LLF10-LLF40 Install

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P.O. Box 60080 • 16555 East Gale Ave.
City of Industry, California 91716-0080
626/968-5666 • FAX 626/330-3861
Finishing Sections LLF10, LLF20, LLF30, & LLF40.
For use in Rough-In Sections 85145 & 85146 Installation Instructions
!
WARNING: Fixtures must be grounded in accordance with local codes or the National Electrical Code.
Failure to do so may result in serious personal injury.
CAUTION: The fixture label must indicate the same electrical data as the ballast label.
NOTE: Use only the lamp type and wattage shown on the fixture label in the reflector.
KEEP THIS SHEET FOR FUTURE REFERENCE.
Tool Required: ❑ Flat Blade Screwdriver
❑ B" Allen Wrench
! Make sure electricity is OFF before starting installation.
Ballast Installation:
1. Remove fiberboard cover from front of housing. The cover and screws may be be discarded.
2. Remove cover plate from junction box and pull supply leads and ground wire into housing.
3. Loosen the two ballast/socket mounting screws on the back wall of the housing and install the ballast/socket assembly.
For all model except LLF40: Place assembly on mounting screws with ballast at bottom near junction box (see fig. 1).
Tighten mounting screws.
For LLF40 models: Place assembly on mounting screws with ballast at top of housing (see fig. 2). Tighten mounting
screws. Remove the two support brackets and screws from plastic bag supplied with ballast assembly and install
brackets in recessed bosses at top flange of housing. These brackets hold the top of the ballast plate against the back
wall of the housing for proper heat transfer.
4. Connect ballast/socket input leads to supply leads, i.e., green-to-ground, white-to-common, and black-to-voltage .
5. Push supply lead connections into junction box and replace cover being careful that no wires are pinched within the
fixture and that none of the wires are installed behind the ballast plate or socket bracket. All field supply wires must not
enter the main housing as the operating temperatures may be to great for their insulation.
Support Brackets
Figure 1
Figure 2
LLF10
LLF20
LLF30
Revised 2/16/07
ECN 5040
Cover Plate
Status 11
LLF40
Cover Plate
Part No. 95399
Finishing Sections LLF10, 20, 30, & 40 Installation Instructions
Reflector and Lamp Installation
1. Install the reflector in the housing with the four screws furnished.
NOTE: For LLF20 and LLF30 asymmetric distributions, check the label on
the reflector to be sure that the light pattern will be thrown down the
stairway or ramp.
For LLF40 models the reflector is inverted.
2. Install the correct type and wattage lamp in accordance with the fixture label
in the reflector and the ballast label on the ballast assembly.
LLF10
LLF20
WARNING!
This H.I.D. / Fluorescent fixture utilizes a lamp that may contain
mercury. For information on disposal of lamp, go to website at:
www.lamprecycle.org
Door Assembly Installation
1. Check that the flange area of the housing is clean and free of any concrete
or paint build-up. Make sure there is no dirt in the four screw holes in the
LLF40
LLF30
corner of the flange.
2. Before installing the door frame assembly, always coat the four 10-32
captive screws with silicone grease.
3. Install the door frame assembly and tighten the four screws progressively and evenly to insure even gasket seating
around the door frame. Do not exceed 20 inch/pounds torque on these screws.
MAINTENANCE
To replace lamp, proceed as follows: ! Make certain electrical supply is OFF.
1. Remove door frame assembly and discard lamp.
2. Install lamp of type and wattage specified on fixture label in reflector.
3. Clean flange area of housing, door frame gasket, and lens.
4. Coat door frame screws with silicone grease and install door frame assembly. Tighten the four screws
progressively and evenly to insure even gasket seating around the door frame. Do not exceed 20 inch/pounds torque
on these screws.
To replace ballast assembly proceed as follows:
1.
2.
3.
4.
5.
6.
7.
8.
9.
!
Make certain electricial supply is OFF.
Remove door frame, lamp, and reflector. Save all screws.
