2016 MODEL INFORMATION
OVERVIEW ----------------------- P.2
KEY FEATURES ------------------ P.4
COLOUR(S) ---------------------- P.8
SPECIFICATIONS----------------- P.9
KLX 140L
MODEL NAME
KLX 140/140L
MARKETING CODE
KLX140AGF/BGF
Version: 13th April 2015
OVERVIEW
MODEL CONCEPT
The small-wheel KLX140 and large-wheel KLX140L are the
ideal size for growing youths and the perfect transition for
riders moving up from the KLX110. And with two versions to
choose from, youth riders will be able to find a play bike that
fits just right in terms of size and weight.
With fun a key element, it was essential that the KLX140
models be reliable and easy to use. A simple yet reliable
air-cooled single-cylinder engine with electric starter nestled
in a sturdy, high-tensile steel perimeter frame offers easyaccess, hassle-free fun.
Created by a special team of experienced off-road
engineers, development testing included not only youth
riders but also the same pro riders who worked on our
formidable KX motocross race machines. Consequently,
the KLX140 and KLX140L do not pull any punches when
it comes to performance. Engineers and test-riders alike
refused to settle for half-measures. As a result, many of the
components (especially on the chassis) on these models are
derived from KX motocross bikes, ensuring a superior level
of off-road fun that belies their size.
Not to be outdone, the KLX designers were determined that
these play bikes not be mistaken as mere toys. With “sharp”
and “aggressive” as keywords, and KX-inspired design
elements, they were not satisfied with anything less than a
styling package that transcended that of our top-of-the-line
4-stroke KX motocrossers.
KLX 140L
Developed specifically for youths and offering easy-access fun with minimal fuss and a high level of off-road performance – and the looks to match – these
two youth-size super play bikes are the ideal package for young riders to become acquainted with off-road fun.
2 016MY KLX 140/140L MODEL INFORMATION
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OVERVIEW
IDEAL SIZE FOR YOUTHS
Designing the KLX140 and KLX140L from the ground up has
enabled Kawasaki to offer two models that are ideal in size
and weight for their target riders: youths.
* KLX140 and KLX140L offer two sizes from which youths can
choose. Larger than kid’s bikes, and smaller and lighter
than “full-size” play bikes, these KLX’s are a
perfect fit for youths.
* The largest difference between the two
KLX youth models is their wheel size.
KLX140: F=17”
KLX140L:F=19”
R=14”
R=16”
* Seat heights are also a nice
compromise between kid’s
bikes and full-size machines.
KLX140: 780 mm
KLX140L:
800 mm
* Weighing 93 kg and 95 kg
(respectively), the KLX140 and
KLX140L are easy for youths to
handle.
* The KLX140 is recommended for
youths up to 160 cm tall and 55 kg in
weight; the KLX140L is recommended
for youths up to 170 cm tall and weighing
more than 55 kg.
2016MY KLX 140/140L M ODEL INFORMATION
KLX 140
3
KEY FEATURES
Engine
Fun is maximised because with the KLX it is so easy to just get on and
go. The air-cooled single-cylinder engine offers a simple, easy-to-use,
highly reliable power plant. And with electric start, access to fun is a
quick push of the button away.
* 144 cm³ air-cooled single-cylinder engine offers a lightweight power
plant that is both simple (to operate and to maintain) and reliable.
* Bore and stroke of 58.0 x 54.4 mm yield a displacement of 144 cm³.
* The engine revs easily and riders will soon find themselves wanting
to use the full range of the engine. A rev limiter at 10,500 rpm
ensures a smooth decrease in power in the over-run, contributing
to high level of control at high rpm.
* Based on the oval piston valve Keihin PB20, the carburettor features
many Kawasaki-original modifications to ensure stable fuel delivery
even under hard KX-style riding.
* Partitions in the float chamber ensure fuel stays centred (sloshing
is minimised) under hard riding and an umbrella around the main jet
traps fuel when jumping – both modifications to ensure constant fuel
supply.
* Dual float bowl air vents (instead of single) ensure stable air supply
even when the bike is leaned at extreme angles to either side.
* The needle valve features a spring which acts like a shock absorber.
* The float itself is made of rubber instead of plastic.
* Close-ratio transmission contributes to the acceleration performance
of the KLX.
* Like our KX racers, the gear change position lever features a ball
bearing to facilitate easy shifting.
* Shift change lever with folding tip resists being damaged in the event
of a crash.
* While delivering a pleasant exhaust note, the quiet-running muffler
makes it easy to use the KLX for long periods of time.
* Muffler comes equipped with a spark arrester, meaning the
KLX140/L can access designated off-road public riding areas.
* Exhaust pipe is curved to achieve optimum length for good power
characteristics
* Plastic muffler end-cap offers a surface cooler to the touch than steel.
