Basis of Installation Memo To: Select Contractors From: Blair Richardson, EIT Date: 27 April 2011 CC: John Pucciareli, Augusta Schools Jerry Knowles, Investment Engineering After reviewing the existing data room HVAC system and calculating the estimated space load for the data room, we propose the following Basis of Installation Memo for the purpose of obtaining contractor pricing. Existing System Overview: The existing data room AC system consists of one (1) 3-ton Mitsubishi Mr. Slim mini-split system with low ambient baffle, and one (1) 2.5-ton Fujitsu Halcyon Inverter mini-split system. There are two wall mounted units in the data room, one for each heat pump. The equipment that is currently cooling the space is insufficient. However the equipment itself is fully functional. New System Overview After review of the engineering economics and several cooling options it was decide to keep the existing system and supplement the cooling with a new system. It is the intention of this Scope to provide a new primary cooling system which will handle cooling the space most of the year with the existing Mitsubishi unit provides additional cooling on design days only to meet the load and maintain the space set point of 72°F. The proposed Variable Refrigerant Volume system is fully modulating and will run at a capacity to match the load. If after one year the new system is found to be substantially larger than the demand load on the space, the Mitsubishi, Fujitsu, and all accessory units will be removed completely. Two (2) 4-ton concealed ceiling units will be suspended from the data room ceiling in new ductwork (see attached sketch). One (1) 4-ton concealed ceiling unit will be installed above the “café commons” room D133. The new fan coil unit will be ducted into the existing 16”x16” supply duct from VAV unit A-21. The 16” duct will be capped upstream of the new fan coil unit to allow the existing VAV unit to continue to operate. The concealed ceiling unit above D133 will provide both cooling and heating depending on the season and temperature as read using a return mounted thermostat. The two data room concealed ceiling units are cooling only and will be controlled by one thermostat located within the space. All three of the units listed above will be piped to the outdoor condensing unit. See attached submittal and sketches for equipment information and location. engineering commissioning energy conservation value since 1990 sparhawk mill • 81 bridge street. • yarmouth, maine 04096 • (207) 846-7726 • fax (207) 846-7728 Cony High School Data Room A/C April 27, 2011 General Site Conditions All work will occur during standard straight time hours. Special hours to accommodate school functions will not be required. A mandatory pre-bid walk through will be held at the owner’s discretion. Date and time will be provided to all bidders 5 business days prior to meeting. Any cutting and patching required as a result of mechanical and electrical work will be provided by the Mechanical/Electrical contractor as part of their scope. Any fire stopping required as a result of this mechanical and electrical work will be provided by the Mechanical/Electrical contractor as part of their scope. Equipment See Daikin proposal for equipment selections. Do not include pricing, just list the equipment Provide all accessories for a complete and functional Variable Refrigerant Volume system with heat recovery. Equipment to be located as outlined on attached schematics. The indoor equipment shall be located above the ceiling where removable ceiling exists. In spaces with no finished ceiling; units will be installed as high as possible. Install