GrowSave Event What is Energy? Session 1 1 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event A word about multiplication factors • Kilo (k) = 1,000 • Mega (M) = 1,000,000 • Giga (G) = 1,000,000,000 e.g. 1kW = 1,000W 1kWh = 1,000Wh … etc 3 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Converting J to kWh 1 kilowatt-hour (kWh) = Energy consumed by 1 kW in 1 hour 1,000 J/s x 3,600 s = 3,600,000J or 3.6 MJ 4 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Common units for energy buying • kWh is the main unit for energy utilities • But we can convert – Litres of oil – Tonnes of coal – Therms of gas – ………………..to kWh using standard tables 5 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event B y W e ig h t S o lid fu e ls C oke C o a l ( w e ig h te d a v e r a g e ) L iq u id fu e ls C r u d e O il ( w e ig h te d a v e r a g e ) H e a v y F u e l o il M e d iu m fu e l o il G a s /d ie s e l o il K e ro s e n e P e tr o l LPG E th a n e k W h / to n n e 8 ,2 7 8 7 ,4 4 4 k W h / to n n e 1 2 ,6 9 4 1 1 ,9 9 9 1 2 ,2 5 2 1 2 ,6 6 6 1 2 ,8 3 3 1 3 ,0 8 3 1 3 ,7 2 2 1 4 ,0 8 3 G a s e o u s f u e ls S o lid R e n e w a b le s 1 0 .7 1 1 .8 1 1 .3 1 0 .8 1 0 .3 9 .6 7 .4 5 .2 1 1 .0 1 0 .7 1 0 .7 k W h / to n n e 8 ,8 8 8 5 ,1 9 4 4 ,4 4 4 4 ,1 6 6 3 ,8 8 9 3 ,3 0 5 2 ,7 7 8 2 ,6 3 9 2 ,4 4 4 6 © FEC Services Ltd 2009 k W h / litr e kW h / m 3 N a tu r a l g a s L a n d fill g a s Sewage gas T yre s R e fu s e d e r iv e d w a s te G e n e r a l in d u s tr ia l w a s te S tr a w H o s p ita l w a s te In d u s tr ia l w o o d ( p a lle ts e .t.c ) D o m e s tic w o o d ( lo g s ) M u n ic ip a l s o ild w a s te P o u ltr y litte r B y V o lu m e Energy management training 2009 C a u t io n : D epends on c a lo r if ic v a lu e GrowSave Event Conversions can vary • The quality of fuel (calorific value) changes slightly depending on the ‘batch’ • Gas calorific value is published for each Transco region each month and appears on the bill • Gas calorific value expressed in MJ/m3 7 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event o or r th e th r Th n am N es or th W es t S co tl a S ou nd th E as t S ou th S o u e rn th W W es t M es t id la nd W al s es N W or al th es S ou th st N N N or th an id l te r tM as E as E Ea ds 4 0 .6 4 0 .4 4 0 .2 4 0 .0 3 9 .8 3 9 .6 3 9 .4 3 9 .2 3 9 .0 3 8 .8 3 8 .6 n Calorific value Variation in calorific value by region R e g io n Up to 3.2% difference 8 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Measuring gas • Gas meters don’t read kWh – They measure volume – m3, ft3 or 100ft3 (HCF) • Need to correct for – Temperature changes – Pressure changes – ‘Correction factor’ • Calorific value then applied 9 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Large gas meters • Have ‘correctors’ next to the ‘meter’ • These adjust the volume for temperature and pressure 10 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Your gas bill….. Shows consumption (or corrected consumption) in ft3 or m3 – May be a multiplier (e.g. x10, x100) – Applies a standard correction factor • if you have an uncorrected meter – Uses a ‘calorific value’ to work out kWh 11 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Gas meter reading Gas corrector reading 100 ft3 to m3 (x 2.83) 100 ft3 to m3 (x 2.83) Multiplier (x10, x100) Multiplier (x10, x100) Correction factor (for temp/ pressure - from bill) Calorific value (MJ/m3) div by 3.6 = kWh Calorific value (MJ/m3) div by 3.6 = kWh 12 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Example gas bill – what can you tell me? 13 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Example – calculate kWh from ft3 • Meter readings show consumption of 12,565 ft3 • How many kWh is this? – – – – Conversion of 100 ft3 to m3 = 2.83 Temperature and pressure conversion factor = 1.12 Calorific value = 39.5 MJ/m3 1 kWh = 3.6 MJ 14 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Answer • Convert to HCF – 12,565 ft3 / 100 = 125.65 HCF • Convert to m3 – 125.65 HCF x 2.83 = 355.89 m3 • Correction for temp and press – 355.89 m3 x 1.12 = 398.26 ‘standard’ m3 • Use calorific value – 398.26 x 39.5 = 15,731.28 MJ • Convert