Schneider Electric news The Newsletter of Schneider Electric New Zealand December 2004 Automation & Control The essential guide A simplified selection guide enabling you to quickly select the products required to realise all your Automation & Control functions. The Automation & Control essential guide covers a wide range of product families: c TeSys motor starters c Altivar variable speed drives c Altistart soft starters c Lexium motors and servo-drives c Advantys distributed I/O c Zelio relays and Twido controllers c Modicon PLCs c Unity automation hardware and software solution (NEW!) c Magelis operator terminals c Harmony control and signalling units c Osiconcept sensors c Preventa safety solutions …and more. continued on page 3. Telemecanique ‘Clickers’ see page 3 for details Inside Automation & Control Eco Design – RoHS PDL’s WP Series Prisma Plus Simply Smart Safety Controller New Fupact Range Eco Design RoHS – Restriction of Hazardous Substances welcome to our latest edition of Schneider Electric news It is hard to believe that Christmas is already almost upon us. We can reflect back at an extremely busy, productive and diverse year. Following a directive from the European Union to remove a number of hazardous substances from any goods sold into Europe, Schneider Electric has adopted and enforced this initiative globally. The Schneider Electric Christchurch R&D Design Manager, Dave Scottorn is heading a project to implement this change across PDL The building boom has continued to flourish this year led by the Residential and Commercial sectors although there are some indications that this is set to slow down a little next year. Whilst we have also seen some strong growth in the industrial sector the strong dollar has made it a challenging year particularly those involved in export. Featured on the front cover of this edition is the innovative new Telemecanique ‘clicker’, an ideal tool for accessing relevant product information quickly and easily via the internet. Be sure to order your free copy of The Essential Guide to go into the draw to win one of ten ‘clickers’. In this months Schneider news we have also showcased some innovative and interesting new products and applications: The Telemecanique safety controller that allows for easy safety function set up whatever the complexities of your machine. For customers that prefer fuses, we have introduced new switch fuses from Merlin Gerin – ideal for power distribution, motor protection and distribution. See how our very popular PDL WP Series socket is operating under ‘extreme’ conditions. Thank you for your support of Schneider Electric, our products and our people. We look forward to sharing an exciting and prosperous 2005 and will continue to strive to meet our valued customers needs in any way we can. branded products. The directive has the goal of limiting the use of certain substances considered as dangerous to the environment and, above all, to public health. Some of the main substances on the list include: lead, mercury, cadmium, chrome, and flame retardant. The time frames associated with this directive are for manufacturing solutions to be in place by July 2005, and then all products at the point of sale to contain the solutions by July 2006. The size of the project for Schneider Electric New Zealand involves just over 300 suppliers, looking at approximately 6,000 components going into the finished items produced or contract manufactured for sale locally or to other parts of the world. OUT NOW Automation & Control ‘The Essential Guide’ Schneider Drives Newsletter, PDL Pocket Book, Preventa Safety Controllers I wish you and your families a safe and enjoyable Christmas. Stu Thorogood General Manager Schneider Electric (NZ) Ltd Contact Customer Services on 0800 472 463 for your copy. Automation & Control continued from page 1 The essential guide Simply Smart ! New innovation, icons at the bottom of the pages in your essential guide! 1 10 of Telemecanique ‘Clickers’ VALUE $125 Receive your copy of The Essential Guide AND BE IN TO WIN! Simply click on this icon to obtain direct access to all the information that interests you, on any product, via the website: www.telemecanique.com This way you can easily access from a product sheet the following items: c the electronic catalogue c the website dedicated to that product c a comprehensive library in which you will find brochures, catalogues, technical documentation (user guides, technical manuals, etc.) linked to that particular product. it’s Simple! Register your name, company, address, email and contact phone number with Kaysha either by phone 09-829 0689 or email kaysha.stirling@nz.schneider-electric.com. You will then be in the draw to WIN 1 of 10 Telemecanique ‘Clickers’. Click on the icon and straight away you will get the web sheet for the product corresponding to that page Freezing Cold & Tough Since the launch of the PDL WP Series addition to the WP Range in May 2003, the product has Series range is the outperformed all expectations in both WDL10 Sunset performance and sales. In a very short Switch, a photoelectric time WP Series has become the best switch with inbuilt selling weather proof switchgear range selectable timer. in the electrical industry today. On a recent visit to We have now extended the WP Series the trendy Minus Five family by adding the new Shallow Version Bar situated on the to the range. This gives the electrical Auckland Viaduct, contractor the added option of using where the temperature a low profile switch or socket. The latest inside the bar is a constant minus five degrees celcius, it was discovered that the electrical fitout Shallow WP Series Socket included a WP Series Check out the environment they have Socket powering the cash register and the socket working in – covered in ice, juicing machine. Additionally, a WP Series and fruit juice from the cocktails, under Junction Box was being utilised for the a bar fully carved from ice! auto door opening systems. WDL10 Sunset Switch Varlogic N power factor controller A new range of power factor controllers designed with two benefits in mind: Simplicity c Simplified programming and possibility of intelligent self set-up c Ergonomic layout of control buttons User-friendliness c Large, easy