Materials Transactions, Vol. 53, No. 4 (2012) pp. 588 to 591 Special Issue on Growth of Ecomaterials as a Key to Eco-Society V © 2011 The Japan Institute of Metals Effects of Low Rotational Speed on Crystal Orientation of Bi2Te3-Based Thermoelectric Semiconductors Deformed by High-Pressure Torsion Maki Ashida1,+1, Natsuki Sumida2,+2, Kazuhiro Hasezaki2, Hirotaka Matsunoshita1,+1 and Zenji Horita1 1 Department of Materials Science and Engineering, Faculty of Engineering, Kyushu University, Fukuoka 819-0395, Japan Department of Materials Science, Faculty of Science and Engineering, Shimane University, Matsue 690-8504, Japan 2 Bi2Te3-based thermoelectric semiconductors were deformed by high-pressure torsion (HPT) using a low rotational speed of 0.1 rpm, which is less than the speed of 1 rpm used in our previous studies. The effects of different rotational speeds were investigated by metallographic and thermoelectric studies. Sample disks of p-type Bi0.5Sb1.5Te3.0 were cut from sintered compacts made by mechanical alloying (MA) followed by hot-pressing. The disks were deformed by HPT with 1, 3, and 5 turns at 473 K under 6.0 GPa of pressure at a rotational speed of 0.1 rpm. The preferred orientation was investigated using X-ray diffraction. The orientation factors of the disks changed from 0.054 for pre-rotation up to 0.653 for post-rotation samples. The maximum power factor of the disk using 5 turns and a speed of 0.1 rpm was 6.6 © 10¹3 W m¹1 K¹2 at 363 K, which was larger than the reported power factors of 4.3 © 10¹3 W m¹1 K¹2 for a disk using 5 turns and a speed of 1 rpm, and 4.6 © 10¹3 W m¹1 K¹2 for melt-grown materials. Slow deformation by HPT was found to enhance the electrical conductivities and Seebeck coefficients of Bi2Te3-based thermoelectric semiconductors by producing a preferred orientation and grain refinement. [doi:10.2320/matertrans.ME201101] (Received June 9, 2011; Accepted November 14, 2011; Published December 28, 2011) Keywords: high-pressure torsion, Bi2Te3, rotational speed, preferred orientation, electrical conductivity 1. Introduction Intermetallic compounds such as Bi2Te3-based materials, FeSi2, PbTe, and ZnSb are known to be suitable for use as thermoelectric materials.1­3) These materials are eco-materials because they recover exhaust heat. Bi2Te3-based materials have the highest thermoelectric performance at around room temperature and are widely used in electronic cooling devices. The performance of thermoelectric materials is estimated using the figure of merit, Z, which is defined as follows:1) Z ¼ ¡2 ·¬1 ¼ P¬1 ð1Þ where ¡ is the Seebeck coefficient (V K¹1); · is the electrical conductivity (³¹1 m¹1); ¬ is the thermal conductivity (W m¹1 K¹1); and P is the power factor (W m¹1 K¹2). To enhance the Z-value, it is necessary to increase the Seebeck coefficient and the electrical conductivity, as well as decrease the thermal conductivity. The crystal structure of Bi2Te3-based materials is rhombohedral with the R3m space group, where the hexagonal lattice (shown by the a- and c-axes) is expressed by a sequence of atomic layer units, ­Te(1)­Bi­Te(2)­Bi­Te(1)­, along the c-axis.4) The Te(1)­Bi and Te(2)­Bi bonds are strong iono­covalent, and the Te(1)­Te(1) bonds are weak van der Waals.5) The c-plane acts as a preferential slip-plane caused by the Te(1)­Te(1) bonds. The thermoelectric properties in the c-plane are superior to those along the caxis. The anisotropy of electrical conductivity is estimated to be · k =· ? 3 for values parallel and perpendicular to the c-axis,6) but the Seebeck coefficient is almost isotropic.7) Bi2Te3-based materials with a high degree of the preferred orientation have been reported elsewhere.8) Isotropic fine +1 Graduate Student, Kyushu University Graduate Student, Shimane University +2 grains result in an enhanced Seebeck coefficient.9) The decreased thermal conductivity is a result of phonon scattering at grain boundaries. Control of crystal orientation and fine-grain size is known to enhance thermoelectric performance. High-pressure torsion (HPT) introduced by Bridgman10) is known to be an outstanding technique for producing ultrafine-grain materials and textures with preferred orientations by shear deformation.11­14) The HPT process