■ on concrete, cement screed: Disboxid EP-Antistatik-System
■ on hard asphalt screed: Disbothan PU-Antistatik-System
■ on anhydrite/magnesite screed: Disbopox WEP-Antistatik-System
The excellent advantages of all Caparol
anti-static systems are:
■ Aqueous conductive coating
In contrast to systems with solvent-based
conductive layers, with Disboxid 471 ASGrund primer a user- and environmentally
friendly aqueous epoxy resin conductive
layer is used in all three systems.
32
■ Variable finishing coats
Matched to the usage requirements, there
is a choice of two finishing coats in the
Disboxid EP-Antistatik-System and in the
Disbopox WEP-Antistatik-System.
Disboxid EP-Antistatik-System
Hard granular coating (0.3–0.6 mm layer thickness)
Less, controllable consumption
Extremely abrasion-resistant
Primer
Disboxid 420 E.MI Primer** (scratch coat as applicable)
Intermediate coat, dissipative
Disbon 973 Kupferband copper band
Disboxid 471 AS-Grund primer
Finishing coat, dissipative
Slip-resistant surface (R 10)
Disboxid 467 E.MI Hartkornschicht hard granular coating
Suitable substrates*
Mechanical resilience*
++
Self-levelling coating (approx. 1.2 mm layer thickness)
Primer
Disboxid 420 E.MI Primer** (scratch coat as applicable)
Intermediate coat, dissipative
Disbon 973 Kupferband copper band
Disboxid 471 AS-Grund primer
Finishing coat, dissipative
Disboxid 472 AS-Deckschicht finishing coat
Suitable substrates*
Mechanical resilience*
+++
Note:
Where there are high impact stresses on concrete and cement screeds,
the Disbothan PU-Antistatik-System should be used. Disboxid 462 EP-Siegel**
is employed as the primer for these substrates.
*
Refer to fold-out page
** Of course, other primer products can be used depending on substrate condition.
33
Caparol floor coatings for ESD floors
Disbothan PU-Antistatik-System
Self-levelling coating (approx. 1.5 mm layer thickness)
Tough, thick coating
Primer
Disbothan 429 PU-Decksiegel AS (scratch coat as applicable)
Sand-dressed with Disboxid 942 Mischquarz mixed quartz
Intermediate coat, conductive
Disbon 973 Kupferband copper band
Disboxid 471 AS-Grund primer
Finishing coat, conductive
Disbothan 429 PU-Decksiegel AS finishing sealant
Suitable substrates*
Mechanical resilience*
Disbopox WEP-Antistatik-System
+++
Roller coating (0.2 mm layer thickness)
Open for diffusion
Primer
Disbopox 443 EP-Imprägnierung impregnation (scratch
coat as applicable with Disbopox 453 Verlaufschicht
self-levelling coating)
Intermediate coat, conductive
Disbon 973 Kupferband copper band
Disboxid 471 AS-Grund primer
Finishing coat, conductive
Disbopox 477 AS-Siegel sealant
Suitable substrates*
Mechanical resilience*
+
Self-levelling coating
at least 1.4 to max. 4 mm layer thickness)
Thick coating, open for diffusion
Primer
Disbopox 443 EP-Imprägnierung impregnation (scratch
coat as applicable with Disbopox 453 Verlaufschicht
self-levelling coating)
Intermediate coat, conductive
Disbon 973 Kupferband copper band
Disboxid 471 AS-Grund primer
Finishing coat, conductive
Disbopox 454 Verlaufschicht AS self-levelling coating
Suitable substrates*
Mechanical resilience*
34
*
Refer to fold-out page
+++
The ESD-compatible floor is the basis of ...
ESD-compatible working stations
ESD-compatible working stations require special fittings. This
includes a suitable floor as the primary earthing conductor, as well
as the clothing and footwear of the workers and the room fittings.
The optimally equipped working area according to DIN IEC 61340-5-1,
Ed. 2.0 should appear as follows:
1
4
7
10
14
16
18
2
5
8
11
2
11
19
3
6
9
12
15
17
20
13
3
8
Footwear tester footplate
9
Footwear tester
1
EPA notice
(Electrostatic Protected Area)
2
Shoe earthing strip or
ESD-compatible footwear
10
Earthing cable
3
ESD-compatible clothing
11
ESD-compatible working surface
4
Dissipative wheels
12
ESD-compatible storage container
5
Dissipative surface
13
Earth bonding point (EBP)
6
Earthing point for transport trolley
14
Spiral cable and
wrist earthing band
7
Wrist-band tester
15
ESD-compatible chair with
dissipative runners or rollers
16
Ioniser
17
Machines and equipment
18
Dissipative floor
19
Shelf system with ESD-compatible
shelves
20
Earth/potential equalisation
35
Caparol floor coatings for ESD floors
Disbon 974 ESD-Box
Small box - great effect:
For personal protection (according to DIN VDE 0100-410/T 610)
Personal protection to DIN VDE 0100-410/T 610 can be achieved with very little
outlay: thanks to the Disbon 974 ESD-Box!
