ORDER NO. KMF0501841C3 High Speed Laser Fax and Copier KX-FL612CX KX-FL612CX-S (for Asia, Middle Near East and Africa) (for Saudi Arabia ) IMPORTANT INFORMATION ABOUT LEAD FREE, (PbF), SOLDERING If lead free solder was used in the manufacture of this product the printed circuit boards will be marked PbF. Standard leaded, (Pb), solder can be used as usual on boards without the PbF mark. When this mark does appear please read and follow the special instructions described in this manual on the use of PbF and how it might be permissible to use Pb solder during service and repair work. © 2005 Panasonic Communications Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law. KX-FL612CX / KX-FL612CX-S CONTENTS Page 1 INTRODUCTION 1.1. ABOUT LEAD FREE SOLDER (PbF: Pb free) Page 4 5.20. HOW TO REMOVE THE FUSER UNIT 55 4 5.21. HOW TO REMOVE THE CIS 56 5.22. NOTE FOR ASSEMBLING 57 5.23. INSTALLATION POSITION OF THE LEAD 58 1.2. HOW TO RECOGNISE THAT Pb FREE SOLDER IS USED 5 1.3. SAFETY PRECAUTIONS 6 1.4. INSULATION RESISTANCE TEST 6 6.1. USER RECOVERABLE ERRORS 59 1.5. FOR SERVICE TECHNICIANS 6 6.2. PROGRAMMING AND LISTS 61 1.6. BATTERY CAUTION 6 6.3. TEST FUNCTIONS 64 1.7. AC CAUTION 7 6.4. REMOTE PROGRAMMING 68 1.8. PERSONAL SAFETY PRECAUTIONS 7 6.5. TROUBLESHOOTING DETAILS 76 1.9. SERVICE PRECAUTIONS 9 1.10. FOR BEST PERFORMANCE 9 2 FEATURES AND SPECIFICATIONS 6 TROUBLESHOOTING GUIDE 7 CIRCUIT OPERATIONS 59 147 7.1. CONNECTION DIAGRAM 147 10 7.2. GENERAL BLOCK DIAGRAM 148 2.1. FEATURES 10 7.3. FACSIMILE SECTION 150 2.2. SPECIFICATIONS 11 7.4. NCU SECTION 161 2.3. OPTIONAL ACCESSORIES 11 7.5. ITS (Integrated telephone System) and MONITOR 3 INSTALLATION SECTION 12 163 3.1. LOCATION OF CONTROLS 12 7.6. CIS CONTROL SECTION 165 3.2. CONNECTIONS 14 7.7. STEPPING MOTOR DRIVE SECTION 166 3.3. INSTALLATION 15 7.8. FAN MOTOR SECTION 170 7.9. SOLENOID DRIVE SECTION 172 4 MAINTENANCE 27 4.1. MAINTENANCE ITEMS AND COMPONENT LOCATIONS 7.10. LSU (Laser Scanning Unit) SECTION 173 27 7.11. SENSORS AND SWITCHES SECTION 175 4.2. PRINTING 29 7.12. OPERATION BOARD SECTION 184 4.3. PRINTING (PAPER PICK UP) 30 7.13. LCD SECTION 185 4.4. SCANNING (ADF) 31 7.14. HVPS (High Voltage Power Supply) SECTION 186 4.5. MAINTENANCE 32 7.15. HEAT LAMP CONTROL CIRCUIT 188 4.6. DOCUMENT JAMS 35 7.16. POWER SUPPLY BOARD SECTION 194 4.7. RECORDING PAPER JAMS 36 8 REFERENCE MATERIALS DATA 197 40 8.1. PRINTING OPERATION PRINCIPLE 5.1. UPPER MAIN CABINET SECTION 41 8.2. TERMINAL GUIDE OF THE ICs TRANSISTORS AND 5.2. LOWER MAIN CABINET SECTION 42 5.3. HOW TO REMOVE THE OPERATION PANEL ASS’Y 43 8.3. HOW TO REPLACE THE FLAT PACKAGE IC 206 5.4. HOW TO REMOVE THE PICK UP UNIT 44 8.4. DIGITAL BOARD SECTION 208 5.5. HOW TO REMOVE THE PICK UP ROLLER 45 8.5. MODEM SECTION 210 5.6. HOW TO REMOVE THE OPERATION BOARD 46 8.6. TEST CHART 216 5.7. HOW TO REMOVE THE LOWER FLAME 47 9 FIXTURES AND TOOLS 219 5.8. HOW TO REMOVE THE SEPARATION RUBBER 47 5.9. HOW TO REMOVE THE TRANSFER ROLLER 48 5.10. HOW TO REMOVE THE SEPARATION ROLLER 49 10.1. GENERAL SECTION 220 5.11. HOW TO REMOVE THE BOTTOM PLATE 50 10.2. OPERATION COVER SECTION (1) 221 5.12. HOW TO REMOVE THE ANALOG BOARD 50 10.3. OPERATION COVER SECTION (2) 222 5 DISASSEMBLY INSTRUCTIONS DIODES 197 205 10 CABINET, MECHANICAL AND ELECTRICAL PARTS LOCATION 5.13. HOW TO REMOVE THE HIGH VOLTAGE POWER 220 10.4. OPERATION COVER SECTION (3) 223 51 10.5. PICK UP SECTION 224 5.14. HOW TO REMOVE THE LASER UNIT 51 10.6. FUSER SECTION 225 5.15. HOW TO REMOVE THE FAN UNIT 52 10.7. UPPER MAIN CABINET SECTION 226 10.8. LOWER MAIN CABINET SECTION (1) 227 10.9. LOWER MAIN CABINET SECTION (2) 228 BOARD 5.16. HOW TO REMOVE THE LOW VOLTAGE POWER BOARD 52 5.17. HOW TO REMOVE THE SOLENOID 53 5.18. HOW TO REMOVE THE HANDSET HOLDER 53 5.19. HOW TO REMOVE THE MAIN MOTOR 54 10.10. LOWER CABINET SECTION (3) 229 10.11. ACTUAL SIZE OF SCREWS AND WASHER 230 11 ACCESSORIES AND PACKING MATERIALS 2 231 KX-FL612CX / KX-FL612CX-S 232 15.1. ANALOG BOARD (PCB2) 248 12.1. CABINET AND ELECTRICAL PARTS 232 15.2. OPERATION BOARD (PCB3) 250 12.2. ACCESSORIES AND PACKING MATERIALS 234 15.3. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) 252 12.3. DIGITAL BOARD PARTS 234 15.4. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) 253 12.4. ANALOG BOARD PARTS 237 15.5. EXIT SENSOR BOARD (PCB6) 254 12.5. OPERATION BOARD PARTS 239 15.6. DRUM AND TONER SENSOR BOARD (PCB7) 254 12.6. HIGH VOLTAGE POWER SUPPLY BOARD PARTS 240 15.7. VARISTOR BOARD (PCB8) 254 12.7. LOW VOLTAGE POWER SUPPLY BOARD PARTS 240 12.8. EXIT SENSOR BOARD PARTS 241 16.1. DIGITAL BOARD (PCB1) 255 12.9. DRUM AND TONER SENSOR BOARD PARTS 241 16.2. ANALOG BOARD (PCB2) 257 12.10. VARISTOR BOARD PARTS 241 16.3. OPERATION BOARD (PCB3) 259 12 REPLACEMENT PARTS LIST 16 PRINTED CIRCUIT BOARD 255 12.11. FIXTURES AND TOOLS 241 16.4. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) 261 13 FOR THE SCHEMATIC DIAGRAMS 242 16.5. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) 263 14 SCHEMATIC DIAGRAM 244 16.6. EXIT SENSOR BOARD PARTS (PCB6) 265 244 16.7. DRUM AND TONER SENSOR BOARD (PCB7) 265 248 16.8. VARISTOR BOARD (PCB8) 265 14.1. DIGITAL BOARD (PCB1) 15 SCHEMATIC DIAGRAM 3 KX-FL612CX / KX-FL612CX-S 1 INTRODUCTION 1.1. ABOUT LEAD FREE SOLDER (PbF: Pb free) Note: In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that contains lead. We will use PbF solder when discussing the lead free solder used in our manufacturing process which is made from Tin, (Sn), Silver, (Ag), and Copper, (Cu). This model, and others like it, manufactured using lead free solder will have PbF stamped on the PCB. For service and repair work we suggest using the same type of solder although, with some precautions, standard Pb solder can also be used. Caution • PbF solder has a melting point that is 50° ~ 70° F, (30° ~ 40°C) higher than Pb solder. Please use a soldering iron with temperature control and adjust it to 700° ± 20° F, (370° ± 10°C). In case of using high temperature soldering iron, please be careful not to heat too long. • PbF solder will tend to splash if it is heated much higher than its melting point, approximately 1100°F, (600°C). • If you must use Pb solder on a PCB manufactured using PbF solder, remove as much of the original PbF solder as possible and be sure that any remaining is melted prior to applying the Pb solder. • When applying PbF solder to double layered boards, please check the component side for excess which may flow onto the opposite side (See figure, below). 1.1.1. SUGGESTED PBF SOLDER There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper, (Sn+Ag+Cu), you can also use Tin and Copper, (Sn+Cu), or Tin, Zinc, and Bismuth, (Sn+Zn+Bi). Please check the manufacturer’s specific instructions for the melting points of their products and any precautions for using their product with other materials. The following lead free (PbF) solder wire sizes are recommended for service of this product: 0.3mm, 0.6mm and 1.0mm. 4 KX-FL612CX / KX-FL612CX-S 1.2. HOW TO RECOGNISE THAT Pb FREE SOLDER IS USED P.C.Boards marked as “PbF” use Pb Free solder. (See the figure below.) Pb Free is not used the Power Supply Board of this unit. BAT600 6 R724 CN614 1 R747 5 8 R610 R613 C608 R611 E E C734 CN613 R737 E Q620 L648 D608 C726 1 IC610 Q616 Q617 1 E RA609 +3.3V/BAT D602 L632 CN610 4 L630 16 J600 C648 8 PFUP1330YA 5 1 R722 L620 C731 C717 R723 1 Q613 R736 C666 E Q622 1 C728 25 F605 RA602 26 L643 L605 L606 L604 8 25 C668 50 RA610 C721 CN612 8 Q623 Q615 E E C736 C719 L621 L642 P_RTS 51 IC605 IC608 C720 R708 1 L654 75 Q614 E +2.5V C672 C738 L618 L619 100 L657 L655 L656 R768 R769 R767 REF-CH E L661 L660 L659 C694 L653 Q609 76 R704 R706 C706 C705 L623 L624 L625 L626 L658 E C695 R707 X603 C697 C667 TP_AMON TO-CH R700 (Example :Digital board) PbF 9 D607 +24V MARKED KX-FL512CX DIGITAL BOARD (PCB4) COMPONENT VIEW Note : The “PbF” marked may be found on different areas of the same P.C.Board,depending on manufacture date. 5 KX-FL612CX / KX-FL612CX-S 1.3. SAFETY PRECAUTIONS 1. Before servicing, unplug the AC power cord to prevent an electric shock. 