REPLACEMENT PARTS LIST
[-]GRJ Gas Fired Upflow Furnace
Series J
Production Date 1996 PS
Sizes 04E thru 12E
Form Number 92-21650-50-00
Order Of Contents
Exploded View Drawing
Page 4
Model and Serial Number ExplanationPage 5
Panels and Sheet Metal Group
Page 6
Miscellaneous Group
Page 7
Electric Group
Blower Group
Heat Exchange/Burner Group
Gas Control Group - EB and EC
Options and Accessories
Page 8
Page 9
Page 10
Page 11
Page 11
ORDERING, STOCKING AND NOTE EXPLANATIONS
Ordering Instructions:
When ordering a replacement part, be sure to read all notes and symbol notations
on the parts list. In some cases, it is necessary to determine the unit style number
and/or serial number in addition to the model number before selecting a replacement
part. When ordering painted cabinet parts, the order must specify unit model number,
serial number and paint color. Also, your order can be processed more rapidly if you show the
part number and description. Once the product is out of current production, ordering such parts
must be cleared with the Parts Department as price and availability will vary.
Replacement Parts Stocking Information:
See the current "List Price Book For Air Conditioning Parts" for individual Stock code information.
As a general rule, most parts are in stock or have a short order period as long as
the product is in current production. Once the product is out of current production,
ordering such parts must be cleared with the Parts Department as price and availability will vary.
Note Explanation:
NP
This part is not shown on the pictorial page [no picture].
CR
This original part number has been "cross-referenced" to an equal to
or better than replacement part number.
new
stock or stk
This part was new to the List Price Book when the product was introduced.
This part should be stocked.
1
Control Board 62-24044-81 is an equal replacement for 62-24044-01 (HW9201E2001)
or 62-24084-01 (UTEC 1012-920).
2
This part is a natural gas valve which must be converted to LP (Propane) gas by
using the regulator spring assembly listed below the gas control.
3
These parts are to be used only as repair parts for units which have been converted to
LP (Propane) gas by the appropriate conversion kit.
AIR CONDITIONING DIVISION
UNIVERSAL PARTS
P.O. Box 17010
FORT SMITH, ARKANSAS 72917-7010
501-646-4311
Page 3 of 12
Page 4 of 12
GAS FURNACE MODEL NUMBER EXPLANATION
[-] G R J - 04E M A E S
1 2 3 4 5
6 8 9
S278
10
Position
1 Tradename
2 G = Gas Furnace
3 R = Upflow Condensing
4 Design Series
5
Position
6
Blower Designation M = 11 x 7 DU
R = 11 x 10 DU
Y = 12 x 7 DU
Z
12 x 11 DU
Heating Capacity (Input)
Hot Surface
Ignition NOx
Input BTU/HR
04E
04N
’45,000
06E
06N
’60,000
07E
07N
’75,000
09E
09N
’90,000
10E
10N
’105,000
12E
12N
’120,000
7
Variations A = Standard
B = Wide Cabinet
8
Heating & Cooling Designation E = 1100 - 1300 CFM
G = 1500 - 1700 CFM
J = 1900 - 2100 CFM
9
Fuel Designation B = Canadian Furance - Natural Gas
S = U.S. Furnace - Natural Gas
10
Option Codes
SERIAL NUMBER EXPANATION
EB 5 D 7 0 7
A
BC DE F
Position
A Type Of Gas Control Used On Unit:
EB) Honeywell 8205H /
United Technologies 1012-925
EC) White Rodger 36E37-214 /
United Technologies 1012-925
F
G
22 97 99999
H I J
Position
E
Special Area Requirement 0 = No Area Requirement
F
Motor Horsepower:
2 - 1/2 HP Motor
7 - 3/4 HP Motor
B Limit Control:
1 - Watsco Limit Control
5 - T.O.D. Limit Control
G
Plant - F = Fort Smith, AR
C Blower - D = Direct Drive
H
I
J
Week
Year
Production Number:
Starts with 00001 & runs through
99999, then starts with 00001 again.
