B50 Installation Instructions Emergency Lighting Equipment ! IMPORTANT SAFEGUARDS ! WHEN USING ELECTRICAL EQUIPMENT, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED, INCLUDING THE FOLLOWING: READ AND FOLLOW ALL SAFETY INSTRUCTIONS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. To prevent high voltage from being present on red & yellow output leads prior to installation, inverter connector must be open. Do not join inverter connector until installation is complete and AC power is supplied to the emergency ballast. This product is for use with one or two T8, T9, T10,T12 fluorescent lamps or one 14 – 55 W (2’ – 4’) T5 lamp, including standard, energy saving, HO, VHO, circline, U-shaped lamps, and long compacts. It also operates one 13 – 42W 4-pin compact fluorescent lamp. It also operates one 8.5 – 16W Philips LED T8 InstantFit lamp: 9290002840, 9290002841, 9290002842, 9290002862, 9290002880, 9290002881, 9290002882, 9290002883, 9290011183, 9290011184, 9290011185, 9290011186, 9290011179, 9290011180, 9290011181, 9290011182. Make sure all connections are in accordance with the National Electrical Code and any local regulations. To reduce the risk of electric shock, disconnect both normal and emergency power supplies and inverter connector of the emergency ballast before servicing. This emergency ballast is for factory or field installation in either the ballast channel or on top of the fixture. This product is suitable for use in damp locations where the ambient temperature is 0ºC minimum, +50ºC maximum. Product is also suitable for installation in sealed and gasketed fixtures. Product is not suitable for heated air outlets and wet or hazardous locations. An unswitched AC power source is required (120 through 277 VAC, 50 or 60 Hz). Do not install near gas or electric heaters. Do not attempt to service the battery. A sealed, no-maintenance battery is used that is not field replaceable. Contact the manufacturer for information on service. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. Do not use this product for other than intended use. Servicing should be performed by qualified service personnel. Equipment should be mounted in locations and at heights where it will not be subjected to tampering by unauthorized personnel. CAUTION: Verify that all replacement lamp types marked on the installed luminaire are also identified as suitable for use with this inverter/charger pack. SAVE THESE INSTRUCTIONS Ni - Cd THIS PRODUCT CONTAINS A RECHARGEABLE NICKEL-CADMIUM BATTERY. THE BATTERY MUST BE RECYCLED OR DISPOSED OF PROPERLY. 08/26/15 © Philips Emergency Lighting 236 Mt. Pleasant Rd. • Collierville, TN USA 38017-2752 • Tech Support 888-263-4638 • Fax 901-853-5009 • www.philips.com/bodine 443529060931 INSTALLATION WARNING: TO PREVENT HIGH VOLTAGE FROM BEING PRESENT ON RED & YELLOW OUTPUT LEADS PRIOR TO INSTALLATION, INVERTER CONNECTOR MUST BE OPEN. DO NOT JOIN INVERTER CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLIED TO THE EMERGENCY BALLAST. NOTE: STEP #1 Make sure the necessary branch circuit wiring is available. An unswitched source of power is required. The emergency ballast must be fed from the same branch circuit as the AC ballast. INSTALLING THE EMERGENCY BALLAST > Disconnect AC power from the fixture. Remove the ballast channel cover and install the emergency ballast either in the ballast channel or on top of the fixture.