Brochure - Repair 2015

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Goltens China
Shanghai . Guangzhou . Dalian
Goltens China - Servicing Marine, Industrial,
Offshore and Stationary power customers
CHINA
In-Situ Machining Service
Goltens in China is headquartered in
Shanghai, with a workshop in Guangzhou
and a sales office in Dalian.
Goltens china Co., Ltd. Has a wide range of
services,
including
in-situ
machining,
troubleshooting, overhaul and repairs of a variety
of marine and landbased equipment systems, as
well as reconditioning of diesel engines,
mechanical, electrical and electronic components.
Authorized Sales/Service Agents for:
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Mitsubishi UEC engines;
HHI-EMD Engine & Machinery;
YANMAR Authorized Service Station;
STX engine, VDR;
CSSC Marine power engine spare and service;
Anqing CSSC Diesel Engine spares
Aker Solution (Hydraulic Deck Machinery & Steering Gear);
Marine Aluminium A/S (Helidecks, Gangways & Railings);
YOOWON (Steering Gear);
FINETEC (Insulation);
HYUNDAI (Elevator);
ARM (Deck Machinery);
TAEWOONG (Shaft);
ITW Polymer Technologies (Chockfast).
WENCON material (Emergency Repair);
Goltens Shanghai Co., Ltd
Block No.5, No.533 Yuan Zhong Road, Nanhui Industrial Zone,
Nanhui District, Shanghai -201300
Tel: +86 21 58186628
Fax: +86 21 58186633
Mail: shanghai@goltens.com
repair.shanghai@goltens.com
Guangzhou Branch:
Goltens Workshop, Four Hectares Industrial Zone,
Miaotou Huangpu Distract, Guangzhou-510730
Tel: +86 20 82088729
Fax: +86 20 82218869
Mail: guangzhou@goltens.com
Dalian Office:
Room 1108, Jilian international building, No.155 Youhao road,
Zhongshan District, Dalian 116001
Tel/Fax: +86 411 82300582
Mail: dalian@goltens.com
• Machining of crankshaft in-situ or in workshop;
• Line boring of engine bedplates/ blocks in-situ or in workshop;
• Laser Alignment of surface flatness, machinery and couplings
including chockfasting;
• Annealing/ Heat Treatment of hardened shafts/ journals;
• Checking of machinery after realignment;
• Large scale flange facing and other surface machining and
milling;
• Machining of stern tunnel or rudderstock tunnel;
• Boring of all sizes coupling holes include tape holes;
• In-situ honing of liners.
Overhaul and Repair Services
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Main and auxiliary diesel engines;
Gas engine
Steam turbines;
Main propellers and tunnel thrusters;
Deck machinery, winches, cranes, etc.
Hydraulic systems;
Electrical systems;
Electric Motors / Generators (Rewinding)
BWT Scanning ,Commissioning and Retrofit
Reconditioning Service
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Fuel injectors, nozzles, valves, pumps and timing;
Centrifugal casting of White Metal Bearing & Stern tubes;
Connecting rod;
Exhaust valve spindle, seats and cages;
Cylinder liner; heads and covers
Piston crowns and skirt;
Cylinder head/ covers;
Heat exchangers;
Cargo & Service pumps;
Trading and Supply of
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Goltens G-Pump;
Goltens Test Unit for fuel valves;
2 & 4 Stroke Diesel Engines spare parts;
Turbocharger parts;
Secondhand/ Reconditioned Engine Spare Parts
OEM Manufactured Bearings
Gas engine spare parts
IN-SITU MACHINING SERVICE
Crankshaft/ Journal Grinding
Goltens Advantages
Over the past 60 years, we have applied our tooling and
expertise to recondition over 25,000 crankshafts
worldwide, as well as countless other rotating journals
and shafting.
As the first company in the world to complete in-place
crankshaft grinding in the early 1950s, Goltens’ tooling
patents revolutionized the industry with massive
reductions in downtime for owners.
Continuous R&D and field trials have given us the best
tooling for crankshaft/ journal machining in the industry.
