FlexTubularHeat 3c.qxp

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Z.R.E.
... Infinite solutions ...
Infrared heaters
MODEL Z.91 (INFRARED)
MODEL Z.92 (HEATLAMP)
MODEL Z.93 (QUARTZ)
Z.R.E.
Ceramic infrared elements
Technical features
Model Z.91
infrared
General features
Ceramic infrared heating elements are efficient, robust
heaters which provide long wave infrared radiation.
Ceramic elements operate in the temperature of 300°C
to 700°C (572°F - 1292°F) producing infrared wavelengths in the 2 - 10 micron range. Most plastics and
many other materials absorb infrared best in this range,
which makes the ceramic heater the most efficient infrared radiant emitter on the market.
A range of aluminised steel reflectors are also available
to ensure that most of the radiation generated is reflected forward on to the target area.
Applications
Ceramic infrared elements are used in a diverse range of
industrial processes such as:
Heating
l Thermoforming
l Heat treatment on fabric
l Sealing
Feeding leads
l Metal sheet folding
Drying
l Paint/ glue curing
l Printing
Mounting turret
l Lacquering and other surface treatments for wood
l Glazing of ceramics
Special ceramic
Oven for
l Dust painting
l Teflon coating
l Coachwork repairs (paint)
l Printing
Resistive winding
Ceramic elements are also very effectively in infrared
outdoor heaters and infrared saunas
Advantages in using infrared ceramic heaters
l Fast heat transmission
l Radiation constant over time
l Uniform heating
l Durability
l long lasting surface – anti corrosion-anti-spray
Thermocouple
l Easy to install
For further information please contact our technical dep.
We reserve the right to change technical details.
Element with built in K thermocouple
2
Z.R.E.
Ceramic infrared elements
Technical features
Technical features
l Power from 2.5W/cm2 up to 15W/cm2
l Max working T° 700°C
l Infrared emission rate: 96%
l Heating wire: NiCr 80/20
l High purity ceramic insulation with high mechanical strength, resistant to thermal stress
and high dielectric strength.
l power leads made of Ni ceramic beads insulated – high temperature resistant
l Standard Mounting turret suitable for slot 15x41mm
Assembling
Included with ceramic heaters as standard ZRE supply wave spring and clip.
The scheme shows how to fix an FTE element on a reflecting sheet.
Wave spring and clip
Slot 15x41mm
Reflecting sheet
Infrared element
3
Z.R.E.
Ceramic infrared elements
Heat up / cool down graphs
Ceramic heat up curves
Based on FTE tests of average surface temperature with an infared thermometer ser at an emissivity of 0.9 ( with the element mounted in an
aluminised steel reflector
l These temperatures also apply to the FFE and SFSE
l For THE and HFE divide the wattage by two
l For QTE and QFE divide the wattage by four
Cermic cooling down curves
Based on FTE tests of average surface temperature with an infared thermometer ser at an emissivity of 0.9 ( with the element mounted in an
aluminised steel reflector RAS)
l These temperatures also apply to the FFE and SFSE
l For THE and HFE divide the wattage by two
l For QTE and QFE divide the wattage by four
4
Z.R.E.
Standard ceramic elements
Standard ceramic elements
Technical features
general features
l
Heating wire made of FeCrAl alloy
l
Standard feeding voltage 230V ( other voltage upon
request)
l
Useful Wavelength range: form 2 up to 10 microns
l
Average operating life 5000/1000h
l
UL approved
l
Recommended radiation distance from heater: 100 mm
to 200 mm
l
Supplied with 100mm ceramic beaded power leads
60
FTE – full Through element
31
245
Dimensions Average Weight
[ mm ]
[g]
245 x 60 x 31
206
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
150
Z91C2450150FTE
Z91C2450150FTE/T
255
250
Z91C2450250FTE
Z91C2450250FTE/T
354
300
Z91C2450300FTE
Z91C2450300FTE/T
400
400
Z91C2450400FTE
Z91C2450400FTE/T
452
500
Z91C2450500FTE
Z91C2450500FTE/T
486
650
Z91C2450650FTE
Z91C2450650FTE/T
553
750
Z91C2450750FTE
Z91C2450750FTE/T
602
1000
Z91C2451000FTE
Z91C2451000FTE/T
685
5
Z.R.E.
