Modeling and Control of the Single-Phase Photovoltaic Grid-Connected Cascaded H-Bridge Multilevel Inverter S.J. Lee, H.S. Bae, B.H. Cho School of Electrical Engineering, Seoul National University Gwanak P.O. Box 34, ENG420-043, Seoul, 151-744, Korea jun21583@snu.ac.kr In this paper the control design using the loop gain approach for achieving an individual MPPT for each PV array and the power factor control is presented. The proportional and integral (PI) current controller with duty ratio feed-forward compensation method for the steady state error and the phase delay is applied. Also, in order to obtain the maximum power from each PV array, the DC voltages of each array are individually controlled through the loop design approach. The proposed control schemes are validated from the experiment of the 2-kW five-level single-phase cascaded multilevel inverter system. Abstract -- This paper presents the modeling and control of the single-phase photovoltaic grid-connected five-level cascaded H-bridge multilevel inverter. For the unity power factor, the proportional and integral current controller with the duty ratio feed-forward compensation method is used. And in order to track the maximum power point and to reduce the partial shading due to stacked photovoltaic modules, each DC voltage is stably controlled to their maximum power points by dedicated voltage controllers of each H-bridge module. The modeling approach and the control loop design method are provided in this paper. The proposed control schemes are validated from experimental results of the 2-kW prototype hardware. Index Terms—Cascaded H-Bridge, Multilevel, Photovoltaic II. I. INTRODUCTION The multilevel converter has several advantages such as the reduced device voltage stress, the staircase output waveform, a low electromagnetic emission [1], [2]. Thus the use of the multilevel schemes has been increased in the industrial applications which require the high voltage and high output quality [3]-[5]. Recently, in the photovoltaic (PV) application, the studies of multilevel topologies with the high efficiency, low EMI and low core losses have been progressed. Among them, because isolated DC sources are naturally obtained from the PV arrays and the PV system can be easily modularized compared to other multilevel topologies, the PV system using the cascaded H-bridge multilevel converter have been introduced [6], [7]. In grid tied PV systems, the single stage structure requires many PV modules for high voltage. However, stacked PV modules result in the partial shading when the PV operates under non-uniform irradiation. In this case, the maximum power point tracking (MPPT) algorithm is apt to fall into local maximum points and the output power is decreased considerably [8], [9]. However, this problem can be reduced through the cascaded H-bridge multilevel inverter. Using this topology, PV modules are divided by the number of H-bridge modules, and each PV array operating voltage can be controlled to their maximum power points using an individual MPPT algorithm. Thus the control loop design should be taken into account in order to achieve the each PV array voltage control and unity power factor control. In [10], the individual DC voltage control and PWM modulation technique are proposed in order to achieve the aforementioned objectives. 978-1-4244-2893-9/09/$25.00 ©2009 IEEE MODELING AND CONTROL METHOD A. Modeling of five-level cascaded H-bridge multilevel inverter The single-phase five-level cascaded H-bridge multilevel PV system is shown in Fig. 1. In order to design the control loops a small signal model is developed. The small signal modeling technique based on the state space averaging is used. The input currents and output voltages of each H-bridge module are defined as (1)-(4) through switching states as shown in Fig. 2. Fig. 1. 