Preprint to be published in the proceedings of the 31st European Photovoltaic Solar Energy Conference, 14-18 September 2015, Hamburg, Germany A NEW LIGHT INDUCED VOLUME DEGRADATION EFFECT OF MC-SI SOLAR CELLS AND MODULES F. Kersten1,2*, P. Engelhart1, H.-C. Ploigt1, F. Stenzel1, K. Petter1, T. Lindner1, A. Szpeth1, M. Bartzsch1, A. Stekolnikov1, M. Scherff1, J. Heitmann2 and J.W. Müller1 1Hanwha Q CELLS, OT Thalheim, Sonnenallee 17-21, D-06766 Bitterfeld-Wolfen, Germany 2TU Bergakademie Freiberg, Institute of Applied Physics, Leipziger Straße 23, D-09599 Freiberg, Germany *Phone: +49 (0)3494 66 99-52134; e-mail: f.kersten@q-cells.com ABSTRACT: In this work the performance stability of rear side passivated mc-Si solar cells and modules under carrier injection at different temperatures is investigated. Severe degradation levels of above 10% can be detected which cannot be explained by B-O complex formation or FeB pair dissociation. A high statistic of cells and modules degraded in lab and outdoor using material from different suppliers confirm the relevance of this new effect. LeTID (Light and elevated Temperature Induced Degradation) is a mc-Si bulk phenomena leading to a highly injection dependent degradation and features a regeneration phase after degradation. Characteristics of LeTID as a function of temperature and injection level are presented and a comparison between laboratory and outdoor tests is drawn. The time constant of this degradation mechanism accelerates with increasing temperature, however, the time span for degradation and regeneration of thousands of hours at relevant temperatures between 60-85°C demands for a solution on wafer material or processing side. LeTID can be significantly reduced by adapting the cell process and processing sequence. Keywords: PERC, Degradation, Multicrystalline Silicon, Solar Cell, PV Module, Lifetime 1 3 CHARACTERISTICS AND OBSERVATIONS OF LeTID ON MULTICRYSTALLINE SILICON INTRODUCTION Multicrystalline silicon (mc-Si) material achieved a market share within the c-Si PV of about 60% in 2014 [1] and will remain the dominant material within the next 10 years. Additionally, the International Technology Roadmap for Photovoltaic (ITRPV) predicts a mainstream market for multi PERC (Passivated Emitter and Rear Cell). Thus, to support the PV industry, more research is needed on mc-Si material especially on next generation cell concepts. Recently some research on the light induced degradation of mc-Si PERC cells show an unexpected strong degradation level [2-5]. Unfortunately, there is no test standard in c-Si PV for the temperature range during LID and no agreed LID test parameters at elevated temperatures (50-80°C) and time (> 48 h) to cover field relevant conditions. In this work the degradation at elevated temperature is emphasized and a new mc-Si “long-term” volume degradation and regeneration mechanism called LeTID (Light and elevated Temperature Induced Degradation) is characterized, which can cause degradations of above 10%. 2 3.1 Results on PERC cells and mc-Si lifetime samples Fig. 1 shows in-situ measured VOC data of four mc-Si (neighboring sorted material) LeTID-sensitive PERC solar cells at two different elevated temperatures (50°C and 95°C) and at two operational modes (VOC and ISC mode) during illumination at 300 Wm-2 [4]. The measured VOC values are illumination and temperature corrected to STC (25°C, 1000 Wm-2) and normalised to the initial VOC value. A significant VOC degradation at 95°C of ~9% after approximately 150 h can be observed by operating in VOC mode. The PERC cell which was hold at the same conditions but operated in ISC mode (thus lower injection level) shows a slower degradation behavior. The same experiment is carried out at a lower temperature with two other cells at 50°C. The degradation obviously happens much slower than at higher temperature and again for the lower injection density at ISC mode the degradation happens even slower. From Fig. 1 we conclude that LeTID is accelerated by either a higher temperature or higher injection level. After reaching the maximum degradation level LeTID features also a regeneration effect. After ~1000 h at 95°C in VOC mode, the PERC cells are almost completely recovered. Fig. 2 displays the degradation