to read backlit display c Easy to use, intuitive menus c Direct display of main measurements. The Varlogic N power factor controller: c Analyses and provides information on network characteristics c Controls the reactive power required to obtain the target power factor c Monitors and provides information on equipment status c Communicates on the Modbus network (Varlogic NRC12) Created for ‘peace of mind’ Merlin Gerin launches Prisma Plus Electrolink Magazine Cover Story September – October 2004 When a company spends $186 million developing a new switchboard system, you know it is making a serious investment in coming up with a worldbeating product. According to manufacturer Schneider Electric, that’s just what has been achieved with the launch of the new Merlin Gerin Prisma Plus – a switchboard system designed to provide a superior solution while slashing installation costs. “Prisma Plus is not just a face-lift of the existing switchboard – it’s a complete rethink which has gone beyond the hardware,” says Schneider Electric low voltage distribution marketing manager Paul Stephens. “Our design team looked at every aspect of work you do – from board specification and design through to transport and installation on site, as well as operation, maintenance and fi nally upgrading. “We wanted to make everything you do quicker, easier and better, so we spent a lot of time listening to people throughout the industry. As a result we were able to identify a raft of improvements to include in the 100 million Euro Prisma Plus development programme. “We have also drawn on all the lessons learned since the original Prisma was launched 15 years ago, and we have provided for all the new technology which has appeared over that time.” The result is a switchboard which will deliver peace of mind to contractors, panel builders, installers and end users alike, he says. “Everything has been thought out for you, it’s fully type tested, and it comes with the backing of a multinational manufacturer. The comprehensive range of fi tting and installation accessories makes it very quick to assemble, so it will cut labour installation costs to ribbons.” The aesthetic design and colouring options allow flexible location outside a switchroom and compatibility with the architect’s interior design. Fully type-tested The entire Prisma Plus package has been certified to switchboard standard IEC 60439-1, says Stephens. “All of the components have been tested together so we can guarantee performance at different temperatures and different IP ratings. We are one of only a very few manufacturers who can do this because the switchgear is manufactured for us by our Merlin Gerin and Telemecanique operations. That’s got to be a lot better than knocking up a box with different components thrown in.” The Prisma Plus also allows easier segregation of live components, says Stephens. “The off-the-shelf unit is designed for easy partitioning – you gain extra protection during installation, and it’s easy and safe to maintain.” Stephens says the Prisma Plus switchboard has also been brought up to date by making it easier to incorporate gear which simply wasn’t around 15 years ago. “As you would expect, the Prisma Plus will now accommodate all the newer devices like Merlin Gerin Masterpact NT and NW air circuit breakers, Telemecanique Te-Sys D contactors and TeSys U motor circuit breakers, variable speed drives, soft starters and PLCs.” You can also choose between a large range of panels rated to IP 30 or IP 55 with a choice of front panel, front plates, plain or transparent door. Modular design Stephens says the modular design of the Prisma Plus components allows panel builders to design a switchboard to meet the needs of large or small installations. “We have two models of Prisma Plus: the System G is suitable for DBs up to 630A and is predominately a wallmounted solution, whereas the System P is for main switchboards and based on a free-standing cubicle principle. “The add-ons let you go as big as you want, all the way up to 3200 amps, which is enough load to power a small town.” continued on page 6. Created for ‘peace of mind’ Merlin Gerin launches Prisma Plus Continued from page 5 Schneider Electric has developed a set of software tools to assist in the design and implementation process. “The program allows you to tick boxes for your requirements including temperature rating and IP rating and the package produces a full specification in word document format,” says Stephens. “We also have illustrated catalogues and busbar drawings which show pre-studied and tested solutions. It all helps to make life easier for consultants and minimises your risk.” Stephens says Schneider Electric has also put a lot of thought into after sales care. “We realise that a project does not stop when the switchboard has been installed, so we have provided guides with useful information on commissioning, operation, maintenance, and even upgrading.” Blending in Stephens says the appearance of the Prisma Plus has also been improved offering real benefits to building owners and tenants. The beige base colour of the original Prisma has been changed to a more neutral cream-white, and exterior fittings like cabinet door handles have been re-designed with a more contemporary but less obtrusive look. Stephens says looks are important if you are installing switchboards close to working areas, in offices or corridors rather than in switch rooms. “This colour scheme blends in, so you don’t have to hide the Prisma Plus away in a switch room. This gives you a lot more options where you locate the boards so you could save a lot of money in cabling costs, while keeping the architects happy.” Another less obvious exterior change is that several parts which were made of plastic on the previous Prisma have been replaced with metal fittings so they can be easily powder coated. “Now with full metal parts on the outside you can easily apply any colour you like to colour-code for different service groups for example,” says Stephens. Warm reception Schneider Electric is now bringing its panel builder partners up to speed on the new features and design advantages of Prisma Plus through a two day training and certification programme. Stephens says the flexibility of the