all mechanical refrigerant piping in a neat and orderly manner in order to minimize affected area and ceiling tile removal. Controls Sequence Sequence of operation for this new Daikin system is as follows. The Daikin system is the primary source of cooling for the areas served and will run year round. The system will modulate to meet the cooling load of the data room space. On a design day when the Daikin system cannot maintain the data room space at set point (72°F) the existing Mitsubishi (set point of 74°F) unit will come on until the room load is met. Once the room load is satisfied the Mitsubishi unit will power down so that the Daikin system is maintaining the room set point. The Fujitsu unit will have a set point of 76°F and operate with the same function as the Mitsubishi unit. The Daikin system will be tied into the BAS (Siemens). Provide and install BACnet gateway for system interface. All work for BAS interface will be provided as part of the mechanical contractor’s scope. The ducted unit above D133 will operate to maintain a temperature set point measured from the return mounted temperature sensor. The BAS will see equipment status and show alarms for equipment failure and high temperature in the data room. Sheet Metal See attached sketches for unit location and existing ductwork layout. Page 2 of 3 Cony High School Data Room A/C April 27, 2011 Custom fabricate duct for data room AC units. See sk-1 for conceptual design. Install the new FXMQ unit above the t-bar ceiling. Install unit with/on vibration isolators. Provide duct connections for the new FXMQ unit to the existing 16” round supply duct. Manufacture and install all new fittings, connections and ductwork pieces per SMACNA standards. Provide a flex connection on the supply and return connection to the unit. Provide flexible duct connection to new ceiling return. Mount ceiling grill in existing t-bar grid. Grill to be sized for 1,200 cfm and to match existing return grills in color, style and manufacturer. In the absence of manufacturer information provide grill by E.H. Price, look and color to match existing. Provide return filter in return grille. Refrigeration Install all mechanical refrigerant piping in a neat and orderly manner in order to minimize affected area and ceiling tile removal. All refrigerant piping shall be labeled as to service ie: suction, liquid, discharge. Both refrigerant lines (suction and liquid) shall be insulated with “armoflex” insulation. Outside refrigerant lines shall have a vinyl/plastic covering attached to the brick façade so that the installations of the lines are more ascetically pleasing. Electrical See the attached Daikin Proposal for wiring diagram. See attached Daikin Submittals for individual equipment power requirements. See attached sketches for approximate equipment location. Miscellaneous Installation and Factory Start Up Install all equipment, and piping per manufacturers recommendations and applicable building codes for the City of Augusta and State of Maine. Provide factory start-up for equipment as part of contract. Provide one 8-hour day of training to necessary facilities personal as determined by the Owner. Notify the owner and engineer 5 business days prior to the training date of said date. Upon completion of installation rebalance the existing branch ductwork from VAV A21 to match original design flows at each individual grill. Balance new unit and branch ductwork to provide 1,200 cfm total flow +/- 5%. Divide cfm evenly between all supply grills. Page 3 of 3 Produced on 4/19/2011 with Xpress V5.4.5 - database Central USA 7.9 Project name Reference Client name Revision CONEY HIGH SCHOOL