2016MY KLX 140/140L MODEL INFORMATION
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KEY FEATURES
Chassis
* Oil-moistened KX-style air-cleaner element is highly effective in dusty
situations. The washable element is reusable.
* Starting is via a (keyless) electric starter button just in front of the
upper triple clamp.
Serious about making the KLX140 and KLX140L the ultimate play bikes
for youth riders, Kawasaki put together a special development team:
youth test riders were joined by pro MX riders and Kawasaki’s top KX
engineers. Giving these play bikes the same thorough attention to detail
given our KX racers resulted in their high level of off-road performance.
In fact, many of their parts came directly from KX machines.
* Starter button features an orange LED light activated when the
button is depressed, indicating that the power is “ON.”
* Digital CDI ignition ensures quick, reliable starting.
* Progressive manual clutch offers young riders the chance to master
full control of gear shifting.
* The clutch features a spring damper resulting in a progressive,
2-stage clutch engagement that facilitates half-clutch use when riding
at extremely low rpm or idling speeds (while receiving coaching on
the fly). Additional benefits are direct clutch feel and high durability.
* KX-based perimeter frame made of high-tensile steel contributes to
the high off-road riding potential of the KLX140/L. In fact, the frame
uses the same upper tubes as those on the KLX250.
* Complementing the highly rigid frame, sturdy suspension front and
rear contribute to the KLXs’ high level of off-road fun.
* The handlebar is rubber-mounted for reduced vibration transferred to
the rider’s hands.
2016MY KLX 140/140L MODEL INFORMATION
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KEY FEATURES
* Grips are the same as those on our top-class MX racers. Raised
pattern on half of the surface makes them easier to grip.
* Sturdy 33 mm telescopic
front fork has spring rates
and damping settings
specific to each model.
* Aluminum swingarm offers both light weight and strength. Like
those on our KX machines, it features a hairline finish.
* KX racing-type chain adjusters allow precise adjustment of chain
slack, helping to minimize drivetrain power transfer loss.
* KX-style wheels with strong, high-grade die-cast hubs offer the
same durability as those found on our KX racers.
* Like our KX motocrossers, the KLX140/L feature lightweight RK
EXCEL aluminum rims.
* The KLX140 rear shock features 5-way preload adjustability.
* To allow for its higher average
speed, the KLX140L features a rear
shock with piggyback reservoir.
Both the shock body and reservoir
are aluminum. The shock has
fully adjustable preload, 4-way
compression damping and 22-way
rebound damping. The high grade
KLX140L rear shock can also be
fitted to the KLX140 to upgrade the
rear suspension.
2016MY KLX 140/140L MODEL INFORMATION
6
KEY FEATURES
* While most
“play bikes”
feature a
disc/drum
combination,
the KLX140/L
have disc
brakes front
and rear for
a high level
of braking
performance.
* The 220 mm front petal disc
and twin-piston calliper
offer strong, easy-to-control
braking.
* Front brake master cylinder is the same as used on the
KLX250.
* The 220 mm front disc and large-bore twin-piston caliper
offer strong, easy-to-control braking. At 27 mm, the caliper
pistons are the same size as those on the KX450F/250F.
Front brake master cylinder is the same as used on the
KLX250. Petal disc brakes front & rear
* The rear wheel is slowed by a 186 mm petal disc gripped by
single-piston caliper.
* The rear brake master cylinder features a large, unitised
reservoir that contributes to stable braking performance.
2016MY KLX 140/140L MODEL INFORMATION
7
COLOURS
KLX140AGF (140)
* Lime Green
KLX140BGF (140L)
* Lime Green
2016MY KLX 140/140L MODEL INFORMATION
8
SPECIFICATIONS
KLX140AGF/BGF
ENGINE
FRAME
Type
4-stroke, single
Displacement
144 cm³
Bore and Stroke
58.0 x 54.4 mm
Compression ratio
9.5: 1
Carburetion
Keihin PB20
Valve system
SOHC, 2 valves, screw type adjusters
Ignition
Digital DC-CDI
shock with piggyback reservoir, fully
Starting
Electric
adjustable preload and 22-way
Cooling
Air
rebound damping
Lubrication
Forced lubrication, wet sump
DRIVETRAIN
Type
Tubular double cradle, box section
perimeter, high-tensile steel
Suspension: front
rear (140A)
33 mm telescopic fork
Uni-Trak linkage system and single
shock with 5-way preload adjustability
rear (140B)
Uni-Trak linkage system and single
Wheel travel: front
180 mm
rear
180 mm
front
70/100-17 (KLX140A),