is characterized by torsion of a disk around its cylindrical axis, with collapse of the disk being prevented by a large hydrostatic pressure.14) The textures of Bi2Te3-based materials deformed by HPT have more preferred orientations and finer grains than those of materials produced by mechanical alloying (MA) followed by hot-pressing.15) The power factor for a post-HPT disk obtained using a rotational speed of 1 rpm has been reported to be 4.3 © 10¹3 W m¹1 K¹2.8,15) Over-HPT using 10 turns was found to cause a decrease in preferred orientations, leading to a low power factor.15) In contrast, deformation at a lower strain speed is known to control grain-boundary sliding and to suppress increases in defect densities in grains to a greater extent than is seen at higher strain speeds.16) The strain speed is equivalent to the rotational speed in the HPT process. Furthermore, Todaka et al. showed that the sample temperature during HPT processing increases with increasing rotation and rotational speed.17) These facts suggest that the decrease in the preferred orientation in over-HPT Bi2Te3-based materials is caused by recrystallization, and that HPT using low rotational speeds leads to a high degree of preferred orientation. In the present study, the effects of HPT deformation, using a lower rotational speed, on the crystal orientation in Bi2Te3based materials were investigated. The sample disks were cut from sintered compacts with a nominal composition of Bi0.5Sb1.5Te3.0 prepared by MA followed by hot-pressing (pre-HPT). After the HPT deformation, the preferred Effects of Low Rotational Speed on Crystal Orientation of Bi2Te3-Based Thermoelectric Semiconductors Deformed by High-Pressure Torsion D D0 ; 1 D0 ð3Þ where D0 is the degree of orientation for a random orientation. In the present study, D0 is 0.043 in the 2ª range from 10 to 70°, as determined using the Rietveld method.19) According to eq. (3), F is equal to 1 for a perfect c-plane preferred orientation structure. The thermoelectric properties were measured using a ResiTest8340 (Toyo Corporation, Tokyo, Japan). The Hall coefficient RH and the electrical conductivity · of the in-plane direction of the disks were measured by the van der Pauw method, under a vacuum, using square wave bipolar current I of 50 mA with the pulse duration of 16.7 msec and a magnetic field B of 0.5 T in the temperature range 300­473 K. The van der Pauw method is assumed the isotropic sample. However, the electrical conductivities were measured in whole samples and not taken account of anisotropic. The Hall coefficient RH was evaluated using the equation RH = VHdB¹1I¹1, where VH is the Hall voltage in a direction All the disks had p-type conduction. XRD patterns in the 2ª range from 10 to 70° for the pre- and post-HPT disks are shown in Fig. 1. All the observed diffraction peaks are identified as being from a single phase of a Bi2Te3­Sb2Te3 solid solution. The patterns for the post-HPT disks show strong (00l) peaks, indicating that the c-plane was preferentially oriented. Figure 2 shows the orientation factor F of the (00l) planes plotted against the number of turns (N). The orientation factor of 0.054 for the pre-HPT (N = 0) sample corresponds to isotropic orientation. The orientation factors for the post-HPT (N = 1, 3, 5) samples reached around 0.6. These results indicate that after only 1 turn the HPT process had resulted in almost complete preferred orientation of the cplane by shear deformation.8,15) The present maximum value of 0.653 at N = 3 using a rotational speed of 0.1 rpm was large compared to the previously reported value of 0.619 at N = 5 with a rotational speed of 1 rpm.15) Furthermore, the post-HPT (N = 1, 3, 5) samples are expected to have the same level of grain refinement as in previous reports.15) 0021 F¼ Results and Discussion 0018 where ­I00l and ­Ihkl are the sums of the diffraction intensities of the (00l) and (hkl) reflections in the range of the observed Bragg angle 2ª. The orientation factor was estimated using eq. (3): 3. 