2. When replacing parts, use only the manufacturer´s recommended components. 3. Check the condition of the power cord. Replace if wear or damage is evident. 4. After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc. 5. Before returning the serviced equipment to the customer, be sure to perform the following insulation resistance test to prevent the customer from being exposed to shock hazards. 1.4. INSULATION RESISTANCE TEST 1. Unplug the power cord and short the two prongs of the plug with a jumper wire. 2. Turn on the power switch. 3. Measure the resistance value with an ohmmeter between the jumpered AC plug and each exposed metal cabinet part (screw heads, control shafts, bottom frame, etc.). Note: Some exposed parts may be isolated from the chassis by design. These will read infinity. 4. If the measurement is outside the specified limits, there is a possibility of a shock hazard. 1.5. FOR SERVICE TECHNICIANS ICs and LSIs are vulnerable to static electricity. When repairing, the following precautions will help prevent recurring malfunctions. 1. Cover the plastic part´s boxes with aluminum foil. 2. Ground the soldering irons. 3. Use a conductive mat on the worktable. 4. Do not touch the IC or LSI pins with bare fingers. 1.6. BATTERY CAUTION CAUTION There is a danger of explosion if the battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose used batteries according to the manufacturerís instructions: The lithium battery is a critical component (type No. CR-2032/V9A). Please observe for the proper polarity and exact location when replacing and soldering the replacement battery. 6 KX-FL612CX / KX-FL612CX-S 1.7. AC CAUTION For safety, before closing the lower cabinet, please make sure of the following precautions. 1. The earth lead is fixed with the screw. 2. The AC connector is connected properly. 3. Wind the earth lead around the core 4 times. 4. Wind the earth AC around the core 4 times. 1.8. 1.8.1. PERSONAL SAFETY PRECAUTIONS MOVING SECTIONS OF THE UNIT Be careful not to let your hair, clothes, fingers, accessories, etc., become caught in any moving sections of the unit. The moving sections of the unit are the rollers and a gear. There is a separation roller and a document feed roller which are rotated by the document feed motor. A gear rotates the two rollers. Be careful not to touch them with your hands, especially when the unit is operating. 7 KX-FL612CX / KX-FL612CX-S 1.8.2. LIVE ELECTRICAL SECTIONS All the electrical sections of the unit supplied with AC power by the AC power cord are live. Never disassemble the unit for service with the AC power supply plugged in. CAUTION: AC voltage is supplied to the primary side of the power supply unit. Therefore, always unplug the AC power cord before disassembling for service. 1.8.3. LASER BEAM AND FUSER UNIT SECTION • The printer of this unit utilizes a laser. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. • The fuser unit is inside of the unit and gets hot. Do not touch it when removing the jammed paper or cleaning the lower glass. 8 KX-FL612CX / KX-FL612CX-S 1.9. 1.9.1. SERVICE PRECAUTIONS PRECAUTIONS TO PREVENT DAMAGE FROM STATIC ELECTRICITY Electrical charges accumulate on a person. For instance, clothes rubbing together can damage electric elements or change their electrical characteristics. In order to prevent static electricity, touch a metallic part that is grounded to release the static electricity. Never touch the electrical sections such as the power supply unit, etc. 1.10. FOR BEST PERFORMANCE • To extend the life of the drum unit, the unit should never be turned OFF immediately after printing. Leave the power turned ON for a minimum of 30 minutes after printing. • In the printing process, heat is used to fuse toner onto the page. As a result, it is normal for the machine to produce an odor during and shortly after printing. Be sure to use this unit in an area with proper ventilation. • Do not cover slots or openings on the unit. Inspect the air circulation vents regularly and remove any dust build-up with a vacuum cleaner. • If the inside of the unit is dirty, clean it with a soft and dry cloth (especially the lower glass). • When replacing the toner cartridge or drum unit, do not allow dust, water, or liquids to come in contact with the drum. This may affect print quality. • Store unused paper in the original packaging, in a cool and dry place. Not doing so may affect print quality. • Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall,etc.). • Keep the air circulation vents away from walls etc.more than 50 mm (1 31 / ") to let the unit cool down. 9 KX-FL612CX / KX-FL612CX-S 2 FEATURES AND SPECIFICATIONS 2.1. FEATURES General • Help function Display: 1. BASIC SETTINGS 2. FEATURE LIST 3. DIRECTORY 4. FAX SENDING/RECEIVING 5. COPIER 6. REPORTS 7. CALLER ID • LCD (Liquid Crystal Display) readout • TAM (Telephone answering machine) interface Plain Paper Facsimile Machine • Letter/A4/Legal, G3 compatible • Automatic document feeder (20 sheets) • Quick scan • Resolution: Standard/Fine/Super fine/Photo/Photo with text. (64 level) − STANDARD: For printed or typewritten originals with normal-sized characters. − FINE: For originals with small printing. − SUPER FINE: For originals with very small printing. − PHOTO: For originals containing photographs, shaded drawing,etc. − PHOTO WITH TEXT: photograph and text. For originals containing • Broad cast • 250-sheet paper capacity (60 g/m2~ 75 g/m2) • Distinctive ring detection. Integrated Telephone System • On-hook dialing • Monitor speaker • Voice muting • Redialing function • Station telephone directory Enhanced Copier Function • Multi-copy function (up to 99 copies) • Enlargement and reduction • Collate • 64-Level halftone 10 KX-FL612CX / KX-FL612CX-S 2.2. SPECIFICATIONS Applicable Lines: Document Size: Public Switched Telephone Network Max. 216 mm in width Effective Scanning Width: Effective Printing Width: Max. 600 mm in length 208 mm A4 : 202mm Transmission Time*: Letter/Legal : 208mm Approx. 6 s/page (ECM-MMR)** Scanning Density: Approx. 8 s/page (ECM-MMR)*** Horizontal: 8 pels/mm (203 pels/inch) Vertical: 3.85 lines/mm -STANDARD 7.7 lines/mm -FINE/PHOTO/PHOTO WITH TEXT Halftone Level: Scanner Type: Printer Type: Data Compression System: Modem Speed: Operating Environment: Dimensions (H×W×D): Mass (Weight): Power Consumption: 15.4 lines/mm -SUPER FINE 64-level Contact Image Sensor (CIS) Laser printer Modified Huffman (MH), Modified READ (MR), Modified, Modified READ (MMR) 14,400/12,000/9,600/7,200/4,800/2,400 bps; Automatic Fallback 10°C—32.5°C, 20—80% RH (Relative Humidity) 370 mm × 430 mm × 480 mm Approx. 9.2 kg Standby: Approx. 4 W Transmission: Approx. 12W Reception: Approx. 290 W Copy: Approx. 290 W Power Supply: Memory Capacity: Maximum: Approx. 950W (When the fuser lamp turns on) 220-240 V AC, 50/60Hz Approx. 120 pages of memory transmission. Approx. 