Tires:
70/100-19 (KLX140B)
Transmission
5-speed
Primary drive
Gear
Final Drive
Chain
Primary reduction ratio
2.880 (72/25)
Caster (rake)
27°
Gear ratios: 1st
2.667 (40/15)
Trail
85 mm (KLX140A)
2nd
1.895 (36/19)
3rd
1.474 (28/19)
4th
1.182 (26/22)
5th
1.000 (24/24)
rear
90/100-14 (KLX140A),
90/100-16 (KLX140B)
96 mm (KLX140B)
Steering angle (L/R)
41° / 41°
Final reduction ratio:
Clutch
KLX140A
3.571 (50/14)
KLX140B
3.923 (50/13)
Wet multi-disc, manual, cable operation
2016MY KLX 140/140L MODEL INFORMATION
9
SPECIFICATIONS
KLX140AGF/BGF
BRAKES
Front:
Rear:
Type
220 mm petal disc
Caliper
Dual-piston
Type
186 mm petal disc
Caliper
Single-piston
DIMENSIONS
Overall length
1820 mm (KLX140A)
1895 mm (KLX140B)
Overall width
790 mm
Overall height
1050 mm (KLX140A)
1075 mm (KLX140B)
Wheelbase
1260 mm (KLX140A)
1285 mm (KLX140B)
Ground clearance
235 mm (KLX140A)
255 mm (KLX140B)
Seat height
780 mm (KLX140A)
800 mm (KLX140B)
Curb mass*
93 kg (KLX140A)
95 kg (KLX140B)
Fuel capacity
5.8 litres
Warranty
6 months
The specifications mentioned here apply to and have been achieved by production models under
standard operating conditions. We intend only to give a fair description of the vehicle and its
performance capabilities but these specifications may not apply to every machine supplied for
sale. Kawasaki Heavy Industries, Ltd. and Canadian Kawasaki Motors Inc. reserves the right to
alter specifications without prior notice. Equipment illustrated and specifications may vary to meet
individual markets.
* Includes all necessary materials and fluids to operate correctly, full tank of fuel (more than 90% of capacity) and tool kit (if supplied)
2016MY KLX 140/140L MODEL INFORMATION
1 0
KLX140 & KLX140L 2016 Questions
1.
What is the reccommended maximum rider height and weight for the KLX140?
2.
What diameter are the KLX140 wheels?
3.
What diameter are the KLX140L wheels?
4.
What type of wheel rims are used on the KLX140 and KLX140L?
5.
What is the KLX140 models fuel tank size?
6.
What is indicated when the keyless ignition is switched on?
7.
Does the KLX140 models have both kick and electric starters?
8.
What type of ignition ensures quick reliable starting?
9.
The KLX140 models shared an aluminimum swingarm, are the shock absorbers the
same between the models?
10.
Can the KLX140L rear shock be used on the KLX140 model?
11.
The KLX140 model’s share the 33 mm diameter front forks, are the springs and
damping settings the same between the KLX140 models?
12.
What diameter is the front petal disc brake?
13.
What type of front brake caliper is used?
14.
What diameter is the rear petal disc brake?
15.
What type for rear brake caliper is used?
16.
What is the seat height of the KLX140L and KLX140?
17.
Are the handlebar rubber mounted?
18.
What type of chain adjusters are used on the KLX140 models?
19.
What is the KLX140 and KLX140L ground clearance?
20.
What is the curb mass of the KLX140L and KLX140?
Answers next page.
KLX140 & KLX140L 2016 Answers
1.
The KLX140’s maxium rider height is 1.60 metres and the maxium weight.
P3
2.
The KLX140 wheels are front 17” diameter, rear 14” diameter
P3
3.
The KLX140L wheels are front 19” diameter, rear 16” diameter
P3
4.
The KLX140 models feature lightweight RK Excel brand aluminimum rims.
P6
5.
The KLX140 models fuel tank capacity is 5.8 litres.
P10
6.
The keyless ignition switch features an Orange warning LED to indicate
when power is on.
P5
7.
Both KLX140 models feature only electric starters
P4
8.
Digital CDI ignition ensures quick reliable starting.
P5
9.
The KLX140 models feature model specific shock absorbers, the KLX140 has P6
5-way spring preload, the aluminium reservior KLX140L shock absorber
features fully adjustable spring preload, 4-way compression damping and
22-way rebound damping.
10.
The higher grade KLX140L shock can be fitted to the KLX140.
P6
11.
The 33 mm forks are model specific for damping and spring rates.
P6
12.
The front petal brake disc is 220 mm diameter for strong braking control.
P7
13.
The front brake caliper is a twin-piston design with 27 mm diameter pistons P7
same as KX450F/250F models.
14.
The rear petal disc brake is 186 mm diameter.
P7
15.
The rear brake caliper is a single-piston design.
P7
16.
The seat heights of the KLX140 = 780 mm and KLX140L is 800 mm.
P3
17.
The KLX140 model’s handlebars are rubber mounted.
P5
18.
The KLX140 models precise chain adjuster are a KX racing-type design.
P6
19.
The ground clearance is KLX140 =235 mm and KLX140L =255 mm.
P10
20.
The curb mass is KLX140A = 93kg and KLX140B = 95 kg.
P10