Multiphase Resonant Inverters with Common Resonant Circuit Mariusz Bojarski, Dariusz Czarkowski, and Francisco de Leon Qijun Deng Marian K. Kazimierczuk Hiroo Sekiya Wuhan University Wuhan 430072, China Wright State University Dayton, Ohio, USA Chiba University Chiba, Japan NYU Polytechnic School of Engineering Brooklyn, New York, USA Abstract—A new family of Class D resonant inverters is proposed in this paper. Multiple identical series resonant inverters are paralleled using intercell transformers to form phasecontrolled multiphase resonant inverter with a common resonant circuit. Inverters can operate at constant frequency utilizing phase-shift control to regulate output. A frequency-domain analysis of the proposed family is performed. An experimental prototype of a three-phase resonant inverter with common resonant circuit was built and extensively tested at an output power of 550 W and switching frequency of 167 kHz. SH 0 VI SL 0 ICT0 ICTN-1 SH1 ICT1 SL1 C L SHN-1 I. I NTRODUCTION Resonant inverters can be operated at a constant switching frequency with phase control [1]. They can obtain zero-voltage switching (ZVS) conditions over the whole control range with proper selection of switching frequency as a function of resonant frequency. Inverters with full-bridge arrangements of switches and various resonant circuits were described and analyzed, for instance, in [2]-[4]. The full-bridge arrangement results effectively in two switching legs, that is, in two phases. Generalization of this concept leads to paralleling multiple phases, which is presented in [5]. This paper proposes multiphase structure with a common resonant circuit. Intercell transformers are introduced to allow for phase control and to limit circulating currents among switching legs. The resonant circuit is selected to be a series resonant one. This series resonant circuit represents a common load for the phases as shown in Fig. 1(a). The motivation for such a structure is to obtain a high full-load current through the resonant inductor at reduced current stresses for the switches. It is advantageous in such applications as wireless power transfer. II. A NALYSIS OF CIRCUIT A. Circuit Description A fixed-frequency phase-controlled multiphase Class D inverter with a common series resonant circuit is shown in Fig. 1(a). It consists of a dc input voltage source VI , N switching legs (phases), one resonant inductors L, resonant capacitor C, N intercell transformers ICT , and an ac load RL . Each intercell transformer has two windings which are connected as shown in the figure. 978-1-4799-3432-4/14/$31.00 ©2014 IEEE (a) Z0 RL ICTN-2 SL N-1 ICT0 i0 ICTN-1 i1 V0 iout Z1 ICT1 C V1 iN-1 ZN-1 VN-1 ICTN-2 L + RL VRL _ (b) Fig. 1. Fixed-frequency phase-controlled multiphase Class D inverter with common resonant circuit. (a) Circuit. (b) Equivalent circuit for the fundamental component. Each switching leg comprises two switches with antiparallel diodes. The switches in all legs are turned on and off alternately by rectangular voltage sources at a frequency f = ω/(2π) with a duty cycle slightly smaller than 50%. To minimize switching losses and EMI, transistors are turned on when their voltage is zero, yielding zero turn-on switching loss. However, zero-voltage-switching turn-on of all the transistors can only be achieved for inductive loads of all switching legs. B. Assumptions The analysis of the fixed-frequency phase-controlled multiphase Class D inverter with a common resonant circuit 2445 presented in Fig. 1(a) is performed under the following simplifying assumptions: 1) The loaded quality factor QL of the resonant circuit is high enough (e.g., QL > 3) that the currents at the output of switching legs ik are sinusoidal. 2) The power MOSFETs are modeled by switches with a constant ON-resistance rDS . 3) The reactive components of the resonant circuit are linear, time-invariant, and the operating frequency is much lower than the self-resonant frequencies of the reactive components. 