Presented by: Matthew Gormley November 4, 2015
Confidential Property of Schneider Electric

A Wealth of Experience and Knowledge
Drives Systems
Technical Experts
Drive Systems per year
Years of Drives
Systems Experience
Drive Systems manufacturing associates
A part of the Global Drive Systems Business
Confidential Property of Schneider Electric
North American Drive Systems Center
Drives Systems Manager
Steve Blomquist
Knightdale, NC
National Sales Manager
Mike Freund
Des Plaines, IL
Drives PAE Team
Product Management
LV Drive Systems
Gerald Dixon
Knightdale, NC
Product Management
MV Drive Systems
Matt Gormley
Knightdale, NC
Quotation Specialist
MV Drive Systems
Paul Tegtman
Knightdale, NC
Marketing Operations Mgr
Tom Lowery
Knightdale, NC
Drives Quotation Team
Sr. Project Manager
Dan Crowson
Knightdale, NC
Sr. Project Manager
Mike Meyers
Knightdale, NC
Drive Systems
Engineering Manager
Tim Smith
Knightdale, NC
MV Drive Engineer
Drive Systems Engineering
Jianfu (Jeff) Fu
Knightdale, NC
Oil & Gas MMM
Power WWW

Complete range of AC drives and drive systems
Altivar Process
Confidential Property of Schneider Electric
Altivar Plus
Altivar 1260 MV drive

Ingeteam fast facts
Company Overview
• Well established $400M global company
• Based in Spain, ~3,000 employees
• Focus on renewable energy, marine, traction
• Dedicated to R&D, custom applications
• Expanding capabilities, large power lab
• Narrow segment presence in US
North America Capabilities
• New 100K sq ft facility in Milwaukee, WI
• FAT testing capability completed in June
• Excess capacity due to softening renewal energy market
• Can produce motors , generators and converters
Confidential Property of Schneider Electric
Milwaukee Facility Bilbao, Spain Offices
Products & Services
• Power electronics, automation
• Motors & generators (Indar)
• Switchgear & services (Pine)
• LV and MV drive family (DFE, AFE , Water )

Target segments and applications
WWW
WATER APPLICATIONS
• Influent & effluent pumps
• High-service pumps
• Desalination pumps
• Booster pumps
• Water suction pumps
• Secondary clean water pumps
• Water supply pumps
Oil & Gas
OIL & GAS APPLICATIONS
• Electric submersible pumps
• Reciprocating and centrifugal compressors
• Pipeline, booster and unloading pumps
• Water injection pumps
• Feed pumps
MMM
MINING & METALS
APPLICATIONS
• Furnace fans
• Hydro-transport pumps
• Conveyors
• Quenching pumps
• Dust collection fans
• Induced draft fans
• Mine ventilation fans
• Slurry pumps
Power
POWER GENERATION
APPLICATIONS
• Induced and forced-draft boiler fans
• Reactor re-circulation pumps
• Feed water, cooling, circulation and condensate pumps
• Dust collection fans
Confidential Property of Schneider Electric

A proven, scalable, modular architecture …
External View
Control
Converter Unit
• Regulation
• Communication
• Integrated PLC
(CoDeSys)
• Web Application
Other quality control components
• Relays / breakers
• Ground detection meter
• UPS
• HMI (on door)
Efficient cooling
• Multi-speed fan
• Air input filters
Energy
Management
• DC bus grounding switch
• Kirk key interlocks
Incoming cabinet
Power cabinet
Shown without rectifier transformer
Confidential Property of Schneider Electric
Altivar 1260 air cooled,
700 - 6,500 HP,
4.16KV
High quality enclosure
• Door-in-door LV compartment
• Front access design
Powerful protective, communication and control functionalities
Close-coupled or separate transformer

Configurable, high performance design …
Internal Views
Motor friendly waveform
• Standard sine wave output filter
Local user interface
Easily accessible terminations
Flexible cable entry
• Top entry is optional
Condensation prevention
Front accessible
Shown without rectifier transformer
Confidential Property of Schneider Electric
Grid friendly 24/36 pulse rectifier
Power Management
Module
Low component count inverter
• Slide out modules
• 6,500V IGBT’s
DC link copper bus
Grounding switch
Pre-charge module

Altivar 1260 electrical one line
24 pulse diode front end
Rectifier transformer with 4 phase shifted secondary's
Confidential Property of Schneider Electric
Standard since wave filter
3-level NPC inverter

CAD view of internal Altivar 1260 components
•
SE energy management expertise
•
Flexible low component count design
 3-level NPC
 Medium voltage IGBT semiconductors

Close-coupled or separate transformer
•
Grid and motor friendly

24 pulse diode front end
 Rectifier fuses

Sine wave output filter
•
Standard ‘out-of-box’ features
 7.5” color touch screen HMI
 Integrated UPS and PLC
 Web Application
 Space heaters
 Conformal coated boards