170 pages of memory reception. Laser diode properties: (Based on ITU-T No. 1 Test Chart in standard resolution.) Laser output: Max. 5 mW Wave length: 760 nm—800 nm Print Speed: Printing Resolution: Emission duration: Continuous 14 ppm (page per minute) 600 × 600 dpi * Transmission speed depends upon the contents of the pages, resolution, telephone line conditions and capability of the other party’s machine. ** Transmission speed is based upon the Original Test Chart. (Refer to ORIGINAL TEST CHART(P.216).) If the capability of the other party´s machine is inferior to your unit, the transmission time may be longer. *** Transmission speed is based upon the ITU-T No. 1 Test Chart and original mode. (Refer to ITU-T No.1 TEST CHART(P.217).) If the capability of the other party´s machine is inferior to your unit, the transmission time may be longer. Note: • Any details given in these instructions are subject to change without notice. • The pictures and illustrations in these instructions may vary slightly from the actual product. Design and specifications are subject to change without notice. 2.3. OPTIONAL ACCESSORIES Model No. KX-FA83E or KX-FA83A KX-FA84E or KX-FA84A Description Specifications Toner cartridge Drum unit 1 toner cartridge 1 drum unit 11 KX-FL612CX / KX-FL612CX-S 3 INSTALLATION 3.1. 3.1.1. LOCATION OF CONTROLS OVERVIEW 12 KX-FL612CX / KX-FL612CX-S 3.1.2. CONTROL PANEL 13 KX-FL612CX / KX-FL612CX-S 3.2. CONNECTIONS (1) Connect the handset cord. (2) Connect the telephone line cord. (3) Connect the power cord. • When the power is turned on for the first time, the unit will print some basic information. Caution: • When you operate this product, the power outlet should be near the product and easily accessible. • Be sure to use the telephone line cord included in this unit.. • Do not extend the telephone line cord. Note: • To avoid malfunction, do not position fax machine near appliances such as TVs or speakers which generate an intense magnetic field. • If any other device is connected on the same line, this unit may disturb the network condition of the device. 14 KX-FL612CX / KX-FL612CX-S 3.3. 3.3.1. INSTALLATION INSTALLATION SPACE The space required to install the unit is shown below. The dimensions given are necessary for the unit to operate efficiently. Note: • Avoid excessive heat or humidity. • Use the unit within the following ranges of temperature and humidity. • Ambient temperature: 10°C to 32.5°C • Relative humidity: 20% to 80% (without condensation) • Power cord length should be less than 5 meters (16.4 feet). Using a longer cord may reduce the voltage or cause malfunctions. • Avoid direct sunlight. • Do not install near devices which contain magnets or generate magnetic fields. • Do not subject the unit to strong physical shock or vibration. • Keep the unit clean. Dust accumulation can prevent the unit from functioning properly. • To protect the unit from damage, hold both sides when you move it. • Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall, etc.) • Keep this surface ( ) away from walls etc. more than 50 mm to let the unit cool down. 15 KX-FL612CX / KX-FL612CX-S 3.3.2. PAPER STACKER Line up the slots ( ) in the paper stacker with the pegs ( ) on the bottom of the unit, then insert the two tabs of the paper stacker into the slots on the unit ( ). • Do not place the unit in an area where the paper stacker may be easily bumped into. • Document and recording paper will be ejected from the front of the unit. Do not place anything in front of the unit. • The paper stacker can hold up to approximately 100 sheets of printed paper. Remove the printed paper before the paper stacker becomes full. 3.3.3. DOCUMENT STACKER Pull the document stacker ( ) forward gently until it clicks into place, then press the center part of the document stacker ( ) to open the extender ( ). 16 KX-FL612CX / KX-FL612CX-S 3.3.4. PAPER TRAY AND PAPER TRAY COVER 1. Insert the paper tray ( ) into the slot ( ) on the back of the unit. 2. Pull the tension plate forward ( ) and attach the paper tray cover ( ), then push the tension plate back ( ). Note: • Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall etc.). ) away from walls etc. more than 50 mm (1 • Keep this surface ( 31/32") to let the unit cool down. To remove the paper tray Pull the paper tray forward in the direction of the arrow. 17 KX-FL612CX / KX-FL612CX-S 3.3.5. INSTALLING THE RECORDING PAPER A4, Letter or legal size recording paper can be used for fax messages. The unit can hold up to 250 sheets of 60/75 g/m2 to paper, 230 sheets of 80 g/m2 or 200 sheets of 90 g/m2 paper. See the note for paper specifications. • The unit is set for A4 size paper by default. If you want to use legal or letter size paper, change the setting (feature #16). 1. Before inserting a stack of paper, fan the paper to prevent paper jams. 2. Pull the tension plate forward ( ). 3. Remove the paper tray cover ( ). 18 KX-FL612CX / KX-FL612CX-S 4. Insert the paper, print-side down ( ). • The paper should not be over the tabs ( ). • If the paper is not inserted correctly, readjust the paper, or the paper may jam. 5. Attach the paper tray cover ( ). 6. Push the tension plate back ( ). To use A4 size paper Insert the tabs on the A4 paper guides ( ) into the slots. • “L” is shown on the A4 paper guide for the left side. “R” is shown on the A4 paper guide for the right side. Note: • When you use letter or legal paper, you do not need to install the A4 paper guides. • Change the recording paper size to “A4” (feature #16). 19 KX-FL612CX / KX-FL612CX-S 3.3.6. 3.3.6.1. DOCUMENTS THE UNIT CAN SEND USING THE ADF (AUTO DOCUMENT FEEDER) Note: • Remove chips, staples or other similar fasteners. • Do not send the following types of documents. (Use copies for fax transmission.) — Chemically treated paper such as carbon or carbonless duplicating paper — Electrostatically charged paper — Badly curled, creased or torn paper — Paper with a coated surface — Paper with a faint image — Paper with printing on the opposite side that can be seen through the other side (i.e. newspaper) Note for the auto document feeder and the scanner glass • Check that ink, paste or correction fluid has dried completely. • To transmit the document with a width of less than A4 size (210 mm), we recommend using a copy machine to copy the original document onto letter-sized paper, then transmitting the copied document. 20 KX-FL612CX / KX-FL612CX-S 3.3.7. TO SELECT CHARACTERS WITH THE DIAL KEYPAD Pressing the dial keys will select a character as shown below. 3.3.8. TO SELECT CHARACTERS USING THE (+) OR (-) KEY 21 KX-FL612CX / KX-FL612CX-S 3.3.9. SETTING YOUR LOGO The logo can be your company, division or name. 22 KX-FL612CX / KX-FL612CX-S 3.3.10. REPLACING THE TONER CARTRIDGE AND THE DRUM UNIT When the display shows the following, replace the toner cartridge. We recommend you replace the drum unit every fourth time you replace the toner cartridge. To check the drum life and quality, please print the printer test list. To ensure that the unit operates properly, we recommend the use of Panasonic toner cartridge (Model No. KX-FA83E/KXFA83A) and drum unit (Model No. KX-FA84E/KX-FA84A). Caution: • We cannot be responsible for any damage to the unit or degradation of print quality which may occur from the use of non-Panasonic toner cartridge and drum unit. • The drum unit contains a photosensitive drum. Exposing it to light may damage the drum. Once you have opened the protection bag: —Do not expose the drum unit to light for more than 5 minutes. —Do not touch or scratch the green drum surface. —Do not place the drum unit near dust or dirt, or in a high humidity area. —Do not expose the drum unit to direct sunlight. • Do not unplug the fax machine to prevent loss of fax documents in memory. • Do not leave the toner cartridge out of the protection bag for a long time. It will decrease the toner life. • Do not pour any toner into the toner cartridge. 