nora® Stairtread System Installation Guide nora® Stairtread System Installation Guide Site Conditions The following shall be achieved prior to installing nora® flooring. 1. Service temperature and relative humidity or 68° F ± 5° F and 50% RH ± 10% for 48 hours before, during and 72 hours after the installation. Flooring, adhesives, and accessories must also be acclimated for a minimum 48 hours in advance of the installation. Note: Do not use gas fueled blowers. 2. Areas of the flooring subjected to direct sunlight (example: through doors or windows) must be covered using blinds, curtains, cardboard or similar throughout the installation and for a period of 72 hours after the installation to allow the adhesive to cure. Moisture Testing 1. nora systems, Inc. recommends the following test methods for all concrete subfloors regardless of age: ASTM F2170 Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using in situ Probes when tested using Wagner Rapid RH meters, or ASTM F2420 Standard Test Method for Determining Relative Humidity on the Surface of Concrete Floor Slabs Using Relative Humidity Probe Measurement and Insulated Hood. Please visit www.astm.org for copies of the standards. 2. The maximum allowable results shall be as follows: ASTM F2170 = 80 % RH (with Wagner Rapid RH), when using 410, 414, PU 310 and PU 316. ASTM F2170 = 75 % RH (with Wagner Rapid RH), when using PS adhesive and nora® dryfix. ASTM F2420 = 70 % RH 3. For all on or below grade concrete subfloors, a permanent effective vapor retarder with a low permeance (less than 0.1) having a minimum thickness of 10 mils, or meeting the requirements of the latest edition of ASTM E1745 (Standard Specification for Water Vapor Retarders Used in Contact with Soil or Granular Fill under Concrete Slabs) shall be placed directly underneath the concrete, above the granular fill. 4. All on or below grade concrete slabs that do not have a permanent effective vapor retarder underneath will require a Surface Moisture Suppression System. Please contact the manufacturer of the system prior to use to confirm that the permeance is less than 0.1, and for required coverage (sq. ft. per gallon) and any other specific usage instructions that shall be followed. Concrete Slab Vapor Retarder Dry Granular Material 5. For above grade concrete slabs with moisture readings above the maximum allowed, or slabs that have a permanent effective vapor retarder placed directly underneath with readings above the maximum allowed, use a Surface Moisture Suppression System that is fully warranted to avoid any moisture/pH related failures with the given conditions/test results. Please contact the manufacturer of the system prior to use for confirmation and specific usage and preparation instructions including the required coverage (sq. ft. per gallon) and any other specific instructions that shall be followed. 2 Preparation of Concrete Stairs 1. All concrete subfloors shall be dry, clean, smooth, structurally sound and prepared per ASTM F710 Standard Practice for Preparing Concrete Floors to Receive Resilient Flooring. They should be free of dust, solvents, paint, wax, varnish, oil, grease, asphalt, curing compounds, old adhesives, and other extraneous materials. If required, 4 use only water based sweeping compounds; do not use wax or oil based sweeping compounds. Note: all local, state and federal regulations shall be followed. 2. If the concrete stair is damaged, uneven or out of level, then it shall be properly leveled by an experienced underlayment contractor, fully warranted, and following the instructions of the leveling compound manufacturer. 3. Any leveling materials shall be Portland Cement based and shall provide a minimum 3,000 PSI comprehensive strength and sufficient bond to the existing substrate. 4. Broken off or non-right angle edges can be straightened with an appropriate Portland Cement based repair compound, nora® repair angles are also available. The front edge of the step shall be straight and match the shape of the norament® stairtread profile. This area is subject to the most stress once the stairtread is placed into service and an unprepared step edge can compromise adhesion and result in damage to the stairtread nosing. Preparation of Wooden Stairs 1. All stairs shall be dry, clean, smooth, level and structurally sound. They should be free of dust, solvents, paint, wax, varnish, oil, grease, asphalt, old adhesives, and other extraneous materials. If required, use only water based sweeping compounds, do not use wax or oil based sweeping compounds. Note: all local, state and federal regulations shall be followed. 2. All stairs shall be smooth; this can be achieved by sanding. 3. All nails/screws shall be countersunk and filled or removed. 4. Loose boards shall be screwed down or removed and replaced. 5. All gaps and uneven or broken areas shall be repaired or replaced. 6. Broken off or non-right angle edges must be replaced. The front edge of the step shall be straight and match the shape of the norament stairtread profile. This area is subject to the most stress once the stairtread is placed into service. An unprepared step edge can compromise adhesion and result in damage to the stairtread nosing. 7. nora flooring shall not be laid on wooden substrates that are directly in contact with concrete subfloors on or below grade, even if built on sleepers. All suspended wood floors shall have adequate underfloor ventilation and a permanently effective moisture vapor retarder shall be placed on the ground beneath the air space. 