This small, easily installed box is connected
between each earthing point and the copper
band of the coating system or to a contact
point on the Disboxid 975 Leitset.
It reliably provides dissipative resistances
between 1 x 106 Ω and 1 x 109 Ω as well as
personal protection to DIN VDE 0100-410/
T 610.
With this installation further dissipative
structures are possible to cater for special
stresses or substrate conditions:
■ Anti-slip and abrasion-resistant floor: This
requirement is satisfied with a surface of
Disboxid 467 E.MI Hartkornschicht hard
granular coating.
■ Are good diffusion properties needed?
Floors with Disbopox 454 Verlaufschicht
AS self-levelling coating.
36
Hard granular coating
(0.3–0.6 mm layer thickness)
Reduced, controllable consumption
Extremely abrasion-resistant
Primer
Disboxid 420 E.MI Primer** (scratch coat as applicable)
Intermediate coat, conductive
Disbon 973 Kupferband copper band
Disbon 974 ESD-Box
Disboxid 471 AS-Grund primer
Finishing coat, conductive
■ Slip-resistant surface (R 10)
Disboxid 467 E.MI Hartkornschicht hard granular coating
Suitable substrates*
Mechanical resilience*
++
Self-levelling coating
(at least 1.4 to max. 4 mm layer thickness)
Thick coating, open for diffusion
Primer
Disbopox 443 EP-Imprägnierung impregnation
(scratch coat as applicable with
Disbopox 453 Verlaufschicht self-levelling coating)
Intermediate coat, conductive
Disbon 973 Kupferband copper band
Disbon 974 ESD-Box
Disboxid 471 AS-Grund primer
Finishing coat, conductive
Disbopox 454 Verlaufschicht AS self-levelling coating
Suitable substrates*
Mechanical resilience*
*
+++
Refer to fold-out page
** Of course, other primer products can be used depending on substrate condition.
37
Caparol floor coatings for multi-storey
and underground car parks
Disboxid car-park systems, OS 8
Effective protection for
all parking spaces and driving surfaces!
The floors in multi-story and underground car parks are subjected to a
wide range of stresses. Apart from the mechanical stress from the driven
vehicles, damage to the parking and driving surfaces from engine and
transmission oils, fuels and, above all, gritting salt brought in during
the winter, can occur.
For protecting the surfaces cold-curing resin
coatings are particularly suitable. In this respect some coating structures have been excellently proven in practice for the diverse
possible coatings. There are different variants
depending on the economical aspects, the
frequency of use and the location of the building component.
With the methods illustrated the main consideration is the cost/benefits ratio, because
in many parking structures the economic
aspect is an important and decisive criterion.
38
The illustrated structures conform to the
DAfStb (German Committee for Structural
Concrete) guidelines:
■ Disboxid Parkhaus-System OS 8
for covered, traffic areas without crack
bridging.
■ Disboxid Parkhaus-System OS 8 E.MI
for covered, traffic areas without crack
bridging.
Particularly suitable for substrates susceptible to moisture.
Emission-minimised, pollutant-tested and
monitored by Technical Control Board.
Irrespective of which coating structure is selected: Optimum protection is only ensured if
the details are also properly implemented.
This is comprehensively set out on page 43.
Disboxid Parkhaus-System OS 8
approx. 2.5 mm layer thickness
■ For parking and driving surfaces not susceptible
to cracking, as well as the car park ramps
■ Hard wearing, non-slip surface for heavily
frequented areas
■ Conforms to the requirements of RiLi-SIB 2001
from the DAfStb
■ Fulfils the specifications of
DIN V 18026: 2006-06
Primer/filler
Disboxid 961 EP-Grund
mixed with Disboxid 942 Mischquarz mixed quartz
sand-dressed with Disboxid 943/944 Einstreuquarz sprinkle quartz
Finishing Coat
Disboxid 464 EP-Decksiegel finishing sealant
Disboxid Parkhaus-System OS 8 E.MI
tested against rear-acting damp
approx. 2.5 mm layer thickness
■ For parking and driving surfaces which are not
susceptible to cracking, as well as the car park ramps
■ Hard wearing, non-slip surface for heavily
frequented areas
■ Conforms to the requirements of
RiLi-SIB 2001 from the DAfStb
■ Fulfils the specifications of
DIN V 18026: 2006-06
■ Tested to the AgBB (Committee for Health-related
Evaluation of Building Products) test criteria for VOC emissions
from building products relevant to interiors
Primer/filler
Disboxid 420 E.MI Primer mixed with
Disboxid 942 Mischquarz mixed quartz
sand-dressed with Disboxid 943/944 Einstreuquarz sprinkle quartz
Finishing Coat
Disboxid 421 E.MI Coat
39
Economical coating solutions
for multi-storey and underground car parks
Longer maintenance intervals | Verifiable energy saving
Long-term customer retention
Life-cycle solutions
for car-park structures
For new buildings or reconstruction: For underground and multi-storey car parks
Caparol offers convincing system solutions which are always integrated into a coherent overall concept. Profit from quality coatings for ceilings, walls and floors – and
achieve tangible economic advantages for your operating company. The use of
special coating materials and systems provides a triple plus in terms of economy.