Standard ceramic elements
FFE – full flat element
24
60
245
Dimensions Average Weight
[ mm ]
[g]
245 x 60 x 24
206
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
150
Z91P2450150
Z91P2450150T
255
250
Z91P2450250
Z91P2450250T
354
300
Z91P2450300
Z91P2450300T
400
400
Z91P2450400
Z91P2450400T
452
500
Z91P2450500
Z91P2450500T
486
650
Z91P2450650
Z91P2450650T
553
750
Z91P2450750
Z91P2450750T
602
1000
Z91P2451000
Z91P2451000T
685
60
HTE – half trough element
31
122
Dimensions Average Weight
[mm]
[g]
122 x 60 x 31
6
116
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
125
Z91C122125HTE
Z91C122125HTE/T
354
150
Z91C122150HTE
Z91C122150HTE/T
400
200
Z91C122200HTE
Z91C122200HTE/T
452
250
Z91C122250HTE
Z91C122250HTE/T
486
325
Z91C122325HTE
Z91C122325HTE/T
553
500
Z91C122500HTE
Z91C122500HTE/T
685
Z.R.E.
Standard ceramic elements
60
HFE – half flat element
122
Dimensions Average Weight
[mm]
[g]
122 x 60 x 31
113
24
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
125
Z91P122125
Z91P122125T
354
150
Z91P122150
Z91P122150T
400
200
Z91P122200
Z91P122200T
452
250
Z91P122250
Z91P122250T
486
325
Z91P122325
Z91P122325T
553
500
Z91P122500
Z91P122500T
685
122
SFSE - square flat solid
element
122
Dimensions
[mm]
122 x 122 x 24
Average Weight
[g]
231
24
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
150
Z91PQ1220150
Z91PQ1220150T
255
250
Z91PQ1220250
Z91PQ1220250T
354
300
Z91PQ1220300
Z91PQ1220300T
400
350
Z91PQ1220350
Z91PQ1220350T
452
400
Z91PQ1220400
Z91PQ1220400T
452
500
Z91PQ1220500
Z91PQ1220500T
486
650
Z91PQ1220650
Z91PQ1220650T
602
750
Z91PQ1220750
Z91PQ1220750T
602
7
Z.R.E.
Standard ceramic elements
60
QTE - quarter through
element
60
Dimensions Average Weight
[mm]
[g]
60 x 60 x 31
78
32
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
125
Z91PQ60125
Z91PQ60125T
354
250
Z91PQ60250
Z91PQ60125T
685
60
QFE - quarter flat element
60
Dimensions Average Weight
[mm]
[g]
60 x 60 x 31
8
107
32
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
125
Z91PQ60125
Z91PQ60125T
354
250
Z91PQ60250
Z91PQ60125T
685
Z.R.E.
Standard ceramic elements
110
LFTE - Large full through
element
250
Dimensions Average Weight
[mm]
[g]
245 x 110 x 37
369
37
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
1000
Z91C2451000LFTE
Z91C2451000LFTT
511
1500
Z91C2451500LFTE
Z91C2451500LFTT
596
110
LFFE - Large full flat element
250
24
Dimensions
[mm]
245 x 95 x 24
Average Weight
[g]
342
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
150
Z91PR245150
Z91PR245150T
204
350
Z91PR245350
Z91PR245350T
338
750
Z91PR245650
Z91PR245650T
501
1400
Z91PR2451400
Z91PR2451400T
667
9
Z.R.E.
Standard ceramic elements
QCE – quarter curved
element
10
Dimensions
[mm]
Average Weight
[g]
60 x 55 x 40
75
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
150
Z91C060150QCE
Z91C060150QCE/T
440
250
Z91C060250QCE
Z91C060250QCE/T
592
Z.R.E.
