A Critical-Conduction-Mode Single-Stage Power-Factor-Correction Electronic Ballast* Fengfeng Tao and Fred C. Lee Center for Power Electronics Systems Virginia Polytechnic Institute and State University Blacksburg, VA 24061-0111 ABSTRACT A critical-conduction-mode single-stage power-factorcorrection (PFC) electronic ballast is presented in this paper. The proposed ballast combines the power-factor-correction stage with a conventional half bridge DC/AC inverter into a single-stage to reduce the cost. The power factor correction stage is a boost-like converter operating in critical conduction mode so that a high power factor is achieved naturally. By exploiting voltage divider, the ratio of line voltage to dc-bus voltage can be chosen as a large value of near one yet achieves a good power factor. Theoretical analysis and experimental results for two 45-watt fluorescent lamps are presented. I. INTRODUCTION High-frequency electronic ballasts for gas discharge lamps are used widely in lighting systems today because of their merits of small size, light weight, high light luminous efficiency, no flicker, no audible noise, and long life [1]. Currently, the electronic ballast has to meet the regulation of IEC 1000-3-2 class C to reduce the line rms current and linecurrent harmonic distortion. The power line then can be utilized more efficiently. Usually, a two-stage approach with a PFC stage followed by a DC/AC inverter stage is used. The two-stage approach has good performances such as a nearunity power factor and wide range of line input voltage variation. Besides, the design procedure is relatively easy. The main problem of the two-stage approach is that it has more components and, thus, a high cost. This is not good for cost-sensitive products. Several single-stage PFC electronic ballasts, aimed at reducing the cost, have been proposed previously [4-10]. In the single-stage approach, the PFC stage is combined with the DC/AC inverter stage into one single stage; one switch and its controller can be saved, and consequently the cost is reduced. The most commonly used method is to combine a boost converter with the DC/AC inverter stage by sharing a common switch [4-7]. A high power factor can be achieved by deliberately operating the boost inductor in the discontinuous conduction mode (DCM) with constant duty-cycle control. However, there exist several problems for the DCM operation. It draws pulsating input current and requires a relatively large input filter. Second, the * peak switch current of the PFC stage is much higher, so that a high-current rating device has to be used. In addition, the bus voltage has to be designed high enough to avoid the nonlinear term of the averaged line current [12]. High-voltage rating devices may be required. J. Alonso et al. presented a DCM flyback semi-stage as the PFC stage to solve the third problem [9]. However, a DCM flyback converter needs a gaped transformer and usually has a lower efficiency. M. A. CÏ et al. proposed a good topology where the PFC stage operates in critical conduction mode to solve the abovementioned problems [10]. The problem is that a transformer is necessary to couple the bus voltage. Taking into account the transformer ratio, the peak switching current of the PFC stage is even bigger than that of DCM boost at the same power factor condition. Four fast recovery diodes are also necessary to rectify the boost inductor current. Component counts increase, which may increase the cost. In this paper, a critical-conduction-mode single-stage PFC ballast is presented and analyzed. The presented single-stage electronic ballast employs two small capacitors as a voltage divider to half the rectified line voltage so that three-level voltage is obtained. The boost inductor is arranged in such a way that the inductor current naturally operates in criticalconduction-mode. Because of voltage divider, the effective ratio of the bus voltage to line peak can be doubled to reduce the line current distortion [12]. The magnitude of the dc-link current is the same as that of [10]. Like in [10], the dc-link current frequency is twice the switching frequency and the switching ripple currents are removed with a small input filter, and the two voltage-divider capacitors also function as filter capacitors. Compared with [10], the presented circuit only adds one boost inductor with a smaller value (about onefourth), two fast