Level measurement Magnetic switch For bypass level indicators Model BGU WIKA data sheet LM 10.06 Applications ■■ Magnetic switches for detecting the limits of filling levels in bypass level indicators ■■ Chemical and petrochemical industries, oil and natural gas extraction (on- and offshore) ■■ Shipbuilding, machine building ■■ Power generating equipment, power plants ■■ Pharmaceutical, food, water treatment, environmental engineering industries Special features ■■ Proper functioning, even under extreme environmental influences, e.g. dirt, humidity, gases, dust, chips ■■ Compact and operationally safe design ■■ Mounting of the switches with tightening strap or via T-slot at the magnetic display ■■ Medium temperatures from -196 ... +380 °C ■■ Versions with reed contact, proximity switch, micro switch or rotation magnet Magnetic switch Fig. left: Reed switch, model BGU Fig. right: High-temperature reed switch, model BGU-AHT Description The model BGU magnetic switches serve to detect the limits of filling levels in bypass level indicators. They generate a binary signal which can be fed to down-stream signalling or control equipment. Bistable versions enable the storage of signals. For selecting the optimum switch (switch model, approval, switching option, cable length, cable material) we offer application-related technical advice. The magnetic switches are mounted directly to the bypass level indicator with a tightening strap or to the magnetic display with sliding blocks. The magnetic switches are available with different approvals and with SIL 1. WIKA data sheet LM 10.06 ∙ 02/2015 Page 1 of 10 Model overview Switch model Description BGU Reed, aluminium case, cable outlet Reed, aluminium connection housing, cable gland Reed, aluminium case, connector M12 Reed, stainless steel case, cable outlet Reed, aluminium case ATX, cable entry Micro switch, aluminium case ATX, cable entry Proximity switch, high alarm, aluminium case, cable gland Proximity switch, low alarm, aluminium case, cable gland Rotational switch, aluminium case, cable gland Reed, high temperature, aluminium case, cable gland Reed, high temperature, stainless steel case, cable gland BGU-A BGU-M12 BGU-V BGU-AD BGU-AM BGU-AIH BGU-AIL BGU-AR BGU-AHT BGU-VHT Approval Switching power with- Ex i Ex d GL Ex i AC 230 V, AC 250 V, AC 250 V, 5 A out + GL 60 VA, 1 A 100 VA, 2 A (micro switch) x x x x x x x x x Temperature Proximity range switch x x x -50 ... +180 °C x x x -50 ... +180 °C x -40 ... +80 °C x x -50 ... +180 °C x x x -40 ... +55 °C x x x -40 ... +55 °C x x -40 ... +80 °C x x -40 ... +80 °C x x -60 ... +380 °C x x -196 ... +380 °C x x -196 ... +380 °C Ex approvals Explosion Ignition Model protection protection type Zone Approval number ATEX Zone 0, gas LCIE 01 ATEX 6047 X / ll 1 G Ex ia llC T6-T3 Ex i BGU, BGU-A, BGU-M12, BGU-V BGU, BGU-V BGU-AM, BGU-AD BGU, BGU-A Ex d Ex d Ex i + GL Zone 1, gas LCIE 01 ATEX 6047 X / ll 2 G Ex d llC T6-T3 Zone 1, gas/dust LCIE 02 ATEX 6056 / ll 2 G/D Ex d llC T6-T5 Zone 0, gas LCIE 01 ATEX 6047 X / ll 1 G Ex ia llC T6-T3 + GL - 99 355 - 97 HH Type approval Approval Model Approval number GL GOST-R BGU, BGU-A all GL - 99 355 - 97 HH 0959333 Further approvals on request ■■ Switching option (series resistance R22 for PLC, wiring in accordance with NAMUR per DIN EN 60497-5-6) ■■ Cable length (1, 2 or 3 m, others on request) ■■ Cable material (PVC cable, intrinsically safe PVC cable, Manufacturer's declaration Switching insert Model Zone Proximity switch BGU-AIL, BGU-AIH Zone 1 Page 2 of 10 Options silicone cable, armoured silicone cable, LMGSG cable for GL approval) WIKA data sheet LM 10.06 ∙ 02/2015 Magnetic switch, reed, aluminium case, cable outlet, model BGU Model BGU-Ex