Remove cover plate from junction box at bottom surface of housing.
Disconnect ballast input leads from supply leads. Disconnect green ground lead from circuit ground lead.
Loosen the two ballast mounting screws and remove ballast assembly.
Reinstall ballast assembly per ballast installation on reverse side. Note: If ballast type and/or watts are not the same
as replaced equipment, mark fixture label in reflector to correspond with new ballast information.
Clean reflector surfaces with soapy water. Do not rub with a dry rag or paper towel as this will scratch the surface. Do
not use alkaline or acid cleaners on reflector surfaces.
Install lamp of type and wattage specified on fixture label in reflector.
Clean flange area of housing, door frame gasket, and lens.
Coat door frame screws with silicone grease and install door frame assembly. Tighten the four screw progressively
and evenly to insure even gasket seating around the door frame. Do not exceed 20 inch/pounds torque on these
screws.
Catalog
Number
LLF10
LLF20
LLF30
LLF40
Page 2
Replacement Parts List
Lens
Reflector
Lens Frame
Glass
Lexan
MV, MH, HPS 116 INC.
Gasket
84045R 84053R
60325-2
60325-1
82170
84045R 84053R
60327-3
60327-1
82170
84045R 84053R
60327-4
60327-2
82170
84045R
N/A
60325-2
60325-1
82170
NOTE: When ordering a door frame
assembly give model, lens type,
and finish, i.e.; LLF10/Lexan/BL-P
Kim Lighting•16555 E. Gale Ave.•P.O. Box 60080 •City of Industry, CA 91716-0080 •626/968-5666•FAX 626/369-2695
Finishing Sections LLF10, 20, 30 & 40 Installation Instructions
KIM LIGHTING LIMITED WARRANTY
When installed in accordance with Kim Installation Instructions and accepted trade practices, the
following shall apply:
General Product Limited Warranty Coverage
All material and component parts used in the manufacture of Kim Products, are warranted to be free from
defects of material and/or workmanship for a period of 1 year from date of sale, with the following
exceptions:
Auxiliary Equipment
All auxiliary equipment (such as lamps, ballasts, and transformers) provided by and/or included in Kim
Products shall carry the component manufacturer's warranty.
Copper and Bronze Landscape Components
Copper and Bronze Landscape fixture components shall be warranted against defects of material and/or
workmanship, and failure due to corrosion, for a period of 25 years from date of sale.
Composite In-Grade Components
Composite In-Grade fixture components installed below grade, shall be warranted against defects of
material and/or workmanship, and failure due to corrosion, for a period of 7 years from date of sale.
Aluminum Landscape Components
Aluminum Landscape fixture components not in direct contact with soil, shall be warranted against
defects of material and/or workmanship for a period of 3 years from date of sale. Aluminum fixture
components in direct contact with soil shall be warranted from defects of material and failure from
corrosion for a period of 1 year from date of sale.
Limit of Liability and General Conditions
Only products which are installed, used and maintained in accordance with applicable Kim instructions,
specifications and accepted trade practices, are covered by the Kim Warranty. During the warranty
period, with proof of purchase, Kim will repair or replace with the same or similar product, at Kim's option,
without charge. Labor costs are the owner's responsibility and are excluded from this warranty. This
warranty is void if the product is modified, tampered with, misapplied, poorly installed, improperly
maintained, or subjected to abnormal conditions.
Repair or replacement as provided under this warranty is the exclusive remedy of the purchaser. This
warranty is in lieu of all other warranties, expressed or implied, including any implied warranty of fitness
for a particular application. Kim Lighting shall not be liable to the purchaser for indirect or consequential
damages.
How may we serve you better?
Please let us know. Visit our website at:
www.kimlighting.com
Your input matters to us.
Page 3
Kim Lighting • 16555 E. Gale Ave. • P.O. Box 60080 • City of Industry, CA 91716-0080 • 626/968-5666 • FAX 626/330-3861
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