Introduction Robotics Introduction Vladimír Smutný Center for Machine Perception Czech Technical University in Prague ROBOTICS: Vladimír Smutný 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Slide 1, Page 1 Robotics Introductory course about controlled mechanical systems including manipulators, robot arms, manufacturing, and other machines. Robot Just young Rossum got an idea to make from it live and intelligent machines (Karel Čapek, R.U.R., prelude). ROBOTICS: Vladimír Smutný 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Slide 2, Page 2 Bonding 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Note, that the cost of the robot is just one, sometimes small, part of the production cell cost. The parts to be machined, assembled, inspected,. . . shall be somehow grasped or fixed in the place and when different products are produ- ROBOTICS: Vladimír Smutný ced on the same line, sometimes whole fixtures are prepared for each type or size of the product. Programming the robot and cooperating machines, fencing, safety measures are other parts of the cell cost. Slide 10, Page 3 Axle Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ROBOTICS: Vladimír Smutný Slide 11, Page 4 FrontEnd Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ROBOTICS: Vladimír Smutný Slide 12, Page 5 Clopema robot https://www.youtube.com/watch?v= mrh4TJK1gdQ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Clopema gripper has two fingers and three degrees of fre- plies when pushed from top or bottom, and one can control edom. It can open close, it can slide fingers relatively, it com- the compliance force. ROBOTICS: Vladimír Smutný Slide 13, Page 6 Grippers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Standard grippers used in industry. Vacuum gripper and ROBOTICS: Vladimír Smutný magnetic grippers are used very often. Slide 14, Page 7 Grippers II Versaball: http://www.youtube.com/embed/bOuzbOLA7fY Schunk dexterous hand: https://www.youtube.com/watch?v=hPtSbPzROrs Schunk SDH-2: https://www.youtube.com/watch?v=4QvShViUceM Researchers from Cornell university developed the universal gripper which could grasp various objects. Shadowhand is an unsuccesfull attempt to simulate the human hand. Three ROBOTICS: Vladimír Smutný 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 fingers Schunk dexterous hand is already commercially available. Slide 15, Page 8 Parts of robotics and other subjects Theoretical robotics: searches for principles, potentials and constraints (biology, psychology, etology, mathematics, physics). Experimental robotics: checks principles, builds toy devices (cybernetics, artificial intelligence, combination of engineering disciplines). Industrial robotics: Designs, builds and uses robots (control engineering theory and instrumentation, electronics, machine engineering, production automation). ROBOTICS: Vladimír Smutný 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Slide 16, Page 9 THREE LAWS OF ROBOTICS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 (Isaac Asimov, The caves of steel , Galaxy No. 13, 1950.) 1. A robot may not injure a human being or, through inaction, allow a human being to come to harm. 2. A robot must obey the orders given to it by human beings, except where such orders would conflict with the First Law. 3. A robot must protect its own existence, except where such protection would conflict with the First and Second Law. Comment: One has to understand that contemporary robots cannot reason how to apply robotic laws but designer shall implement the laws explicitly (e.g. using fences, light curtains, emergency circuits,. . .). E.g. Mitsubishi control unit is able online check whether tool center is within restricted convex area. Safety norms for robot applications could be found e.g. here (list made by Kuka): 73/23/EEC 89/336/EEC 97/23/EC 98/37/EC ROBOTICS: Vladimír Smutný Low Voltage Directive: Council Directive of 19 February 1973 on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits EMC Directive: Council Directive of 3 May 1989 on the approximation of the laws of the Member States relating to electromagnetic compatibility Pressure Equipment Directive: Directive of the European Parliament and of the Council of 29 May 1997 on the approximation of the laws of the Member States concerning pressure equipment Machinery Directive: Directive of the European Parliament and of the Council of 22 June 1998 on the approximation of the laws of the Member States relating to machinery 1993 1993 1997 1998 Slide 17, Page 10 Safety in real world 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 EN 418 EN 563 EN 614-1 EN 775 EN 954-1 EN 55011 EN 60204-1 Safety of machinery: EMERGENCY STOP equipment, functional aspects; principles for design Safety of machinery: Temperatures of touchable surfaces - Ergonomics data to establish temperature limit values for hot surfaces Safety of machinery: Ergonomic design principles - Part 1: Terms and general principles Industrial robots: Safety Safety of machinery: Safety-related parts of control systems - Part 1: General principles for design Industrial, scientific and medical (ISM) radio-frequency equipment - Radio disturbance characteristics - Limits and methods of measurement Safety of machinery: Electrical equipment of machines - Part 1: General requirements 1993 EN 61000-4-4 2000 EN 61000-4-5 1995 EN 61000-6-2 1993 1997 EN 61000-6-4 2003 EN 61800-3 1998 EN ISO 12100-1 EN ISO 12100-2 ROBOTICS: Vladimír Smutný Electromagnetic compatibility (EMC): Part 4-4: Testing and measurement techniques - Electrical fast transient/burst immunity test Electromagnetic compatibility (EMC): Part 4-5: Testing and measurement techniques; Surge immunity test Electromagnetic compatibility (EMC): Part 6-2: Generic standards - Immunity for industrial environments Electromagnetic compatibility (EMC): Part 6-4: Generic standards; Emission standard for industrial environments Adjustable speed electrical power drive systems: Part 3: EMC product standard including specific test methods Safety of machinery: Basic concepts, general principles for design - Part 1: Basic terminology, methodology Safety of machinery: Basic concepts, general principles for design - Part 2: Technical principles 2002 2001 2002 2002 2001 2004 2004 Slide 18, Page 11 PRODUCTION AND AUTOMATION Decrease of human presence in production. Shortening of production time. Increase of performance and productivity of labour. Increase of the product quality. Technical, economic and social viewpoints. Automation decreases the influence of human factor to production quality. The qualification structure of the work force is changed. Introduction of mechanisation, automation and robotisation: The number of workers decreases. At least sometimes. ROBOTICS: Vladimír Smutný 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Slide 19, Page 12