Caparol systems for your car-park facility
Make use of the comprehensive competence
from Caparol to improve the economy of your
building.
40
Longer maintenance intervals
Kosten
Coating
Extend expensive maintenance intervals –
the lower soiling tendency of special coatings
such as Amphibolin from Caparol make this
possible. The comparison with cheaper wall
paints in building paint sales shows that with
Amphibolin about 50 % more service life
can be expected due to the smooth surface
structure of its coating. Laboratory experiments on the soiling tendency indicate: The
smooth surface of Amphibolin gives improved cleanability and simultaneously less tendency to soiling.
Reduction of closure time
Wall and ceiling coats produce potential savings of 10–15 % solely on the manufacturing
costs of the coating measures. This value is
achieved by a 50 % longer lifetime of the material. Therefore, a complete service interval
is saved in the course of the life cycle of the
multi-storey or underground car park.
Life-cycle costs
Standard refurbishment
13.75 % less costs with
Amphibolin
due to saving a
complete renovation
interval
Time
Chart of a sample estimate: Normal life cycle: 4 refurbishments.
Coating with Amphibolin: only 3 refurbishments. Savings: 10–15 %
Macro-image of standard building
wall paint, Wet Abrasion Class 3:
Open surface structure susceptible
to soiling.
Macro-image of Amphibolin,
Wet Abrasion Class 1:
Smooth surface: low tendency to soiling,
improved cleanability.
Long-term customer retention
Develop long-term bonding of your customers to your car park facility – bright, visually
attractive surroundings ensure frequent customer usage and a high level of satisfaction
in the long term. A clear infrastructure with
clearly marked, well-protected parking and
driving surfaces, bright wall and ceiling surfaces and, not least, a clear, appealing colour
design: The feeling of security and well-being
for your customers is significantly enhanced
by suitable materials, systems and colour
concepts. The Caparol ColorDesignStudio
offers you complete design concepts in unison with the technical necessities and possibilities facilitated by the coating systems.
41
Economical coating solutions
for multi-storey and underground car parks
Energy saving on lighting
With an Amphibolin coating verifiable savings
can also be achieved with regard to energy
costs. The reason for this is the higher light
index of the paint which is positively reflected
in the lower electricity costs for the lighting.
For the same lighting there are clear differences between a standard building paint
and the highly reflecting Amphibolin wall
paint: Measurements and calculations with a
lighting manufacturer have demonstrated that
Amphibolin at the useful level of a sample
car-park facility produces 10 lux more brightness.
10 lux (30 %) more brightness due to Amphibolin
= energy saved on lighting
Brightness/lux
Save up to 30 %!
Due to longer service intervals and cost reductions for lighting, you can save up to one
third of these operating costs during the life
cycle of a car-park facility.
42
Seams and joints to rising structural parts:
Details, when it matters!
With floors in multi-storey and underground
car parks it is particularly important to pay
attention to the proper implementation of
points of detail. This includes primarily building expansion joints and joints to rising building components. Apart from the conventional methods and materials for providing
channels and for the joint sealing compound,
there are also prefabricated profile sections
which elastically seal the expansion joints
watertight.
The illustrated practical examples represent
basic solutions. For the majority of cases occurring in practice these detail implementations can be applied directly or with slight building-specific modifications.
Joint formation in floors
■ Joint sealing compound
(Joint dimensions and formation
according to IVD Leaflet No. 1)
Joint-filling profile
Joint sealing with a
suitable sealing compound
Coating
■ Joint profile section
Prefabricated section
Disboxid 438 EP-Spachtel filler or
Disboxid EP-Mörtelbelag mortar covering
Coating
... and joints to rising structural parts
Rigid joint using
■ Bonded flutes
Coating
Flute in Disboxid 438 EP-Spachtel
or Disboxid EP-Mörtelbelag
Flexible joint using
■ Flute with joint formation
Coating
Flute in Disboxid 438 EP-Spachtel
or Disboxid EP-Mörtelbelag
Sealing with Disbothan
221 Fugendicht joint sealant
Joint-filling profile
■ Joint profile section
Coating
Prefabricated section
Disboxid 438 EP-Spachtel or
Disboxid EP-Mörtelbelag
43
Caparol coatings and
decorative systems for floors
FloorColor plus
Fascinating new
colours for floors
Welcome to the world of FloorColor plus! Find out for yourself how colourful,
attractive, versatile and tough floor coatings can be.
FloorColor plus is the Caparol colour fan with
collections having specially matched colour
harmonies and shades for the design of floors.
In this brochure we would like to introduce
you to a selection of the most important collections from FloorColor plus.
You will be delighted at the wide variation
of colour which can be obtained with different products and systems from Caparol.
Whether just a simple brush application or
an extremely hard-wearing reaction-resin
coating for large projects: You can always
choose "your" favourites from the attractive
shades.
44
Completely new are the finely nuanced white
shades which set the trend from Architecture
to automobile. A special focus is placed on
the three decorative floor coating systems,
Disboxid ArteFloor, MultiColor and Stone
Color. Particularly sophisticated and attractive
surface appearances can be achieved with
these systems. The shades in the three
systems are subdivided into the themes of
Classic, Nature and Trend – this enables
you to advise your customers even more
specifically!