1. Before opening the protection bag of the new toner cartridge, shake it vertically more than 5 times. 2. Remove the new toner cartridge from the protection bag. Peel off the seal ( ) from the toner cartridge. 23 KX-FL612CX / KX-FL612CX-S 3. Lift open the front cover ( ), holding OPEN ( ). 4. Tap on the used toner cartridge several times to allow the remaining toner to fall into the drum unit. Remove the drum and toner unit ( ) by holding the two tabs. • Do not touch the transfer roller ( ). • If you replace the toner cartridge and the drum unit at the same time, skip to step 7. 5. Turn the two levers ( ) on the used toner cartridge firmly, until the triangles ( ) match. 24 KX-FL612CX / KX-FL612CX-S 6. Remove the used cartridge ( ) from the drum unit ( ). • The toner may stick to the cartridge and the drum unit. Be careful when handling. • Do not drop the toner on the green drum surface ( ). • Put the used toner cartridge into the protection bag. 7. If you replace the drum unit at the same time, remove the new drum unit from the protection bag. Place the toner cartridge ( ) into the drum unit ( ) vertically. 8. Firmly press down the toner cartridge to snap into position. 9. Turn the two levers ( ) on the toner cartridge firmly. 10. Make sure that the triangles ( ) match, to install the toner cartridge correctly. 25 KX-FL612CX / KX-FL612CX-S • If the lower glass ( ) is dirty, clean it with a soft dry cloth. 11. Install the drum and toner unit ( ) by holding the tabs. 12. Close the front cover ( ) by pushing down on both sides, until locked. • While the unit displays “PLEASE WAIT”, do not open the front cover, or disconnect the power cord. 26 KX-FL612CX / KX-FL612CX-S 4 MAINTENANCE 4.1. 4.1.1. MAINTENANCE ITEMS AND COMPONENT LOCATIONS OUTLINE MAINTENANCE AND REPAIRS ARE PERFORMED USING THE FOLLOWING STEPS. 1. Periodic maintenance Inspect the equipment periodically and if necessary, clean any contaminated parts. 2. Check for breakdowns Look for problems and consider how they arose. If the equipment can be still used, perform copying, self testing or communication testing. 3. Check equipment Perform copying, self testing and communication testing to determine if the problem originates from the transmitter, receiver or the telephone line. 4. Determine causes Determine the causes of the equipment problem by troubleshooting. 5. Equipment repairs Repair or replace the defective parts and take appropriate measures at this stage to ensure that the problem will not recur. 6. Confirm normal operation of the equipment After completing the repairs, conduct copying, self testing and communication testing to confirm that the equipment operates normally. 7. Record keeping Make a record of the measures taken to rectify the problem for future reference. 4.1.2. MAINTENANCE CHECK ITEMS/COMPONENT LOCATIONS 27 KX-FL612CX / KX-FL612CX-S 4.1.2.1. NO. 1 2 Maintenance List OPERATION Document Path Rollers CHECK REMARKS Remove any foreign matter such as paper. — If the roller is dirty, clean it with a damp cloth then dry Refer to MAINTENANCE CHECK thoroughly. ITEMS/COMPONENT LOCATIONS( P.27).() Sensors Document sensor (PS500), Paper feed sensor (PS501), Printer See MAINTENANCE CHECK cover open switch (SW101),ADF cover open sensor (SW501), ITEMS/COMPONENT LOCATIONS(P.27) FB cover open sensor (SW500), ADF CIS position sensor and SENSORS AND SWITCHES (PS502),FB CIS position sensor (PS503)Resist sensor (PC201) SECTION(P.175)TEST FUNCTIONS(P.64) ,Paper exit sensor (PS50). Paper sensor (PS1)Confirm the operation of the sensors. Glass If the glass is dirty, clean them with a dry soft cloth. Refer to MAINTENANCE(P.32). Abnormal, wear and tear Replace the part. Check if the screws are tight on all parts. — or loose parts 3 4 5 4.1.2.2. Maintenance Cycle No. Item Cleaning Cycle 1 ADF Separation Roller (Ref.No.50) 3 months 2 Paper Feed Roller (Ref.No.154) 3 months 3 ADF Separation Rubber (Ref. No.35) 3 months 4 ADF Exit Roller (Ref.No.34) 3 months 5 Pick up Roller (Ref No.108) 3 months 6 Separation Rubber (Ref. No.99) 3 months 7 Document Feed Roller (Ref.No.154) 3 months 8 Transfer Roller (Ref.No.73) 3 months 9 Pressure Roller (Ref.No.120) 3 months 10 Heat Roller (Ref.No.127) 3 months 11 Exit Roller (Ref.No.142) 3 months If each part has got dirty, clean it with a damp cloth then dry thoroughly. * These values are standard and may vary depending on usage conditions. 28 Replacement Cycle Procedure 7 years* (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION ROLLER (P.49). 7 years (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION RUBBER (P.47). 7 years (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION RUBBER (P.47). 7 years (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION RUBBER (P.47). 7 years (100,000 documents) Refer to HOW TO REMOVE THE PICK UP UNIT (P.45). 7 years (100,000 documents) Refer to HOW TO REMOVE THE PICK UP ROLLER (P.44). 7 years (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION RUBBER (P.47) 7 years (100,000 documents) Refer to HOW TO REMOVE THE TRANSFER ROLLER (P.48). 7 years (100,000 documents) Refer to FUSER SECTION (P.225). 7 years (100,000 documents) Refer to FUSER SECTION (P.225). 7 years (100,000 documents) Refer to FUSER SECTION (P.225). KX-FL612CX / KX-FL612CX-S 4.2. PRINTING • The motor pinion rotates in the direction shown in the figure. • The gears of fixing and developing parts are driven by the GEAR IDLER 67. • The GEAR PAPER FEED ROLLER drives the roller. • The GEAR CLUTCH runs idle and GEAR PICKUP PAPER is still. 29 KX-FL612CX / KX-FL612CX-S 4.3. PRINTING (PAPER PICK UP) During printing • When the SOLENOID is turned ON, the LEVER PICK UP CLUTCH is hooked on the RING of GEAR CLUTCH. It causes the GEAR PICKUP PAPER to rotate. • The recording paper is pressed by the PICKUP ROLLER and the top paper is separated and fed. • Even the SOLENOID is turned OFF, it can not stop on the way of a turn because the tip of LEVER PICK UP CLUTCH is on the CAM of GEAR PICKUP PAPER. • When the tip of LEVER PICK UP CLUTCH returns to CAM´s home position, the GEAR CLUTCH RING is unhooked, then the GEAR PICKUP PAPER is stopped. 30 KX-FL612CX / KX-FL612CX-S 4.4. SCANNING (ADF) • DOCUMENT TRANSMISSION (ADF) When the tip of the document is set to a point of contact between the separation roller and the separation pad through the document feed roller, then the document is fed there separately. The document feed roller carries the document and the CIS reads it through the glass. The document is exited through the document feed roller. 31 KX-FL612CX / KX-FL612CX-S 4.5. MAINTENANCE If a black line, a white line or a dirty pattern appears on your recording paper, on your original, or on the fax document received by the other party, clean the white plate, scanner glass and lower glass. 4.5.1. CLEANING THE INSIDE OF THE UNIT If any of the following problems occurs, clean the inside of the unit: — Document frequently misfeed. — Black line, a white line or a dirty pattern appear on the original document when sending or copying. Caution: • Be careful when handling the drum and toner unit. • Do not use paper products, such as paper towels or tissues, to clean inside of the unit. 1. Disconnect the power cord and the telephone line cord. 2. Lift open the front cover ( ) , holding OPEN ( ). 