4) All intercell transformer are identical. They are modeled as transformers with magnetizing inductance Lmag and leakage inductance Lleak . C. Voltage Transfer Function In the inverter shown in Fig. 1(a), the switching legs and the dc input voltage VI form square-wave voltage sources. Since the currents ik at the switching leg outputs are sinusoidal, only the power of the fundamental component of each input voltage source is transferred to the output. Therefore, the square wave voltage sources can be replaced by sinusoidal voltage sources which represent the fundamental components as shown in Fig. 1(b). These fundamental components are 2kφ (N − 1)φ − (1) vk = Vm cos ωt + N N where k is from 0 to N − 1, magnitude is 2 VI . (2) π and φ is the normalized phase shift in a range from 0 to π which gives a full control range. The voltages at the inputs of the resonant circuits are expressed in the complex domain by (2k−N +1)φ (N −1)φ j 2kφ − N j N = Vm e . (3) V k = Vm e N Vm = To calculate voltage across load resistance RL , N voltage sources with intercell transformers are replaced by a single voltage source Vmean = N −1 X k=0 Vk N (4) and the inductor Ls = Lleak /N . The voltages across load resistance is VRL = = = Vmean RL RL + jω(L + Ls ) + 1 jωC Vm RL Nsinφ sin φ N RL + jω(L + Ls ) + 1 jωC N N π RL + jω(L + Ls ) + The resonant frequency is ωo = 1 jωC s MVI √ sinφ 2RL sin φ VR L N h ≡ √ = 2VI N π RL + jω(L + Ls ) + (6) 1 jωC i. (7) From (6) and (7) one can see that if L + Ls is constant, resonant frequency ωo and voltage transfer function MVI are not affected by leakage inductance Lleak . Moreover, in certain applications, leakage inductances of intercell transformers can be used as resonant inductors. The dc-to-ac voltage transfer function of the actual inverter is MVIa = ηI MVI (8) where ηI is the efficiency of the inverter [1]. Fig. 2 illustrates |MVI | as a function of normalized phase angle φ for various numbers of phases N . One can see that |MVI | is not affected much by the number of phases. Moreover, value of |MVI | at both ends of regulation range are identical regardless of the number of phases. D. Currents Due to use of intercell transformers, the output currents from legs of inverters are coupled with those of the neighboring phases. Therefore, one can obtain these currents as a solution of the following system of equations: N −1 X k=0 i. 1 . C (L + Ls ) Rearrangement of (5) gives the dc-to-ac voltage transfer function of the inverter = sinφ 2VI RL sin φ h = Fig. 2. Magnitude of the dc-to-ac transfer function of the proposed phasedcontrolled Class D inverter MVI as a function of normalized φ for various numbers of phases N and the same resonant frequency at QL = 3, ω/ωo = 1.15, Lleak /L = 0.1 and N = 2, 3, 6, 12, 24. Ik − Ik+1 = (5) Ik = VR L RL 2(Vk − Vk+1 ) jω(4Lmag + 2Lleak ) where k runs from 0 to N − 2, and 2446 (9) (10) high current amplitude at high values of phase angle φ. One can see that circulating currents decrease when the magnetizing inductance of intercell transformers Lmag increases. Fig. 4 shows how the number of phases N affects circulating currents. One can see that for a high number of phases N , a higher magnetizing inductance of intercell transformers is needed to keep the same level of circulating currents. Otherwise, circulating currents will be large for higher number of phases which may lead to poor efficiency at high values of phase angle φ. Fig. 3. Sum P of magnitudes of output currents of the phased-controlled Class D inverter |Ik | as a function of normalized φ for various values of intercell transformer magnetizing inductance Lmag . Inductance values are normalized to the resonant inductance. Currents are normalized to the currents at φ = 0. Shown for N = 3, QL = 3, ω/ωo = 1.15 and Lmag /L = 0.5, 1, 2, 5, 10. Fig. 4. Sum P of magnitudes of output currents of the phased-controlled Class D inverter |Ik | as a function of normalized φ for various number of phases. Currents are normalized to the currents at φ = 0. Shown for QL = 3, ω/ωo = 1.15, Lmag /L = N and N = 2, 3, 6, 12, 24. (2k − N + 1)φ . N This solution can be obtained iteratively as ϕk = (11) = Fig. 5. Minimum and maximum ψk as a function of normalized φ for various values of intercell transformer magnetizing inductance Lmag . Inductance values are normalized to the resonant inductance. Shown for N = 3, QL = 3, ω/ωo = 1.15 and Lmag /L = 0.5, 1, 1.5, 2, 3. To determine whether the switches are loaded capacitively or inductively, the impedances seen by the switching legs at the fundamental frequency are calculated and their angles are examined. The impedance seen by the voltage source vk is Zk ≡ k−1 NX −1−k X VRL − Im + [m(IN−m−1 − IN−m )] = RL m=0 m=1 TABLE I PARAMETERS OF EXPERIMENTAL PROTOTYPE The output current is Io = k=0 = VRL Ik = = RL sinφ 2VI sin φ N h N π RL + jω(L + Ls ) + 1 jωC i. (14) III. E XPERIMENTAL RESULTS k−1 NX −1−k 2m(VN−m−1 − VN−m ) VR L X − Im + . (12) RL jω(4Lmag + 2Lleak ) m=0 m=1 N −1 X Vk = |Zk |ejψk . Ik Fig. 5 depicts principal arguments ψk as functions of φ. One can see that only for limited