Prisma Plus has been welcomed by those attending. Bob Verall, managing director of Christchurch-based TLJ Switchboards says the Prisma Plus is more robust and flexible than the original Prisma, and it can accommodate motor control components. “The old Prisma could really only be used as distribution boards but the Prisma Plus can now be used as a motor control board as well. There are better IP ratings to more effectively keep out water and dust, and aesthetically it looks a lot better as well. The Prisma Plus is quicker to assemble, and there are nice touches like being able to lift the cubicle out with eye-bolts.” The modular design suits large and small installations. Verall says TLJ has already received orders for two jobs which will include the Prisma Plus. “Overall it’s a big improvement on the original design, but after 15 years it ought to be,” he adds. Alan Wilson, managing director of Invercargill-based Clive Wilson Switchboards, says his fi rm has been using the original Prisma switchboard for four or five years and the Prisma Plus is “a vast improvement.” “With the previous Prisma the distribution systems were a bit limited but you now have a bigger range of higher current busbar options, the fact that you can pull the sides off it and bolt it to the wall is a big bonus.” Wilson agrees the Prisma Plus looks better too. “It dates the opposition,” he says. For further information about the product and where you can purchase Prisma Plus Switchboards, visit www. schneider-electric.co.nz or contact your local sales engineer. At last, a controller with multiple safety functions, configurable using software running on Windows Welcome to the Simply Smart* world, compliments of Telemecanique To respond to the needs for performance, simplicity and modularity, Schneider Electric has summoned all its know-how to create a new configurable safety controller. Designed for applications requiring multiple simultaneous safety functions, the Preventa XPSMC controller enables you to meet your needs according to the complexity of your machines. The Telemecanique safety controller can control up to 32 inputs and also includes 8 independent safety outputs (category 4 conforming to EN 954-1). The XPSMC incorporates multiple certified safety functions to provide solutions for specific applications. c Emergency stop monitoring, with or without time delay, 1 or 2 channel wiring c Two-hand control (type III-C conforming to EN 574) c Guard monitoring with 1 or 2 limit switches, with or without locking c Guard monitoring for injector presses and blow moulding machines c Coded magnetic switch monitoring c Safety mat monitoring c Light curtain monitoring, solid-state and relay output types c Zero speed detection c Dynamic monitoring of hydraulic valves on linear and eccentric presses c Monitoring safety stop at top dead centre on eccentric press c Safety time delays c “Muting” function for light curtains c Enabling switch monitoring, 2 or 3 contact * Simply Smart: ingenuity and intelligence c Logic OR function continually improving ease of use. Ease of configuration XPSMC simplifies the defining and configuration of your applications with its Windows environment drag and drop XPSMCWIN software. Once the configuration is validated, it can be simply copied for saving the application to a data-processing support (CD-ROM, disk, etc...). Instantly available, this copy can be used for each transfer from the PC to the safety controller. Ease of customisation With its “last minute” customisation principle, you can select the required safety function even after receipt of the product. Simplified diagnostics XPSMC offers extensive system diagnostic functions as well as communication possibilities via fieldbus to HMI (Magelis) or PC or directly with PLCs. Ease of installation XPSMC not only saves you time but also reduces your cabling costs due to the elimination of physical connections between the various products. There are 2 types of connectors, screw terminals or quick connection without tool. For more information, please contact Chris Cooper on 09-829 0490. Simply Smart ! New Fupact range of switch and fuse switch disconnectors Introducing the INF32 – 800A switch disconnectors and ISF100 – 630A fuse switch disconnectors suitable for low voltage distribution networks where on load switching of circuits, isolation and protection against short circuits and overloads are required. New Positions Paul Stephens Ray Dunn Marketing Manager Electrical Distribution and Automation & Control National Sales Manager Mike Bawden Andre Hattingh Mark Whorwood Regional Manager Waikato/Bay of Plenty Marketing Manager Automation & Control Regional Manager Northern Region Geoff Dawson Brian Hughes (“BJ”) Steven Gallagher Marketing Manager Ultra Terminal National Operations Manager National Sales Manager Applied Solutions Safety an Issue? Utilise PDL’s Rugged and Robust IP66 S Series Isolators! • PDL’s IP66 S Series range offers outstanding protection in harsh environments. Not only do these isolators provide a high level of protection but are also extremely quick and simple to install. • Two new products are now available to further enhance the extensive range. 4 pole 32amp (S432EM) and 4 pole 63amp (S463EM). • S Series isolators can be locked in either the ON or OFF position further increasing functionality and application options. • Single, double, triple and four pole options ensure you have an IP66 rated switch to suit most situations. • Manufactured from high impact polycarbonate with ample wiring room and conduit entries both top and bottom. • Tested to IEC60947- 3:2001 and AS1939:1990. Schneider Electric products are available through electrical wholesalers New Zealand wide. For PDL Electrical Products Freecall 0800-652 999, freefax 0800-101 152 For Merlin Gerin, Telemecanique, PDL Drives, Himel, and Square D products Freecall 0800-472 463, freefax 0800-329 725 Email orders to sales@nz.schneider-electric.com Online product detail - download from www.schneider-electric.co.nz Merlin Gerin, PDL, Square D and Telemecanique are brands of Schneider Electric Owing to changes in standards and equipment, the characteristics given in the text and images in this document are not binding until they have been confirmed with us.