This allows us to perform large-scale jobs in a fraction of
the time of traditional grinding, often with a single cut
fillet to fillet with the highest tolerances. We apply our
technology to challenges in the marine, industrial,
stationary power and offshore sectors.
In-situ cutting M/E crankpin journal
We repair damaged journals on any and all manner of
rotating equipment including compressors, turbines and
other shafts.
New tool removes these concerns with:
In-situ grinding intermediate shaft journal
• Less Redundancy.
Only one tool is needed for grinding, milling or turning.
• Simpler Repair Management.
Depending on the engine type and the extent of
damage, Goltens can choose the best possible method
for repair.
• Less Repair Time.
Proven on board, the new generation tools reduce the
repair time for a large crankshaft with more than 50
In-situ grinding rudder stock sleeve
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IN-SITU MACHINING SERVICE
Crankshaft/ Journal Annealing
Class Approval
Over the past 5 years, Goltens stations around the
world have successfully annealed over 75 crankshafts, saving
customers tens of millions of dollars in unnecessary
crankshaft purchases, major engine rebuilds, as well as
countless days of lost operational capacity.
• Goltens has undertaken extensive workshop trials with
Class Society and select OEM involvement and subsequent
metallurgical analysis to demonstrate the results of the
process.
• Goltens has received job specific approvals for In-situ
annealing of marine crankshafts from several Class
Societies
Loss of a crankshaft or any rotating shaft due to high
hardness values is a costly, time consuming, and extremely
disruptive occurrence. As the market leader in In-Situ
crankshaft repairs, we encounter many crankshafts with areas
of excessive hardness each year.
Goltens Advantages
Excessive hardness can often be machined away by
Goltens’ In-Situ teams, provided that there is sufficient
remaining material to remain within manufacturer’s maximum
allowable undersize. However, when this is not possible, the
only remaining options are either to scrap the crankshaft, or
remove hardness by annealing.
• Comprehensive capability to handle all aspects of
hardness treatment inclusive of engine preparation,
inspection, pre-Machining, hardness removal and finish
machining as well as
• engine reassembly
• A large, global team of highly skilled In-Situ technicians to
ensure a rapid, expert response anytime and anywhere
• Extensive experience successfully annealing crankshafts
across a broad array of makes and models of engines and
rotating machinery
• Globally deployed and available portable annealing
equipment for In-Situ application
Over the years, we have refined our process for
annealing crankshafts and other shafting, and can do this
successfully in-place as well as in our workshops around the
world. Our deep understanding of the metallurgy, expansion
characteristics, and safety Precautions, has been developed and
refined over the years, to create a safe, repeatable, highly
controlled process.
Partial List of Crankshafts successfully annealed:
We have repeatedly demonstrated that hardness can Be
successfully removed and that minor finish grinding/cutting can
restore the machinery to service with significantly less loss of
shat diameter, as well as the avoidance of costly
shaft/equipment removal, and the purchase of a replacement
crankshaft.
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- BERGEN BRM
- DEUTZ 12M640
- GMT 420.12
- MAK 453
- MAK 551
- MAK 6M453
- MAK 6M552C
- MAK 8M19
- MAK 8M32
- MAN B&W 10V52/55A
- MAN B&W 12V52/55
- MAN B&W 14V40/45A
- MAN B&W 16V40/54
- MAN B&W 23/30
- MAN B&W 28/33
-MAN B&W 28LH
- MAN B&W 40/54A
- MAN B&W 7L40/45
- MAN B&W 8L23/30
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- MAN B&W 8L32/40
- MAN B&W 9L 40/54
- MAN B&W 9L28/32
- MAN B&W 9L40/54
- MAN B&W V9V 40/54
- MAN B&W 16U28LH-4
- MIRRLEES 16KV MAJOR
MK II
- MIRRLEES K8 MAJOR
- MITSUBISHI MHI 16KU
- NIIGATA 16V32 CLX
- NIIGATA 32CX
- PIELSTICK 12VPC2
-PIELSTICK 14VPC4
- PIELSTICK PC2
- ROLLS ROYCE B-TYPE
GAS
- SKL VDS 26/20
- STORK WERKSPOOR
280/8
- STORK WERKSPOOR
6TM 410
- STORK WERKSPOOR
8TM620
- SULZER 12ZV40/48
- SULZER 16ZAV40S
- SULZER AL 25/30
- SULZER ZA40
- WARTSILA 18V46B
- WARTSILA 4R32
- WARTSILA 9R32
- WARTSILA 6R32
IN-SITU MACHINING SERVICE
Line Boring
Large Surface Machining
Boring Services
Line Boring:
Not all shaft failures can be easily corrected by
machining or grinding. Sometimes the damage is so
severe that the engine pockets have been damaged and
the engine requires line boring. We have invested
heavily over the past decade to enhance and refine our
world-class line boring tools for use in all single and
multiple in-line boring applications across industry lines.