The scope of possible applications is enormous. Fields of application in the private
sector, such as living areas, laundry rooms,
garages, hobby rooms or balconies can be
just as attractively designed as robust industrial and commercial floors or high quality
floor surfaces in sales rooms or lobby and
foyer areas. Apart from applications on one
area within a room, different areas can be
visually highlighted, e.g. islands of colour
or orientation aids.
CAPAROL FloorColor plus colour
consulting aid
This colour consulting aid includes a wide
palette of floor colours for attractive room
designs. The range is rounded off by the
decorative floor coating systems: Disboxid
ArteFloor-System, MultiColor-System and
Stone-Color-System. Versatile design possibilities are provided by the colour combinations given on the back of the colour samples.
Colour collection and design suggestions:
ColorDesignStudio of the Caparol Group.
Color-Chips
Standard and special colours
White series
Colour families
Disboxid ArteFloor System
Disboxid MultiColor System
Disboxid StoneColor System
45
Caparol coatings and
decorative systems for floors
FloorColor plus | Color-Chips
Design floors in variable
colour with Color-Chips
Set accents and give floors a new verve! By
sprinkling Color-Chips on plain-coloured floor
coating paints, widely varied, living design
features arise, which enhance the floor – for
example with the two new glimmer chips in
gold and silver. Easy and reliable application
is an additional plus point when using the
Color-Chips range.
Color-Chips can be ideally combined with
Caparol standard colours, colour families and
the new Aletsch white series. For the colour
families additional Color-Chips can be obtained which harmonise particularly well with
the shades from these families. Further design options arise through the mixture of a
number of chip colours. Depending on the
chosen colour, attractive tone-on-tone, highcontrast or subtly withdrawn combinations
are possible. Whether for interior or exterior
application: You can liven up any floor surface with Color-Chips!
Colourful: Color-Chips liven up plain-coloured floors
subtly or with a high contrast.
46
The illustrated colours are produced in the printing process and therefore slight deviations may be possible compared to the original colours.
Also the type and structure of the substrate as well as the surroundings and lighting conditions can affect the colour.
FloorColor plus | Standard colours
Popular classic colours
for functional floors
The best-seller colours amongst the Caparol
floor coatings are obtainable in seven standard colours. These stony colours are wellproven in practice and combine the protection of the floor with a pleasantly subtle look.
Apart from the standard colours, Caparol
floor coatings can be supplied in most of the
RAL colours and numerous further special
colours.
47
Caparol coatings and
decorative systems for floors
FloorColor plus | Colour families
Wide variety of colour
har monies from intensive
to subtle
The six colour families, Murano, Atlas, Sierra,
Levante, Biscaya and Trentino offer a fine,
clear choice of related colours. Whether living
colours or subtle shades in grey, red, ochre,
blue and green areas: The selected colour
families have colours and Color-Chips to suit
all tastes.
Murano: Eight lively, strongly saturated shades with intensively coloured chips.
Atlas: Six coolly elegant grey shades through
to white with three selected chip colours.
Sierra, Levante, Biscaya, Trentino:
Matched colours, differentiated one to the
other, from the red, ochre, blue and green
ranges. These four colour families consist of
two non-coloured and six coloured nuances.
They are each supplemented by two harmoniously matched chips: Here, the light chip
colours are assigned to the darker colours
and the dark chip colours to the lighter colours.
Fanned out: Six colour families facilitate various
design ideas.
48
The illustrated colours are produced in the printing process and therefore slight deviations may be possible compared to the original colours.
Also the type and structure of the substrate as well as the surroundings and lighting conditions can affect the colour.
FloorColor plus | Colour families
Murano
Living, strongly saturated shades from the
red, blue and green spectrum. In addition
there are the chip colours
Murano C2 (grey)
Murano C3 (blue)
Murano C4 (green).
Atlas
Coolly elegant, subtle grey shades through to
white. In addition there are the standard chip
colours of light grey and black.
Sierra
Nuances of red, each matched to the other.
In addition, suitable chip colours supplement
the FloorColor plus collection.
Murano
Atlas
Sierra
Levante
Levante
Nuances of ochre, each matched to the
other. In addition, suitable chip colours
supplement the FloorColor plus collection.
Biscaya
Nuances of blue, each matched to the other.
In addition, suitable chip colours supplement
the FloorColor plus collection.
Biscaya
Trentino
Trentino
Nuances of green, each matched to the
other. In addition, suitable chip colours
supplement the FloorColor plus collection.
49
Caparol coatings and
decorative systems for floors
FloorColor plus | White series
Decorative floors
completely in white
Classical white shades are also up with the
trend for the design of floor surfaces. Here,
the Aletsch white series itself with a total of
seven shades fulfils even extraordinary architectonic demands. Shades such as warm,
cool or natural white have a noble, classically
modern radiance and are versatile in application – for example in living areas, foyers,
show rooms and office areas.