3. Clean the document separation roller ( ) with a cloth moistened with isopropyl rubbing alcohol, and let all parts dry thoroughly. 4. Hold the center part of the front cover ( ), and pull open the inner cover ( ). • Do not touch the transfer roller ( ). 32 KX-FL612CX / KX-FL612CX-S 5. Clean the document feeder roller ( ) with a cloth moistened with isopropyl rubbing alcohol, and let all parts dry thoroughly. Clean the upper glass ( ) with a soft and dry cloth. 6. Push back the inner cover. 7. Remove the drum and toner unit ( ) by holding the two tabs. 8. Clean the lower glass ( ) with a soft and dry cloth. 9. Reinstall the drum and toner unit ( ) by holding the tabs. 33 KX-FL612CX / KX-FL612CX-S 10. Close the front cover ( ) by pushing down on both sides, until locked. 11. Reconnect the power cord and the telephone line cord. Note: • Do not touch the transfer roller ( ). 34 KX-FL612CX / KX-FL612CX-S 4.6. DOCUMENT JAMS If the unit does not release the document during feeding, remove the jammed document as follows. 1. Lift open the front cover ( ), holding OPEN ( ). 2. Hold the center part of the front cover ( ), and pull open the inner cover ( ). • Do not touch the transfer roller ( ). 3. Remove the jammed document carefully ( ). 4. Push back the inner cover. 5. Close the front cover ( ) by pushing down on both sides, until locked. 35 KX-FL612CX / KX-FL612CX-S Note: • Do not pull out the jammed document forcibly before opening the front cover. 4.7. 4.7.1. RECORDING PAPER JAMS When the recording paper has jammed in the unit If the unit does not eject any recording paper during reception or copying, the recording paper has jammed and the display will show the following massage. The display will show the following. 1. Lift open the front cover ( ), holding OPEN ( ). 2. Remove the jammed paper. When the recording paper has jammed near the drum and toner unit: Remove the jammed paper ( ) carefully by pulling it toward you. • Do not touch the transfer roller ( ). 36 KX-FL612CX / KX-FL612CX-S When the recording paper has jammed near the recording paper exit: 2-1. Pull the tension plate forward ( ), then remove the paper tray cover ( ). 2-2. Remove the recording paper ( ), then remove the drum and toner unit ( ) to allow the jammed paper ( ) to pull free from the rear cabinet. 2-3. Lift both green levers ( ) forward until they stop. 2-4. Remove the jammed paper ( ) from the fuser unit by pulling it upwards carefully, then install the drum and toner unit. 37 KX-FL612CX / KX-FL612CX-S 2-5. Push back the levers ( ) to the original position. 3. Close the front cover ( ) by pushing down on both sides, until locked. 4. Re-insert the recording paper ( ). • Before re-inserting, make sure to fan and straighten the recording paper. 5. Attach the paper tray cover ( ), then push back the tension plate ( ). 38 KX-FL612CX / KX-FL612CX-S 4.7.2. When the recording paper is not fed into the unit properly The display will show the following. 1. Pull the tension plate forward ( ), then remove the paper tray cover ( ). Remove the recording paper ( ). 2. Re-insert the recording paper. Attach the paper tray cover, then push back the tension plate. • Before re-inserting, make sure to fan and straighten the recording paper. 39 KX-FL612CX / KX-FL612CX-S 5 DISASSEMBLY INSTRUCTIONS 40 KX-FL612CX / KX-FL612CX-S 5.1. UPPER MAIN CABINET SECTION CROSS REFERENCE: A1: HOW TO REMOVE THE OPERATION PANEL ASS’Y (P.43) A2: HOW TO REMOVE THE PICK UP UNIT (P.44) A3: HOW TO REMOVE THE PICK UP ROLLER (P.45) A4: HOW TO REMOVE THE OPERATION BOARD (P.46) A5: HOW TO REMOVE THE LOWER FLAME (P.47) A6: HOW TO REMOVE THE SEPARATION RUBBER (P.47) A7: HOW TO REMOVE THE TRANSFER ROLLER (P.48) A8: HOW TO REMOVE THE SEPARATION ROLLER (P.49) 41 KX-FL612CX / KX-FL612CX-S 5.2. LOWER MAIN CABINET SECTION CROSS REFERENCE: B1: HOW TO REMOVE THE BOTTOM PLATE (P.50) B2: HOW TO REMOVE THE ANALOG BOARD (P.50) B3: HOW TO REMOVE THE HIGH VOLTAGE POWER BOARD (P.51) B4: HOW TO REMOVE THE LASER UNIT (P.51) B5: HOW TO REMOVE THE FAN UNIT (P.52) B6: HOW TO REMOVE THE LOW VOLTAGE POWER BOARD (P.52) B7: HOW TO REMOVE THE SOLENOID (P.53) B8: HOW TO REMOVE THE HANDSET HOLDER (P.53) B9: HOW TO REMOVE THE MAIN MOTOR (P.54) B10: HOW TO REMOVE THE FUSER UNIT (P.55) C1: HOW TO REMOVE THE CIS (P.56) 42 KX-FL612CX / KX-FL612CX-S 5.3. HOW TO REMOVE THE OPERATION PANEL ASS’Y 43 KX-FL612CX / KX-FL612CX-S 5.4. HOW TO REMOVE THE PICK UP UNIT 44 KX-FL612CX / KX-FL612CX-S 5.5. HOW TO REMOVE THE PICK UP ROLLER 45 KX-FL612CX / KX-FL612CX-S 5.6. HOW TO REMOVE THE OPERATION BOARD 46 KX-FL612CX / KX-FL612CX-S 5.7. HOW TO REMOVE THE LOWER FLAME 5.8. HOW TO REMOVE THE SEPARATION RUBBER 47 KX-FL612CX / KX-FL612CX-S 5.9. HOW TO REMOVE THE TRANSFER ROLLER 48 KX-FL612CX / KX-FL612CX-S 5.10. HOW TO REMOVE THE SEPARATION ROLLER 49 KX-FL612CX / KX-FL612CX-S 5.11. HOW TO REMOVE THE BOTTOM PLATE 5.12. HOW TO REMOVE THE ANALOG BOARD 50 KX-FL612CX / KX-FL612CX-S 5.13. HOW TO REMOVE THE HIGH VOLTAGE POWER BOARD 5.14. HOW TO REMOVE THE LASER UNIT 51 KX-FL612CX / KX-FL612CX-S 5.15. HOW TO REMOVE THE FAN UNIT 5.16. HOW TO REMOVE THE LOW VOLTAGE POWER BOARD 52 KX-FL612CX / KX-FL612CX-S 5.17. HOW TO REMOVE THE SOLENOID 5.18. HOW TO REMOVE THE HANDSET HOLDER 53 KX-FL612CX / KX-FL612CX-S 5.19. HOW TO REMOVE THE MAIN MOTOR 54 KX-FL612CX / KX-FL612CX-S 5.20. HOW TO REMOVE THE FUSER UNIT 55 KX-FL612CX / KX-FL612CX-S 5.21. HOW TO REMOVE THE CIS 56 KX-FL612CX / KX-FL612CX-S 5.22. NOTE FOR ASSEMBLING 5.22.1. FCC (DIGITAL BOARD) 5.22.2. DOCUMENT STACKER 5.22.3. THERMOSTAT 57 KX-FL612CX / KX-FL612CX-S 5.23. INSTALLATION POSITION OF THE LEAD 58 KX-FL612CX / KX-FL612CX-S 6 TROUBLESHOOTING GUIDE 6.1. USER RECOVERABLE ERRORS If the unit detects a problem, one or more of the following messages will appear on the display. The explanations given in the [ ] are for servicemen only. DISPLAY MESSAGE CAUSE AND REMEDY • Polygon motor error. Refer to CALL SERVICE 1 (P.84). • Laser beam error. Replace LSU unit. Refer to CALL SERVICE 2 (P.85). • Fuser unit cannot heat up. Replace fuser unit. Refer to CALL SERVICE 3 (P.86). • Fan motor error. Replace fan motor. Refer to CALL SERVICE 4 (P.87). • There is something wrong with the drum unit. Replace the drum unit and the toner cartridge. • The document is not fed into the unit properly. Reinsert the document. If misfeeding occurs frequently, clean the document feeder rollers and try again. • The drum unit is not inserted properly. Reinsert it correctly. • The installed drum is worn out. Replace the drum unit with a new one. • The memory (telephone numbers, parameters, etc.) has been erased. Re-program. • The front cover is open. Close it. • There is no space to store new entries in navigator directory. Erase unnecessary entries. • The drum life is complete. Replace the drum unit immediately. • Recording paper was not fed into the unit properly. Reinsert the recording paper. • The unit has a document in memory. See the other displayed message instructions to print out the document. • The memory is full of received documents due to lack of recording paper or a recording paper jam, etc. Install paper or clear the jammed paper. • When performing memory transmission, the document being stored exceeds the memory capacity of the unit. Transmit the entire document manually. • The inside of the unit is extremely cold and cannot be operated. Use the unit in a warmer area. While the unit cannot be operated, the received documents are temporarily stored into the memory, and will be printed out automatically when the unit warms up. • When making a copy, the document being stored exceeds the memory capacity of the unit. Press STOP to clear the message. Divide the document into sections. • There is something wrong with the modem circuit. • The other party´s fax machine is busy or has run out of recording paper. Try again. • Recording paper is not installed or the unit has run out of paper. Install paper. • Recording paper is not fed into the unit properly. Reinstall paper. • A recording paper jam occurred. Clear the jammed paper. [If the printout jams, please refer to RECORDING PAPER JAMS (P.36).] • The unit is warming up. Wait for a while. • The other party’s fax machine does not offer the polling function. Check with the other party. • The other party´s fax machine is busy or has run out of recording paper. Try again. 