Thermoject® Nozzles Premium
Big Shot-series
2076 HK/OH - open gate DO/DOL + ring gate DR/DRL
Low heater price and quick
availability
With this generously dimensioned
melt channel geometry and the innovative heating technology the processing of nearly all plastic types and a
large application spectrum from 400g
up to 6,000g is possible (relating to
low viscosity materials).
By sheathing the nozzle flange with
a heat conduction, the number of
heaters could be reduced. The using
of similar heaters in standard lengths
lowers the price and increases the
availability.
1
Low stress injection
molding reduces the reject
loss


For nearly all plastic types and
shot weights up to 6,000 g
2
The exact heater positioning and the
adjustment of the heat capacity to
the stepless nozzle length ensure a
homogeneous temperature profile.
HK = protective
tube shortend
OH = without
protective tube
Technical Data:
•Electrical connection:
230 Volt
•Thermocouple:
FeCu-Ni (type J)
•Max. injection pressure:
1800 bar
•Nozzle body, nozzle head, gate
insert: Work hardened steel
•Wear resistant treatment for items
2 and 8 on request

1

Materials:
2
Stock list:
1
1.1
2
3
4
5
6
7
8
9-11
Nozzle body
Heat conduction tube
Nozzle head
Support ring (not for OH)
Location ring (not for OH)
Support disc (not for OH)
Protective tube (not for OH)
Locking ring (not for OH)
Gate insert (only for DR and DRL)
Heater with integrated thermocouple
and wedge lock (leads 3m/5m)
Section "X"
Open Gate
Type DO and DOL
Ring Gate
Type DR and DRL
Important Notice:
The tool must be grounded!
If the nozzle is operated outside the
tool, the nozzle must be grounded.
We reserve the right to make technical changes
PSG Plastic Service GmbH • P.O. Box 42 01 62 • 68280 Mannheim • Germany
Phone +49 621 7162-0 • Fax +49 621 7162-162 • www.psg-online.de • info@psg-online.de
05/11
Nozzle dimensions
Big Shot 2076 HK/OH:
View "X"
7
8
9
4
6
SW/head
3
2
1
5 SW/nozzle
1
AO=A-expansion
10
1
2
3
22
61
293805-240
22
2076 OH A>150≤240
293804-240
2076 HK A>240≤320
Order description
nozzle 2076,
pos.1-11 (without
pos.2 and 8)
Article no.
Ød1
(standard)
2076 OH A≥110≤150
293804-150
2076 HK A>150≤240
ØD1 ØD2
4
5
6
7
8
9
M
SW /
nozzle
SW /
head
Heater
Art.-No.,
pos.9
Heater
Art.-No.,
pos.10
Heater
Art.-No.,
pos.11
54
M 42x1.5
50
41
332927
332927
-
70
54
M 42x1.5
50
41
332928
332927
-
22
61
54
M 42x1.5
50
41
332928
332927
-
293805-320
22
70
54
M 42x1.5
50
41
332928
332928
-
2076 OH A>240≤320
293804-320
22
61
54
M 42x1.5
50
41
332928
332928
-
2076 HK A>320≤450
293805-450
22
70
54
M 42x1.5
50
41
332928
332928
332928
2076 OH A>320≤450
293804-450
22
61
54
M 42x1.5
50
41
332928
332928
332928
2076 HK A>450≤600
293805-600
22
70
54
M 42x1.5
50
41
332928
332928
332928
2076 OH A>450≤600
293804-600
22
61
54
M 42x1.5
50
41
332928
332928
332928
2076 HK A>600≤800
293805-800
22
70
54
M 42x1.5
50
41
332928
332928
332928
2076 OH A>600≤800
293804-800
22
61
54
M 42x1.5
50
41
332928
332928
332928
•The number of control circuits per nozzle depends on the nozzle length.
Marking consecutively by starting at the gate (max. 3). Use 4 control circuits
per nozzle for heat sensitive plastics, see PSG's specification.
•The number of control circuits per nozzle can be determined from the
“Heating” section on the above table.
•By specifying the mold measurement A, with details of the molding material, the nozzle dimension A0 will be made, allowing for expansion.
1
2076 Ø d1
10
2076 b
Ø 20
70
Ø 22
70
Manifold height b depends on
melt channel Ød1.
Nozzle head description
Big Shot 2076 HK/OH:
Open Gate
Type DO and DOL
Ring Gate
Type DR and DRL
1
1
2
2
Cone 6°
6
4
4
5
Cone 6°(10°)**
(DOL)
5
Cone 6°(10°)**
(DRL)
3
Nozzle head, pos. 2 and 8:
3
3
4
5
6
Ød1
(standard)
Ød1
min./
max.
Ød4
ØDg6
L variable
ØO
F1
294002
22
16/22
20
30
-
3/4.5*/6
ca. 16,5
DOL 2072/73/76
294003-**
22
16/22
20
30
20/50
3/4.5*/6
ca. 16,5
DR 2072/73/76 (incl. pos.8)
294110
22
16/22
20
30
-
3/4.5*/6
ca. 16,5
22
16/22
20
30
20/50
3/4.5*/6
ca. 16,5
Order description
nozzle head
2076
Article no.
DO 2072/73/76
1
DRL 2072/73/76 (incl. pos.8) 294111-**
1
2