Standard ceramic elements
Ceramic Hollow elements
Technical features
The Hollow element offers the following advantages over
conventional ceramic emitters:
l Heat up time reduced by over 40%
l Energy savings of over 15% in some applications
l Lightweight construction with low thermal mass The Hollow
element is available in a range of Power ratings and voltages
l The universal ceramic mounting allows it to be easily
interchanged with a conventional emitter in an existing
installation
l All Hollow emmitters are fitted with high density thermal
insulation in the hollow cavity.
Technical features
l
Heating wire made of FeCrAl alloy
l
Standard feeding voltage 230V ( other voltage
upon request)
l
Useful Wavelength range: form 2 up to 10 microns
l
Average operating life 5000/1000h
l
Recommended radiation distance from heater: 100 mm
to 200 mm
l Supplied with 100mm ceramic beaded power leads
FFEH – Full flat element
Hollow
245
60
36
Dimensions Average Weight
[mm]
[g]
245 x 60 x 36
222
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
250
Z91P245250FFEH
Z91P245250FFEHT
383
300
Z91P245300FFEH
Z91P245300FFEHT
400
400
Z91P245400FFEH
Z91P245400FFEHT
488
500
Z91P245500FFEH
Z91P245500FFEHT
535
600
Z91P245600FFEH
Z91P245600FFEHT
563
800
Z91P245800FFEH
Z91P245800FFEHT
670
11
Z.R.E.
Standard ceramic elements
60
HFEH –Half flat element
Hollow
122
Dimensions
[mm]
122 x 60 x 36
Average Weight
[g]
106
36
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
125
Z91P122125HFEH
Z91P122125HFEHT
383
200
Z91P122200HFEH
Z91P122200HFEHT
488
250
Z91P122250HFEH
Z91P122250HFEHT
535
300
Z91P122300HFEH
Z91P122300HFEHT
563
400
Z91P122400HFEH
Z91P122400HFEHT
670
60
QFEH –quarter flat
element Hollow
60
Dimensions Average Weight
[mm]
[g]
60 x 60 x 36
12
75
36
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
125
Z91P060125QFEH
Z91P060125QFEHT
535
200
Z91P060200QFEH
Z91P060200QFEH
670
Z.R.E.
Standard ceramic elements
122
SFEH –Square flat
element Hollow
122
Dimensions
[mm]
122 x 122 x 36
Average Weight
[g]
242
36
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
250
Z91P122250SFEH
Z91P122250SFEHT
383
300
Z91P122300SFEH
Z91P122300SFEHT
400
400
Z91P122400SFEH
Z91P122400SFEHT
488
500
Z91P122500SFEH
Z91P122500SFEHT
535
600
Z91P122600SFEH
Z91P122600SFEHT
563
800
Z91P122800SFEH
Z91P122800SFEHT
670
13
Z.R.E.
Infrared ceramic bulbs
Technical features
ESE
Edison Screw
Ceramic Bulbs
The Ceramic Infrared Bulb is primarily used in the area of
animal / pet healthcare.
Applications
l
Pet healthcare e.g. nestling, swine etc.
l
Therapeutic use e.g. arthritis and rheumatism treatment
l
Anti moisture systems
Advantages in using ESE series in farming
l
Uniform and constant heating
l
natural night sleep thanks to absence of light emissions
l
easy to install , they do not need any maintenance
l
easy to clean
We recommend to use bulb heaters together with the
suitable reflectors in order to get the highest efficiency and
to protect bulb holder and the connection against
overheating.