F W WEBB INESTMENT 7 Selection parameters of the indoor units can be found in the specific Indoor unit type engineering data book Selection parameters of the outdoor units can be found in the specific Outdoor unit engineering data book Only the data published in the data book are correct. This program uses close approximations of these data. 1. Material List Model REMQ96PATJ BSVQ60PVJU BSVQ96PVJU FXMQ48PVJU KHRP25M73TU KHRP26A33T DMS502B71 (128 GROUPS) BRC1E71 KRP1B71 BHFP26P90U Piping 3/8" Piping 1/2" Piping 5/8" Piping 3/4" Piping 7/8" Piping 1 1/8" Qty Description 2 1 1 3 1 1 1 2 2 Heat recovery VRV PA R410A (208-230V) Branch selector unit R410A Branch selector unit R410A M (DC) - Concealed DC Ducted (Medium Static) REFNET branch piping kit REFNET branch piping kit Navigation Wired Remote Controller Adaptor PCB (Aux Heat, Humidifier, OSA, Damper etc) FXSQ/FXMQ/FXNQ/FXHQ/FXLQ/FXOQ 1 Outdoor Multi Connection Pipe Kit - VRV P Series HR 172.0ft 10.0ft 196.0ft 10.0ft 20.0ft 88.0ft 2. Indoor Unit Details 2.1. Table of Abbreviations Name FCU Tmp C TC SC Tmp H HC Airflow Sound PS MCA MOP WxHxD Wght PI-C 50Hz PI-C 60Hz PI-H 50Hz Logical name of the device, possibly preceeded by room name Device model name Indoor conditions in cooling (dry bulb temp. / RH) Available total cooling capacity Available sensible cooling capacity Indoor temperature in heating Available heating capacity (integrated heating capacity) Supplied airflow at low and high fan speed Sound pressure low and high Power supply (voltage and phases) Minimum Circuit Amps MOP WidthxHeightxDepth Weight of the device Power input in cooling at 50Hz Power input in cooling at 60Hz Power input in heating at 50Hz The Xpress Program is property of Daikin Europe NV. Daikin Europe NV cannot be held liable for any inaccuracy, reliability of the outcome of the Xpress Program. Page 1 PI-H 60Hz Power input in heating at 60Hz 2.2. 1 - REYQ192PATJ Actual capacity data at conditions and combination ratio (75%) as entered Name 1 2 3 Total Name 1 2 3 FCU Tmp C °F FXMQ48PVJU FXMQ48PVJU FXMQ48PVJU Sound dBA 40-44 40-44 40-44 PS 230V 1ph 230V 1ph 230V 1ph TC BTU/h 75.2 / 50% 75.2 / 50% 75.2 / 50% MCA A 37674 37595 35598 110867 MOP 3.4 15A 3.4 15A 3.4 15A SC BTU/h Tmp H °F 30248 30214 29374 89836 WxHxD inch 55.1x11.8x27.6 55.1x11.8x27.6 55.1x11.8x27.6 HC BTU/h Airflow cfm 68.0 68.0 68.0 31200 989-1377 31200 989-1377 31200 989-1377 93601 Wght lbs PI-C 50Hz kW PI-C 60Hz kW PI-H 50Hz kW PI-H 60Hz kW 101 101 101 Outdoor unit placed 164.0ft above the indoor units. The minimum connection ratio for this height difference is 50%. 3. Outdoor Unit Details 3.1. Table of Abbreviations Name Model Comb Tmp C CC Tmp H HC Piping Bse Refr Logical name of the device Device model name Combination percentage Outdoor temperature in cooling Cooling capacity Outdoor temperature in heating Heating capacity (integrated heating capacity) Longest equivalent length from indoor unit to outdoor unit Standard factory refrigerant charge (5m actual piping length) excluding extra refrigerant charge For calculation of extra refrigerant charge refer to the databook Ex Refr Extra refrigerant charge PS Power supply (voltage and phases) MCA Minimum Circuit Amps RLA Compressor(s) Rated Load Amps MSC Compressor(s) Max. Starting Current MOP MOP WxHxD WidthxHeightxDepth Wght Weight of the device EER EER value at nominal conditions COP 47°F COP value at nominal conditions and ambient temperature of 47°F The Xpress Program is property of Daikin Europe NV. Daikin Europe NV cannot be held liable for any inaccuracy, reliability of the outcome of the Xpress Program. Page 2 3.2. Outdoor Details Name 1 Model REYQ192PATJ Name 1 1 2 Tmp C °F 75 Model PS REYQ192PATJ 230V 3ph * REMQ96PATJ * REMQ96PATJ BSVQ96PVJU 230V 1ph BSVQ60PVJU 230V 1ph Name EER 1 Comb % CC BTU/h 87.0 160848 MCA A RLA A Tmp H °F HC BTU/h -4.0 MSC A Piping ft 124802 MOP 193.7 WxHxD inch 74.0x66.1x30.1 36.1 36.1 0.1 0.1 24.6 24.6 131 131 Bse Refr lbs 39.7 Ex Refr lbs 13.7 Wght lbs 1120 50A 50A 15.3x8.1x12.8 13.3x8.1x12.8 33 31 COP 47°F 10.7 3.2 3.2.1. 