Stern Tubes:
Large Flange Facing and Surface
Machining
Goltens’ in-place machining capability eliminates
the logistical and cost-related issues that go along
with repairs and major replacements on any large
equipment that is not easily moved. We can
mobilize a wide range of equipment to your site,
ensuring that it is operational as soon as possible.
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Whether your repair is casualty related or part of a
routine overhaul or maintenance interval, Goltens can
mobilize the technicians and specialized tooling to bore
tail shafts of any dimension and length. Ship owners and
shipyards around the globe engage us for this precision
machining job because of our tailored tooling and
consistently excellent results.
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IN-SITU MACHINING SERVICE
Laser Alignment
Laser Alignment provides a quicker and more
accurate alignment.
Goltens’ in-situ technicians have broad expertise
using our state-of-the-art laser alignment tools.
Goltens utilizes these techniques on a daily basis in
conjunction with the performance of its other inplace machining services, and it is this repeated
high tolerance usage that makes our technicians
among the best in the world.
Advantage:
• Able to carry out alignment checks in confined
spaces
• Minimum setup tome
• No requirement for additional features
• Accuracy of up to 0.001mm
• Computerized alignment report analysis
• Reduces bearing and seal damage
• Minimum energy loss
• Cuts production down time
• Reduces vibration
Goltens also offers these services on a stand-alone
basis to support a wide variety of troubleshooting
and alignment issues encountered by customers
who are diagnosing cause of failure, installing new
equipment or reinstalling repaired equipment or
simply suspect their equipment is out of alignment
Type of Alignments:
• Shaft alignment, horizontal and vertical
machinery
• Cardan shafts alignment
• Alignment of bearing pockets and diaphragms
• Straightness & flatness
• Pulley alignment
• Shim
• Machine Train Alignment
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IN-SITU MACHINING SERVICE
General In-Situ/On Site Machining
General In-Situ/On Site Machining
Goltens’ culture as a precision tool maker
and its constant investment in capital
machinery and personnel related to In Situ
machining has made its stations around the
globe capable of handling almost any
specialized machining job.
If we don’t have the proper tool for your
special, one of a kind requirement, chances
are we can build it. Services commonly
provided by Goltens teams include: milling,
machining, boring, grinding, honing,
drilling and super finishing.
In-situ machining of propeller hub
In-Situ machining stern tube housing
In-situ boring of cylinder liner landing surface
In-situ machining steer housing
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REPAIR & RECONDITION SERVICE
Diesel Engine
Advantage:
Diesel Engine repairs and maintenance is the core
service of Goltens Shanghai. Routine maintenance,
trouble shooting and repairs of main and auxiliary
engines is our specialty.
• Expertise in repair, reconditioning and
replacement of damaged or worn out parts.
• Library of drawings and manuals for a large range
of engines.
• Constant up-date through continuous liaison with
manufacturers.
• Skilled personnel-engineers and mechanics with
shipyard and sea going experience; technicians
trained at the manufacturers’ factories for quick
trouble shooting and problem solving.