For this purpose we normally suggest to use ceramic bulb
holder able to resist to high temperatures
ESEXL
Technical features
l Iron-chrome aluminium resistance wire
140
140
l Heater Voltage: 230~240 V standard except for the 250 W
ESER bulb
l 240 V as standard (other voltages available on request)
l Useful wavelength range: 2-10 microns
l Average Operating Life-Up to 20,000 hrs depending on
conditions
ESER
l Recommended radiation distance from heater is 100 mm
to 200 mm
95
140
l E27 tap on bulb cap
Power [ W ]
Technical features
ESEB
ESES
ESEB
ESES
ESER
ESER
ESEXL
60
60
100
100
150
250
500
Mean surface temperature [ °C ]
300
300
426
426
441
560
516
2
Maximum power density kW/m
13,5
7,3
22,5
12
15
25
30
Average Weight [ g ]
112
113
115
112
165
170
253
Dimensions [ mm ]
14
80 x 110 65 x 140 65 x 140 80 x 110 95 x 140 95 x 140 140 x 140
Z.R.E.
Metal panel
Technical features
Metal holder and
reflectors for infrared
ceramic heaters
general features
The load bearing structure it is composed by a robust Ushaped section bar made of zinc coated steel which
carry the reflectors in which the infrared elements is
mounted.
The U-shaped bar has some holes in order to permit the
wiring. It has also one slot 18x9mm on both sides in order
to enable the anchorage to the machinery
l
PFTE panel standard dimension are:
250-500-750-1000-1250-1500-1750 -2000mm
suitable for mounting from 1 up to 8 FTE elements
l
PSFSE panel standard dimension are:
250-500-750-1000-1250-1500-1750 -2000mm
suitable for mounting from 2 up to 16 SFSE elements
l
PFFE panel standard dimension are:
250-500-750-1000-1250-1500-1750 -2000mm
suitable for mounting from 1 up to 8 FFE elements
l
PHFE panel standard dimension are:
250-500-750-1000-1250-1500-1750 -2000mm
suitable for mounting from 2 up to 16 HFE elements
For further information please contact our technical dep.
We reserve the right to change technical details.
Per ordinare
Model Z.91
Application: ...............................................................................
+ Part number : ........................................................................
+ Panel length: .........................................................................
+ Infrared elements: .................................................................
+ Built in TC elements: .............................................................
+ Connection type (strap or cables): .......................................
+ Internal fastening/esternal fastening: ...................................
15
Z.R.E.
Metal panel
Technical features
8
7
4
4
9
9
6
8
5
3
5
1)Infrared element
2)stainless steel (AISI 430) reflector
3)Wave spring and clip
4)square screw and nut
5)spacer
6)zinc coated U-shaped channel
7)2poles ceramic connector
8)screw + nut for ceramic connector
9)external slots for fixing to the lead bearing structure
of the machinery
2
41
4
15
4
Standard dimensions of the
slots for the ceramic elements
fastening
1
Internal fastening / external fastening
Is possible to have two different U- shaped channel or the panel fastening:
External fastening: The U-channel is as long
as the reflector. The fastening is possible
thanks to the lateral screws.
Internal fastening: The U-channel length is
80mm longer ( 40mm each side) than the
reflector and it has 2 slot at both extremities to
enable the fastening to the machinery
16
Z.R.E.
Panel scheme
Metal panel
Fastening slot 18 x 9
L= (250 / 2000)
20
20
40
Type P.F.T.E - P.H.T.E.
F.T.E H.T.E
50
100
2
30
52
50
L= (250 / 2000)
72
62
Fastening slot 18 x 9
Type P.F.F.E - P.H.F.E.
F.F.E - H.F.E
42
65
Connections
We normally use two standard way of connections :
Strap connection: The infrared elements are
connected in parallel with 2 stainless steel
strap
Cable connection: The panel is supplied with
the ceramic connectors. Customer has to provide for wiring and connections .
special connection box upon request.
17
Z.R.E.
Quartz infrared element
Technical features
Model Z.93
Quartz infrared element
general features
Use
Quartz infrared heating Elements provide medium wave
infrared radiation. They are favoured in industrial
applications where rapid heater response is necessary,
including systems with long heater off cycles.
Quartz infrared heating elements are particularly effective
in systems where rapid heater response and/or zone
controlled heating is required.
They have a broad emission spectrum and cover various
absorption ranges.