Tin-plated copper DC bus
•
Lower total cost of ownership
 Higher efficiency & reliability
 Easy to maintain (slide out modules)
Milwaukee assembly & FAT testing
Confidential Property of Schneider Electric

Altivar 1260 Active Front End (AFE) offering
71” to 110” wide depending on type of input / output filter
(up to 2400 HP) dv/dt
LC
LCL dv/dt
Sine Wave
Confidential Property of Schneider Electric

Altivar 1260 Active Front End (AFE) offering up to 2,400 HP
102” wide * x 43” deep
4-quadrant regen
‘Transformerless’ dv/dv output filter
Dual fans
Optional Brake
Chopper
LCL Input
Filter
IGBT Inverter
Modules x3
IGBT Rectifier
Modules x3
* 110” with sine wave output filter… up to
4800 HP is 204/220” wide
Confidential Property of Schneider Electric
Filter
Section
Incoming
Section
Power
Section

Other medium voltage offerings we can provide
Covering larger HP and higher voltage
10000
6900
4160
3300
MV 700
DFE
5-level NPC
Altivar 1260
DFE / AFE
3-level NPC
5- level NPC
Integral Transformer
MV 100 (DFE /AFE)
Water Cooled
MV 500 (DFE / AFE, IGCT’s)
• Non-UL (IEC)
• Ingeteam brand
• Available through
Schneider Electric
• Built in Spain, tested and supported in
Milwaukee
500 1000 2000 4000 10000 15000 20000 25000 30000 36000 KVA
600 1250 2300 4600 11500 17250 23000 28750 34500 41400 HP
Confidential Property of Schneider Electric

Introducing the Altivar 1260
Simple, high quality design

Modular and scalable architecture

Flexibility for multiple options and configurations

Powerful CPU with imbedded PLC

Robust quality and testing programs

Quickly adapts to new or retrofit situations

Single voltage auxiliary power feed

Compact converter footprint with a high quality enclosure
Confidential Property of Schneider Electric
Larger HP multiple-power stack drive
Control Converter
Unit x 2
Power
Management
Module
Same building blocks across total HP range

Introducing the Altivar 1260
Basic Power Modules (x3)
148 lbs
4IGBT’s
Grid and motor friendly

24/36-pulse rectifier with
6,500V IGBT inverter

Powerful control & motor protective functions

Output filter delivers a motor friendly waveform

Use existing motors and/or long cable lengths

Intelligent diagnostics and data trending capabilities
Sine Wave
Output Filter
Bolted connections
Short-circuit detection
Overvoltage protection
Over temperature detection
LCR network
(resistors in power cabinet)
Fiber Optic connectors
12-pulse Rectifier Modules
(x2 or x3)
118 lbs
Ultra fast fuse protection
Blown fuse detection
Thermal protection
Confidential Property of Schneider Electric

Standard sine wave filter
Filter benefits:
 High quality sinusoidal waveform
 Removes steep voltage standing wave front at motor terminals
 Handle cable length high frequency ringing
 Work with non-inverter duty motors
 Increases rise time which lowers dv/dt slope = less insulation stress
 Less risk of bearing currents
 Low motor side harmonics
 Low shaft torque pulsations (ripple)
 Low max voltage at motor terminals
Prolonged motor life
Confidential Property of Schneider Electric
( x1 ) 3-phase
Inductor module
(1,543 lbs)
( x2 ) 3-phase capacitor modules
(110 lbs each)
( x3 ) resistors inside power cabinet
(7 lbs each)

Near sinusoidal waveform @
100% output voltage, 4.16KV
Harmonics
Motor wave form
Sine wave filter:
• Acts as low pass filter- minimal high frequency noise
• Sinusoidal phase-to-phase motor terminal voltage
• Higher reduction in circulating bearing currents,
• Allows longer motor cable lengths
• Reduces acoustic switching noise produced by magneto-striction
Example testing
Sine wave filter is designed to reach the following goals:
• Motor current THDi < 2%
• Max peak voltage in motor terminals V
PK
≤ 6kV
• Max voltage slope in motor terminals dV/dt
MAX
≤ 50V/µs
• Shaft torque ripple <1%
Confidential Property of Schneider Electric

Introducing the Altivar 1260
Powerful operator interfaces

Easy to navigate local Human-
Machine-Interface

Web Application for remote monitoring & control

Intuitive tools require less training
Magelis GTO4310 HMI
7.5”
Color
Touch Screen
Main
Drive parameters
PT100 Temperatures
Software Limits
Encoders
Initial conditions
Trip / alarms
IP configuration
Power limitation
Torque limitation
Color coded buttons
Web Application (no software required)
Viewer
Historical alarms
Active alarms
Log viewer
Items monitor
Parameters
Recorder
Firmware
Confidential Property of Schneider Electric

Introducing the Altivar 1260
Lower total cost of ownership

High converter efficiency saves energy

Integrated UPS for control backup

Easy to maintain with slide out power modules

Conservatively rated components raises MTBF

Low component count = higher reliability

Higher standard warranty
Confidential Property of Schneider Electric
Lithium battery backup (~30 mins)
Power Cabinet
3-Level
NPC
Inverter
24 pulse
DFE
High efficiency converter
Slide out inverter
& rectifier modules
Up to 2,400 HP
only 12 IGBTs
97.7%