D Heating Element - 7 = Stainless Steel
Page 5 of 12
Jacket Parts
Junction Box
Doors
Control Box
PANELS AND SHEET
METAL GROUP
1 Jacket - Galvanized Steel
[-]GRJ-04
[-]GRJ-06
[-]GRJ07??A
[-]GRJ07??B
[-]GRJ-09
[-]GRJ-10
[-]GRJ-12
AS-61824-12 AS-61824-12 AS-61824-12 AS-61824-14 AS-61824-13 AS-61824-13 AS-61824-15
2 Top Plate
AS-61872-04 AS-61872-04 AS-61872-04 AS-61872-05 AS-61872-05 AS-61872-05 AS-61872-06
3 Blower / Filter Door - Platinum
4 Burner Compartment DoorPlatinum
5 Baffle
AS-61863-04 AS-61863-04 AS-61863-04 AS-61864-04 AS-61864-04 AS-61864-04 AS-61865-04
AS-61866-04 AS-61866-04 AS-61866-04 AS-61867-04 AS-61867-04 AS-61867-04 AS-61868-04
New AE-61886-01 AE-61875-01 AE-61875-01 AE-61876-01 AE-61875-01 AE-61875-01 AE-61875-01
6 Baffle
AE-61876-02 AE-61875-02 AE-61875-02 AE-61876-02 AE-61875-02 AE-61875-02 AE-61875-02
7 Rear Baffle
AE-61878-01 AE-61878-01 AE-61878-01 AE-61878-02 AE-61878-02 AE-61878-02 AE-61878-03
8 Junction Box
AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
9 Junction Box Cover
10 Control Box - Less Components
11 Control Box Cover
12 Solid Bottom - See Options
AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02
68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01
New AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02
See Options on the last page.
Page 6 of 12
Piping and Grommets
Wiring
Tubing
MISCELLANEOUS GROUP
[-]GRJ-04
[-]GRJ-06
[-]GRJ07??A
[-]GRJ07??B
[-]GRJ-09
[-]GRJ-10
[-]GRJ-12
13 Outlet Air Pipe
Stk
68-24021-01 68-24021-01 68-24021-01 68-24021-01 68-24021-01 68-24021-01 68-24021-01
14 Outlet Air Pipe Gasket
Stk
68-24022-02 68-24022-02 68-24022-02 68-24022-02 68-24022-02 68-24022-02 68-24022-02
15 Connector/Transition-(Connects New 68-24047-07 68-24047-07 68-24047-07 68-24047-08 68-24047-08 68-24047-08 68-24047-09
The Induced Draft Blower Motor)
16 Hose Clamps (6)
Stk
64-22043-02 64-22043-02 64-22043-02 64-22043-02 64-22043-02 64-22043-02 64-22043-02
17 Tubing - Neoprene 31.5"
CR
79-24127-82 79-24127-82 79-24127-82 79-24127-82 79-24127-82 79-24127-82 79-24127-82
NP Grommet 5/8" ID-Blower Shelf
used with Neoprene
Stk
56-22521-03 56-22521-03 56-22521-03 56-22521-03 56-22521-03 56-22521-03 56-22521-03
18 Water Trap Mounting Bracket
AE-61841-01 AE-61841-01 AE-61841-01 AE-61841-01 AE-61841-01 AE-61841-01 AE-61841-01
20 Trap/Elbow
Stk
68-24048-01 68-24048-01 68-24048-01 68-24048-01 68-24048-01 68-24048-01 68-24048-01
21 Tubing - Neoprene 26"
CR
79-24127-82 79-24127-82 79-24127-82 79-24127-82 79-24127-82 79-24127-82 79-24127-82