of mc-PERC cells representing a whole brick distribution (from bottom to top) after illumination at 1000 Wm-2 and 60°C for 24 h [4]. Please note that the degradation values after 24 h represent a “snapshot” only, since the degradation maximum is achieved not before several hundreds of hours (see Fig. 1). From Fig. 2 we conclude that LeTID does not correlate to the interstitial oxygen concentration. Fig. 3 shows the degradation and regeneration cycle of mc-PERC cells representing a brick distribution degraded at 75°C in CID VOC mode. The degradation values correspond to Fig. 2 and show the highest value for the cells of tree-quarter of brick height. The top cells also show a slower degradation rate and a lower degradation level. All cells are fully recovered after 2000 h to initial VOC value. In our experiments a LeTID dependency of the brick height was carried out, which suggests a Si volume effect. This assumption was verified by varying the surface passiva- EXPERIMENTAL Mc-Si wafer material from different wafer suppliers (several ingots with complete brick distributions) are processed to degradation susceptible lifetime samples, PERC cells and modules. The interstitial oxygen concentration of the Si material is measured by infrared absorption spectroscopy. The degradation experiments in the lab were carried out at different temperatures from 50°C to 95°C on a hotplate or in a climatic chamber on cell or module level, respectively. We extend the procedure to significantly longer time periods (simulating over 20 years roof top operation in Germany). The excess carriers are injected either by illumination at 0.3-1 suns (LID, Light Induced Degradation) or by current injection (CID, Current Induced Degradation). In addition to LID the excess carrier concentration was varied to operate the cells either in VOC or ISC mode. For CID we adjust the current to the same excess carrier density as for operation in ISC, MPP or VOC mode under illumination at 1 sun. 1 Preprint to be published in the proceedings of the 31st European Photovoltaic Solar Energy Conference, 14-18 September 2015, Hamburg, Germany the low degradation rate of LeTID a further degradation is expected during the next few hundreds of hours (as discussed in Fig. 1-3). However, beside the reduced lifetime also a change of the injection dependency can be observed. LeTID causes an increased lifetime degradation effect at lower injection levels of e.g. n = 11013 cm-3 than at higher injection of e.g. n = 11015 cm-3. This increased injection dependency of the minority carrier lifetime can explain the observed degradation characteristics as displayed in Fig. 2. The increased injection dependency causes a main loss in ISC and additionally leads also to an increased non-ideality of the solar cell causing a loss in FF. Fig. 5 shows the longtime lifetime measurement at n = 41013 cm-3 plotted as normalised defect concentration Nt* [6] of tree different surface passivation types after degradation (300 Wm-2, 75°C). LeTID represents the inverse Nt* and upper lifetime limit. One type of sample is symmetrical coated by an Al2O3/SiNxstack (negative surface charge). The other samples are only passivated with SiNx (positive surface charge) or Al2O3 (negative surface charge). For both SiNxpassivation types the same time-dependent degradation behavior is observed. In contrast to the lifetime degradation snapshot after 24 h of τeff = 18 µs, after 1100 h, Figure 1: VOC data of four mc-PERC cells during illumination at two temperatures and operational modes (50°C and 95°C; VOC and ISC mode). Figure 2: Performance loss and interstitial oxygen concentration of mc-PERC solar cells (representing a brick distribution) degraded at 60°C for 24 h. Figure 4: Effective minority carrier lifetime of a passivated mc-Si wafer before and after degradation. Figure 3: VOC degradation and regeneration cycle of mcPERC cells representing a brick distribution degraded at 75°C in CID VOC mode. There are missing data points at 180 h and 600 h because of measuring errors. tion layers of PERC cells and lifetime samples (Fig. 5), showing similar results. Due to the extremly low degradation rate compared to LID and the mismatch with the O-concentration we exclude B-O and FeB as the root cause of LeTID. Fig. 4 displays the injection dependent minority carrier lifetime characteristic of surface passivated mc-Si wafers before and after degradation process [4]. After 24 h degradation (1000 Wm-2, 75°C, 24 h) a drop in lifetime from eff = 137 µs (before) to eff = 14 µs is detected, measured at an injection level of n = 41013 cm-3 which corresponds to MPP conditions in operation mode. Due to Figure 5: Effective minority carrier lifetime of a passivated mc-Si wafer after long time degradation of different passivation layers. 