recovery diodes, and two small capacitors to the non-PFC electronic ballast. It has a good performance and a low cost. In the next section, the critical-conduction-mode single-stage PFC electronic ballast is first derived. The operation principle is analyzed in Section III. Based on the steady-state analysis, design equations are derived. Section IV provides the simulation and experimental results to verify the theoretical analysis. The paper is concluded in Section V. This work was sponsored by Matsushita Electric Works (MEW), Ltd, JAPAN, and supported in part by the ERC Program of the National Science Foundation under Award Number EEC-9731677. CIRCUIT DERIVATION LB DB S1 Cd SB S2 DCM Boost PFC PRINCIPLE OF THE CIRCUIT In order to simplify the analysis, some assumptions are made as follows. 1) MOSFETs M1 and M2 operate complementarily with a fixed frequency of 0.5 duty ratio. 2) The bus capacitance, CB, is large enough to be considered a voltage source. 3) Bus voltage, VB, is always higher than the line peak. 4) The voltages across the filter capacitor, Cf, and voltage divider capacitors, Cd1 and Cd2, keep constant during a switching cycle since switching frequency is high enough that capacitor impedance is much lower than load. 5) The lamps are modeled as a resistor, Rla, at steady state. Based on the above assumption, the proposed circuit can be de-coupled as two independent circuits, as shown in Fig. 3 and Fig. 4. The circuit shown in Fig. 3 is a series-resonant parallel-load inverter and was well analyzed in [2]. The circuit shown in Fig. 4 is the PFC converter. Based on the assumption 4), the voltage Vin1 equals Vin2, half of the rectified line voltage, Vin. This paper will focus on the steady-state analysis of the circuit in Fig. 4. Cr DC/AC Inverter (a) DD1 SB1 V in1 DB2 S1 LB Cd Lr CB DB1 V in2 SB2 S2 Cr DD2 Critical-conduction-mode Boost PFC (b) DC/AC Inverter Fig. 1 Two-stage power-factor-correction electronic ballast DD1 C d1 Lf M1 LB Vg Cc Lr CB Cf M2 C d2 III. Lr CB Lamp Vg Lamp Fig. 1(a) shows a conventionally used two-stage PFC electronic ballast with a boost converter followed by a seriesresonant parallel-loaded inverter. The boost converter usually operates in DCM for low power applications and in CCM for high power applications. If the PFC stage is split into two cells and shares a common boost inductor, a criticalconduction-mode boost converter is obtained, which is shown in Fig. 1(b). Two diodes, DD1 and DD2, are inserted in series with the voltage source to ensure unidirectional input current. Two switches, SB1 and SB2, operate in 1800 out of phase so that the boost inductor current never stays at zero. This makes the critical conduction mode operation for the rectified boost inductor current. However, two more switches are used, which is not desirable for low-power applications. In the literature, researchers have proposed a systematic strategy to integrate a two-stage approach into a single-stage approach to save a switch and control [4-10]. Actually, two complementary switches already exist in the inverter stage. It is easy to combine the two boost cells with the inverter stage. Fig. 2 shows the proposed circuit. MOSFETs M 1 and M2 perform the switching function of SB1 and SB2. The function of boost diode, DB1 and DB2, is performed by the body diodes of M2 and M1. Two capacitors, Cd1 and Cd2, function as the two rectified voltage source, Vin1 and Vin2. So, with this configuration, adding two capacitors and one boost inductor can obtain a critical-conduction-mode boost converter to achieve PFC to the electronic ballast. Cr Lamp II. DD2 Fig. 2 Critical-conduction-mode single-stage power-factorcorrection electronic ballast In steady stage, four topological stages exist in one switching cycle, as shown in Fig. 5. Key waveforms are shown in Fig. 6. The operation principle is as follows. [t0, t1]linear charging LB : Before t0, switch M2 is off and body diode D1 conducts the inductor current, iLb. The gate drive voltage for M1 has already been applied when D1 conducting current. At t0, iLb becomes zero. The diode DD1 is turned on by the voltage Vin1, and the diode DD2 is turned off by the negative voltage (Vin1+Vin2-VB). The inductor current iLb linearly increases by the voltage Vin1. Fig. 5(a) shows the equivalent circuit. [t1, t2]linear discharging LB : Switch M1 is turned off at t1. The positive inductor current forces the diode DD2 and