22 Elbow
Stk
68-24013-01 68-24013-01 68-24013-01 68-24013-01 68-24013-01 68-24013-01 68-24013-01
NP Grommet 1/2"ID-Blowerr Shelf
used with Elbow
Stk
56-24008-01 56-24008-01 56-24008-01 56-24008-01 56-24008-01 56-24008-01 56-24008-01
22 Tubing - Neoprene 3.25"
CR
79-24127-81 79-24127-81 79-24127-81 79-24127-81 79-24127-81 79-24127-81 79-24127-81
23 Silicone Tubing(Pressure Switch CR
)
24 Silicone
Tubing(Pressure Switch CR
) Bag (shipped in burner
Parts
Stk
79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83
79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83
AS-21820-12 AS-21820-12 AS-21820-12 AS-21820-12 AS-21820-12 AS-21820-12 AS-21820-13
compartment) Includes:
25
Male Adapter
Stk
26
"O" Ring Gasket
Stk
68-24028-01 68-24028-01 68-24028-01 68-24028-01 68-24028-01 68-24028-01 68-24028-01
68-24032-01 68-24032-01 68-24032-01 68-24032-01 68-24032-01 68-24032-01 68-24032-01
27
Locknut
Stk
64-24031-01 64-24031-01 64-24031-01 64-24031-01 64-24031-01 64-24031-01 64-24031-01
NP
1/2" PVC Pipe 4"
Stk
68-22024-04 68-22024-04 68-22024-04 68-22024-04 68-22024-04 68-22024-04 68-22024-04
NP
1/2" Tee
Stk
68-21980-02 68-21980-02 68-21980-02 68-21980-02 68-21980-02 68-21980-02 68-21980-02
NP
Plug - Nylon 7/8"
Stk
45-22926-01 45-22926-01 45-22926-01 45-22926-01 45-22926-01 45-22926-01 45-22926-01
NP
Plug - Nylon 7/8"
Stk
45-22926-02 45-22926-02 45-22926-02 45-22926-02 45-22926-02 45-22926-02 45-22926-02
NP
PVC Vane
Stk
68-23473-01 68-23473-01 68-23473-01 68-23473-01 68-23473-01 68-23473-01 68-23473-01
NP
PVC Vane
Stk
DNA
DNA
DNA
DNA
DNA
DNA
68-24049-01
28 Vinyl Grommet
Stk
56-22114-01 56-22114-01 56-22114-01 56-22114-01 56-22114-01 56-22114-01 56-22114-01
29 Button Plug w/Rec. Type Head
Stk
45-22980-02 45-22980-02 45-22980-02 45-22980-02 45-22980-02 45-22980-02 45-22980-02
30 Button Plug w/Rec. Type Head
Stk
45-22980-03 45-22980-03 45-22980-03 45-22980-03 45-22980-03 45-22980-03 45-22980-03
NP Gasket "O" Ring -under item 20 New 68-24032-02 68-24032-02 68-24032-02 68-24032-02 68-24032-02 68-24032-02 68-24032-02
31 Wiring Harness
AS-61705-03 AS-61705-03 AS-61705-03 AS-61704-03 AS-61704-03 AS-61704-03 AS-61704-03
32 Wiring Harness
AS-61702-04 AS-61702-04 AS-61702-04 AS-61702-04 AS-61702-04 AS-61702-04 AS-61702-04
33 Wiring Harness
34 Wiring Harness
AS-61703-04 AS-61703-04 AS-61703-04 AS-61703-04 AS-61703-04 AS-61703-04 AS-61703-04
Stk
45-24089-01 45-24089-01 45-24089-01 45-24089-01 45-24089-01 45-24089-01 45-24089-01
See the Field Installed Accessories for Filters and Filter/Hardware.