* Preferred diameter - add „V“ at the end of the article no., e.g.: 294002-V, for the elongation 294111-V020.
** Article no. for dimension L elongated:
L = 0≤20 / article no. nozzle head - 020
L > 20≤50 / article no. nozzle head - 050
(cone angle 6°/10°, is available for extra cost)
revolving
Per example: DOL 2072/73/76, L=30mm, art.-no. 294003-050
Dimensions and installation dimensions,
duct for wiring:
Duct for wiring
Article no.
BxH
Cross section
(mm2)
Type 1
165670
35x41
1254
Type 2
165672
37x11
264
Type 3
165674
30x31
784
Type 4
165676
24x31/41
856
Type 6
165680
17x29
405
Type 7
165682
35x60
1881
BxH = depending on the size of the system. (Clarify with PSG!)
Duct for wiring
Manifold
Duct for wiring
Installation dimensions
Big Shot 2076 HK/OH
6
8
7
5
9
cyl.
4
3
2
Series
2076 HK
2076 HK
1
2
3
4
5
6
7
8
9
A
L
B
T
Ø DH7
Ø P3
Ø P2
Ø P1
ØP
150 ≤ 240
max. 100 variable
80
12.5
30
43
60
76
115
max. 100 variable
110
12.5
30
43
60
76
115
max. 100 variable
80
12.5
30
43
60
70
115
max. 100 variable
110
12.5
30
43
60
70
115
>240 - 800
2076 OH
2076 OH
1
110 ≤ 150
>150 - 800
Minimum nozzle length A1 depending on manifold's inside dimensions (x/y).
While heating up the screwed-in nozzle an extra bending moment is built up on the nozzle axis because of the
manifold's linear expansion.
The bending moment depends on the inside dimension of the nozzle (direct flow way from the center per example
sprue bush to inside dimension).
Furthermore the bending moment depends on the ∆T (melt temperature - tool temperature)
Assumed ∆T = 250°C.
Minimum A1
=
inside dimension (x/y)
2
(valid A1 > 150-820)
Notice: If A1= 130≤150 (please contact PSG)
Measurement details: General tolerances DIN ISO 2768mK.
Contact height with elongation nozzle head
Big Shot 2076 - DOL/DRL:
Contact height [mm]
DOL/DRL nozzle head - contact height
Elongation L [mm]
These are guide values, depending on cooling and injection process.
(Upgrading is possible)
PP, PE(1), PMMA, ABS, PS, PD, PC/ABS, ASA, SAN, TPE
.. PP+GF, PA6, PA12, PC, POM, PPO,TPU
-------
PA6+GF,PBT, PC/PBT, SMA, SMA+GF, PES, PES+GF, PSU,
PSU+GF, PEI, PEI+GF (all(2))
--- ---
PA6.6 (3), PA6,6+GF (3)
Contour
Exemption
(1) For PE, without elongation L, heightening contact up to 8mm for Big Shot 2076
(2) Min. elongation L=10mm
(3) Min. elongation L=15mm
Contact height "K" adjustment by
customer by following the contour.
(If the chamfer > 30° then please
contact PSG).
A = Nozzle length
L = Elongation
K = Contact height
Install and construction note:
•Cooling must be provided close to the gate, with circulating water. On the moving side
of the mold a fountain type cooling, opposite to the gate should be used.
•The front face of the nozzle head must be completely in the melt. Where the gate is on
a sub runner, a thin disc should be molded immediately in front of the nozzle head.
•Reduce the contact surface to the tool in the area of the nozzle head if you use elongated nozzle heads DOL/DRL.
Please see diagram "Contact height for elongated nozzle heads DOL/DRL"
Connecting Leads:
Connecting leads of the nozzles are heat resistant max. up to 200°C
and may not have direct contact to the beam of the manifold.
Spare parts
Big Shot 2076 HK/OH:
Series
Heater band with wedge
lock* and integrated
thermocouple,
pos. 9-11
Article
no.
2076
RPI Ø45x35 / 275 W / AS: 3000
332927
2076
RPI Ø45x35 / 275 W / AS: 5000
332927-1
2076
RPI Ø45x65 / 500 W / AS: 3000
332928
2076
RPI Ø45x65 / 500 W / AS: 5000
332928-1
* Equipment see nozzle dimensions.
AS=Connection lenght
Gate insert,
pos.8
(only for DR and DRL)
A 72/73/76 R2
Article no.
294210
Order example:
Nozzle (pos. 1-11, without pos. 2 and 8)
2076
OH
385
293804-450
PP
Series
Type
Mold
dimension
A
Article no.
Mention type of plastic
or tool- and injection
temperature.
Nozzle head (pos. 2):
DOL
2072/73/76
Ø O=4.5
L=20
294003-V020
Gate type
Series
Gate diameter
Please state elongation only for
DOL/DRL
Article no.
With DR and DRL, the gate insert (pos.8) is supplied within the nozzle head (pos.2).
•The hot runner nozzle is supplied complete with nozzle head fitted!
•Please be sure to observe the numbering of the control circuits before
shortening the cables!