0015 The samples of Bi2Te3-based materials had a nominal composition of Bi0.5Sb1.5Te3.0; an excess of 0.07 mass% Te was added to control the carrier concentration. The constituent elements Bi (5N), Sb (6N), and Te (6N) were weighed according to target compositions in a glove box, placed in stainless steel vessels, and milled with silicon nitride balls to prevent metal contaminations. The MA were used a Fritsch P-5. The capacity of ball milling vessel was approximately 500 cm3. The weight ratio of the balls to raw materials was 20 : 1. MA was carried out dry milling for 30 h at a maximum speed of 180 rpm under dry argon atmosphere. The resultant MA powder was set in a graphite die and sintered by hot-pressing at 673 K under a mechanical pressure of 39 MPa in an argon atmosphere. The sintered compacts had a diameter of 10 mm and a thickness of 10 mm. The disks for HPT were cut from sintered compacts and had a diameter of 10 mm and a thickness of 0.8 mm. The HPT deformation was carried out in air at 473 K under a pressure of 6.0 GPa using a rotational speed of 0.1 rpm. The turning numbers imposed on the disks were 1, 3, and 5. The preferred orientations of the pre- and post-HPT disks were characterized by XRD using CuK¡ radiation in the 2ª range 10 to 70°, with the disks set perpendicular to the diffraction vector. The preferred orientation was estimated by the Lotgering method.18) The degree of orientation D was evaluated using eq. (2): X I00l D¼X ; ð2Þ Ihkl 009 015 Experimental 006 2. perpendicular to square wave bipolar current I, d is thickness of the disks. The Hall voltage VH was measured the pulse amplitude by delta voltage method. The influences of the Peltier effect were eliminated from the measurement of the Hall voltage. If the Bi2Te3 compounds have preferred orientations, a more complicated band model, which takes account of the anisotropic parameters for carrier concentrations n, with Hall tensors and resistivity tensors, must be used instead of n = 1/eRH, where e is the elementary electron charge.20) It was difficult to measure the Hall and resistivity tensor components for the HPT disks, so anisotropic parameters were not adopted in the present study. The Seebeck coefficient ¡ of the in-plane direction of the disks was estimated using ¡ = E/¦T, the linear relationship between the thermoelectromotive force (E) and the temperature difference (¦T) within 3 K, and was measured under a vacuum in the temperature range 300­473 K. The power factor P of thermoelectric performance was evaluated using P = ¡2·. Intensity (arb.unit) orientations were characterized by X-ray diffraction (XRD), and the thermoelectric properties of the resultant disks were measured. 589 HPT 5 turns HPT 3 turns HPT 1 turn pre-HPT 0 turn 10 20 30 40 50 60 70 Diffraction angle, 2θ / degree Fig. 1 XRD patterns of p-type Bi0.5Sb1.5Te3.0 processed by pre-HPT (N = 0) and post-HPT (N = 1, 3, 5); N is the number of turns. The main (015) and (00l) peaks are shown. 590 M. Ashida, N. Sumida, K. Hasezaki, H. Matsunoshita and Z. Horita Hall coefficient R H / 10-7m3 C-1 Orientation factor, F 1 0.5 0 0 1 3 5 Number of Turns, N 10 HPT:5 turns HPT:3 turns HPT:1 turns pre-HPT:0 turn 8 6 4 2 0 400 300 Fig. 4 Hall coefficient versus temperature for p-type Bi0.5Sb1.5Te3.0 processed by pre-HPT, and by post-HPT with N = 1, 3, and 5; N is the number of turns. 6 4 2 0 500 Temperature, T / K HPT:5 turns HPT:3 turns HPT:1 turns pre-HPT 0 turn 300 400 500 Temperature, T / K Fig. 3 Electrical conductivity versus temperature for p-type Bi0.5Sb1.5Te3.0 processed by pre-HPT, and by post-HPT with N = 1, 3, and 5; N is the number of turns. Figure 3 show plots of electrical conductivity versus temperature for the pre- and post-HPT disks. The electrical conductivities were measured in whole samples and not taken account of anisotropic. The electric conductivity did not depend on the turn number of the HPT. The electrical conductivities of the post-HPT disks increased, as did that of the pre-HPT disk. The gradients of the electrical conductivity curves for the post-HPT disks were slightly larger than those previously reported for pre-HPT and post-HPT disks deformed at 1 rpm.15) The increasing of the electrical conductivity for post-HPT disks is consistent with the preferred orientation.6) The different results for those postHPT disks indicate that the anisotropic thermoelectric properties were caused by different preferred orientations. These two