Power Saving Design in Mobile Applications November 2010 www.fairchildsemi.com Agenda Fairchild Power Saving Solution for RF Power Amplifier DC/DC (non-isolated) for Power Dissipation Consideration Select Right LED Driver in Backlight Application Company Confidential 2 www.fairchildsemi.com Power Consumption in a Smartphone Major Power consumptions in a Smartphone 1. RFPA for GSM/WCDMA 2. Application Processor (AP) 3. LED Backlighting Company Confidential 3 www.fairchildsemi.com Power Consumption in a Smartphone Reference: Araon Carroll and Gernot Heiser; NICTA, University of New South Wales and Open Kernel Labs; “An Analysis of Power Consumption in a Smartphone” Company Confidential 4 www.fairchildsemi.com Power Consumption in a Smartphone Company Confidential 5 www.fairchildsemi.com Fairchild Power Saving Solution for RF Power Amplifier November, 2010 www.fairchildsemi.com 6 Variety Functions of Mobile Applications Mobile is Camera, Mobile PC, Video Phone More data is sent out from mobile phones Picture sharing Data send for mobile office Video conference Company Confidential 7 www.fairchildsemi.com Challenge in Power Saving Data rate has increased along with longer operation 3G and LTE need Linear RFPAs. Limited battery capacity in small form factor Company Confidential 8 www.fairchildsemi.com Why Linearity Limit the Efficiency Power amplifiers are designed for worst case: High RF Power So they waste current (IQ) at low RF power VDC IDC HIGH POWER RF High IQ Idc VDS Idc Load Line Vds Company Confidential LOW POWER RF High IQ = waste Vds 9 www.fairchildsemi.com How to Improve the Efficiency LOW POWER RF Low IQ = NO waste Idc Idc LOW POWER RF High IQ = waste Compression Vds Vds Reduce the bias point in lower power transmission Company Confidential 10 www.fairchildsemi.com Ids How to Move the Bias Point RFPA Load Line Vds Battery Voltage Power Saving 4.0V RFPA Supply Operated by High Efficiency DCDC instead of direct battery supply 3.6V VDCDC RF Signal Company Confidential 11 www.fairchildsemi.com Longer Talk time with Fairchild RF DCDC in WCDMA Company Confidential 12 www.fairchildsemi.com More Data/Web Surfing Time with Fairchild RF DCDC in WCDMA Company Confidential 13 13 www.fairchildsemi.com Further Benefits in Mechanical Design 20°°C 25°°C 30°°C 40°°C 50°°C 65°°C POUT = 28dBm @ VBAT=2.97V Reduced Heat Dissipation POUT = 28dBm @ VBAT=3.7V 3G PA with Reduced Bias Point Thermal Profile Company Confidential 14 POUT = 28dBm @ VBAT=4.2V (Battery Charging) 3G PA with Fixed Bias Point Thermal Profile 14 www.fairchildsemi.com FAN5902 800mA Buck Converter for 3G/3.5G PAs Features 96% efficiency in synchronous operation 2.7V to 5.5V input voltage range Up to 800mA output current 10µs step response 10µs bypass transition time 30mΩ bypass FET with slew rate control for low battery 6MHz PWM operation for small form factor inductor and capacitors PFM Mode for light current loads when PA output <8dBm 100% duty cycle for low drop-out operation Pkg: WLCSP-12 & 12-lead MLP Applications Status Dynamic supply for 3G, 3.5G, 4G RF PAs Scalable supply for processor core power Company Confidential Production: Samples & EVBs: 15 Now Now www.fairchildsemi.com FAN5904 6W Buck Converter for GSM/EDGE & 3G/4G PAs Features GSM/EDGE Mode • • • • Up to 95% efficiency Enables 35dBm output power 5µs VOUT step response to allow early GSM Tx power loop settling 3MHz PWM Mode 3G/4G Mode • • • • Up to 95% efficiency Supports 29dBm output power 10µs VOUT step response to allow early power loop settling 6MHz PWM for high POUT and PFM for low POUT PA operation Bypass Mode • • 3A of load current 35mΩ integrated bypass FET 2.7V to 5.5V input voltage range VOUT range: 0.4V to 3.4V or VBATT Small form factor inductor (470nH) and capacitors Pkg: 1.75x1.75x0.6mm WLCSP-16 Company Confidential 16 www.fairchildsemi.com FAN5904 Application Diagram Company Confidential 17 www.fairchildsemi.com IBATT vs. RF POUT for W-CDMA Company Confidential 18 www.fairchildsemi.com IBATT vs. RF POUT for W-CDMA No FAN5904 With FAN5904 Company Confidential 19 www.fairchildsemi.com IBATT vs. RF POUT for W-CDMA No FAN5904 With FAN5904 Company Confidential 20 www.fairchildsemi.com FAN590x Solution for Various RFPAs FAN5904 GSM 2G GPRS 2.5G EDGE 2.75G WCDMA 3G HSPA+ 3.5G LTE 4G FAN5902 FAN5903 Company Confidential 21 www.fairchildsemi.com DC/DC (non-isolated) for Power Dissipation Consideration www.fairchildsemi.com 22 Power Dissipation in DC/DC Analysis Vin Vo FET Lf Chip Diode D Cin Company Confidential Io Cf 23 www.fairchildsemi.com Power Loss Calculation Vin=3.7V; Vo=1.8V; Io=300mA or 20mA; Vf=0.7V Vo Major Power Loss in DCDC PLoss = PMOSFET = PSW + Pcond PCond = Ploss_FET + Ploss_Diode Vin FET Cin D Lf Diode Io Chip Cf Heavy load condition (Conduction Loss) PLoss_FET(HS) = (D ∙ Io)2 ∙ Rdson = 0.021 ∙ 0.2 = 4.2mW PLoss_diode = (1 – D) ∙ Io ∙ Vf = 107.8mW Ploss_Lf = Io2 ∙ Rdc = 0.09 ⋅ 0.1 = 9.0mW (Rdc depends on the size of inductor, while the size depends on switching frequency) Light load condition (Switching Loss) Psw ≈ PLoss_FET(HS) = (3.7 ∙ 0.02)/2 ∙ 0.2µs ⋅ 1MHz = 7.4mW Refer to Fairchild application notes, AN-6005 (http://www.fairchildsemi.com/an/AN/AN6005.pdf#page=1) Company Confidential 24 www.fairchildsemi.com Advanced Buck Converter Solution Typical value 10nF to 0.1μF PLoss_diode = (1 – D) ∙ Io ∙ Vf = 107.8mW Fig_2: N-FET+N-FET Sync buck structure P loss_FET(LS) = ((1 - D) ⋅ Io)2 ⋅ Rdson = ((1-1.8/3.7) ⋅ 0.3)2 ⋅ 0.2 = 4.74mW Fig_3: P-FET+N-FET Sync buck structure Company Confidential 25 www.fairchildsemi.com Advanced Buck Converter Solution Async-Buck w/ Diode (Given Vf=0.7V) Sync-Buck w/ FETLS (Given 200mohm) Improvement Vin=3.7V; Vo=3.3V; Io=300mA 22.7mW 0.21mW (Conduction loss) 22.49mW Vin=3.7V; Vo=1.8V; Io=300mA 107.8mW 4.74mW (Conduction loss) 103.06mW Switching Freq = 1MHz (PWM) Switching Freq = 20KHz (PFM) 7.4 mW 0.15mW (Switching loss) Condition Vin=3.7V; Io=20mA 7.25mW PWM PFM f(kHz) Io(mA) Company Confidential 26 www.fairchildsemi.com IC design to reduce power loss CPU or Application Processor (AP) power dissipation: Ploss=C ∙ V2 ∙ Freq Major solutions Reduce operation current consumption Reduce leakage current Advance solutions Reduce Operation Voltage, VCC Company Confidential 27 www.fairchildsemi.com How to save power by changing Vcc