Power and voltage range
Altivar 1260
(Air cooled with standard sine wave filter)
6600
4160
3300
690
380
X 1
79” wide*
700 to 2,400 HP
(610 to 2,093 KVA)
24 Pulse DFE
X 2
158” wide*
2,500 to 4,800 HP
(2,182 to 4,185 KVA)
24 Pulse DFE
X 3
236” wide*
4,900-6,500 HP
(4,278 to 5,668 KVA)
36 Pulse DFE
Transformer width:
67“ to 1000 KVA
72” to 2000 KVA
87” to 3000 KVA
112” to 4000 KVA
120” to 4500 KVA
132” to 6000 KVA
Switch width:
15”
250 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5700 KVA
300 600 1250 1750 2300 2900 3500 4000 4600 5150 5700 6500 HP
Power Range
Confidential Property of Schneider Electric * Without transformer

Topologies and configurations
>
:
>
>
Confidential Property of Schneider Electric

Topologies and configurations … multi-motor
Several inverters are connected to one single DC bus. While some motors can be braking, others can be motoring, thus transferring energy between themselves through the DC bus
MV Switch
Transformer
Cabinet
In/Out
Cabinet
BPM
BPM
BPM
In/Out
Cabinet
BPM
BPM
BPM
In/Out
Cabinet
BPM
BPM
BPM
12P DFE 12P DFE 12P DFE
M
~
M
~
M
~
Confidential Property of Schneider Electric

S3 drive Motorpact by-pass solution
VSD sequential starting for Multiple motor control
(200 & 400 amp)
Motor Starter
Incoming Full
Confidential Property of Schneider Electric
Cubicle busbar
Altivar 1260 Variable
Speed Drive
Variable
Speed
Contactor
VSD Bus
4.16KV
Start multiple motors from one VSD
– For high torque applications such as crushers
– Starting loaded conveyers
– Flow control for pumping applications
– Reduced mechanical stress on equipment
– Minimizes network impact when starting
Full Speed
Contactor

S3 drive Motorpact by-pass solution
Redundant VSD sequential starting for Multiple motor control
Motor Starter Altivar 1260 VSD’s
VSD1 VSD2
Incoming
Cubicle
Full voltage busbar
Maintenance VSD Bus disconnector
Full Speed
Contactor
Variable Speed
Contactor

Product features that add value
Reduced energy consumption
• 3-level NPC
• MV- IGBT’s
• Low loss converter
Superior motor & grid protection
• 24/36 pulse DFE
• Standard sine wave filter
Confidential Property of Schneider Electric
Easy maintenance & repair
• Front access
• Slide out modules
• LV compartment
Powerful operator interfaces
• HMI
• Web application
• Communication protocols
Easily adapted to your process
• Integrated PLC
• Multiple configurations
• Connectivity options
$ $
Lower total cost of ownership
• High efficiency
• Quality components
• 24/30 month warranty

Product features that add value
Energy Management
• Ground detection
• Discharge circuit
• Door-in-door
Helps guard your investment
• Integrated UPS
• Diagnostics
• Rectifier fuses
Confidential Property of Schneider Electric
Higher availability & uptime
• Simple design
• MTTR < 30 mins
• System MTBF > 9 years
Broad capabilities, & engineering expertise
• Milwaukee facility
• FAT testing
• Full life-cycle support
Tailored solutions that optimize your ROI
• Multiple configurations
• Flexible /versatile design
• Advanced software
Longer equipment working life
• Conformal boards
• Film capacitors
• Tin-plated copper bus
• Space heaters

Complete portfolio of support services
Commissioning Engineering
Remote Diagnostics Technical Support
Maintenance
Training
Throughout the drive life cycle, Schneider Electric helps get the maximum return on your investment
…
Fully backed by
Schneider Electric’s global energy management resources
 24/7 emergency access to engineering support (Level 1-3)

Fast response on-site trouble shooting & technical assistance

Ability to remotely guide customers through a fast & efficient trouble shooting procedure

Life-cycle support including spare parts inventory and preventative maintenance kits
 Factory & on-site technical training
 Customized preventative maintenance programs
 FAT capability in Milwaukee
Confidential Property of Schneider Electric

From the Global Specialist in Energy Management
We design energy management solutions …
Previous
Product
Gap
Altivar 1260 highlights …

High quality, flexible and energy efficient architecture
 Close-coupled or separate transformer
 Low component count
 Multiple configurations
 Standard sine wave filter
 UL listed offering
 Grid and motor friendly- 24 pulse
DFE with 3-Level NPC inverter (MV
IGBT’s
) with standard output filter
 Integrated UPS and Programmable
Controller ( PLC )

Local HMI and remote web application
Confidential Property of Schneider Electric