2 Preprint to be published in the proceedings of the 31st European Photovoltaic Solar Energy Conference, 14-18 September 2015, Hamburg, Germany (a) (b) Figure 6: Absolute VOC in a) of neighboring sorted solar cells (representing a brick distribution) after degradation and subsequent regeneration cycle at different conditions (1000 Wm-2, 75°C/25°C, 24 h) and in b) in-situ VOC measurement of one solar cell referring to the sequence in a) under regeneration (i) → (ii) (1000 Wm-2, 25°C) and subsequent degradation conditions (ii*) → (iii) (1000 Wm-2, 60°C). a further severe lifetime degradation up to τeff = 6 µs is measured. The lifetime sample passivated only with Al2O3 shows a slower degradation behavior, but degrades down to τeff = 19 µs also. From Fig. 5 one can conclude that the degradation of mc-Si is independent of surface passivation charge and surface type. This is another hint for a Si bulk degradation effect. In contrast with solar cell measurement (orange dots in Fig. 1) the lifetime samples feature no regeneration phase after more than 1500 h degradation process and further time for regeneration is required. Fig. 6 shows the absolute VOC in relation to the initial value of neighboring sorted solar cells after different degradation and regeneration temperatures at 1000 Wm-2. The 1st and 3rd degradation processes (Fig. 6 a) are carried out after 24 h at 75°C with an intermediate 2nd regeneration step at 25°C. The average VOC value after 1st degradation is -8.1 mV, it regenerates instable after 2nd step to -3.2 mV and degrades afterwards again to -8.6 mV. After this procedure one solar cell was extracted and an in-situ VOC measurement was carried out. As shown in Fig. 6 b) the instable regeneration (i) → (ii) at 25°C taking place in the first subsequent degradation (ii*) → (iii) at 60°C shows no saturation in VOC signal after 20 h. That means that lower temperatures combined with high illumination intensities regenerate the LeTID to different instable degradation states. This is an important fact for analyzing the LeTID under real field conditions. 3.2 Relevance of LeTID on mc-PERC modules in field Fig. 7 shows the degradation-regeneration cycle of a LeTID-sensitive PERC module installed during a half year from summer to winter on the outdoor test field (located in Germany). The sequence starts with a homogenous EL image and a normalised module power to 100%. To accelerate the degradation-regeneration cycle the module was operated in VOC mode and a thermal isolation out of Styrofoam was placed onto the module rear side in order to increase the module temperature comparable to conditions recurrent in hot climates. After 203 kWh, the module performance decreased by 7.5% and a strong inhomogeneity appears in the EL image. Different cells show different degradation levels and time constants. After 320 kWh, the module started to regenerate. After 520 kWh, almost the full original module power is recovered. However, in MPP mode or in central European climate conditions the regeneration takes too long to take effect during the warranty period of a commercial PV module (see time scale of open triangles in Fig. 8). Figure 7: EL and module power measurement (STC) sequence showing the degradation-regeneration cycle of one outdoor mounted module with rear side insulation. The kWh and %-value corresponds to the cumulated irradiation impinged onto the module and the relative power degradation, respectively. 