* Remote mounting distance must be less than half the maximum remote mounting distance for the AC ballast. Consult AC ballast manufacturer before remote installation. > Depending on the type of fixture in use install emergency ballast using one of the methods illustrated below. > Mounting Height: This product meets or exceeds the NFPA minimum light requirements with all loads, down to the smallest rated lamp load, at heights up to 7.17ft (2.2m). Many factors influence emergency illumination levels, such as the lamp load selected, luminare design, and environmental factors therefore end use verification is necessary. For field installations, when the attached luminaire is mounted at heights greater than 7.17ft (2.2m), the level of illumination must be measured in the end application to ensure the requirements of NFPA 101 and local codes are satisfied. InsideBALLAST Ballast Channel INSIDE CHANNEL Inside STRIP Strip Fixture INSIDE FIXTURE On TOP Top OF of Fixture ON FIXTURE * For installation on top of the fixture, wire bundle covers (RMC-60) may be required by state or local codes. These covers are available from the manufacturer as an accessory kit and must be ordered separately. Call your local distributor or the factory for complete information. STEP #2a Fixture or Test/Monitor Plate INSTALLING THE 2W-ITS ON FIXTURE SURFACE 2 Wire Illuminated Test Switch > Drill a 1/2" hole and install the test switch as shown. Hex Nut > Wire the test switch per wiring diagrams provided on these instructions. Violet > If wired correctly, the 2W-ITS indicator light should be ON when AC power is supplied to the fixture, indicating that the emergency ballast battery is charging. After installing, mark with the "PUSH TO TEST" and "CHARGING INDICATOR LIGHT" labels. STEP #2b Brown Drill or Punch a 1/2” Hole INSTALLING THE 2W-ITS ON THE BALLAST CHANNEL COVER > Drill or punch a 7/8 inch hole in ballast channel cover and insert bushing. > Slide the 2W-ITS tube up or down to adjust the height and visibility of the charging indicator light. > If the tube is too long, cut the plastic tubing to necessary length. > After cutting the tube to the proper length, assemble the 2W-ITS. To assemble the 2W-ITS: Plastic Tube Tie Wrap White Bushing 2 Wire Illuminated Test Switch > Feed the switch leads through the plastic tubing. > Insert the white bushing in the opposite end of tube from the switch body. > Pull switch leads and use provided tie wrap to secure leads snug against white bushing. > Unscrew hex nut to apply tension to leads. PUSH TO TEST NOTE: After installing the test switch, 2 mark with the appropriate label. 2 PUSH TO TEST INSTALLATION STEP #3 WIRING THE EMERGENCY BALLAST > Determine the type of AC ballast installed in the fixture. > Select the appropriate wiring diagram on back to connect the emergency ballast to the AC ballast and lamp(s). Make sure all connections are in accordance with the National Electrical Code and any local regulations. > After installation is complete, supply AC power to the emergency ballast and join the inverter connector. > At this point, power should be connected to both the AC ballast and the emergency ballast, and the Charging Indicator Light should illuminate indicating the battery is charging. > A short-term discharge test may be conducted after the emergency ballast has been charging for one hour. Charge for 24 hours before conducting a long-term discharge test. Refer to OPERATION. > In a readily visible