values of Lmag /L all ψk are within the range of 0o to 180o . This indicates that all inverters are loaded by inductive loads. (N − k)Ik = = E. Boundary Between Capacitive and Inductive Load (13) Fig. 3 and Fig. 4 illustrate output currents of each of N P legs of the inverter by showing a sum of current magnitudes |Ik |. Fig. 3 shows how intercell transformer magnetizing inductance Lmag affects circulating currents which are responsible for Parameter Value Unit Parameter Value Unit N 3 – L 20 µH fo 146 kHz Lmag 24 µH f 167 kHz Lleak 2.6 µH VI 240 V C 57 nF RL 1.62 ohm PO 550 W To verify experimentally the proposed circuit, a three-phase phase-controlled resonant inverter with a common resonant circuit was built. Its parameters and component values were selected to provide inductive type of load for each leg of 2447 Fig. 6. Experimental setup for the three-phase inverter. Fig. 8. Current magnitudes |Ik | as a function of normalized φ for the prototype. Solid lines show calculated values, x’s show corresponding experimental results. Fig. 7. Measured voltage and currents waveforms at the output of switching legs. Channels 1, 2 and 3 are output voltages on switching legs of phases 1, 2 and 3. Channel 4 is the current at the output of switching leg for phase 1. Measurements were performed for normalized φ = 30o . the inverter in the whole range of the control phase-shift. A summary of the design is presented in Table I. For the inverter prototype, six IRGP4063D IGBT transistors were used. The inverter was loaded with a full-bridge currentdriven rectifier with resistive load. The rectifier was built using four DSEI2X101-06A diodes. The dc load was 2 ohms which results in 1.62 ohms of the corresponding ac load RL . The experimental setup is presented in Fig. 6. The measured waveforms are shown in Fig. 7. Experimental results are compared with calculations in Fig. 8 and Fig. 9. For calculations, the efficiency of the inverter was assumed as 90%. The differences between experimental and theoretical results are caused by voltage drops on rectifier diodes and IGBTs, which were not take into account in calculations. IV. C ONCLUSIONS In this paper, a new topology of a resonant inverter is proposed. Frequency domain analysis of the circuit is performed. Experimental results shows that theoretical analysis is correct. Application of a multiple number of phases provides a possibility of using many smaller but faster switches. This allows the inverter to operate at high power with high frequency. The proposed topology will be further investigated in terms of topology variations and control strategies. One possible topology variation is the resonant capacitance distribution. In that case each switching leg has a separate resonant capacitor Fig. 9. ψk as a function of normalized φ for the prototype. Solid lines show calculated values, x’s show corresponding experimental results. in series with intercell transformers. Then, each capacitor has a value of 1/N of a single resonant capacitor of the presented topology. This may help to reduce stresses of resonant capacitors and eliminate a possible dc component of the current flowing between switching legs. Other topology variations may include application of series-parallel types of resonant circuits. The proposed topology introduces also a new possibility of control. In this paper, symmetrical phase control was investigated. Another possibility given by the topology is an asymmetrical phase control. In this case, there are N − 1 independent control inputs for phase control. This opens a way for control strategy optimization. In the next research step, a combined phase and frequency control will be investigated. This type of control should result in significant efficiency improvement, especially in wireless power transfer applications. R EFERENCES [1] M. K. Kazimierczuk and D. Czarkowski, Resonant Power Converters, 2nd ed., Ch. 11, Wiley Interscience, 2011 [2] D. Czarkowski and M. K. Kazimierczuk, “Single–capacitor phase– controlled series resonant converter,” IEEE Trans. Circuits Syst., vol. CAS–40, pp. 381–391, June 1993. [3] D. Czarkowski and M. K. Kazimierczuk, “Phase–controlled series– parallel resonant converter,” IEEE Trans. Power Electronics, vol. PE–8, pp. 309–319, July 1993. [4] S. Zheng and D. Czarkowski, ”Modeling and Digital Control of a PhaseControlled Series-Parallel Resonant Converter,” IEEE Trans. Industrial Electronics, vol. 54, pp. 707-715, April 2007. [5] C. Braas, F.J. Azcondo, R. 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