Fig_4: Core power loss variable with different process Fig_5: DVS technique improve core power loss Company Confidential 28 www.fairchildsemi.com Fairchild DVS Solution FAN5365 VIN VIN Q1 CIN EN VSEL SDA VOUT SW MODULATOR Q2 L OUT COUT SCL PGND AGND VOUT 2 Dynamic Voltage Scaling (DVS) Tiny 0805 inductor Automatically adjust Vcc based on the processing status. Company Confidential 29 www.fairchildsemi.com Fairchild’s Integrated Switching Regulators Portfolio *Under development Input Voltage (Vin) 24V TinyBuck™ FAN8303 2A FAN2103 - 3A FAN2106 - 6A FAN2108 - 8A FAN2110 - 10A FAN8301 370kHz 2A 12V FAN53600: 3/6Mhz, 1A* FAN5365: 6MHz 1A w/ I2C FAN5355: 3MHz 1A w/ I2C FAN2011: 1.3MHz 1.5A FAN2001: 1.3MHz 1A 2.3V Monolithic VIN FAN5352: 2.5A* FAN5353/4, 3MHz 3A FAN5351:2A* FAN53531, 3Mhz, 4A* FAN2013B: 2A FAN53540, 2Mhz, 5A* Portable Power Portfolio 0.5A Non-Synchronous SW FAN21SV04 – 4A FAN21SV06 - 6A (single supply) 5.5V FAN5361: 6MHz 600mA FAN5362: 3Mhz 500mA FAN5350: 3MHz 600mA FAN5358: 2MHz 500mA FAN4603: uModule* PGND 1A 2A 3A 8A 10A Load Current Multi Chip Company Confidential 30 www.fairchildsemi.com LED Driver in Backlight Application www.fairchildsemi.com 31 LED Driver Configuration Analysis Linear Mode Company Confidential Linear + Charge pump Mode 32 Boost converter Mode www.fairchildsemi.com LED Driver Configuration Comparison Mode Linear Charge Pump Boost Efficiency 85%@3.7V <70%@3.7V below 80~90%@3.7V above >80%@20mA Vo range Vin>Vo Vin>Vo or Vin<Vo Vin<Vo Component count (Ext) ~2 ~4 4~5 (2 cap, 1 inductor, 1 res, 1 diode) LED connection Parallel Parallel Series or mixed Solution space smallest middle large EMI no potential potential Control interface PWM Single wire PWM Single wire PWM Single wire LED screening yes yes no Item Company Confidential 33 www.fairchildsemi.com Brightness Control Modes LED current Modulation pulse Control signal Ref. voltage Fig_2: PWM Dimming Fig_3: Single_wire Dimming Mode Control Signal Dimming Direction Interface Noise EMI PWM Current Bi-direction Analog Yes Yes Single Wire Voltage Count-down or Up Digital No No Company Confidential 34 www.fairchildsemi.com Linear mode Backlight LED Driver FAN5626 Cell phone FAN5624 Blood pressure meter Company Confidential 35 35 www.fairchildsemi.com Charge Pump Mode Backlight LED Driver CURRENT SINKS FAN5701 Smart phone GPS CURRENT SINKS FAN5702 Smart phone with ALS and DBC Company Confidential 36 www.fairchildsemi.com Boost mode Backlight LED Driver Reduces Start-up Transients and Audible Interference FAN5340 R Q3 Sync boost (True load disconnection) --Prevent from conduction when device disable Dimming MOSFET. Company Confidential 37 www.fairchildsemi.com Ambient Light Control and Dynamic Backlight Control Ambient Light Control (ALC) Ambient light sensor (ALS) provides a reference voltage Adjusts the backlight level based upon outside light condition (Ref. voltage) Information can be sent via digital bus to LED driver or done on-chip Dynamic Backlight Control (DBC) External PWM signal from image processor or LCD driver to LED driver Utilizes image histogram information to optimize LED backlight given an image profile Tries