the body diode D2 turn on. The negative voltage (VB-Vin1) is applied to the inductor, causing the current of iLB to i in DD1 M1 Cc S1 V in1 Lr LB VB D1 i LB VB M2 Lamp V in Cr S2 V in2 D2 DD2 i LB2 Fig. 4 Simplified critical-conduction-mode powerfactor-correction converter Fig. 3 Half-bridge series-resonant parallel-load inverter i in DD1 i in DD1 V Lb 1 (2VB - Vin ) 2 S1 V in1 D1 VB V in LB D2 1 − (2VB - Vin ) 2 i Lb (b) i in S1 D1 S2 S1 LB VB D2 I Lm DD1 V in1 i LB V in V in2 D2 t 1 Vin 2 DD2 DD1 LB − i LB S2 V in2 DD2 V in1 1 Vin 2 VB LB (a) i in D1 V in i LB S2 V in2 S1 V in1 -I Lm i LB VB V in S2 V in2 t 1 TS − 2 D1 D2 i in I Lm |i Lb| I in_m DD2 (c) DD2 (d) Fig. 5 Topological stages within one switching cycle decrease linearly. At time t2, the inductor current becomes zero, and ends this mode. [t2, t3]linear charging LB : The inductor current becomes zero at time t2. The switch M2 is turned on at ZVS. The diode DD1 is turned off by the negative voltage (Vin1+Vin2-VB). The inductor current linearly increases by the voltage Vin2. The equivalent circuit is shown in Fig. 5(c). [t3, t4]linear discharging LB: Switch M2 is turned off at t3. Due to the negative inductor current iLB, the body diode of M1 is forced to turn on, and diverts the inductor current from M2 to diode D1. The voltage source (VB- Vin2) is t0 t1 t2 t3 t4 t Fig. 6 Key switching waveforms of the circuit applied to the boost inductor, LB, and inductor current linearly decreases. The equivalent circuit is shown in Fig. 5(d). This mode ends at t4, where a new switching cycle begins. From the above analysis, it can be seen that the boost inductor current iLB operates bi-directionally. The charging voltage is half of the rectified line voltage and the discharging voltage equals the bus voltage minus half the rectified line voltage. The peak inductor current naturally follows the sinusoidal line voltage waveform. Because the ratio of charging voltage to discharging voltage is small compared with the DCM boost PFC converter at the same bus voltage, the non-linear term of the line current will be small. Due to the rectifier-bridge composed with DD1, DD2, D1, and D2, the dc-link current frequency is twice the switching frequency. The ripple current can be removed with a smaller input filter than that for a DCM boost PFC converter. In the following, the equations of line current, power factor, THD, and circuit parameters are derived. A. Input Current, power factor, and THD From Fig. 6, the boost inductor peak current, Ipk, during one switching cycle is given by 1 ⋅ Vin 1 ⋅ ( TS − τ ) I pk = 2 Lb 2 (1) 1 (VB − ⋅ Vin ) 2 = ⋅τ Lb where TS is the switching period, and τ is the linear discharging time. From (1), the linear discharging time is given by Vin TS 4 ⋅ VB The peak current Ipk can be obtained as T V I pk = S ⋅ (1 − in ) ⋅ Vin 4 Lb 2VB τ= (2) (3) The dc-link current iin equals to half of the iLB. Due to the input filter and rectifier, the instantaneous line current equals the average dc-link current over one switching cycle, which is given by 1 1 | iG |= iin ,ave = ( iLB ) ave = [ I pk + 0] 2 4 TS Vin = [1 − ]Vin 16 Lb 2VB (4) = TSVB V V ⋅ (1 − in ) ⋅ in 8Lb 2VB 2VB 1 v g ⋅ i g dθ π 0 ∫ π = 1 V p sin θ ⋅ [ K (1 − α ⋅ sin θ ) ⋅ α ⋅ sin θ ]dθ π 0 ∫ = V p Kα y π (6) 1 4 where y ≡ π − α 2 3 The power factor is defined as the ratio of real power to appearance power, and is given as Pin 2 y PF = = ⋅ (7) V g , rms ⋅ I rms π Z If displacement is assumed unit, the THD can be obtained by 1 ⋅ 1 − PF 2 THD = PF (8) 2y2 π Z = ⋅ 1− πZ 2 y Fig. 7 and Fig. 8 show the power factor and THD curve as a function of α. The curves are the same as those in [10] because the boost inductor operates in the same conduction mode if seen from the line input. B. Circuit parameters The main circuit parameters of the proposed circuit are boost inductance, LB, resonant inductance, Lr, and resonant 1 0.997 0.994 PF j 0.991 = K ⋅ (1 − α ⋅ sin ω l t ) ⋅ α ⋅ sin ω l t where 0.988 Vp TS V B , and α ≡ . 