Page 7 of 12
Door Switch
Overtemperature Limit
Main Limit
Control Board, Transformer
and Capacitors
Pressure Switches And Induced Draft Blower Motor
ELECTRIC GROUP
[-]GRJ-04
[-]GRJ-06
[-]GRJ07??A
[-]GRJ07??B
[-]GRJ-09
[-]GRJ-10
[-]GRJ-12
35 Door Switch-Push Button
Stk 42-22692-02 42-22692-02 42-22692-02 42-22692-02 42-22692-02 42-22692-02 42-22692-02
36 Limit Control
Stk 47-24006-07 47-24006-09 47-24006-09 47-24006-01 47-24006-01 47-24006-07 47-24006-01
37 Overtemperature Switch(Located on the Burner
Support)
38 Overtemperature Switch
Bracket -(Located on the
Stk 47-22861-02 47-22861-02 47-22861-02 47-22861-02 47-22861-02 47-22861-02 47-22861-02
Qty 2
Qty2
Qty 2
Qty 3
Qty 1
Qty 1
Qty 2
39 Pressure Switch
Stk 42-24012-01 42-24012-05 42-24012-01 42-24012-01 42-24012-05 42-24012-04 42-24012-03
40 Pressure Switch
Stk 42-24012-02 42-24012-02 42-24012-02 42-24012-02 42-24012-02 42-24012-02 42-24012-02
AE-61913-01 AE-61913-01 AE-61913-01 AE-61913-01 AE-61913-01 AE-61913-01 AE-61913-01
Qty 1
Qty 1
Qty 2
Qty 2
Qty 2
Qty 2
Qty 3
NP High Elevation Pressure Switch
See Optional Accessories on the last page.
41 Induced Draft Blower Motor
CR 70-24033-81 70-24033-81 70-24033-81 70-24033-81 70-24033-81 70-24033-81 70-24033-81
Includes Gasket, DOES NOT
Include Capacitor
42 Ind Draft Blower Motor G k
43 Integrated
Furnace Control UTEC 1012-925
Stk 62-24268-01 62-24268-01 62-24268-01 62-24268-01 62-24268-01 62-24268-01 62-24268-01
1
44 Transformer With Fuse
CR 46-24124-03 46-22863-02 46-22863-02 46-22863-02 46-22863-02 46-22863-02 46-22863-02
NP Transformer Fuse
45 Induced Draft Blower Motor
Capacitor - 4/370 Round
Stk 46-22863-82 46-22863-82 46-22863-82 46-22863-82 46-22863-82 46-22863-82 46-22863-82
Ne 43-20847-44 43-21298-52 43-21298-52 43-21298-52 43-21298-52 43-21298-52 43-21298-52
w
B
46 Blower Motor Capacitor
Stk 68-24016-01 68-24016-01 68-24016-01 68-24016-01 68-24016-01 68-24016-01 68-24016-01
See Blower Group for Blower Motor Capacitor Numbers
Page 8 of 12
Blower Assembly
BLOWER ASSEMBLY
GROUP
47
48
49
50
Blower Assembly
Housing
Motor Mounting Leg - 4
Motor 1/2 HP, 115 Volt, 4 Speed
1/2 HP
3/4 HP, 115 Volt, 4 Speed
46 Motor Capacitor - Round
7.5/370 MFD/Volts
15/370 MFD/Volts
51 Wheel
BLOWER ASSEMBLY
GROUP
47
48
49
50
Blower Assembly
Housing
Motor Mounting Legs - 4
Motor - 3/4 HP
04?M?E
06?M?E /
07?M?E
07?Y?E
07?Y?G
09?Z?G /
10?Z?G
09?Z?J /
10?Z?J
12?R?G
AS-61697-15 AS-61697-86 AS-61697-90 AS-61697-87 AS-61697-91 AS-61697-88 AS-61697-92
AS-61674-02 AS-61674-02 AS-61674-02 AS-61674-02 AS-61675-08 AS-61674-08 AS-61675-03
Stk AE-61698-02 AE-61698-02 AE-61698-02 AE-61698-02 AE-61698-02 AE-61698-02 AE-61698-02