Pillared quartz elements have the same mounting fixture
as ceramic elements allowing replacement without
difficulty.
This is ideal for design alternation involving the use of
materials with different absorption characteristics.
Advantages is using quartz infrared elements
l
Rapid response
l
Quinck heating up
l
quick cooling down
l
High radiation efficiency
l
Uniform heating
l
Easy to install
Technical features
l
Iron-chrome aluminium resistance wire
l Heater Voltage: 230 Volts standard (other voltages
available on request)
l
Useful wavelength range: 1.5 - 8 microns
l
Recommended radiation distance from heater is
100 mm to 200 mm
l
18
Supplied with 100mm ceramic beaded power leads
Z.R.E.
Infrered quartz elements
110
22.5
FQE full quartz element
187
62
40
247
Dimensions [mm]
247 x 62.5 x 22
Average Weight
[g]
327
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
150
Z93Q2470150FQE
Z93Q2470150FQE/T
343
250
Z93Q2470250FQE
Z93Q2470250FQE/T
438
400
Z93Q2470400FQE
Z93Q2470400FQE/T
542
500
Z93Q2470500FQE
Z93Q2470500FQE/T
593
650
Z93Q2470650FQE
Z93Q2470650FQE/T
664
750
Z93Q2470750FQE
Z93Q2470750FQE/T
690
1000
Z93Q2471000FQE
Z93Q2471000FQE/T
772
22.5
HQE Half quartz element
63.5
123.5
Dimensions [mm]
124 x 62.5 x 22
Average Weight
[g]
210
Watt
Part number
Part number with
thermocouple
Mean surface temperature
°C
150
Z93Q124150HQE
Z93Q124150HQE/T
470
250
Z93Q1242500HQE
Z93Q124250HQE/T
593
400
Z93Q124400HQE
Z93Q124400HQE/T
720
500
Z93Q124500HQE
Z93Q124500HQE/T
772
19
Z.R.E.
Infrared quartz elements
PFQE pillared full
quartz element
Dimensions [mm]
Average Weight
[g]
247 x 62,5 x 22
387
Part number with
thermocouple
Mean surface temperature
°C
Watt
Part number
150
Z93Q2480150PFQE
343
250
Z93Q2480250PFQE
438
400
Z93Q2480400PFQE
542
500
Z93Q2480500PFQE
593
650
Z93Q2480650PFQE
664
750
Z93Q2480750PFQE
690
1000
Z93Q2481000PFQE
772
29
QQE quarter quartz
element
32
110
22.5
Dimensions Average Weight
[mm]
[g]
62,5 x 62,5 x
22
20
136
40
62.5
62.5
Part number with
thermocouple
Mean surface temperature
°C
Watt
Part number
150
Z93Q063150QQE
635
250
Z93Q063250QQE
772
Z.R.E.
Infrared quartz elements
22.5
SQE square quartz
element
123.5
63.5
123.5
Dimensions [mm]
124 x 124 x 22
Average Weight
[g]
386
Part number with
thermocouple
Mean surface temperature
°C
Watt
Part number
150
Z93Q1240150SQE
343
250
Z93Q1240250SQE
438
400
Z93Q1240400SQE
542
500
Z93Q1240500SQE
593
650
Z93Q1240650SQE
664
750
Z93Q1240750SQE
690
1000
Z93Q1241000SQE
772
21
Z.R.E.
Metal panel
Technical features
Metal panel for quartz
infrared element
general features
The load bearing structure it is composed by a robust Ushaped section bar made of anticorodal (special
Aluminium alloy) which carry the quartz elements by the
threaded pins
The U-shaped bar has some holes in order to permit the
wiring. It has also one slot 18x9mm on both sides in order
to enable the anchorage to the machinery
l
PHSQ panel standard dimension are:
250-500-750-1000-1250-1500-1750 -2000mm
suitable for mounting from 2 up to 16 HSQ elements
l
PFSQ panel standard dimension are:
250-500-750-1000-1250-1500-1750 -2000mm
suitable for mounting from 1 up to 8 FSQ elements
l
PSQE panel standard dimension are:
250-500-750-1000-1250-1500-1750 -2000mm
suitable for mounting from 2 up to 16 SQE elements
l
PLQE panel standard dimension are:
250-500-750-1000-1250-1500-1750 -2000mm suitable
for mounting from 1 up to 8 LQE elements
For further information please contact our technical dep.