8Lb 2V B Equation (4) shows that line current will contain certain distortion due to the non-linear term of (1 − α ⋅ sin ω l t ) . The line rms current is given by line voltage v g = V p sin ω l t , K ≡ π I rms π Pin = ∫ ∫ 3 0.1 0.2 0.3 0.4 0.5 j Fig. 7 Power factor as a function of α 15 12 9 (5) THD j 6 Z π 3 where Z ≡ π − 8 α + 3π α 2 2 0 α π 1 2 1 = ig dθ = K (1 − α ⋅ sin θ ) ⋅ α ⋅ sin θ ]dθ π 0 π 0 = Kα ⋅ 0.985 8 The input real power is given by 0 0 0.1 0.2 0.3 α j 0.4 0.5 Fig. 8 Total harmonic distortion as a function of α capacitance, Cr. Based on the power balance between the input and output, or Po = η ⋅ Pin (9) where Po is the output power, and η is the conversion efficiency, the boost inductance, LB, can be obtained by η ⋅ y ⋅ TS 2 LB = Vp (10) 16π ⋅ Po By using the fundamental component approximation [2], the series-resonant parallel-load circuit can be described by 1 • The corner frequency: ω o = Lr C r 1 1− 2 QL • the resonant frequency: ω r = ω o • the characteristic impedance: Z o = Lr Cr quality factor: Vla = 2 ⋅ VB ⋅ π I la = 2 ⋅ VB ⋅ π QL = 1 ω 1 ωS 2 [1 − ( S ) 2 ] 2 + [ ⋅ ( )] ωo QL ω o The rms lamp current is given by 1 (11) (12) ωS 2 2 ωS 2 Z o ⋅ Q ⋅ [1 − ( ) ] + ( ) ωo ωo The peak value of the switch current (only the inverter stage is considered) is given by ω 1 + (Q L ⋅ S ) 2 ωo 2V I Spk = B ⋅ (13) π ωS 2 2 ωS 2 2 Z o ⋅ Q L ⋅ [1 − ( ) ] + ( ) ωo ωo The resonant tank should provide high starting voltage to start up the lamp and current limiting to stabilize lamp operation after start-up. From equation (11), the output voltage will be sufficiently high due to the very high quality factor before the fluorescent lamps are turned on. At the steady state, the resonant tank provides lamp current specified by equation (12). The lamp voltage is described by equation (11). Choose an operation frequency slightly greater than ωo, say ω S = k S ⋅ ω o ; the quality factor, QL, and the characteristic impedance, Zo, can be obtained from equation (11), which are given by 2 L kS 2 ⋅ VB 2 ( ) − (1 − k S2 ) 2 πVla (14) Rla (15) QL The resonant inductance and capacitance is obtained as Z ⋅k Lr = o S (16) ωS Zo = Cr = kS Zo ⋅ωS (17) For a given bus voltage, VB, switching frequency, ωs, lamp power, and kS, the resonant parameters can be calculated from (14) to (17). IV. Rla Zo The rms lamp voltage (output voltage) is given by • QL = SIMULATION AND EXPERIMENTAL RESULTS The proposed critical-conduction-mode single-stage PFC electronic ballast was simulated using Pspice to verify circuit operation with 200-Vrms line input and 85 watt lamp power. The simulated waveforms are shown in Fig. 9. The line current is sinusoidal with non-linear distortion. The switching waveforms are in good agreement with the waveforms in Fig. 6. A prototype was built based on the above analysis. The lamp voltage for two lamps in series is about 230 Vrms, and lamp resistance is 620 Ω. If the switching frequency is selected to be 52 kHz, V B =1.1VP =311 V, kS = 1.05, and η = 85%, the boost inductor, LB, resonant inductor, Lr, and resonant capacitor, Cr, can be calculated using equations (10) and (14 –17) LB =323 µH Lr =1.14 mH Cr =9.2 nH The parameters of the input filter and voltage divider are Lf =3mH Cf =0.22 µH Cd1 =Cd2 =0.33 µH Fig. 10 shows the measured line current waveform with a 0.969 power factor and 21.2% THD. The THD is worse than that of calculated results because there exists a severe reverse recovery problem near line zero crossing for diodes DD1 and DD2. However, each measured harmonic component still meets the IEC1000-3-2 Class C requirement. The rectified line voltage and boost inductor current waveforms are shown in Fig. 11. The envelope of the boost inductor current follows the line voltage. The measured switching-current waveform is shown in Fig. 12. It is seen that the ZVS is ensured over the line cycle. The maximum switching current is about 2.83A. The lamp current envelope is shown in Fig. 13 with a flat envelope of 1.48 crest factor. The measured efficiency is 83.7% except for filament loss. v in vg i Lb ig (a) t: 2 ms/div v in: 100 V/div i : 2 A/div Fig. 11 Measured boost inductor current envelope V Lb i Lb vg iS |i Lb| ig i in (b) Fig. 9 (a) Simulated line voltage and current waveforms and (b) switching waveforms t: 2 ms/div v g: 100 V/div iS : 2 A/div Fig. 12 Measured switching-current envelope vg ig t: 2 ms/div v g: 100 V/div i g: 0.5 A/div Fig. 10 Measured line voltage and current waveforms V. CONCLUSION A critical-conduction-mode single-stage PFC electronic ballast was proposed, analyzed, and implemented in this t: 2 ms/div i la: 0.2 A/div Fig. 13 Measured lamp current waveform paper. The proposed circuit has features of simple structure, critical-conduction line current, and high power factor with low harmonic distortion. 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