to keep image contrast constant – frame by frame Also called Content Adjustable Backlight Control (CABC) Company Confidential 38 www.fairchildsemi.com Ambient Light Control Setting Up and working with DBC Set initial current, ILED = 20.0mA Ambient light trigger points: ALSLOW ~ 1.00V (100lux) ALSFULL ~ 1.50V (1,000lux) ALSSUN ~ 1.75V (3,000lux) LED current levels ILED = 2.6mA; when EV < 100lux ILED = 16.0mA; when EV < 1,000lux ILED = 20.0mA; when EV > 3,000lux If reflective display is used then set register bit to 1 and ILED = 0mA ALC DBC Company Confidential 39 www.fairchildsemi.com Minimizing Backlight Power Implementing DBC and ALC with FAN5702 Image Processor Company Confidential 40 www.fairchildsemi.com The Benefit with ALC & DBC LED Current Typical/Constant Dimming Mode Ambient Light Control Ambient Light Control + Dynamic Backlight Control Time Company Confidential 41 www.fairchildsemi.com The Benefit with ALC & DBC Fig_6: Display with typical dimming Image Quality is improved Fig_7: Display with DBC&ALC Company Confidential 42 www.fairchildsemi.com Lighting Product Portfolio Current Solutions New Products Serial Boost LED Driver Charge Pump Boost LED Driver Linear LED Driver FAN5340 FAN5336 Low Audible w/ 33V FET FAN5340 FAN5341 FAN5343 FAN5333B 18V @ 40mA Asynch. Boost Asynch. Boost VFB=315mV FAN5336 FAN5607 FAN5702 FAN5333A 33V @ 50mA IMAX=120mA IMAX=180mA, I2C VFB=110mV FAN5333 FAN5646 FAN5624 FAN5701 FAN5331 30V @ 50mA Prog. Fading IMAX=120mA IMAX=180mA, PWM 2x5 @ 25mA FAN5331 FAN5645 FAN5622 FAN5611 FAN5626 FAN5640 FAN5608 20V @ 50mA LED Blinker IMAX=60mA IMAX=160mA IMAX=180mA 2-ch @ 25mA 2x6 @ 20mA 1 2 4 6 8 10+ PMOLED <3” OLED Displays 3 Number of LEDs to Backlight LCD Display / Keypads / Indicator Indicator LEDs Keypads Secondary or ≤2” Displays >2” Main LCD Displays Mobile Handset, DSC, MP3, PMP, Video Camcorder, PC Cards, Security Camera, Wireless Headset, Consumer Electronics, Hand Tools Company Confidential 43 www.fairchildsemi.com Mobile Power Solutions Battery Management FAN540x – USB Charger • 3MHz switcher • Single inductor •Buck for charge •Boost for OTG •I2C programmable •>20V AMR voltage •±5% Input/Charge current regulation accuracy RF Power Management Batt Mngment RFPA Power Managament Lighting Management W-CDMA RFPA FAN5902 – 6MHz 0.8A for WCDMA FAN5904 – 6MHz 2A for WCDMA/EDGE • Controlled Output Voltage 0.4V to 3.4V • 20us/5us transitions for WCDMA/EDGE • 35mOhm Integrated Bypass FET for Low-Batt 2.5A Load GSM RFPA Core Power Management Lighting Memory I/O WiMax Application Processor FAN534x, FAN570x, FAN562x • Parallel/Series LED driver • PWM Dimming Company Confidential Core Power FAN5365 – 6MHz 1A buck, I2C • DVS for Apps Processors • 0.75 < VOUT < 1.975 (12.5mV resolution) • Ultra fast transient response architecture • Low IQ 44 44 www.fairchildsemi.com The Right Technology for Your Success Follow us on Twitter @ twitter.com/fairchildSemi View product and company videos, listen to podcasts and comment on our blog @ www.fairchildsemi.com/engineeringconnections Visit us on Facebook @ www.facebook.com/FairchildSemiconductor Company Confidential 45 www.fairchildsemi.com