You can always make the best use of the interior of the room – a full-coloured armchair
is particularly well set in the scene on a white
floor and cannot escape being noticed.
A special plus: With the emission-minimised
coating, Disbopur 459 PU-AquaColor, which
has received many awards and is pollutanttested and monitored by the Technical Control Board, floors can be obtained that are
stable to UV – an important factor for all
surfaces with a high level of incident light.
Rewarded: The floor coating Disbopur 459 PU-AquaColor from Caparol was distinguished with an Innovation Prize for Architecture and Flooring at the trade
show Domotext/Contractworld in Hanover. In addition
the product, which was tested by the AgBB (Committee for Health-related Evaluation of Building Products), received the "Design Plus" distinction at the
"Material Vision 2009" trade fair.
50
The illustrated colours are produced in the printing process and therefore slight deviations may be possible compared to the original colours.
Also the type and structure of the substrate as well as the surroundings and lighting conditions can affect the colour.
FloorColor plus | Disboxid ArteFloor-System
Sensational coatings
for appealing interiors
Whether subtly tone-on-tone or colour
combinations with contrast: The Disboxid
ArteFloor-System leaves plenty of room for
creativity.
With the Disboxid ArteFloor-System an organically acting, very individual surface is produced on a coloured floor coating with a
classical glaze application in different shades.
The use of glaze makes any floor unique.
The wide variety of possible combinations of
undercoat colours and glaze colours facilitates decorative surfaces. Disboxid ArteFloor
displays its remarkable effect particularly in
foyer areas, showrooms and high-class sales
rooms. Also museums and art galleries profit
from the charisma of this floor coating.
Many layered: The Disboxid ArteFloor-System
creates individual, sensational floor coatings.
51
Caparol coatings and
decorative systems for floors
FloorColor plus | Disboxid MultiColor-System
For living hard-wearing
floors with style
The Disboxid MultiColor-System connects
the high utilisation value of Caparol floor
coatings with the attractiveness of polished
stone floors.
This colour effect is achieved by the Disboxid
957 MultiColor-Chips. The floors are both
sensational and colourful, giving high-gloss,
high-class surfaces. Ten Classic, six Nature
and four Trend colours here offer ample design leeway for coating impressive interiors
as well as balconies, patios and arcades.
New: All colours in the Disboxid MultiColorSystem can also be stylishly enhanced with
gold and silver glimmer.
Radiant: The polished stone look of the Disboxid
MultiColor-System gives highly attractive floors.
52
The illustrated colours are produced in the printing process and therefore slight deviations may be possible compared to the original colours.
Also the type and structure of the substrate as well as the surroundings and lighting conditions can affect the colour.
FloorColor plus | Disboxid StoneColor-System
Full of nuances, colourful,
naturally robust
The Disboxid StoneColor-System gives floors
with a subtly colourful, natural matt and textured surface a distinctive, attractive look.
This is achieved through the combination of
well-proven floor coatings and an unusual
sprinkling material: coloured broken-slate
flakes. The flake-shaped pieces "float" on
the surface so that a natural stone surface
feel is obtained. The technical properties of
the coating are retained, whereas the surface
scores points with the required slip-resistance
and colours. The material can be easily
cleaned despite the textured surface.
Three Classic, two Nature and two Trend colours offer highly attractive design variants in
a very robust version for many applications
in the field of balconies, marketing and sales
rooms through to industrial floors.
Structured: The Disboxid StoneColor-System
is impressive with its naturally distinctive surfaces.
53
Service – consultancy & design
Caparol planning and property consultants
Supporting, advising, implementing
In particular with larger properties, a capable partner is essential for
consultation and implementation. So take advantage of extensive expertise
from the Caparol planning and property consultants. Your contact persons
are experienced architects, civil engineers, technicians and master painters,
who are available to you at any time.
The planning and property consultants accompany you from the planning idea through
to professional implementation and during
consultation with the various participants in
the process. Irrespective of whether your
construction project involves new construction or the extension or renovation of existing
properties: The planning and property
consultant from Caparol supports you in
the various project sectors:
54
Decorating work
Paints and renders/plasters, environmentally
and user-friendly enamels and glazes for
exterior and interior surfaces, creative wall
designs in interior parts.
Thermal insulation composite systems
Insulation boards in polystyrene, mineral wool
and mineral-wool composites with a large
range of surface designs with renders/plasters, flat facings, clinker quarter-bricks or
ceramic coverings.
Concrete repairs
Approved systems, well-proven over many
years, for long-lasting protection of concrete
surfaces and the repair of concrete components.
Floor coatings
Decorative, tough, heavy duty coatings, impregnations and sealants for the industrial,
commercial and private sectors.
Acoustic systems
Acoustically effective plaster and absorber
systems.
Constructive facade systems
Curtain-wall facades with various plaster
surfaces, natural-stone lightweight facades,
glass facades.
Software
With capadata_online you have a modern internet-based tendering and information platform available. The tendering module supports
you in producing tenders in line with building
regulation and approval requirements. The core
of the tendering system is the specification
schedule configurator which compiles professional specification schedules according to
your requirements and the particular building
boundary conditions.