1 - REYQ192PATJ Piping Limitations Maximum total length Maximum longest actual length Maximum longest equivalent length Maximum main pipe length (size up of main pipe required if longer) Maximum length first branch to last branch (size up of intermediate pipes required if longer) Maximum length first branch to indoor units Maximum length of last branch to indoor units Maximum length difference between longest and shortest distance to indoor units Maximum height difference, outdoor unit below indoor units Minimum connection ratio, outdoor unit below indoor units Maximum height difference, outdoor unit above indoor units Minimum connection ratio, outdoor unit above indoor units Maximum height difference between indoor units Connection ratio range Refrigerant pipe diameters H/L Equalizing Pipe Diameter 3280.8ft 541.3ft 623.4ft 295.3ft 131.2ft 295.3ft 131.2ft 131.2ft 295.3ft 110% 295.3ft 80% 49.2ft 50-200% 5/8" (liquid) x 1 1/8" (gas suction) x 1 1/8" (gas discharge) 3/4" Pipe Capacities Maximum Capacity Index 53.9 71.9 110.9 161.9 > 161.9 Main pipe size up Diameters 3/8"x5/8"x1/2" 3/8"x3/4"x5/8" 3/8"x7/8"x3/4" 1/2"x1 1/8"x3/4" 5/8"x1 1/8"x1 1/8" 3/4"x1 1/8"x1 1/8" The Xpress Program is property of Daikin Europe NV. Daikin Europe NV cannot be held liable for any inaccuracy, reliability of the outcome of the Xpress Program. Page 3 4. Piping Diagrams Pipes marked with * in the diagrams must be connected using the reducing joint. Piping Limitations differ from VRV-III-S to VRV III (P-Series) so always check with the Engineering Data Books to verify allowable piping lengths, pipe sizing, REFNET rules, and additional refrigerant calculations. In summary, VRV-III-S units allow up to 492ft Actual, 164ft (130ft) Vertical, 130ft from 1st REFNET and 1000ft Total. VRV III (P-Series) units allow up to 540ft Actual, 164ft (295ft) Vertical, 295ft from 1st REFNET and 3280ft Total. 4.1. Piping 1 The Xpress Program is property of Daikin Europe NV. Daikin Europe NV cannot be held liable for any inaccuracy, reliability of the outcome of the Xpress Program. Page 4 5. Wiring Diagrams P1P2 = 18-2 AWG 2 core non screened stranded wire (non polarity wiring system) F1F2 = 18-2 AWG 2 core non screened stranded wire (non polarity wiring system) 5.1. Centralized Controllers bacnet gateway DMS502B71 (128 GROUPS) L1, L2 Model Series Description DMS502B71 (128 GROUPS) bacnet gateway PS Max. outdoors Max. indoor groups 230V 1ph 5.2. Wiring 1 1 REYQ192PATJ 1 BSVQ96PVJU IN F1/F2 OUT F1/F2 L1, L2 0.1A 1ph 1 FXMQ48PVJU F1/F2 IN F1/F2 2 FXMQ48PVJU L1, L2, L3 36A 3ph F1/F2 REMQ96PATJ Q1/Q2 L1, L2, L3 2 BSVQ60PVJU 36A 3ph OUT F1/F2 L1, L2 0.1A 1ph F1/F2 10A 1ph P1/P2 L1, L2 3.4A 1ph 3 FXMQ48PVJU IN F1/F2 BRC1E71 L1, L2 3.4A 1ph REMQ96PATJ Q1/Q2 P1/P2 P1/P2 BRC1E71 L1, L2 3.4A 1ph 6. Device Options 6.1. Outdoor Unit Options Model Description Used by BHFP26P90U Outdoor Multi Connection Pipe Kit - VRV P Series HR 1 [REYQ192PATJ] 6.2. Indoor Unit Options Model Description Used by KRP1B71 Adaptor PCB (Aux Heat, Humidifier, OSA, Damper etc) - FXSQ/FXMQ/FXNQ/FXHQ/FXLQ/FXOQ 1 [FXMQ48PVJU] 2 [FXMQ48PVJU] The Xpress Program is property of Daikin Europe NV. Daikin Europe NV cannot be held liable for any inaccuracy, reliability of the outcome of the Xpress Program. Page 5