to kWh – 15,731.28 MJ / 3.6 = 4,370 kWh 15 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event About different oils Buying different oils you must consider • Price • Energy value • Suitability 16 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Comparing the cost of different fuels Use conversion factors to calculate which fuel is cheapest Units of purchase Electricity kWh Cost per unit supply Cost per kWh 1 8p 8p (day) 4p (night) Diesel / fuel oil Litre 35p LPG Litre 26p Therms 75p Mains gas kWh per unit of purchase 17 © FEC Services Ltd 2009 Energy management training 2009 4p 10.8 3.2p 7.4 3.5p 29.31 2.7p GrowSave Event Application efficiency You must also consider how efficiently the fuel is used to meet your needs 100% 55%? Boiler loss 25% ? Application efficiency loss 10%? 18 © FEC Services Ltd 2009 Energy management training 2009 Primary pipe Loss 10%? Distribution system Loss 10%? GrowSave Event So which fuel is the cheapest? I want to heat water - Should I use oil @ 35.6p / litre or electricity @ 4p / kWh? • Electricity – 100% efficiency for water heating – 4 / 1 = 4p / kWh supplied • Oil – 35.6p / litre / 10.8 = 3.2p / kWh – 55% efficiency for water heating – 3.2 / 0.55 = 5.8p / kWh supplied In this case electricity is cheaper 19 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event The efficiency rule Real price = Purchase price Efficiency of use (as a decimal) 20 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Run a generator or buy electricity? Diesel @ 36p / litre or electricity @ 8p / kWh? • Generator efficiency = 30% • Cost for generated electricity – Convert litres to kWh = 36p / litre / 10.8 = 3.33p / kWh – Apply efficiency factor = 3.33p / 0.3 = 11.1p / kWh • Excludes capital & maintenance costs • Don’t generate – buy! 21 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Remember When choosing fuels …………….. ………………it is not just the cost of the fuel It is the cost of getting the result you want – a tank of hot water? – a greenhouse temperature of 20oC? 22 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Calculating savings • We buy energy – kWh or units = kW x hours • Energy = power x time – A 10 kW motor running for 5 hours = 50 kWh 23 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Calculating savings Saving = [current use – new use] x energy cost Example: a light bulb used for 2,000 hrs per year – Now:100 W tungsten bulb – Future?: 20 W compact fluorescent Saving = [(100x2000) – (20x2000)] x (0.08/1000) – £12.80 per year saved – Lamp cost is £1 – Payback less than 1 month 24 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Operating time is critical … In our example …… If the operating time was 1 hr / week • Saving would reduce to £0.36 year • Payback would increase to 3 years 25 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Don’t always blame the biggest equipment • 30 kW water transfer pump – Used 1 hr / week – 30 kW x 1 hour x 52 weeks x 8p / kWh = 1,560 kWh =124 • 500 W yard light – Used 10 hr / day every day year round – 0.5 kW x 10 hours x 365 days x 8p = 1,825 kWh = £146 • The larger piece of equipment used less 26 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Worked example Calculate the payback on a variable speed drive to be fitted on a water circulation pump • Pump is rated at 5 kW • Savings will be 25% • Pump operates for 6,000 hours per year • Average cost of electricity is 7p / kWh • Drive cost is £1,500 27 Calculation is: (old technique use – new technique use) x cost of energy = saving © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Answer [(5kW x 6000hrs) – (5kW x 0.75 x 6000)] x £0.07 = £525.00 Payback time = £1500/£525 = 2.85 years 28 © FEC Services Ltd 2009 Energy management training 2009 GrowSave Event Session 1 summary • You buy energy to do a job – It is the cost of doing the job that matters • All fuels have different costs and … – They can be compared on the same basis by converting the cost in p / kWh • When comparing fuels – Consider both fuel cost and efficiency • To calculate savings: (old technique use – new technique use) x cost of energy 29 © FEC Services Ltd 2009 Energy management training 2009