The finished texts can be transferred to other
programs in the GAEB format. The text
modules, which are linked to the Caparol
products, are rounded off by a guideline
price estimate.
CAD detailed drawings are available in various
formats for download. Through the information module you have access to all the current
media data on Caparol materials. Apart from
Technical Information and Safety Data Sheets,
there are also, for example, approvals, test
results and also brochures.
www.capadata.de
55
Service – consultancy & design
Caparol ColorDesignStudio
Our lives would be
tedious without colour
Colours create atmospheres, provide identification and orientation.
In architecture, apart from pure surface protection, paint also takes
on a significant styling function and determines its expression.
Irrespective of whether material appearance or coating systems are
involved, a coloured image of a place always arises which influences
the impression that is retained.
Service for architects
The ColorDesignStudio consists of a team of
master painters, colour designers, interior
designers, architects and multimedia designers. In recent years it has developed into an
important service facility at Caparol. The emphasis of the work is in the architectural colour design (facade and interior) as well as in
developing product and colour collections.
The dialogue with architects, designers and
scientific institutions is an important fundamental aspect of the work carried out by the
team.
56
Architectural colour concepts
The range of styled properties extends from
single buildings, street fronts, housing estates through to industrial structures and impressive buildings. The primary objective is
always to interpret the architecture with material and paints, to accentuate it and improve it. Apart from the structural specifications
of the building in the facade and interior
sections, information, designs and impressions from the architect and building owner are
of decisive importance for the development
of colour concepts.
Building examples
Colour design layout
Design visualisation
Implementation
Design aids – 3D CONCEPT
With 3D CONCEPT it has been possible to
create a convincing design aid. It does not present a collection of individual colours, but rather colour concepts which are also known as
colour harmonies. These concepts or harmonies involve practical suitable colour compilations, consisting of five colours. Each colour is
intended for a certain building element and accordingly the five colour areas vary in their size.
Due to the different proportions of area, transfer to the actual building or room to be designed is significantly easier.
57
Service – consultancy & design
Design aids
Boxes and colour fans
Boxes
BUILDING PROTECTION BOX
First, show what it might look like:
The BUILDING PROTECTION BOX is an innovative consultancy aid, specially compiled
for the coating of floor areas in industry and
commerce. With many original surfaces. The
building protection sample box consists of
three surface modules with different application-related contents. The emphasis is on
coating floor surfaces. There is a wide spectrum of original surfaces: It extends from
basic coating structures through to complete
coating systems for special fields of application. And in the field of decorative coatings all
colours of the FloorColor plus collection are
also shown – as a strip of paint or as a printed sample. Another advantage in consultancy meetings: The BUILDING PROTECTION
BOX also contains original surfaces and paint
strips from the concrete glaze and roof
coating sectors. This means that all the design options for the coating of floors, concrete facades and roofs are available – all in one
box.
The three modules with their contents:
The General Interior Building Protection module comprises original surfaces with basic
structures for floor coatings as well as special
coating systems for multi-storey and underground car parks. In addition, all colour collections from the FloorColor plus colour consultancy aid are present as a colour card:
Color-Chips, standard colours, white series,
colour families, ArteFloor system, MultiColor
system and StoneColor system. Now the full
extent of the extraordinary design possibilities can be appreciated.
58
The Building Protection Interior Floor Coatings Module contains original surfaces for
special fields of application in interiors, including displays of various system structures for
industrial floors and surface examples for the
decorative coating structures, Disboxid ArteFloor-System, Disboxid MultiColor-System
and Disboxid StoneColor-System. It also includes an example of the recently introduced
white series. The General Exterior Building
Protection module contains original surfaces
for the outside area, including coating systems for balconies and arcades as well as
surface examples for the decorative coating
systems Disboxid MultiColor and Disboxid
StoneColor for outdoors. In addition: Original
surfaces and colour cards from the fields of
roof coating and concrete glaze are included.
The building protection sample box is therefore ideal as an aid in consultancy meetings
and for the development of design concepts.
It can be ordered through the Caparol
Shop in the internet for a small charge:
www.caparol-shop.de. The three different
surface modules an also be obtained
separately.
BOX OF COLOUR FANS
The BOX OF COLOURED FANS accommodates a comprehensive repertoire of colour
fans and product collections. Apart from the
selection of colours for the design of facades,
the right nuances from Arte-Lasur, Capadecor Putz and Chips are available as collections for the design of interiors.
COLOUR SHADES BOX
The new COLOUR SHADES BOX is a special
design aid presenting a large variety of design possibilities for interiors and facades.
The box offers all 1,350 shades in the collection 3D-SYSTEM plus in the practical CD
format. In addition a selection of four shade
categories – white, grey, red and beige – is
provided, for each of which approx. 25 surfaces (in total 105 genuine surfaces) have been
transposed from different product sectors. In
this way important colour areas in different
surfaces are illustrated for comparison.