Supported by our specialists and departments for
crankshaft grinding, laser alignment, line boring,
fuel equipment, rebabbitting, precision machining
and spare parts supply, it makes Goltens Shanghai a
one-stop diesel engine service centre.
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REPAIR & RECONDITION SERVICE
Reconditioning & Machining
Goltens China
A Goltens Machine shop always contains Horizontal
and Vertical Boring machine, Lathes, Milling and
Shaping machines, Radial boring machines,
Grinding machines plus machines for reconditioning
of engine parts.
• Fully equipped workshop with lathes, milling
machines, horizontal, vertical and radial boring
machines, valve grinding machines, metal spray
equipment and several custom built machines
for reconditioning of engine part.
• Management and technical know-how to ensure
correct decisions and consistent quality.
• Reconditioning of engine parts and production
of replacement parts done in-house.
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REPAIR & RECONDITION SERVICE
Rebabbiting
Goltens China
• Specially designed machines and jigs for
rebabbitting of all types of bearings and stern
tubes
• Specially developed procedures for tin and
lead based white metal
• Size from 50mm to 1000mm dia and from 1kg
to several tons in weight
• Experienced technicians
• In-house precision machineries for final
machining
• White metal stock
Hoyt 11R
Typical Parts for Remetalling:
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Crankpin and Main Bearings
Crosshead Bearings
Intermediate Bearings
Turbine Bearings
Alternator Pedestal Bearings
Pump Bearings
Main Gear Bearings
Thrust Pads and Trust Collars
Stern Tubes
More than 30 years ago, Goltens designed the
hydraulic centrifugal babbitting machine. Since
then, we have rebabbitted over 100,000 of
bearings and stern tubes
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REPAIR & RECONDITION SERVICE
Fuel Equipment
Hydraulic System
Fuel Equipment
With rising bunker prices and enforced air
pollution acts, the demand for well maintained
fuel injection equipment is ever increasing.
Goltens Shanghai capabilities within injection
equipment requiring the finest tolerances has
been documented through several generation.
GOLTENS SHANGHAI
• Fully equipped workshop with special
equipment for diagnosis, repair and testing
• Trained specialists and technicians
• Original drawings on file
• Spare parts in stock
Hydraulic System
The use of hydraulics as a power medium is
widespread throughout many different industries.
Hydraulic dep. cover all aspects of repair,
reconditioning, services and maintenance of marine,
oil & gas and industrial installations.
Goltens Offers Trouble shooting & Repairs
of all kinds of:
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Electro Hydraulic Cranes
Towing Winches
Mooring Winches
Anchor Windlass
Thruster (Electric & Diesel Driven)
Tank Control System
Cargo Grabs
Steering Gears
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REPAIR & RECONDITION SERVICE
Governor
Turbocharger
Governors
Goltens have fully equipped workshops
capable of the following on most types of
governors:
 Testing, repair & overhaul
 Full reconditioning
Parts that generally needs attention:
 Governors from main engines/ Auxiliary
engines
 Governors for Cargo Turbines
 Governors for Auxiliary Turbines
Turbochargers
The standard overhaul of a turbocharger consist of
opening up, cleaning the rotor, ash blasting, repair
and balancing.
We overhaul all types of turbochargers and supply
top quality high performance spare parts. Our
service include complete turbocharger overhaul in
our workshop and afloat including rotor balancing
in-situ.
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REPAIR & RECONDITION SERVICE
Urgent Repair Products
Wencon Repair System
Goltens offers a range of high-quality epoxy-based
repair compounds and coatings, as well as pipe and
exhaust repair products suitable for a wide range of
applications.
To keep usage at a minimum and ensure value for
money, Wencon provides only a few products that
cover a wide range of repairs.
Using the Wencon Repair System, you can do repairs
and maintenance jobs everywhere on your vessel.
Plastic steel has the advantage that it cannot
corrode, you can apply it anywhere and after curing
it can be machined just like metal.
All the products are top quality and have a high
specific volume and simple mixing ratio (1:1 and 1:2).
All Wencon standard products have an excellent
adhesion to all materials, except soft plastic.