CR 51-23012-41 51-23012-41
Ne
51-24145-01
51-24145-01
51-24145-01
CR
51-23017-42
51-23017-42
Stk 43-21298-42 43-21298-42
Stk
43-21298-45 43-21298-45 43-21298-45 43-21298-45 43-21298-45
Stk 70-22688-01 70-22688-01 70-24119-01 70-24119-01 70-24041-01 70-24041-01 70-20602-01
12?R?J
AS-61697-89
AS-61674-03
Stk AE-61698-02
CR 51-23017-42
46 Capacitor 15/370 MFD/Volts Stk 43-21298-45
51 Wheel
Stk 70-20602-01
Page 9 of 12
Burners, Tray and Gas Valve
Heat Exchanger and Hot Surface Ignitor
See Electric Group
For Items 37 & 38
See Electrical
Group For Item 36
HEAT EXCHANGER
AND BURNER GROUP
[-]GRJ-04
[-]GRJ-06
[-]GRJ07??A
[-]GRJ07??B
[-]GRJ-09
[-]GRJ-10
[-]GRJ-12
52 Heat Exchanger with Coil
53 Burner - Robertshaw
Stk AS-61849-15 AS-61849-09 AS-61849-10 AS-61849-12 AS-61849-11 AS-61849-13 AS-61849-14
Stk 75-24001-01 75-24001-01 75-24001-01 75-24001-01 75-24001-01 75-24001-01 75-24001-01
Qty 3
Qty 4
Qty 5
Qty 5
Qty 6
Qty 7
Qty 8
54 Manifold Less Orifices
55 BURNER ORIFICE-
Stk AS-61815-01 AS-61815-02 AS-61815-03 AS-61815-03 AS-61815-04 AS-61815-05 AS-61815-06
NATURAL
U.S. Models 0-8000’ And
Stk 62-22175-50 62-22175-50 62-22175-50 62-22175-50 62-22175-50 62-22175-50 62-22175-50
Canadian Model 0-2000’ Elev.
Qty 3
Qty 4
Qty 5
Qty 5
Qty 6
Qty 7
Qty 8
U.S. Models 8000+’ And
Canadian Model 2000’-4500’
Stk 62-22175-51 62-22175-51 62-22175-51 62-22175-51 62-22175-51 62-22175-51 62-22175-51
Qty 3
Qty 4
Qty 5
Qty 5
Qty 6
Qty 7
Qty 8
56 Burner Support Bracket
AE-61808-01 AE-61808-01 AE-61808-01 AE-61808-01 AE-61808-01 AE-61808-01 AE-61808-01
Qty 2
Qty 2
Qty 2
Qty 2
Qty 2
Qty 2
Qty 2
57 Burner Support
58 Burner Diffuser
59 Burner Shield
AE-61809-01 AE-61809-02 AE-61809-03 AE-61809-03 AE-61809-04 AE-61809-05 AE-61809-06
AE-61882-06 AE-61882-05 AE-61882-01 AE-61882-01 AE-61882-02 AE-61882-03 AE-61882-04
AE-61807-01 AE-61807-02 AE-61807-03 AE-61807-03 AE-61807-04 AE-61807-05 AE-61807-06
Page 10 of 12
GAS CONTROL GROUP
[-]GRJ-04
[-]GRJ-06
[-]GRJ07??A
[-]GRJ07??B
[-]GRJ-09
[-]GRJ-10
[-]GRJ-12
GAS CONTROL CODES - Serial Codes EB and EC
EB Serial Control Code
60 Gas Valve VR8205H8016 Honeywell
Stk 60-22866-01 60-22866-01 60-22866-01 60-22866-01 60-22866-01 60-22866-01 60-22866-01
EC Serial Control Code
60 Gas Valve 36E37-214 White Rodgers
Stk 60-23490-01 60-23490-01 60-23490-01 60-23490-01 60-23490-01 60-23490-01 60-23490-01
61 Remote Sensor
62 Ignitor - Norton
Ne 62-23543-03 62-23543-03 62-23543-03 62-23543-03 62-23543-03 62-23543-03 62-23543-03
CR 62-22868-93 62-22868-93 62-22868-93 62-22868-93 62-22868-93 62-22868-93 62-22868-93
63 Ignitor Shield