We reserve the right to change technical details.
22
Z.R.E.
Metal panel
HOW TO MOUNT A QUARTZ
LEMENT ON A PANEL
4
1) infrared elements
2) U-shaped
3) Two poles ceramic connector
4) Screws and nuts for connector
5) Screws and nuts for heater fastening
3
5
5
2
4
5
5
1
L= (250 / 2000)
60
62
Fastening slot 18 x 9
F.Q.E.
H.Q.E.
20
42
65
23
Z.R.E.
Quartz tungsten elements
Technical features
Quartz halogen/tungsten
elements
general features
Ceramicx Ireland produces extremely penetrative infrared
heaters (infrared emitters) using two types of tungsten
filaments: the porcupine or star type filament for fast
medium wave emitters, and the supported filament for short
wave halogen emitters.
The emitters heat up and cool down within seconds making
them particularly suitable for systems requiring short cycle
times.
Fast Medium Wave Quartz Tungsten
Heaters
Technical features
general features
The tungsten filament used in these heaters is the porcupine
or star type coil, which can be operated at temperatures up
to 1500°C (2732°F), with peak wavelength emissions of
approximately 1.6 microns. It reaches top temperatures
within seconds.
As well as having excellent structural rigidity, this coil is
designed to minimize light output and maximize IR emission
thereby increasing IR radiant efficiency.
As well as having excellent structural rigidity, this coil is
designed to minimize light output and maximize IR emission
thereby increasing IR radiant efficiency.
24
Type
Watt
Max T° on the coil
[ °C ]
Total Length
[ mm ]
Heated length
[ mm ]
QTS
750
1450
224
170
QTM
750
1210
277
225
QTM
1000
1450
277
225
QTL
1000
1270
473
415
QTL
1750
1470
473
415
QTL
2000
1500
473
415
Z.R.E.
Quartz tungsten elements
Short Wave Quartz
Halogen Heaters
Technical features
general features
These heaters are filled with halogen gas to allow the
supported tungsten filament to reach temperatures as high
as 2600°C (4712°F).
With peak wavelength emissions of approximately 1 micron
they are extremely penetrative and allow rapid on/off cycles.
Standard Products: R7s termination and 10 mm
diameter glass.
Type
Watt
Voltage
[V]
Max T° on the coil
[ °C ]
Total Length
[ mm ]
Heated length
[ mm ]
QHS
1000
240
2410
224
170
QHS
1000
240
2520
224
170
QHM
1000
240
2410
277
235
QHL
2000
240
2250
473
425
QHL
2000
480
2390
473
425
25
Z.R.E.
Quartz tungsten elements
FastIR Infrared Heating Systems
Technical features
general features
Model FastIR 305
The FAST IR infrared heat system was developed by
Ceramicx.
These compact robust systems form an ideal installation for
quartz tungsten/halogen glass tube emitters. Optimum
efficiency is achieved by highly polished aluminum steel
reflection and near mounted axial flow fans, which eliminate
rear convection losses and keep the reflectors cool for
better directional quality on the infrared output.
The external body which manufactured from aluminum can
be maintained at “touch safe” temperature.
Model FastIR 500
26
Type
Configuration
Voltage
[V]
Infrared elements
Dimensions
[ mm ]
FastIR 305
4 tubi: 4 kW
5 tubi: 5 kW
240
1000 W QTM o 1000 W QHM
305 x 305 x 150
FastIR 500
6 tubi: 12 kW
7 tubi: 14 kW
240
2000 W QTL o 2000 W QHL
500 x 500 x 150
Z.R.E.