8. American Plywood Association (APA) underlayment grade plywood shall be used and installed as per ASTM F1482 Standard Practice for Installation and Preparation of Panel Type Underlayments to Receive Resilient Flooring. 9. Please note: as plywood may expand and contract due to changes in moisture content and temperature, nora systems, Inc. can not accept any liability of the joints telegraphing through the finished floor. Preparation of Stainless Steel or Galvanized Stairs 1. All stairs shall be dry, clean, smooth, level and structurally sound. They should be free of dust, solvents, paint, wax, varnish, oil, grease, asphalt, old adhesives, and other extraneous materials. If required, use only water based sweeping compounds, do not use wax or oil based sweeping compounds. Note: all local, state and federal regulations shall be followed. 3 2. All stairs shall be roughened up to ensure proper bond (40 grit sandpaper). 3. Wipe clean using Isopropyl alcohol and a clean cloth. 4. Broken off or non-right angle edges can be straightened with an appropriate repair compound and nora repair angles, which are also available. The front edge of the step shall be straight and match the shape of the norament stairtread profile. This area is subject to the most stress once the stairtread is placed into service and an unprepared step edge can compromise adhesion and result in damage to the stairtread nosing. Preparation of Regular Steel Stairs For specific recommendations, please contact the nora® Technical Department. nora® stepfix Method 1. Apply nora® stepfix on the entire prepared staircase. 2. The stepfix should be flush with the intersection between tread and riser for both applications of the tape, one on riser (fold over the nosing) and one on tread. If the stepfix overlaps on the tread, it does not matter, proceed and press firmly into place with your hand. 3. Installation of norament stairtreads should begin with the bottom step. The riser portion of the top stairtread is cut off and then trimmed to fit the bottom and sides of the bottom riser. The top of the riser will be trimmed later. 4. Put the balance of that stairtread aside as this will be required for the top nosing later. 5. Starting at the bottom of the staircase, remove the paper from the riser and adhere the pre-cut riser section (from the top norament stairtread), then trim flush with the top of the stair nosing. 6. Continue to dry lay each stairtread as follows. 7. If required, uneven sides should be scribed in using a scribing bar or using a template. Alternately, if the side of the steps are straight, each stair should be measured across in at least three locations: a. Across the nosing b. At the intersection between the tread and riser c. At the top of the riser 8. Add 1/16” to the measurements and transfer them to the back of the stairtread. Trim to size and undercut both sides to ensure a snug fit. 4 9. Remove the paper from the bottom (next) tread and place the pre-cut stairtread into position (keeping the stairtread nosing tight to the staircase nosing) and press firmly. Note: The vertical nosing part of the stairtread is not designed to be adhered. 10. Fold the riser section of the stairtread back (onto the tread) and remove the paper from riser. 11. Carefully roll or push the stairtread into the intersection between the tread and riser of the step, then place into the stepfix on the riser, keeping the stairtread tight in the intersection and smooth on the riser, then press firmly onto the stepfix. 12. Trim off the excess from the top of the riser flush with the nosing of the step above, and repeat the process until the staircase is completed. 13. At the top nosing (landing), the tread portion shall not be used, since the tread is a different thickness to the norament® tiles and would result in a dirt trap. It may also show a slightly different color as the batch will be different between the stairtread and landing (tile). 14. Between the nosing and tread part of the stairtread there is a gradual reduction of the material thickness. The thickness at the nosing is approximately 0.20” (5mm); the thickness at the tread is approximately 0.16” (4mm). 15. Take care to cut off the nosing so the thickness matches that of the norament tiles that it will be butted up to. 16. Cut the width of the nosing, ensuring a snug fit. 17. Use a contact adhesive applied to the top step and back of the top nosing following the manufacturer’s written instructions. Allow appropriate open time (usually 15-20 minutes) and install the pre-cut nosing, keeping it tight to the staircase nose. 18. With steps that are wider than the maximum width of the stairtread, it will be necessary to join sections together. This should be achieved using a small bead of a fast setting “super glue” type of adhesive at the base of the joint. Care should be taken not to allow any adhesive on the surface of the stairtread. nora systems, Inc. recommends staggered fitting (Ashlar Pattern) of the cuts from one step to the next. Note: When ordering stairtreads for this purpose, ensure that they are all from the same batch, and use the factory edge for joining. 94 Glenn Street Lawrence, MA 01843 Tel: (800) 332-NORA Fax: (978) 975-0110 E-mail: info-us@nora.com Internet: www.nora.com/us 05/2010 nora systems, Inc.