59 KX-FL612CX / KX-FL612CX-S DISPLAY MESSAGE CAUSE AND REMEDY • The document is jammed. Remove the jammed document. • Attempted to transmit a document longer than 600 mm (23 5/8”). Press the STOP document. Divide the document into two or more sheets and try again. to remove the • [Alternately, turn off service code #559 to enable sending of documents longer than 600 mm] (Refer to DOCUMENT JAMS (P.35).) • The drum life is near to the end. Replace the drum unit as soon as possible. • The toner life is complete. Replace the toner cartridge immediately. • The toner life is near to the end. Replace the toner cartridge as soon as possible. • A transmission error occurred. Try again. • The inside of the unit is too cold. Let the unit warm up. Wait for a while. • The fax message was printed on paper which is shorter than letter size paper. Use the appropriate size paper. 60 KX-FL612CX / KX-FL612CX-S 6.2. PROGRAMMING AND LISTS The programming functions are used to program the various features and functions of the machine, and to test the machine. This facilitates communication between the user and the service man while programming the unit. 6.2.1. OPERATION There are 2 basic categories of programming functions, the User Mode and the Service Mode. The Service Mode is further broken down into the normal and special programs. The normal programs are those listed in the Operating Instructions and are available to the user. The special programs are only those listed here and not displayed to the user. In both the User and Service Modes, there are Set Functions and Test Functions. The Set Functions are used to program various features and functions, and the Test Functions are used to test the various functions. The Set Functions are accessed by entering their code, changing the appropriate value, then pressing the SET key. The Test Functions are accessed by entering their code and pressing the key listed on the menu. While programming, to cancel any entry, press the STOP key. 6.2.2. OPERATION FLOW 61 KX-FL612CX / KX-FL612CX-S 6.2.3. Code SERVICE FUNCTION TABLE Function Set Value Effective Range 001~600 01~99 1~9 1, 2 Default 1, 2 1 501 502 514 520 Pause time set Flash time Bell signal detect time CED frequency select 521 International mode select X 100 msec X 10 ms X 100msec 1:2100 Hz 2:1100 Hz 1:ON 2:OFF 522 Auto standby select 1:ON 2:OFF 1, 2 1 523 Receive equalizer select 1~4 1 524 Transmission equalizer select 1: 2: 3: 4: 1: 2: 3: 4: 1~4 1 529 544 Call Service Clear Document feed position adjustment value set X mm 0~4 2 550 551 552 553 Memory clear. ROM check DTMF single tone test Monitor on FAX communication select 1:ON 2:OFF 1:OFF 2:PHASE B 3:ALL 1, 2 1~3 2 1 554 555 556 557 558 561 571 Modem test Scan check Motor test LED test LCD test KEY test ITS auto redial time set 572 573 ITS auto redial line disconnection time set Remote turn-on ring number set 590 FAX auto redial time set 591 592 FAX auto redial time disconnection time set CNG transmit select 593 Time between CED and 300bps 594 Overseas DIS detection select 595 Receive error limit value set 596 0 km 1.8 km 3.6 km 7.2 km 0 km 1.8 km 3.6 km 7.2 km 030 70 3 1 0 X number of times X second Remarks ---------------------------See Symptom/Countermeasure Table for long distance and international calls in (P.118). See Symptom/Countermeasure Table for long distance and international calls in (P.118). The resolution reverts to the default when transmission is complete. Set RX equalizer to automatic mode. If it is difficult to feed documents, raise the set value. If multi documents feed occurs, lower the set value. See (P.64). See (P.64). See (P.64). Sets whether to monitor the line signal with the unit´s speaker during FAX communication or not. See (P.64). See (P.64). See (P.64). See (P.64). See (P.64). See (P.64). Selects the number of times that ITS is redialed (not including the first dial). Sets the interval of ITS redialing. 00~99 05 001~999 065 01~99 10 00~99 05 001~999 065 1:OFF 2:ALL 3:AUTO 1~3 2 1~3 1 1, 2 1 1~4 2 If the number of errors during transmission exceeds this value, the sending side terminates the call. Transmit level set 1:75 msec 2:500 msec 3:1 sec 1:detects at the 1st time 2:detects at the 2st time 1: 5% 2: 10% 3: 15% 4: 20% X dBm - 15~00 11 598 Receiving sensitivity 43= -43 dBm 20~48 41 599 628 ECM frame size H.V.P.S. check 1:256 2:64 1, 2 1 Selects the FAX transmission level. Refer to (P.111)and (P.112). Used when there is an error problem. Refer to (P.118). ---------See (P.64). X number of rings X number of times X second 62 Sets the number of rings before the unit starts to receive a document in the TEL mode. Selects the number of redial times during FAX communication (not including the first dial). Sets the FAX redial interval during FAX communication. Lets you select the CNG output during FAX transmission. ALL: CNG is output at phase A. AUTO: CNG id output only when automatic dialing is performed. OFF: CNG id not output at phase A. Refer to (P.111). See Symptom/Countermeasure Table for long distance and international calls in (P.118). Refer to (P.112) and (P.118). See Symptom/Countermeasure Table for long distance and international calls in (P.118). Refer to (P.111) and (P.118). KX-FL612CX / KX-FL612CX-S Code Function Set Value 630 Paper Jam Cause Distinction Code 639 651 LSU test Write system program into the Flash Rom with a tool. 655 710 Cause Distinction Code of Call Service 3 Memory clear except History data 717 Transmit speed selection 718 Receive speed selection 721 722 763 Pause tone detect Redial tone detect CNG detect time for friendly reception 771 T1 timer 774 T4 timer 815 852 853 854 874 875 880 881 882 Sensor & Vox check Print test pattern Top margin Left margin DTMF ON time DTMF OFF time History list Journal 2 list Journal 3 list 1:14400BPS 2:12000BPS 3:9600BPS 4:7200BPS 5:4800BPS 6:2400BPS 1:14400BPS 2:12000BPS 3:9600BPS 4:7200BPS 5:4800BPS 6:2400BPS 1:ON 2:OFF 1:ON 2:OFF 1:10 sec 2:20 sec 3:30 sec 1:35 sec 2:60 sec X 100 sec X msec X msec Effective Range Default Remarks 0:No Paper Jam 1:The paper was pulled into the unit. 2:The paper was longer than the maximum length of the register sensor. 3:The paper exit was not detected after the registration. 4:The paper was longer than the maximum length of the paper exit sensor. 5:The register sensor or paper exit sensor was turned ON before the motor started to rotate. 6:The register sensor chattered. 7:The paper exit sensor chattered. See (P.64). See the parts number of the tool. (P.241). The tool includes the operating manual for writing program. See (P.83). To reset the value to the default one, except History data. Please restart a power supply after clearing a memory. Adjusts the speed to start training during FAX transmission. Refer to (P.111) and 1~6 1 1~6 1 Adjusts the speed to start training during FAX reception. Refer to (P.112) and 1, 2 1, 2 1~3 2 1 3 Selects the tone detection for pause in dialing. Sets the tone detection mode after redialing. Selects the CNG detection tone of friendly reception. 