Quartz tungsten elements
Accessories for Quartz Tungsten /
Halogen Heaters
Technical features
general features
Mounting the quartz tungsten emitters in reflectors of high
reflectivity maximizes output and gives a rigid, robust
assembly.
The reflectors are fitted with the specialized R7 holders
allowing safe and easy installation of quartz tungsten
heaters with the R7s terminations.
Ceramic R7s holders used for mounting of heaters with the
R7s termination:
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Voltage rating: 250 V a.c.
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Current Rating: 8 A
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Max. Temperature: 350° C
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Leads: 190 mm long PTFE insulated (max. 250°C).
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Fixing Screw: M4
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Please note some off-standard connectors are
available on request.
Special features
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Polished aluminised steel (gold coated on request).
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Temperature rating (max) of 500°C (932°F).
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Thickness: 0.75mm
27
Z.R.E.
Accessories for infrared heating
Accessories for infrared heating
Ceramic Terminal Blocks
Wave Spring and Clip
E27 Ceramic Bulb Holder
Buzz Bars
V-Clips
Ceramic Bulb Reflector
28
High temperature ceramic terminal blocks. They are
used with buzz bars to produce power distribution systems.
Used in the mounting and installation of all Ceramic elements and the PFQE element. Included with these heaters as standard. One piece spring/clip also available
High temperature porcelain holder used in operation of
ceramic IR bulbs.
Buzz Bars (Dimensions: 8 mm x 2 mm) can be used with
the ceramic terminal block to produce a flexible and
maintenance free power distribution system
Can be used to connect power leads to buzz bar distribution systems in combination with a fixing screw
(supplied)
Highly polished reflector for use with ceramic IR bulbs.
R7s Holders
The Ceramic R7s holder is used for mounting of heaters
with the R7s termination. Max temperature: 350°C
(662°F)
High temperature leads
Up to 350°C
Z.R.E.
Accessories
Technical features
VLC20 measuring
with static relays
general features
special instruments with 2 separate programmable control systems, phase angle and fast zero crossing with
phase angle. Static relay and thermal fuse built in
suitable for resistive load mono 230V 4KW as infrared
heaters short and medium wave
phase angle:
soft start 200ms and auto soft start for temporary
brown out
l
l fast zero crossing with pre heating :
soft start with phase angle with maintaining for 5 sec
then with switch to fast zero crossing with 400ms as
cycle time
NOTE:
Soft start and fast zero crossing enable the operator to
reduce the in – rush extracurrent during the start up and
the cycle which may reduce the life spam of many components as short wave infrared elements.
Furthermore they avoid any damage of the protection
thermal fuse.
How to set VLC20
To set VLC20 with phase angle or fast zero crossing please
follow instructions below:
Push DOWN button since the display value is 0
Keeping push DOWN push also UP button since the display
shows a line, then F ( phase angle) then release or push
DOWN again to P (zero crossing)
Pushing DOWN is possible to switch from F to P
To confirm push UP
VLC20 restart automaticallywhen function are saved on
E2prom
Technical data
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Feeding tension 230V AC/DC 2VA
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Static relay 20A 230V AC 50hz
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Internal thermal fuse 25AmpFF
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General mechanical switch
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Metal case with fairlead
Control
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Range 0-100% steps.
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Set up saving on E2prom
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Thermal fuse break warning ( on the display)
Connection and internal therminal block
L2
R
TRAS.1
N
4KW
230V
50Hz
Dimension
170
U
Fairlead Ø 12mm
M1
HEAT
DISSIPATOR
F1
FUSE. 25FF
6,3 x 32
150
NEUTRAL
L1
CARICO
LINE
S1
VLC20
70
29
10040 San Gillio - Torino (Italy) - Via Druento, 48/2
Marcatura
secondo direttiva 2006/95/CE del 11/12/2006
© Copyright Z.R.E. 20\0 - Rev 1.0 - All right reservedi
Tel. +390119841848 8 linee R.A. - Fax +390119848099
e-mail: info@zre.it
www.zre.it
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