SURFACES BOX
The well-proven, hand-made surface samples from Caparol have been updated and
are sorted product-related into 15 different
modules for interiors and exteriors depending
on their application. The 15 surface modules
can be ordered individually without the box or
as a basic set including the box. The SURFACES BOX + Basic Set contains a selection of
the 15 surface modules. It displays an extensive spectrum of original samples in A5 for
classical interior and facade consultancy. An
overview of the modules can be found at
www.caparol-shop.de
59
Service – consultancy & design
Design aids
Colour fans
3D-SYSTEM plus
The CAPAROL 3D-SYSTEM plus is a colour
collection developed for architectural design.
With 1,350 colours it comprises a large
selection of paint and enamel colours for
facades and interiors. The emphasis in the
collection is placed on architecture-related,
heavily veiled shades of all colour ranges and
many lightness levels.
FASSADE A1
The new colour fan FASSADE A1 is an extract from the 3D-SYSTEM plus colour collection. Only colours were selected which facilitate a high light-fastness and are therefore
exclusively suited to facades. The BFS Fact
Sheet 26 classifies the age-related change
of colour: the colour fastness codes A1 (FbCode A1) here indicates the best possible
combination of pigment and binder. In the
premium products AmphiSilan NQG, ThermoSan NQG, Sylitol NQG and ThermoSan
Fassadenputz NQG all colours of FASSADE
A1 conform to Fb-Code A1.
60
Software and hardware
SPECTRUM 4.0
Innovative design software
The innovative visualisation program, SPECTRUM 4.0, has been specially developed for
producing the customer's own colour designs. It enables the photographically realistic
display of draft designs based on the customer's own facade or interior photographs
and on numerous sample pictures. Even the
design of virtual interiors constructed by the
user is possible.
■ You can develop individual design concepts with paint, wall techniques, floor
coverings, fabrics and profiles for your
customers
■ Simple, intuitive and clearly laid out menu
guidance
■ Masking and design in one interface
■ All picture data, materials, colour collections and favourites at a glance in the Explorer
■ Expanded search including full text, colour
orientation, material
■ Free on-line material data base for updating and expanding the surface collections
■ Export of all surfaces to external
programs using the myMaterialManager
■ Demo version at www.spectrum-online.eu
■ You can order the full version quickly and
easily in the Caparol Shop:
www.caparol-shop.de
SPECTRUM 4.0 ColorMunki
Optimise colour reproduction on monitor
and printer
Along with your customers, you have
exacting demands and realise that it all depends on the colour nuance! It is often difficult though to match performance on the various devices, from monitor to printer. High
quality profiles for monitors and printers can
be produced using the ColorMunki and
SPECTRUM. Reduce the loss of material as
well as time and obtain accurate colours. Improve the colour reproduction in SPECTRUM
as a first step and generate first-class presentation documents with the ColorMunki
spectral photometer.
■ Spectral photometer for an optimised
colour display on monitors and printers
■ True-colour, professional colour consultancy through the matching of colours as
displayed on fans, monitors and printouts.
■ Operational guidance in simple steps
■ You can order quickly and easily in the
Caparol Shop: www.caparol-shop.de
SPECTRUM 4.0 – Innovative design software
Problem: Colour shifts in the
Solution with ColorMunki: Calibration
monitor display and printout
of monitor and printer
SPECTRUM 4.0 ColorMunki – Optimise colour reproduction on monitor and printer
+
61
Caparol floor coatings in industry and commerce
Resistance to chemicals
What can the materials withstand?
Stress levels:
(D)
(D)
(D)
(72 h)
(72 h)
(72 h)
(D)
(D)
(72 h)
Lactic acid ≤10 %
(24 h)
(72 h)
(D)
Nitric acid 10 %
(D)
(D)
(D)
(D)
Hydrochloric acid 10 %
(D)
(D)
(D)
(D)
(D)
(D)
Hydrochloric acid 30–32 %
(D)
(D)
(D)
Disbopox 454 Verlaufschicht AS
pigmented 2-comp. epoxy low-viscosity resin
(D)
(24 h)
Disboxid 422 E.MI ClearCoat
transparent 2-comp. EP low-viscosity resin
Disbopox 453 Verlaufschicht
pigmented 2-comp. epoxy low-viscosity resin
(24 h)
Acetic acid 10 %
Disboxid 444 Dickschicht
pigmented 2-comp. epoxy resin
Disbopox 442 GaragenSiegel
transparent 2-comp. epoxy resin
Acetic acid 5 %
Disboxid 421 E.MI Coat
pigmented 2-comp. epoxy resin
Disbothan 436 PU-Decksiegel
pigmented 2-comp. polyurethane
Disbopox 447 E.MI Wasserepoxid
pigmented, aqueous 2-comp. epoxy resin