1, 2 1 00~99 00 1~5 1~7 060~200 060~200 3 4 90 90 Sets a higher value when the response from the other party needs more time during FAX transmission. Use this function when delay occurs in the line and communication. (ex. Mobile comm) does not work well. See (P.64). See (P.64). ------------------------------------See (P.73). See (P.116). See (P.116). 63 KX-FL612CX / KX-FL612CX-S 6.3. TEST FUNCTIONS The codes listed below can be used to perform simple checks of some of the unit’s functions. When complaints are received from customers, they provide an effective tool for identifying the locations and causes of malfunctions. Test Mode Type of Mode Code Function Operation after code input “5” “5” “6” 0: Recording paper feed 1: Auto Document feed (STANDARD) START 2: Auto Document feed (FINE) 3: Auto Document feed (SUPER FINE) “5” “5” “4” Telephone line circuit is connected automatically, output the following signals on the circuit line. START 1) OFF 2) 14400bps 3) 12000bps 4) 9600bps 5) 7200 bps 6) 4800bps 7) 2400bps 8) 300bps 9) 2100Hz 10) 1100Hz “5” “5” “1” Indicates the version and checks the sum of the ROM. START “5” “5” “8” Checks the LCD indication. Illuminates all the dots to check if they are normal. START Refer to OPERATION PANEL SECTION (P.131). “5” “5” “2” Outputs the DTMF as single tones. Used to check the frequencies of the individual DTMF tones. Refer to DTMF SINGLE TONE TRANSMIT SELECTION 1....ON (P.66). 2....OFF MOTOR TEST Service Mode MODEM TEST Service Mode ROM CHECK Service Mode LCD CHECK Service Mode DTMF SINGLE TEST Service Mode LED CHECK Service Mode KEY CHECK Service Mode CIS TEST Service Mode “5” “5” “5” LSU TEST MEMORY CLEAR Service Mode Service Mode “6” “3” “9” “5” “5” “0” START High Voltage Power Supply Board CHECK FAN TEST Service Mode “6” “2” “8” START Service Mode “6” “7” “7” START “5” “5” “7” START “5” “6” “1” START (any key) All LEDs above the operation panel board flash on and off, or are illuminated. Checks the button operation. Indicates the button code on the LCD while the button is pressed. Refer to BUTTON CODE TABLE (P.66), OPERATION PANEL SECTION (P.131). LED lights up, CIS scanning. Refer to CIS (Contact Image Sensor) SECTION (P.138). Laser radiates, Polygon rotates Refer to LSU SECTION (P.137). To reset the value to the default one, except the top margin (#853), left margin (#854), time / day (#001), logo (#002), Fax no. (#003), History and Directory data. Please restart a power supply after clearing a memory. Refer to HIGH VOLTAGE VALUE CHECK POINT (P.139). 1:TEST OFF 2:High-speed rotation 3:Low-speed rotation 64 KX-FL612CX / KX-FL612CX-S Test Mode SENSOR CHECK Type of Mode Service Mode Code Function Operation after code input “8” “1” “5” First of all, press the copy button, and confirm the action of ON/OFF. For each sensor’s operation, refer to SENSORS AND SWITCHES SECTION (P.175). D S C P R E D T * 3F * D 4 * V : LCD DISPLAY D: Document sensor D: Document set -: No document S: Paper Feed Sensor S: Read position -: No read position C: Printer Cover Switch C: Open -: Close P: Paper sensor P: Recording paper set -: No recording paper R: Regist Sensor R: Detect recording paper -: Not defect recording paper E: Exit Sensor E: Detect recording paper -: Not detect recording paper D: Drum Sensor D: DRUM set -: No DRUM T: Toner Sensor T: Toner sensor ON -: Toner sensor OFF *: None 3F: Temperature of THERMISTOR Hex (00-FF) *: None D4: Temperature of Atmosphere Hex (00-FF) *: None V: VOX signal V: Detect the tone on the line PRINT TEST PATTERN Service Mode “8” “5” “2” START -: Not detect 1. Press “852” then the SET key in the service mode. 2. As “PATNO =” is displayed on the LCD, enter the test pattern No. and press the SET key. 3. When “No. = “is displayed on the LCD, enter the printing number and press the SET key. (Press “00” for the infinite printing.) 4. “MODE” is displayed on the LCD. Press “0” to start printing or press “1” to go to the next screen. 5. When “1” is pressed at MODE, “INTVL = “is displayed on the LCD. Enter the printing interval (00~99 sec). 6. The printing repeats the designated number of times at the programmed printing intervals. Note: The numbers in the boxes (XXX) indicate the keys to be input for the various test modes. 65 KX-FL612CX / KX-FL612CX-S 6.3.1. DTMF SINGLE TONE TRANSMIT SELECTION Note: After performing this check, do not forget to turn the setting off. otherwise, dialing in DTMF signal will not work. 6.3.2. BUTTON CODE TABLE 66 KX-FL612CX / KX-FL612CX-S 6.3.3. PRINT TEST PATTERN 1. NO. 01 3. NO.12 2. NO.08 • These print test patterns are just image printing, and different from actual ones. When it is required to judge the print quality, compare with the printing of a nondefective machine. 67 KX-FL612CX / KX-FL612CX-S 6.4. REMOTE PROGRAMMING If, after the call is connected, the customer describes the situation and it is determined that the problem can be corrected by making parameter changes, this function makes it possible to change parameters such as the user code and service code from another fax (using DTMF tones). Therefore, travel to the customer´s location is not required. However, it is not possible to change all the parameters remotely (PROGRAM MODE TABLE(P.69)). The function used to accomplish this is remote programming. First, in order to check the current status of the service code parameter, print out the setup list (code: 991) and the service list (code: 999) from the customer´s fax machine. Based on this, the parameters for the desired codes can be changed. The procedure for changing and listing parameters is described on ENTERING THE REMOTE PROGRAMMING MODE AND CHANGING SERVICE CODES(P.68). Also, before exiting the remote programming mode, it is advisable to obtain a new list to confirm that the changes were made correctly. Hint: Since the connected telephone is in use during the remote programming mode, it may be helpful to ask the customer to switch to the speakerphone. This frees the customer from the need to remain right next to the fax while you are making parameter settings. When finished, inform the customer. Also note that in very noisy locations where the DTMF tones are not audible, the remote programming function will not work. 6.4.1. ENTERING THE REMOTE PROGRAMMING MODE AND CHANGING SERVICE CODES CROSS REFERENCE: PROGRAM MODE TABLE (P.69) 68 KX-FL612CX / KX-FL612CX-S 6.4.2. PROGRAM MODE TABLE Code Function 001 002 003 004 006 012 013 016 017 022 023 025 026 031 032 037 039 041 044 046 058 068 076 079 080 501 502 514 520 521 522 523 524 529 544 Set date and time Your logo Your fax telephone number Transmission report mode FAX ring count Remote TAM activation Dialing mode Paper size Ringer pattern Auto journal print Overseas mode Delayed transmission Auto CALLER ID list Distinctive ring Fax ring pattern Auto REDUCTION LCD contrast Remote FAX activation code Receive alert Friendly receive Scan contrast ECM Selection FAX tone Toner save Set default Pause time set Flash time Bell signal detect time CED frequency select International mode select Auto standby select Receive equalizer select Transmission equalizer select Memory clear for Call Service Document feed position adjustment value set Memory clear ROM check DTMF signal tone test Monitor on FAX communication Modem test Motor test LED test LCD test Key test ITS auto redial