d 25 7 32 25 Sliding block for mounting on the left or right of the magnetic display 16 16 100 100 50 42 Sliding block for mounting on the left or right of the magnetic display 42 7 32 50 Model BGU BGU-E Switch point Switch point Cable gland for armoured cables Specifications Cable gland for cables without armour Specifications Contact Reed contact Contact Reed contact Switch behaviour Bistable Switch behaviour Bistable Contact type Switching power ■■ Model BGU ■■ Model BGU-E Ambient temperature Max. ambient temperature ■■ Switch with connection cable from PVC ■■ Switch with connection cable from LMGSG ■■ Switch with connection cable from silicone ■■ Switch model BGU-E with connection cable from PVC, blue 1 change-over contact AC 230 V, 60 VA, 1 A DC 230 V, 30 W, 0.5 A Only for connection to a certified intrinsically safe circuit with max. 100 mA and max. 30 V Switching power Ambient temperature 90 °C Max. ambient temperature ■■ Switch with connection cable from PVC, grey ■■ Switch with connection cable from silicone or armoured silicone 150 °C Case -50 … +180 °C 180 °C T6 to 85 °C Case Aluminium Approvals Ex i Ingress protection Contact type Ingress protection Approvals 1 change-over contact AC 230 V, 60 VA, 1 A DC 230 V, 30 W, 0.5 A -40 … +150 °C T6 to 85 °C T6 to 85 °C T5 to 100 °C T4 to 135 °C T3 to 150 °C Aluminium IP 68 Ex d IP 65 WIKA data sheet LM 10.06 ∙ 02/2015 Page 3 of 10 Magnetic switch, reed, aluminium connection housing, cable gland, model BGU-A Model BGU-A BGU-A-E BGU-A-GL Specifications Order no. 100248 113169 Contact Reed contact Switch behaviour Bistable Contact type Sliding block 25 32 59 Switching power 1 change-over contact ■■ Models BGU-A, BGU-A-GL ■■ Model BGU-A-E 50 M16x1.5 Ambient temperature 100 Max. ambient temperature ■■ Model BGU-A ■■ Model BGU-A-GL ■■ Model BGU-A-E Switch point Sliding block Case Ingress protection Approvals AC 230 V, 60 VA, 1 A DC 230 V, 30 W, 0.5 A Only for connection to a certified intrinsically safe circuit with max. 100 mA and max. 30 V -50 … +180 °C 180 °C 150 °C T6 to 85 °C T5 to 100 °C T4 to 135 °C T3 to 150 °C Aluminium, cable connection M16 x 1.5 IP 65 Ex i Magnetic switch, reed, aluminium case, connector M12, model BGU-M12 Model BGU-M12 BGU-E-M12 Contact Reed contact Switch behaviour Bistable Contact type 32 25 Switching power ■■ Model BGU-M12 Sliding block for mounting on the left or right of the magnetic display ■■ Model BGU-E-M12 Ambient temperature 16 114 100 42 5.5 Specifications Order no. 114891 50 Switch point Max. ambient temperature 1 change-over contact AC 230 V, 60 VA, 1 A DC 230 V, 30 W, 0.5 A Only for connection to a certified intrinsically safe circuit with max. 100 mA and max. 30 V -40 … +80 °C ■■ Model BGU-M12 80 °C T6 to 80 °C Case Aluminium ■■ Model BGU-E-M12 Ingress protection Approvals IP 67 Ex i Model Order no. BGU-M12, with mating connector and 2 m PVC cable 114448 Page 4 of 10 WIKA data sheet LM 10.06 ∙ 02/2015 Magnetic switch, reed, stainless steel case, cable outlet, model BGU-V Model BGU-V BGU-V-E Model BGU-V-Ex d 21,3 100 100 50 50 21,3 Switch point Switch point Cable gland for cables without armour Specifications Specifications Contact Reed contact Contact Reed contact Switch behaviour Bistable Switch behaviour Bistable Contact type Switching power ■■ Model BGU-V ■■ Model BGU-V-E Ambient temperature Max. ambient temperature ■■ Switch with connection cable from PVC ■■ Switch with connection cable from silicone ■■ Switch model BGU-V-E with connection cable from PVC, blue 1 change-over contact AC 230 V, 60 VA, 1 A DC 230 V, 30 W, 0.5 A Only for connection to a certified intrinsically safe circuit with max. 100 mA and max. 30 V Contact type Switching power Ambient temperature 90 °C