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SPARE PARTS
Spare Parts
Stockiest of Genuine/OEM Japanese &
European made spare parts:
We specifically offer :
• OEM Manufactured Bearings:
Standard/ Oversize/ Undersize
• Diesel Engine Bearings:
MIBA, GLACIER, BHW
• Diesel Engine Spare Part:
Caterpillar, Cummins, Allen, Dorman,
Paxman, Perkins, Mirrless blackstone,
Sulzer, Daihatsu, Pielstick, Bergen Diesel,
MAN B&W, Hanshin, Deutz, MAK, MWM,
Ruston, SKL, SWD, Yanmar, Wartsila, Niigata,
Akasaka, Makita, IT0
• Purifiers:
Alfa laval, Mitsubishi
• Turbochargers:
Napier, A.B.B., B.B.C.
 Goltens Manufactured Fuel Injection Equipment
 OEM Manufactured Spare Parts
 2nd-hand Spare parts
Goltens G-Pump ------ G1400/G2800
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Co-operation Service With:
Engine Maker:
• Mitsubishi UEC engines;
• HHI-EMD Engine & Machinery;
• YANMAR Authorized Service Station;
• STX engine, VDR;
• CSSC Marine power engine spare and
service
• Anqing CSSC Diesel Engine spares
and service
Shipyard:
• Shanghai Shipyard
• Yiulian Dockyard
Goltens Worldwide
Phone: +1 732 223 2030
Fax: +1 732 223 2029
Email: worldwide@goltens.com
Goltens Hellas
Phone: +30 210 4082080
Fax: +30 210 4082084
Email: hellas@goltens.com
Goltens Americas
Phone: +1 508 536 6002
Fax: +1 508 536 6025
Goltens Oslo A/S
Phone: + 47 22 88 39 30
Fax: + 47 22 88 39 31
Email: oslo@goltens.com
Goltens Miami.
Phone: +1 305 5764410
Fax: +1 305 5763827
Email: miami@goltens.com
Goltens New York Corp.
Phone: +1 718 855 7200
Fax: +1 718 802 1147
Email: newyork@goltens.com
Goltens Rotterdam B.V.
Phone: +31 181 465100
Fax: +31 181 465109
Email: rotterdam@goltens.com
Goltens UK Ltd
Phone: +44 1475 7244655
Fax: +44 1475 7244666
Email: uk@goltens.com
Goltens Green Technologies B.V.
Phone:+31 50 7502033
Goltens Co. Ltd. Dubai Branch
Phone: +971 4 3241642
Fax: +971 4 3241019
Email: dubai@goltens.com
Goltens Singapore P.L.
Phone: +65 68615220
Fax: +65 68611037
Email: singapore@goltens.com
Goltens Fujairah L.L.C
Phone: +971 9 2281899
Fax: +971 9 2281898
E-Mail: fujairah@goltens.com
Goltens Vietnam
Phone: +84 64 3 616272
Fax: +84 64 3 616270
E-mail: vietnam@goltens.com
Goltens Red Sea (Saudi Arabia) Co. Ltd.
Phone: +966 2 6363007
Fax: +966 2 6367173
Email: goltensredsea@goltens.com
P.T. Goltens Jakarta
Phone: +62 21 6408091
Fax: +62 21 6401150
Email: jakarta@goltens.com
Goltens Bahrain Co. SPC.
Phone: +973 17672135
Fax: +973 17466145
Email: bahrain@goltens.com
Goltens Philippines Inc.
Phone: + 63 2 584 4750
Fax: +63 45 499 3045
Email:philippines@goltens.com
Al Fattan Goltens Ship Building &
Repair Co
Goltens Korea
Phone: +82 51 740 8000
Fax: +82 51 740 8008
Email: korea@goltens.com
Goltens India Private Ltd.
Phone: +91 22 667 55 888
Fax: +91 22 667 55 890
E-Mail: india@goltens.com
Goltens Surabaya Rep. Office and
Workshop
Phone/Fax: +62 21 7496043
Email: surabaya@goltens.com
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