location, attach the label "CAUTION - This Unit Has More Than One Power Connection Point. To Reduce The Risk Of Electric Shock, Disconnect Both The Branch Circuit-Breakers Or Fuses And Emergency Power Supplies Before Servicing." OPERATION During normal operation AC power is applied, the charging indicator light is illuminated, indicating that the battery is being charged. When power fails, the ballast automatically switches to emergency power (internal battery), operating either one or two lamps for a minimum of 90 minutes. When AC power is restored, the emergency ballast returns to the charging mode and delays AC ballast operation for three seconds to prevent false-tripping of AC ballast (end-of-lamp-life) shutdown circuits. MAINTENANCE Although no routine maintenance is required to keep the emergency ballast functional, it should be checked periodically to ensure that it is working. The following schedule is recommended: 1. 2. 3. Visually inspect the charging indicator light monthly. It should be illuminated. Test the emergency operation of the fixture at 30-day intervals for a minimum of 30 seconds. One or two lamps should operate at reduced illumination. Conduct a 90-minute discharge test once a year. One or two lamps should operate at reduced illumination for at least 90 minutes. ! REFER ANY SERVICING INDICATED BY THESE CHECKS TO QUALIFIED PERSONNEL ! WIRING DIAGRAMS The following diagrams are typical schematics only. May be used with other ballasts. Consult the factory for other wiring diagrams. Emergency Ballast and AC Ballast must be fed from the SAME BRANCH CIRCUIT. BROWN CONNECTOR OPEN BROWN IMPORTANT TEXT: REFER TO TABLE 1 REGARDING BROWN AND VIOLET CONNECTOR Table 1 BROWN CONNECTOR CLOSED LAMP BASE TYPE (1”, 1¼”, 1½”) T8,T9,T10,T12 Single or Bipin (DIAMETER) BROWN JUMPER WIRE LONG COMPACT BROWN VIOLET CONNECTOR OPEN VIOLET BROWN TWIN/QUAD/TRIPLE 4-PIN TWIN-TUBE (G24q, Gx24q) COMPACT VIOLET CONNECTOR CLOSED (Length) NO. of LAMPS BROWN VIOLET (EMERGENCY) CONNECTOR CONNECTOR 1 CLOSED OPEN 2 OPEN CLOSED 40 - 215 W (5' -8') 1 OPEN CLOSED 18 - 39 W 1 CLOSED OPEN 40 - 55 W 1 CLOSED OPEN 13 - 42 W 1 CLOSED OPEN 17 - 40 W (2'-4') T5 & T5 HO MINIATURE BIPIN 14 - 54 W (2'-4') 1 CLOSED OPEN HO CIRCLINE 22 - 55 W 1 CLOSED OPEN 2D 4-PIN (GR10q) 16 - 55 W 1 CLOSED OPEN Philips LED T8 InstantFit Bipin 8.5 - 16 .5 W 1 CLOSED OPEN VIOLET JUMPER WIRE VIOLET 4-PIN (2G11) WATTAGE VIOLET “The supplied brown jumper wire can be used to connect either the brown wires or the violet wires.” 3 EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS. WIRING DIAGRAM for 1-LAMP emergency operation FIG A ONE (1) LAMP RAPID START BALLAST VIOLET WALL SWITCH HOT INVERTER CONNECTOR E M E R G E N C Y RED WHITE VIOLET (+) BROWN (-) BLACK COMMON B A L L A S T FIG B ONE (1) LAMP INSTANT START BALLAST WARNING: Refer to Table 1 before connecting VIOLET BROWN YELLOW YEL/BLK BLU/WHT BLUE VIOLET WALL SWITCH HOT WARNING: Refer to Table 1 before connecting BROWN RED INVERTER CONNECTOR LAMP BLUE BLUE WHITE VIOLET (+) BROWN (-) RED RED BLACK 1 LAMP RAPID START BALLAST WHITE WHT/BLK RED COMMON B A L L A S T VIOLET HOT INVERTER CONNECTOR E M E R G E N C Y RED WHITE VIOLET (+) BROWN (-) BLACK COMMON FIG D WHITE WHT/BLK BROWN RED YELLOW YEL/BLK VIOLET WALL SWITCH HOT WARNING: Refer to Table 1 before connecting INVERTER CONNECTOR BLUE BLUE BLUE RED WHITE VIOLET (+) LAMP 1 (EMERGENCY) BLU/WHT BROWN (-) RED RED 2 LAMP