Max. ambient temperature ■■ Switch with connection cable from PVC, grey ■■ Switch with connection cable from silicone or armoured silicone 180 °C Case -50 … +180 °C T6 to 85 °C Case Stainless steel 1.4571 (316Ti) Approvals Ex i Ingress protection Cable gland for armoured cables Ingress protection Approvals 1 change-over contact AC 230 V, 60 VA, 1 A DC 230 V, 30 W, 0.5 A -50 … +150 °C T6 to 85 °C T6 to 85 °C T5 to 100 °C T4 to 135 °C T3 to 150 °C Stainless steel 1.4571 (316Ti) IP 68 Ex d IP 65 WIKA data sheet LM 10.06 ∙ 02/2015 Page 5 of 10 Magnetic switch, reed, aluminium case ATX, cable entry, model BGU-AD Model BGU-AD-Ex d 151 Specifications Contact Reed contact Switch behaviour Bistable Contact type 1 change-over contact Switching power AC 230 V, 60 VA, 1 A DC 230 V, 30 W, 0.5 A 144 Ambient temperature -40 … +55 °C Max. ambient temperature T6 to 40 °C T5 to 55 °C tD to 95 °C Case Aluminium Cable entries 1/2" NPT(F) with adapter 3/4" NPT(F) M20 x 1.5 with adapter Ingress protection IP 66 87 Approvals Ex d Magnetic switch, micro switch, aluminium case ATX, cable entry, model BGU-AM Model BGU-AM-Ex d 151 Specifications Contact Micro switch Switch behaviour Bistable Contact type Switching power 144 Ambient temperature Max. ambient temperature Case Cable entries 87 Ingress protection Page 6 of 10 Approvals 1 change-over contact AC 250 V, 5 A -40 … +55 °C T6 to 40 °C T5 to 55 °C tD to 95 °C Aluminium 1/2" NPT(F) with adapter 3/4" NPT(F) M20 x 1.5 with adapter IP 66 Ex d WIKA data sheet LM 10.06 ∙ 02/2015 Magnetic switch, proximity switch, aluminium case, cable gland, model BGU-AIH, high alarm and model BGU-AIL, low alarm Mounting to magnetic display with T-slot 122 Model BGU-AIH BGU-AIL BGU-AIH BGU-AIL Normally open with rising level falling level rising level falling level Mounting T-slot T-slot Tightening strap Tightening strap Order no. 115162 115163 114687 114688 75 Specifications Contact Inductive proximity sensor SJ 3.5-SN Contact type M20 x 1.5 Code AIH: High alarm Code AIL: Low alarm Switch behaviour Bistable Nominal voltage 111 Permissible residual ripple Operating voltage UB Current supply Mounting with tightening strap DC 8 V (Ri ~1 kΩ) <5% 5 ... 25 V active area free: > 3 mA active area covered: > 1 mA Permissible resistance of control cable < 100 Ω Self-inductance 160 μH Ambient temperature -40 … +80 °C Self-capacitance 20 nF Case Aluminium, 80 x 75 x 57 mm Cable connection M20 x 1.5 Ingress protection IP 65 Accessories Tightening strap Standard: OD 50-70 mm Option: OD 30-45, 40-60, 60-80, 80-100 mm Magnetic switch, rotational switch, aluminium case, cable gland, model BGU-AR Mounting to magnetic display with T-slot 122 Model BGU-AR BGU-AR BGU-AR m Mounting T-slot Tightening strap Tightening strap (with Microtherm®) Order no. 115636 115157 115158 75 Specifications Contact Rotary magnet with contact rocker switch Switch behaviour Bistable Contact type M20 x 1.5 1 change-over contact Switching power 111 Ambient temperature 1) Case Ingress protection Mounting with tightening strap -60 ... +250 °C -60 ... +380 °C with Microtherm® Aluminium, 80 x 75 x 57 mm Cable connection M20 x 1.5 IP 65 1 ) With additional insulation the temperature ranges can change Accessories Tightening strap WIKA data sheet LM 10.06 ∙ 02/2015 AC 250 V, 100 VA, 2 A DC 200 V, 40 W, 2 A Standard: OD 50-70 mm Option: OD 30-45, 40-60, 60-80, 80-100 mm Page 7 of 10 Magnetic switch, reed, high temperature, aluminium case, cable gland, model BGU-AHT Model BGU-AHT BGU-AHT Mounting to magnetic display with T-slot 122 Mounting T-slot Tightening strap Order no. 115159 110486 75 Specifications Contact Reed contact Switch behaviour Bistable Contact type 1 change-over contact Switching power M20 x 