64 Ignitor Bracket
Ph
Ph
LP / PROPANE
CONVERSION KITS
AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01
AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01
2,3
U.S. MODELS:
0-8000’ ELEVATION
Stk FP-02
FP-02
Convert the Natural Gas Valve
using one of the following
Spring Coversion Assemblies:
2
NP Honeywell use HW 393691 Stk 60-22513-01 60-22513-01
NP White Rodgers use WR 92- Stk 60-21193-01 60-21193-01
55
Burner Orifice - LP
Stk 62-22175-91 62-22175-91
Qty 3
Qty 4
8000+’ ELEVATION
Stk FP-03
FP-03
FP-02
FP-02
FP-02
FP-02
FP-02
60-22513-01
60-21193-01
62-22175-91
Qty 5
60-22513-01
60-21193-01
62-22175-91
Qty 5
60-22513-01
60-21193-01
62-22175-91
Qty 6
60-22513-01
60-21193-01
62-22175-91
Qty 7
60-22513-01
60-21193-01
62-22175-91
Qty 8
FP-03
FP-03
FP-03
FP-03
FP-03
60-22513-01
60-21193-01
62-22175-90
Qty 5
60-22513-01
60-21193-01
62-22175-90
Qty 6
60-22513-01
60-21193-01
62-22175-90
Qty 7
60-22513-01
60-21193-01
62-22175-90
Qty 8
FP-05
FP-05
FP-05
FP-05
60-22513-01
60-21193-01
62-22175-91
Qty 5
60-22513-01
60-21193-01
62-22175-91
Qty 6
60-22513-01
60-21193-01
62-22175-91
Qty 7
60-22513-01
60-21193-01
62-22175-91
Qty 8
[-]GRJ
[-]GRJ
[-]GRJ
Convert the Natural Gas Valve 2
using one of the following
Spring Coversion Assemblies:
NP Honeywell use HW 393691 Stk 60-22513-01 60-22513-01 60-22513-01
NP White Rodgers use WR 92- Stk 60-21193-01 60-21193-01 60-21193-01
55
Burner Orifice - LP
Stk 62-22175-90 62-22175-90 62-22175-90
Qty 3
Qty 4
Qty 5
CANADIAN MODELS:
0-4500’ ELEVATION
Stk FP-05
FP-05
FP-05
Convert the Natural Gas Valve 2
using one of the following
Spring Coversion Assemblies:
NP Honeywell use HW 393691 Stk 60-22513-01 60-22513-01 60-22513-01
NP White Rodgers use WR 92- Stk 60-21193-01 60-21193-01 60-21193-01
55
Burner Orifice - LP
Stk 62-22175-91 62-22175-91 62-22175-91
Qty 3
Qty 4
Qty 5
OPTIONS AND
ACCESSORIES
NP High Elevation-Canada
55 Orifice Spud - Natural
NP HIGH ELEVATION WITH
PRESSURE SWITCH
NP Pressure Switch
55 Orifice Spud - Natural
NP OPTION 263 - Solid Base
12 Solid Base
[-]GRJ
[-]GRJ
[-]GRJ
04????B298 06????B298 07????B298 09????B298 10????B298 12????B298
Stk 62-22175-51 62-22175-51 62-22175-51 62-22175-51 62-22175-51 62-22175-51
Qty 3
Qty 4
Qty 5
Qty 6
Qty 7
Qty 8
04????S278 06????S278 07????S278 09????S278 10????S278 12????S278
Stk 42-24012-04 42-24012-04 42-24012-04 42-24012-04 42-24012-04 42-24012-06
Stk 62-22175-51 62-22175-51 62-22175-51 62-22175-51 62-22175-51 62-22175-51
Qty 3
Qty 4
Qty 5
Qty 6
Qty 7
Qty 8
04 /06??A
07??A
07??B
09/10??A
12??A
AE-61874-02 AE-61874-02 AE-61874-03 AE-61874-03 AE-61874-04
Page 11 of 12