RAPID START BALLAST WHITE WHT/BLK BLACK LAMP 2 COMMON YELLOW YELLOW E M E R G E N C Y VIOLET HOT INVERTER CONNECTOR E M E R G E N C Y RED FIG F RED YELLOW YEL/BLK BLU/WHT WHITE VIOLET (+) BROWN (-) BLACK YELLOW YEL/BLK BLU/WHT BLUE WHITE WHT/BLK COMMON WHITE BLACK FIG G INVERTER CONNECTOR LAMP 1 (EMERGENCY) BLUE BLUE 3 LAMP RAPID START BALLAST VIOLET HOT INVERTER CONNECTOR E M E R G E N C Y RED LAMP 2 RED/WHT RED/WHT LAMP 3 BLACK COMMON WHITE VIOLET (+) BROWN (-) BLACK COMMON YELLOW YEL/BLK BLU/WHT RED YELLOW BLUE RED YELLOW WHITE BLACK FIG I 4 LAMP RAPID START BALLAST FIG H BLU/WHT BLU/WHT LAMP 2 LAMP 3 BLUE BLUE LAMP 4 VIOLET HOT RED INVERTER CONNECTOR WHITE VIOLET (+) BROWN (-) BLACK COMMON E M E R G E N C Y INVERTER CONNECTOR WHITE WHT/BLK WHITE RED RED 1 LAMP RAPID START BALLAST TWO (2) LAMP RAPID START STEP DIMMING BALLAST VIOLET WARNING: Refer to Table 1 before connecting VIOLET BROWN INVERTER CONNECTOR RED WHITE VIOLET (+) BROWN (-) WHITE COMMON BLACK HOT E M E R G E N C Y B A L L A S T WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT BLUE LAMP 1 (EMERGENCY) BLUE BLUE WHT/BLK S1 S2 WHITE BLACK BLACK RED RED 2 LAMP RAPID START DIMMING BALLAST LAMP 1(EMERGENCY) BLUE BLUE E M E R G E N C Y LAMP 2 YELLOW YELLOW 4 BLUE 3 LAMP INSTANT START BALLAST BLUE LAMP 2 LAMP 3 RED WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT BLUE LAMP 1 (EMERGENCY) YELLOW BLUE WHITE WHT/BLK WHITE BLACK BLACK FIG J WHITE BLACK COMMON LAMP BLUE BLUE RED VIOLET (+) WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT BLUE RED YELLOW YEL/BLK BLU/WHT VIOLET WALL SWITCH WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T LAMP 2 RED FOUR (4) LAMP INSTANT START BALLAST HOT ONE (1) LAMP COMPACT RAPID START BALLAST 2 LAMP INSTANT START BALLAST WARNING: Refer to Table 1 before connecting BROWN WHITE WHT/BLK BROWN (-) RED/WHT RED/WHT BLUE WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T WHITE BLACK LAMP 1 (EMERGENCY) WHITE WHT/BLK E M E R G E N C Y YELLOW YELLOW WARNING: Refer to Table 1 before connecting BROWN RED WHITE BROWN (-) RED RED WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T VIOLET RED VIOLET (+) FOUR (4) LAMP RAPID START BALLAST WALL SWITCH BLUE WHITE WHT/BLK WALL SWITCH HOT WARNING: Refer to Table 1 before connecting BROWN RED LAMP 1(EMERGENCY) BLUE THREE (3) LAMP INSTANT START BALLAST WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T WARNING: Refer to Table 1 before connecting BROWN WHITE BLACK THREE (3) LAMP RAPID START BALLAST WALL SWITCH WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T WHITE BLACK FIG E 1 LAMP INSTANT START BALLAST TWO (2) LAMP INSTANT START BALLAST WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T LAMP RED BLUE WHITE BLACK TWO (2) LAMP RAPID START BALLAST WALL SWITCH WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT BLUE WHITE BLACK FIG C WARNING: Refer to Table 1 before connecting VIOLET BROWN E M E R G E N C Y BLUE 4 LAMP INSTANT START BALLAST RED LAMP 2 LAMP 3 YELLOW RED LAMP 4 WIRING DIAGRAMS FOR 2-LAMP EMERGENCY OPERATION (2´- 4´, 17- 40 W LAMPS ONLY) Two-lamp emergency operation is not possible with all ballasts. Consult the factory for any ballast other than those shown. FIG K FIG L TWO (2) LAMP RAPID START BALLAST VIOLET WALL SWITCH HOT E M E R G E N C Y RED INVERTER CONNECTOR WHITE VIOLET (+) BROWN (-) BLACK RED INVERTER CONNECTOR WHITE LAMP 1 BLUE BLUE BLU/WHT BLUE RED RED 2 LAMP RAPID START BALLAST WHITE