** = time-limited resistance in hours, D = Discolouration
Disbothan 429 PU-Decksiegel AS
2-comp. polyurethane
= 7 days,
Substances
Sulphuric acid ≤10 %
Sulphuric acid 20 %
(D)
Citric acid 10 %
(D)
(72 h)
(D)
(72 h)
(72 h)
(72 h)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
Potassium hydroxide 50 %
(D)
(D)
Sodium hydroxide 50 %
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(48 h)
(D)
(24 h)
(D)
(D)
(D)
Ammonia 25 % (ammonia solution)
Calcium hydroxide
Ferric chloride solution, saturated
(D)
Lysoform solution 2 %
(D)
Magnesium chloride solution 35 %
Sagrotan solution 2 %
(D)
Hydrogen peroxide 2 %
(D)
(D)
(D)
(D)
Dest. water
Brine, saturated
Acetone
(6 h)
Ethyl acetate
(6 h)
White spirit (turpentine substitute)
Petroleum ether
Xylol
(72 h)
(8 h)
(8 h)
Ethanol
(D)
(24 h)
(24 h)
Petrol DIN 51 600
(24 h)
(24 h)
(24 h)
Super grade petrol
(24 h)
(24 h)
(24 h)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(72 h)
(D)
(72 h)
(24 h)
(24 h)
Kerosene
Heating and diesel fuel
Engine oil
Coca-Cola
(D)
Coffee
(D)
Red wine
(D)
(D)
(D)
(72 h)
Skydrol (hydraulic fluid)
(D)
(24 h)
Transformer coolant
Glycerine
Biodiesel
62
(24 h)
(24 h)
Disbopur 459 PU-AquaColor
pigmented, aqueous 2-comp. polyurethane
Disboxid 464 EP-Decksiegel
pigmented 2-comp. epoxy resin
Disboxid 466 EP-Schicht TS
pigmented 2-comp. epoxy resin
Disboxid 467 E.MI Hartkornschicht
pigmented 2-comp. epoxy resin cont. aggregate
Disbopox 468 EP-Strukturschicht
pigmented 2-comp. epoxy resin
Disboxid 472 AS-Deckschicht
electr. conducting, pigmented 2-comp. epoxy resin
Disbopox 477 AS-Siegel
electr. conducting, pigmented 2-comp. epoxy resin
Disboxid 963 EP-Multi
pigmented 2-comp. epoxy resin
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(48 h) D
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(24 h) D
(D)
(24 h)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(6 h)
(6 h)
(6 h)
(6 h)
(6 h)
(6 h)
(6 h)
(6 h)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(24 h) D
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(24 h) D
(D)
(D)
(D)
(D)
(48 h)
(72 h)
(72 h)
(72 h)
(72 h)
(72 h)
(72 h)
(D)
(D)
(D)
(D)
(D)
(D)
(72 h)
(D)
(D)
(D)
(D)
(72 h)
(D)
(D)
(D)
(D)
(24 h)
(D)
(D)
(D)
(D)
(D)
(48 h)
(72 h)
(24 h)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(72 h)
(72 h)
(D)
(24 h)
(72 h)
(D)
(D)
(D)
(D)
Disboxid 994 Dickschicht-Noppenstruktur
pigmented 2-comp. epoxy resin
Disbopox 971 ESD-Rollschicht
electr. conducting, pigmented, aqueous
2-comp. epoxy resin
Disbopur 458 PU-AquaSiegel
aqueous 2-comp. polyurethane
(D)
(72 h) D
(D)
(72 h) D
(D)
(72 h) D
(D)
(D)
(24 h)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
(D)
( 24 h)
(D)
(D)
(D)
(72 h)
(72 h)
(72 h)
63
Please open
this fold-out page.
Classification criteria for mechanical
resilience and substrate suitability
The stresses under which the individual
structural variants illustrated in this brochure
can be used are given in the following
classification which has been compiled
based on DIN 18 560, Part 7 – Highly
stressable screeds (individual screeds).
+
Walking
Driving
Impacts/abrasion
++
Walking
Driving
Impacts/abrasion
+++
Walking
Driving
Impacts/abrasion
++++
Walking
Driving
Impacts/abrasion
1/2
Low stress
Low frequency
Occasional
Occasional
Movement of light goods
Medium stress
Low to medium frequency
Soft tyres, max. 2 t axle load
Movement of light goods
High stress
Medium to high frequency
Soft tyres, max. 5 t axle load,
hard tyres, max. 0.6 t axle load
Placement and movement
of medium weight goods
Extreme stress
High frequency
Soft tyres, over 5 t axle load,
hard tyres, over 0.6 t axle load
Placement, rolling and
abrasion of heavy goods
Intermediate level
The following markings show which of the requirements
is fulfilled by a coating material:
suitable for concrete/cement screed floors
suitable with restrictions for
anhydrite/magnesite/xylolite screeds
good diffusion properties: suitable for
anhydrite/magnesite/xylolite screeds
suitable for hard asphalt screed, IC 10–15
CAPAROL Farben Lacke Bautenschutz GmbH
Rossdörfer Strasse 50 · D-64372 Ober-Ramstadt
Telephone +49(0) 61 54 71-0 · Fax +49(0) 61 54 71 13 91 · Website: www.caparol.com
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SI-1218 Komenda
SEFRA Farben- und
Tapetenvertrieb
Gesellschaft m.b.H.
A-1050 Wien
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Robert Steinhäuser SARL
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Rockidan as
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Fax:
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pos@caparol.de
Experience Quality.
CP · DG · 10/12 - 846091_EXC_EN
DAW Stiftung & Co KG
Geschäftsbereich Lithodecor
D-08491 Netzschkau