results on the deformations produced using 1 and 0.1 rpm indicate that the damage done to the electrical conductivity might not increase, even if the HPT deformation was carried out using a low rotational speed, for N = 1, 3, and 5. Figure 4 shows plots of Hall coefficient versus temperature for the pre- and post-HPT disks. In the Fig. 4, it was illustrated the direction of the turn of HPT, magnetic field, square wave bipolar current, and Hall voltage of disks, respectively. The Hall voltage was measured in a direction perpendicular to square wave bipolar current. The temperature-dependent behaviors indicate that the HPT disks had a similar preferred orientation. For more rigorous discussions, the anisotropic carrier concentrations and Hall mobilities must be adopted in the case of materials with preferred Seebeck coefficient, α / μVK -1 Electric conductivity, σ / 10 4 Ω -1m -1 Fig. 2 Orientation factors plotted against the number of turns (N) for p-type Bi0.5Sb1.5Te3.0 processed by pre-HPT and post-HPT. 500 400 300 200 HPT:5 turns HPT:3 turns HPT:1 turns pre-HPT 0 turn 100 0 300 400 500 Temperature, T / K Fig. 5 Seebeck coefficient versus temperature for p-type Bi0.5Sb1.5Te3.0 processed by pre-HPT, and by post-HPT with N = 1, 3, and 5; N is the number of turns. orientations. It was difficult to measure the Hall and resistivity tensor components of the HPT disks, so anisotropic parameters were not adopted in the present study. Figure 5 shows plots of Seebeck coefficient versus temperature for the pre- and post-HPT disks. The Seebeck coefficients of all the post-HPT disks were larger than that of the pre-HPT disk. In classical theory, the Seebeck coefficient is expressed by eq. (4), obtained by Ioffe et al.:21) ( ) 3 k 2ð2³m kT Þ 2 r þ 2 þ ln ¡¼ ; ð4Þ e h3 n where k is Boltzmann’s constant (J K¹1); r is the scattering factor; m* is the carrier effective mass (kg); and h is Planck’s constant (J s). According to eq. (4), the Seebeck coefficient depends on the scattering factor r. The Bi2Te3-based materials deformed by HPT were reported to have finer grains than those of materials produced by MA followed by hotpressing.15) This indicates that the large Seebeck coefficients of the post-HPT materials might be induced by enhancement of the scattering factor as a result of formation of ultrafine grains by HPT deformation.9,15) The dispersion of the Seebeck coefficient might be depended on the scattering factor for the temperature. Figure 6 shows plots of power factor versus temperature. The maximum power factors for pre- and post-HPT disks for N = 1, 3, and 5 were approximately 4.1 © 10¹3 W m¹1 K¹2 Power factor, α 2σ / 10-3 Wm-1K-2 Effects of Low Rotational Speed on Crystal Orientation of Bi2Te3-Based Thermoelectric Semiconductors Deformed by High-Pressure Torsion 10 HPT:5 turns HPT:3 turns 8 HPT:1 turns pre-HPT 0 turn 6 4 2 0 300 400 500 Temperature, T / K Fig. 6 Power factor versus temperature for p-type Bi0.5Sb1.5Te3.0 processed by pre-HPT, and by post-HPT with N = 1, 3, and 5; N is the number of turns. at 313 K, 6.0 © 10¹3 W m¹1 K¹2 at 433 K, 6.1 © 10¹3 W m¹1 K¹2 at 323 K, and 6.6 © 10¹3 W m¹1 K¹2 at 363 K. The power factors of all the post-HPT disks were found to be higher than that of the pre-HPT disk. The available data on power factors were 4.3 © 10¹3 W m¹1 K¹2 at 443 K for a post-HPT disk using 1 rpm,15) and 4.6 © 10¹3 W m¹1 K¹2 at 300 K for melt-grown materials without plastic deformation.22) The high power factors of the post-HPT disks are available to use a heat recovery thermoelectric generation. These results indicate that deformation by HPT using a low rotational speed can enhance electrical conductivity by producing fine and preferentially oriented grains. It must be noted that the enhanced Seebeck coefficients of the post-HPT disks might have been induced by control of the scattering factor by formation of ultrafine grains.9) 4. Conclusions In the present study, the effects of using a low rotational speed of 0.1 rpm in HPT processing of Bi2Te3-based thermoelectric semiconductors were investigated. The results are as follows: (1) The orientation factors for all the post-HPT disks (N = 1, 3, 5) were saturated at 0.5­0.7. 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