EMC Emissions in the Machine Industry SCHURTER, Inc. Christopher Peters Motors and Drives 2016 Agenda: > > > > > > Introduction to SCHURTER EMC & EMI Defined European Directives European Requirements North America Requirements Applicable Standards > EN55011:2009 > FCC Title 47, Part 18 > Practical Example January 21-22, 2015 Motors and Drives 2 SCHURTER Introduction > SCHURTER has over 75 years experience in the electronics and electrical industries, developing and manufacturing components that ensure clean and safe supply of power > SCHURTER’s EMC products include: > 1- and 3-Phase Filters, Chokes, Pulse Transformers > Power Entry Modules with Line Filters January 21-22, 2015 Motors and Drives 3 EMC & EMI Defined: Electro Magnetic Compatibility: EMC > The electro magnetic compatibility is the ability of an electrical device, unit or system to function sufficiently well in its electromagnetic environment without interfering with the latter in an intolerable manner January 21-22, 2015 Electro Magnetic Interference: EMI > Electromagnetic energy emanating from one device which causes another device to have degraded performance 4 Sources of EMI: Natural Man-Made Unintentional Man-Made Intentional Coupling Mechanism: Radiated Conducted approx. 30MHZ-1GHz approx. 9kHz-30MHz (SCHURTER Filter) EMC Directive: 2004/108/EG ↯ Immunity: > it has a level of immunity to the electromagnetic disturbance to be expected in its intended use, which allows it to operate without unacceptable degradation of its intended use Motors and Drives ↯ ↯ January 21-22, 2015 ↯ Emissions: > the electromagnetic disturbance generated does not exceed the level above which radio and telecommunication equipment or other equipment cannot operate as intended 7 European Directives: > Basic requirements for EMC are outlined in the European Directives: Machines Directive January 21-22, 2015 EMC Directive 2006/42/EG Motors and Drives 2004/108/EG 8 Machines Directives: 2006/42/EG Static Electricity: Chapter 1.5.2 • Dangerous electrostatic discharges avoided Radiation: Chapter 1.5.10 • No harmful effects on human life External Radiation: Chapter 1.5.11 • Function not impaired by external radiation January 21-22, 2015 Motors and Drives 9 Application of the Testing Standards: > Must meet specific product standards for every system. > Generic standards, below, are used when specific product standard is available Standard Premises Electromagnetic Disturbance IEC 61000-6-1 Domestic & business premises Immunity IEC 61000-6-2 Industrial premises Immunity IEC 61000-6-3 Domestic & business premises Emission IEC 61000-6-4 Industrial premises Emission January 21-22, 2015 Motors and Drives 10 Application of the Testing Standards: > EN55011:2009 - Emissions of fixtures and fittings in the machine industry Standard Premises Electromagnetic Disturbance IEC 61000-6-1 Domestic & business premises Immunity IEC 61000-6-2 Industrial premises Immunity IEC 61000-6-3 Domestic & business premises Emission EN55011:2009 IEC 61000-6-4 Industrial premises Emission EN55011:2009 January 21-22, 2015 Motors and Drives 11 Applicable Standard: EN 55011:2009 > Industrial, scientific and medical devices -radio disturbance-limiting values and measurement procedures > (IEC/CISPR 11:2009, modified) > The EN 55011:2009 has adopted the 5th edition of the International standard IEC/CISPR 11 (2009) with common European modifications > This European standard was adopted by CENELEC in 2009 January 21-22, 2015 Motors and Drives 12 The Scope: EN 55011:2009 Valid for: > disturbance suppression of high frequency devices > industrial, scientific, medical and domestic applications > ISM-HF applications in the frequency range of 150 kHz to 400 Ghs Specifies the: > required limiting values > disturbance field strength > measuring procedure for test lab January 21-22, 2015 Motors and Drives 13 Class A & Class B: EN 55011:2009 Group 1 All other ISM devices Group 2 ISM devices with HF effective energy (9kHz-400GHz) Class Industrial: A Machine Tool Controls Industrial: Class Domestic / Office: B Laboratory equipment Medical-scientific equipment Domestic/ Office: January 21-22, 2015 Electrical welding machines Erosion machines Microwave devices Induction Cookers Dielectric heaters Medical equipment with HF application Motors and Drives 14 Class A & Class B: EN 55011:2009 FCC 47 CFR Part 18 Class A Class B Group 1 All other ISM devices Group 2 ISM devices with HF effective energy (9kHz-400GHz) Industrial: Industrial: Machine Tool Controls Electrical welding machines Erosion machines Domestic / Office: Domestic/ Office: Laboratory equipment Medical-scientific equipment Microwave devices Induction Cookers Dielectric heaters Medical equipment with HF application January 21-22, 2015 Motors and Drives 15 Applicable Standards: FCC > EMC Compliance is regulated by the Federal Communications Commission (FCC) Title 47 of the Code of Federal Regulations (47CRF) Part 18: ISM Devices with Radio Frequency January 21-22, 2015 Motors and Drives 16 EN 55011:2009 –Group 2 FCC: 47CFR Part 18 [Adopted from the international standard IEC/CISPR 11:2009] ↯ ↯ ↯ ↯ ↯ > ISM devices with HF effective energy (9KHz - 400GHz) > Emission regulations > Immunity limits ↯ ↯ January 21-22, 2015 ↯ > ISM devices with radio frequency > Emissions regulations > No immunity limits 17 Measurement Set-up > Measurement of the disturbance voltage at the mains supply connection with a network simulation according to CISPR16.2 (15kHz -30MHz) January 21-22, 2015 Motors and Drives 18 Test Equipment Set-up: January 21-22, 2015 Motors and Drives 19 Limiting Values: January 21-22, 2015 Motors and Drives 20 Testing Without a Filter: Peak Average January 21-22, 2015 Motors and Drives > Noise level on a wide frequency range is over the limits 21 Benefit of Filters: EMI Filters Reduce EMC Emissions 3 x 0.57 mH January 21-22, 2015 3.3 mF Motors and Drives 22 Benefits of Single Stage Filter: FMAC ECO Large capacitors to ground Economical Compact dimensions Good Attenuation High leakage currents to ground January 21-22, 2015 Motors and Drives 23 Differential and Common Mode Disturbances: Differential Mode: Idiff L Udiff N Q Common Mode: Icom L Idiff Icom N E Q E Ucom PE > > Disturbance flows via the phase line to the interference receiver and via the neutral line back to the interference source. Voltage between the phase and neutral conductors can be measured. PE > > Icom Disturbance flows via the phase/neutral line to the interference receiver and via ground back to the source of interference. Voltage between the phase/neutral pole and earth can be measured. Q: E: L: N: PE: Interference source Interference receiver Phase Neutral pol Earth Common Mode Disturbances: P Source of interference CX N CY CY E > The attenuation is achieved by the effect of the choke L and the two Y-capacitors. The interference current flows back through CY via protective ground to the interference source. Differential Mode Disturbances: P Source of interference CX N CY CY E > The attenuation is carried out by the Capacitor CX and the dispersion inductance (difference between the two coils). Testing Single Stage Filter: FMAC ECO January 21-22, 2015 27 SCHURTER Support: > Contact SCHURTER directly > info@schurterinc.com > www.schurterinc.com > Telephone: +1 (707) 636 – 3000 > 447 Aviation Blvd. Santa Rosa, CA 95403 January 21-22, 2015 Any Questions? Motors and Drives 28