43 Single-phase photovoltaic cascaded H-bridge multilevel inverter vsw1 = s11vdc1 − s31vdc1 (1) vsw2 = s12 vdc 2 − s32 vdc 2 (2) idc1 = s11iL − s31iL (3) idc 2 = s12iL − s32iL (4) ⎡ ⎢ 0 ⎢ ⎡ iˆL ⎤ ⎢ ( 2 D − 1) d ⎢ ⎥ 11 vˆdc1 ⎥ = ⎢ − ⎢ dt ⎢ C ⎢ 1 ⎥ ⎢ ⎣ vˆdc 2 ⎦ D 2 ( 12 − 1) ⎢− ⎢⎣ C2 The S11, S31, idc1 and Vsw1 are switching states of upper switches of each leg and the input current and the output voltage in the upper H-bridge module. Similarly, the S12, S32, idc2 and Vsw2 are switching states of upper switches of each leg and the input current and output voltage in the lower Hbridge module. Assuming that the switching frequency is higher than that of the modulating signals in the phase-shifted carrier technique [11], the switching states can be represented as duty ratios, and averaged state equations are derived as (5)(7). di L L = ( 2d11 − 1) vdc1 + ( 2d12 − 1) vdc 2 − vg dt (6) C2 dvdc 2 = iin 2 − idc 2 dt (7) 2Vdc 2 ⎤ ⎥ L ⎥ ⎥ 0 ⎥ ⎥ 2I L ⎥ ⎥ − C2 ⎦⎥ L L 0 0 0 0 ⎡ ⎢0 ⎢ ⎡ dˆ11 ⎤ ⎢1 ⎢ ⎥ + ⎢ ˆ d ⎢ C1 ⎣⎢ 12 ⎥⎦ ⎢ ⎢0 ⎣⎢ ⎥ ⎥ ⎥ ⎥ ⎥ ⎥ ⎥⎦ 0 0 1 C2 ⎡ iˆL ⎤ ⎢ ⎥ ⎢ vˆdc1 ⎥ ⎢ ⎥ ⎣vˆdc 2 ⎦ 1⎤ − ⎥ L⎥ ⎥ 0 ⎥ ⎥ ⎥ 0 ⎥ ⎦⎥ ⎡ iˆin1 ⎤ ⎢ˆ ⎥ ⎢iin 2 ⎥ ⎢ vˆg ⎥ ⎣ ⎦ (8) B. Control-loop design method Because the PI current control in the AC system has the steady state error and phase delay with respect to the current reference, the duty ratio feed-forward scheme is employed to improve the grid current control performance. The duty ratio relationship for feed-forward can be derived as (9) from the steady state condition of the averaged model. (5) dvdc1 = iin1 − idc1 dt C1 ⎡ 2V ⎢ dc1 ⎢ L ⎢ 2I + ⎢− L ⎢ C1 ⎢ ⎢ 0 ⎣⎢ ( 2 D11 − 1) ( 2 D12 − 1) ⎤⎥ 1 ⎛ Iin,i ⎞ D1i = ⎜1 + ⎟ , i = 1, 2 IL ⎠ 2⎝ Through the perturbation and linearization process, small signal state equations are represented as (8), from which transfer functions, such as duty ratio to inductor current and duty ratio to each DC voltage, can be obtained. (9) Because the generated power of PV array is generally measured for the MPPT algorithm implementation, the second term of (9) can be modified to the relationship which is related to the PV array powers. Thus duty ratios of each Hbridge module are derived as (10). Vc* Pin,i ⋅ vg 1⎛ D1i = ⎜1 + ⎜ 2 ⎝ Pin,tot ⋅ vdc,i 1 − Vc* ⎞ ⎟ , i = 1, 2 ⎟ ⎠ (10) where Pin1 and Pin2 are each input power of H-bridge module, and Pin,tot is the sum of two PV array powers. In order to design the control loops for the grid current and each DC link (PV array) voltage, Fig. 3 shows the small signal control block diagram. The power stage transfer functions, such as GiLd1, GiLd2, Gvd1d1, Gvd1d2, Gvd2d1, Gvd2d2, Gvg1, Gvg2 and Gig, are derived using numerical calculations from (8). Each current loop is designed to have a high cutoff frequency and a sufficient phase margin for the grid power factor control. The current loop closed system without voltage controllers can be considered as the two-input two-output (TITO) of Fig. 4. The g11 is transfer function of Vc1 to Vdc1 and g12 is Vc2 to Vdc1. The derived transfer functions are represented as (11)(12). Fig. 2. Relationship of switching states and duty ratios. 44 Thus outer loops are designed to stabilize the whole system through the following loop design approach. Without the voltage loop T2, the voltage loop T1 is firstly designed. In this condition, the transfer function of control voltage Vc2 to DC voltage Vdc2 with closed T1 loop can be derived as (15). vˆdc 2 vˆc 2 T1 cl = ( H i Gvdc 2d 2 (1 + Ti1 + Tv1 ) − H i Gvdc 2d1 Ti 2 + H i H v Gvdc1d 2 ) 1 + Ti1 + Ti 2 + Tv1 + Tx + Ti 2Tv1 (15) Where Ti1 = H i GiL d1 Ti 2 = H i GiL d2 Tv1 = H i H v Gvdc1d1 Tx = − H i 2 H v Gvdc1d 2 GiL d1 Fig. 3. . The voltage loop gain T2 defined as (16) is designed to achieve the desired cutoff bandwidth and the phase margin. Small signal control block diagram T2 = H v ⋅ vˆdc 2 vˆc 2 (16) T1 , closed Thus, using the sequential design approach, the control objectives and stability can be achieved. III. EXPERIMENTAL RESULTS For the experimental set-up, two isolated power supplies with series resistances for PV arrays are used as shown in Fig. 5 [12]. The output characteristics of each PV array can be controlled such that unbalanced PV output case is shown in Fig. 6 to verify the performance of the controller. The system parameters are tabulated in Table I. Fig. 4. Current-loop closed control block diagram for outer loop design vˆdc1 H i Gvdc1d1 (1 + Ti 2 ) − Ti1H i Gvdc1d 2 = 1 + Ti1 + Ti 2 vˆc1 vˆdc1 H i Gvdc1d 2 (1 + Ti1 ) − Ti 2 H i Gvdc1d1 = 1 + Ti1 + Ti 2 vˆc 2 (11) i in1 i dc1 R s11 s31 iL L C1 Vin1 (12) Where Hi is the PI current controller and Ti1 and Ti2 are the current loop gains which are denoted as HiGiLd1 and HiGiLd2, respectively. i in2 i dc2 R Vin2 Similarly, the g21 is Vc1 to Vdc2 and the g22 is Vc2 to Vdc2. The transfer functions are derived as (13)-(14). Vdc1 s12 C2 Vg s32 Vdc2 s11 s31 s12 s32 vˆdc 2 H i Gvdc 2 d1 (1 + Ti 2 ) − Ti1 H i Gvdc 2 d2 = 1 + Ti1 + Ti 2 vˆc1 (13) vˆdc 2 H i Gvdc 2 d2 (1 + Ti1 ) − Ti 2 H i Gvdc 2 d1 = 1 + Ti1 + Ti 2 vˆc 2 (14) LPF LPF LPF LPF DSP Fig. 5. 45 Advanced InCond Algorithm Voltage Controller PWM Current Controller + sinθ PLL Prototype experiment hardware set and control scheme TABLE I SYSTEM PARAMETERS OF PROTOTYPE PV SYSTEM DC power supply Vin1 = Vin2 = 0 ~ 250V Output filter inductor L = 1mH DC-link capacitor C1 = 2200uF, C2 = 2200uF Resistor R = 14Ω 40 Magnitude (dB) Grid voltage Switching Frequency DSP Voltage Loop Gain Bode Diagram 60 Vg = 110Vrms fsw = 5kHz TMS320F2812 20 0 -20 -40 -60 -90 Phase (deg) Each H-bridge module input power versus Each DC voltage 1200 1000 (a) -180 -225 -270 -1 10 800 Power (W) -135 10 0 1 10 10 Frequency (Hz) 2 3 10 4 10 Fig. 7. Voltage loop gain bode diagram. 600 (b) 400 200 0 0 50 100 150 200 250 Vdc (V) Fig. 6. Each input power versus each DC voltage characteristics. Two DC power supplies have an operating voltage range, 0-250V and two selected resistances are around 14Ω. In two cases, the voltage loop gain T2 is shown in Fig. 7. The cutoff frequency of voltage loop gain is 30-40Hz, and the phase margin is around 45 degrees in both input conditions. Fig. 8 and Fig. 9 show the experimental results of each DC voltage and grid current control performance. Even though two input conditions are different, maximum powers from each input source are extracted through controlling the individual operating voltage. In Fig. 8, because two input DC supplies are 240V, both maximum power points are 120V. In Fig. 9, because two input DC supplies are 240V and 200V, maximum power points are 120V and 100V, respectively. Also, the output voltage of two H-bridge modules shows a stair-case waveform, 5-level. Fig. 10 shows an enlarged waveform of Fig. 8. The grid current is controlled in phase with the utility voltage and the summed power is stably transferred to the utility grid. Fig. 11 shows the maximum power point tracking performance. After starting the operation, both DC voltages are tracked to their maximum power points. In this work, the DC voltage references are independently given from an advanced incremental conductance MPPT algorithm [13]. The update period of MPPT algorithm is set to 2 seconds and the maximum step size for changing the voltage references is 5V. Fig. 8. Experimental results (Vdc1,MPP = 120V, Vdc2,MPP = 120V). Fig. 9. 46 Experimental results (Vdc1,MPP = 120V, Vdc2,MPP = 100V). [3] Vdc1 (50V/div) [4] Vdc2 (50V/div) [5] [6] [7] 5ms/div IL (10A/div) [8] Vg (100V/div) [9] Fig. 10. Experimental results (Vdc1,MPP = 120V, Vdc2,MPP = 120V). [10] [11] [12] [13] Fig. 11. Experimental results for maximum power point tracking. IV. 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