WHT/BLK COMMON HOT WARNING: Refer to Table 1 before connecting BROWN YELLOW YEL/BLK RED VIOLET WALL SWITCH WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T TWO (2) LAMP INSTANT START BALLAST VIOLET (+) BROWN (-) LAMP 2 BLACK WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT LAMP 1 BLUE WHITE BLACK WHITE BLACK FIG M THREE (3) LAMP RAPID START BALLAST VIOLET WALL SWITCH HOT E M E R G E N C Y RED INVERTER CONNECTOR WHITE VIOLET (+) BROWN (-) BLACK WHITE VIOLET (+) LAMP 1 (EMERGENCY) BLUE BLUE BLU/WHT BLUE WHITE WHT/BLK COMMON RED INVERTER CONNECTOR RED YELLOW YEL/BLK VIOLET WALL SWITCH HOT WARNING: Refer to Table 1 before connecting BROWN WHITE BLACK BROWN (-) 3 LAMP RAPID START BALLAST BLU/WHT BLU/WHT LAMP 2 (EMERGENCY) RED RED LAMP 3 LAMP 2 2 LAMP INSTANT START BALLAST THREE (3) LAMP INSTANT START BALLAST WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T FIG N RED BLUE BLUE WHITE WHT/BLK COMMON YELLOW YELLOW E M E R G E N C Y BLACK E M E R G E N C Y WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T WARNING: Refer to Table 1 before connecting BROWN YELLOW RED LAMP 1 (EMERGENCY) YEL/BLK BLU/WHT BLUE BLUE WHITE WHT/BLK COMMON WHITE BLACK YELLOW BLUE 3 LAMP INSTANT START BALLAST LAMP 2 (EMERGENCY) BLUE LAMP 3 RED YELLOW FIG O FIG P FOUR (4) LAMP RAPID START BALLAST VIOLET WALL SWITCH HOT E M E R G E N C Y RED INVERTER CONNECTOR WHITE VIOLET (+) BROWN (-) BLACK WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T YELLOW YEL/BLK RED INVERTER CONNECTOR WHITE LAMP 1 (EMERGENCY) BLU/WHT BLUE VIOLET (+) YELLOW YELLOW RED RED WHITE BLACK FIG Q VIOLET WALL SWITCH HOT WARNING: Refer to Table 1 before connecting BROWN RED WHITE WHT/BLK COMMON FOUR (4) LAMP INSTANT START BALLAST 4 LAMP RAPID START BALLAST BROWN (-) BLU/WHT BLU/WHT LAMP 2 RED/WHT RED/WHT LAMP 3 BLUE BLUE BLACK E M E R G E N C Y WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T BROWN RED YELLOW YEL/BLK BLU/WHT BLUE WARNING: Refer to Table 1 before connecting LAMP 1 (EMERGENCY) WHITE WHT/BLK COMMON WHITE BLACK LAMP 4 (EMERGENCY) YELLOW BLUE BLUE 4 LAMP INSTANT START BALLAST LAMP 2 (EMERGENCY) RED LAMP 3 YELLOW RED LAMP 4 TWO (2) COMPACT LAMP RAPID START BALLAST VIOLET HOT RED INVERTER CONNECTOR WHITE VIOLET (+) BROWN (-) BLACK COMMON E M E R G E N C Y WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT BLUE LAMP 1 BLUE BLUE WHITE WHT/BLK WHITE BLACK YELLOW 2 LAMP RAPID START BALLAST LAMP 2 YELLOW RED RED WIRING DIAGRAMS for EMERGENCY-ONLY fixtures FIG S FIG R ONE (1) LAMP WITHOUT AC BALLAST (16W-215W) VIOLET HOT RED INVERTER CONNECTOR WHITE VIOLET (+) BROWN (-) BLACK WHITE WHT/BLK COMMON (CAP) FIG T E M E R G E N C Y HOT WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT BLUE VIOLET WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T INVERTER CONNECTOR LAMP RED WHITE BLACK COMMON (CAP) VIOLET (+) BROWN (-) BLACK COMMON (CAP) WHITE WHT/BLK E M E R G E N C Y WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T WHITE BROWN (-) (CAP) VIOLET INVERTER CONNECTOR RED VIOLET (+) (CAP) ONE (1) 4-PIN COMPACT LAMP WITHOUT AC BALLAST (16W-55W) HOT TWO (2) LAMPS WITHOUT AC BALLAST (17W-40W) BROWN RED YELLOW YEL/BLK BLU/WHT BLUE WARNING: Refer to Table 1 before connecting LAMP (CAP) (CAP) 5 WHITE WHT/BLK E M E R G E N C Y WARNING: Refer to Table 1 before connecting VIOLET BROWN B A L L A S T WARNING: Refer to Table 1 before connecting BROWN RED YELLOW YEL/BLK BLU/WHT BLUE LAMP 1 (CAP) (CAP) LAMP 2