3 Preprint to be published in the proceedings of the 31st European Photovoltaic Solar Energy Conference, 14-18 September 2015, Hamburg, Germany Figure 8: 60-cell mc-PERC module degradation measurements at T = 60-85°C in VOC and MPP mode. 3.3 Avoidance of LeTID and proposal for external LID/CID tests Fig. 8 shows the time dependent module power degradation for different carrier injection densities [4]. The left side of the graph shows the equivalence of LID (▲) and CID (●) at 85°C in VOC mode with a rapid degradation of about 8% during the first 80 h and a recovery to 2% during the following 400 h. In MPP mode ( and o), LeTID-sensitive modules lose more power (up to 11%) but at a much smaller rate compared to VOC mode. The right side of the graph shows the power loss over time of two groups of modules after CID treatment at 75°C in MPP mode. Medium LeTID-sensitive modules show a power loss of about 4%. The other group shows our optimized defect engineered Q.Antum modules, with degradation levels of < 1%. A second time scale, on the top of the graph, shows the specific corresponding time period for two locations, Germany and Cyprus. We propose CID treatment at 75°C in MPP mode to estimate LeTID based power losses to simulate long-term field condition in a reasonable time scale. With this method, high numbers of modules can be tested in parallel at moderate cost. We measured real module temperatures over several months and years at our different worldwide test fields (Germany, Cyprus, Australia and Malaysia). Together with a model for the temperature dependency of LeTID deduced from experiments we calculate a test site specific corresponding time period for the proposed test at 75°C; e.g. 10/20 years Germany roof top or 5 years Cyprus field as plotted in Fig 8. By adapting the process conditions and sequence we are able to influence LeTID. Fig. 8 plots time dependent degradation of PERC modules with varying LeTID sensitivity (max. > 10% and medium in the range of 34%). Applying our optimized defect engineered mc-PERC process, we are able to fully avoid any LeTID with a degradation level of < 1% at 75°C after 1000 h, which corresponds to B-O degradation level and more than 20 years of module life time in a roof top installation in Germany, respectively. We can conclude that our Q.ANTUM [7] module is not susceptible to LeTID. 4 CONCLUSION This study reports on characteristics of a new mc-Si volume degradation effect. Based on high number of cells and modules degraded in lab and outdoor and utilizing material from different wafer suppliers we characterized the mc-PERC degradation effect called LeTID. Lifetime sample experiments including variation of the surface passivation layers and investigations on cells within brick height dependency allowed us to conclude that LeTID is a strong Si material effect. On mc-Si PERC cells and modules the performance loss of above 10% is caused by carrier injection at elevated temperatures on a time scale of several hundreds of hours. Both, B-O and FeB can be excluded as the root cause. Higher injection densities or elevated temperature accelerates the degradation. Lower temperatures combined with high illumination intensities after higher temperature degradation steps regenerate the LeTID to a lower instable degradation state. From surface passivation variation experiments we conclude that the degradation of mc-Si is independent of surface passivation charge and surface type. After reaching the maximum degradation level, there is also a regeneration effect. However, the time span for degradation plus regeneration of thousands of hours is too long to take effect during warranty period. Our proposal for a LeTID test norm with moderate implementation effort and costs is CID at 75°C in MPP mode. LeTID is highly relevant in practice (outdoor demonstration) and potentially may hinder the transition to high-efficiency mc-PERC technology in industry. However, as a result of intensive R&D work at Hanwha Q CELLS on this topic we demonstrate the capability to decrease the degradation level and the complete avoidance of LeTID by adapting the cell process and processing sequence and show that our Q.ANTUM modules are not susceptible to LeTID. 5 ACKNOWLEDGEMENTS Special thanks to the staff of the Reiner Lemoine Research Center, Module Test Center and pilot line at 4 Preprint to be published in the proceedings of the 31st European Photovoltaic Solar Energy Conference, 14-18 September 2015, Hamburg, Germany Hanwha Q CELLS. 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