1.5 AC 230 V, 60 VA, 1 A DC 230 V, 30 W, 0.5 A -196 ... +380 °C Ambient temperature 1) 111 Case Aluminium, 80 x 75 x 57 mm Cable connection M20 x 1.5 Ingress protection IP 65 1 ) With additional insulation the temperature ranges can change Mounting with tightening strap Accessories Mounting with tightening strap, including Mikroterm® Magnetic switch, reed, high temperature, stainless steel case, cable gland, model BGU-VHT Model BGU-VHT BGU-VHT Mounting to magnetic display with T-slot 106 85 Mounting Pipe Ø 42,3 mm Pipe Ø 60.3 mm Order no. 115038 111342 Specifications 94 Contact Reed contact Switch behaviour Bistable Contact type Switching power M20 x 1.5 Ambient temperature 1) Case Ingress protection 1 change-over contact AC 230 V, 60 VA, 1 A DC 230 V, 30 W, 0.5 A -196 ... +380 °C Stainless steel IP 67 1 ) With additional insulation the temperature ranges can change Page 8 of 10 WIKA data sheet LM 10.06 ∙ 02/2015 Electrical connections Reed contact, micro switch, rotation magnet 1 switch point Wiring for operation with a PLC 1 switch point BU/GY (1) BN BK (2) (3) BU/GY (1) BN (2) BK R22 (3) Connector M12, pin assignment (for model BGU-M12) 1 switch point NAMUR circuit per DIN EN 60947-5-6 BU/GY (1) BN (2) BK (3) Instrument 2 1k Mating connector with cable 4 10k 4 BK 2 WH 1 BN 4 BK 10k 5-pin (only with Ex) 1 BN 1 2 4 4 BK 5 Proximity switch 2 WH 1 BN 1 2 WH 5 PE SJ 3.5 SN (for models BGU-AIH and BGU-AIL) BN (1) GY (2) Connection cable (for models BGU and BGU-V) Connection cable Cross-section PVC 4 x 0.5 mm2 Armoured silicone 4 x 0.75 mm2 Silicone LMGSG 4 x 0.75 mm2 3 x 1.5 mm2 Colour coding per IEC 60757 Colour Short symbol Black BK Red RD Brown Orange Yellow Green Blue Violet Grey White Pink Turquoise Green-Yellow BN OG YE GN BU VT GY WH PK TQ GNYE WIKA data sheet LM 10.06 ∙ 02/2015 CE conformity Electromagnetic compatibility (EMC) 2004/108/EC ATEX directive (option) 94/9/EC, ignition protection type Ex i, zone 0, gas 94/9/EC, ignition protection type Ex d, zone 1, gas, dust Approvals ■■ GL, ships, shipbuilding, offshore, Germany ■■ GOST, national standard for Russia, Kazakhstan and Belarus Page 9 of 10 Contact protection measures The reed contacts should be protected against any voltage or current spikes that might occur. Depending on the different load types different protective circuits are used. Model KR 24 Contact protection relays Contacts Input Power supply KR 24 1 x change-over AC 250 V, 2 A 2 x contacts DC 20 ... 30 V 2 x change-over AC 253 V, 2 A 2 x contacts DC 20 ... 30 V 2 x contacts AC 230 V 2 x change-over AC 253 V, 2 A 2 x contacts AC 230 V KR 24-EX KR 230 1 x change-over AC 250 V, 2 A KR 230-EX RC module Approval marking Order no. 112941 PTB 02 ATEX 2072 / II(1) GD [EEx ia] IIC 112942 II 1 GD EEx ia IIC, PTB 02 ATEX 2073 / II(1) GD [EEx ia] IIC RC module Capacity Resistance Voltage Order no. B3/115 0.33 µF 470 Ω AC 115 V 110446 B3/230 0.33 µF Inductive load AC voltage Inductive load DC voltage S1 AC 24 ... 230 V 1000 Ω + R C AC 230 V 112943 110460 Capacitive load S1 S1 + DC 24 ... 250 V – 112944 DC 24 V – RS C1 PLC Ordering information To order the described product the order number (if available) is sufficient. Alternatively: Model / Approval / Switching option / Cable length / Cable material © 2014 WIKA Alexander Wiegand SE & Co. KG, all rights reserved. The specifications given in this document represent the state of engineering at the time of publishing. We reserve the right to make modifications to the specifications and materials. WIKA data sheet LM 10.06 ∙ 02/2015 02/2015 EN Page 10 of 10 WIKA Alexander Wiegand SE & Co. KG Alexander-Wiegand-Straße 30 63911 Klingenberg/Germany Tel. +49 9372 132-0 Fax +49 9372 132-406 info@wika.de www.wika.de