time set ITS auto redial line disconnection time set Remote turn-on ring number FAX auto redial time set FAX auto redial line disconnection time set CNG transmit select Time between CED and 300bps Overseas DIS detection select Receive error limit value set Transmit level set Receiving Sensitivity ECM Frame size H.V.P.S check Paper jam cause distinction LSU test White system program into the Flash ROM Cause distinction code of call service 3 Memory clear except History data Transmit speed select 550 551 552 553 554 556 557 558 561 571 572 573 590 591 592 593 594 595 596 598 599 628 630 639 651 655 710 717 Set Value mm/dd/yy hh:mm ----------------2:ON / 3:OFF / 1:ERROR 1 to 9 rings ON/ID=11 / OFF 1:PULSE / 2:TONE LETTER / A4 / LEGAL A/B/C 1:ON / 2:OFF 1:NEXT FAX / 2:ERROR / 3:OFF ON / OFF 1:ON / 2:OFF 1:ON / 2:OFF 1:B-D / 2:A / 3:B / 4:C / 5:D 1:ON / 2:OFF NORMAL / DARKER ON / OFF 1:ON / 2:OFF 1:ON / 2:OFF 1:NORMAL 2:LIGHT 3:DARKER 1:ON / 2:OFF 1:ON / 2:OFF 1:ON / 2:OFF YES / NO 001~600 x 100msec 01~99 x 10ms 1~9 x 100msec 1:2100Hz / 2:1100Hz 1:ON / 2:OFF 1:ON / 2:OFF 1:0kms / 2:1.8km / 3:3.6km / 4:7.2km 1:0kms / 2:1.8km / 3:3.6km / 4:7.2km --------0~4 xmm ----------------1:ON / 2:OFF 1:OFF / 2:Phase B / 3:ALL ----------------------------------------00~99 001~999sec 01~99 00~99 001~999sec 1:OFF / 2:ALL / 3:AUTO 1:75ms / 2:500ms / 3:1sec 1:1st / 2:2nd 1:5% / 2:10% / 3:15% / 4:20% -15~00dBm 20~48 1:256 / 2:64 ------------------------------------------------1:14400/ 2:12000/ 3:9600/ 4:7200/ 5:4800/ 6:2400 69 Default Jan/01/2005 None None ERROR 2 OFF TONE A4 A ON ERROR OFF ON OFF B-D ON NORMAL ON CODE=*#9 ON ON NORMAL ON ON OFF NO 030 70 3 2100Hz ON ON 0 km 0 km --------2mm Remote Setting NG NG NG OK OK NG OK NG NG OK OK NG OK OK OK OK NG NG OK OK OK OK OK OK NG OK OK OK OK OK OK OK OK NG OK ----------------OFF OFF ----------------------------------------05 065 10 05 065 ALL 75ms 1st 10% 11 41 256byte ------------------------------------------------14400bps NG NG OK OK NG NG NG NG NG OK OK OK OK OK OK OK OK OK OK OK OK NG NG NG NG NG NG OK KX-FL612CX / KX-FL612CX-S Code Function 718 Receive speed select 721 722 763 771 774 815 852 853 854 874 875 880 881 882 991 994 995 996 998 999 Pause tone detect Redial tone detect CNG detect time for friendly reception T1 timer T4 timer Sensor test Print test pattern Top margin Left margin DTMF ON time DTMF OFF time History list Journal 2 Journal 3 Setup list Journal list Journal 2 list Journal 3 list History list Service list Set Value 1:14400/ 2:12000/ 3:9600/ 4:7200/ 5:4800/ 6:2400 1:ON / 2:OFF 1:ON / 2:OFF 1:10s / 2:20s / 3:30s 1:35s / 2:60s 00~99 × 100msec ----------------1~5 1~7 060~200msec 060~200msec 1:Start ----------------1:Start 1:Start 1:Start 1:Start 1:Start 1:Start Default 14400bps Remote Setting OK OFF ON 30s 35s 00 ----------------3 4 90 90 ------------------------------------------------------------------------- OK OK OK OK OK NG NG OK OK OK OK NG NG NG OK OK OK OK OK OK OK means “can set”. NG means “can not set”. Note: Refer to SERVICE FUNCTION TABLE (P.62) for descriptions of the individual codes. Example: If you want to set value in the “004 Transmission report mode”, press the dial key number 1, 2 or 3 corresponding to the Set Value you want to select. (1:ERROR/2:ON/3:OFF) 70 KX-FL612CX / KX-FL612CX-S 6.4.3. USER MODE (The list below is an example of the SYSTEM SETUP LIST the unit prints out.) Note: The above values are the default values. 71 KX-FL612CX / KX-FL612CX-S 6.4.4. SERVICE MODE SETTINGS (Example of a printed out list) Note: The above values are the default values. 72 KX-FL612CX / KX-FL612CX-S 6.4.5. HISTORY (Example of a printed out list) Note: See the following descriptions of this report. Item No. (1) ~ (54) are corresponding to the listed items in DESCRIPTIONS OF THE HISTORY REPORT(P.74). 73 KX-FL612CX / KX-FL612CX-S 6.4.5.1. DESCRIPTIONS OF THE HISTORY REPORT (1) ROM VERSION FLASH ROM version (2) SUM FLASH ROM internal data calculation. (3) YOUR LOGO The user logo recorded in the unit. If it is not recorded, NONE will be displayed. (4) YOUR TELEPHONE NUMBER The user telephone number recorded in the unit. If it is not recorded, NONE will be displayed. (5) Not used (6) FACTORY - CUSTOMER This shows how many days from factory production until the user turns ON the unit. (7) MONTH The shows the very first month, date, year and time set by the user after they purchased the unit. (8) DAY The shows the very first month, date, year and time set by the user after they purchased the unit. (9) YEAR The shows the very first month, date, year and time set by the user after they purchased the unit. (10) TIME The shows the very first month, date, year and time set by the user after they purchased the unit. (11) USAGE TIME The amount of time the unit has been powered ON. (12) FACTORY - NOW This shows how many days from factory production until the user prints out this history list. (13) TEL MODE The amount of time the TEL mode setting was used. (14) FAX MODE The amount of time the FAX mode setting was used. (15) Not used (16) Not used (17) FINAL RECEIVE MODE The last set receiving mode by the user. (18) TONE/PULSE SELECTION The most recently used setting used, either TONE or PULSE. (19) RECEIVE REDUCTION The compression rate when receiving. (20) SETTING NO. OF DIRECTORY The recorded directory stations (one touch dial). (21) NUMBER OF COPY The number of pages copied. (22) NUMBER OF RECEIVE The number of pages received. (23) NUMBER OF SENDING The number of pages sent. (24) NUMBER OF CALLER ID The number of times Caller ID was received. (25) Not used (26) Not used (27) Not used 74 KX-FL612CX / KX-FL612CX-S (28) Not used (29) Not used (30) Not used (31) NUMBER OF PRINTING HELP The number of help lists printed until now. (32) NUMBER OF DIVIDED PRINTING IN FAX RECEPTION The number of faxes received that were divided into more than one sheet since the unit was purchased. (33) Not used. (34), (35) Not used. (36) FAX MODE Means the unit received a fax message in the FAX mode. (37) MAN RCV Means the unit received a fax message by manual operation. (38) FRN RCV Means the unit received a fax message by friendly signal detect. (39) Not used (40) RMT DTMF Means the unit detected DTMF (Remote Fax activation code) entered remotely. (41) PAL DTMF Means the unit detected DTMF (Remote Fax activation code) entered by a parallel connected telephone. (42) TURN-ON Means the unit started to receive after 10 rings. (Remote Turn On: Service Code #573) (43) Not used (44) IDENT Means the unit detected Ring Detection. (45) Not used (46) Not used (47) Not used (48) Not Used (49) Not Used (50) Printing number of the drum unit (51) Paddle rotation number of the drum unit (52) CALL SERVICE 3 failure cause record (the latest) (53) CALL SERVICE 3 failure cause record (the last time) (54) CALL SERVICE 3 failure cause record (the second last time) 75 KX-FL612CX / KX-FL612CX-S 6.5. 6.5.1. TROUBLESHOOTING DETAILS OUT LINE Troubleshooting is for recovering quality and reliability by determining the broken component and replacing, adjusting or cleaning it as required. First, determine the problem then decide the troubleshooting method. If you have difficulty finding the broken part, determine which board is broken. (For example: the Digital PCB, Analog PCB, etc.) The claim tag from a customer or dealer may use different expressions for the same problem, as they are not a technician or engineer. Using your experience, test the problem area corresponding to the claim. Also, returns from a customer or dealer often have a claim tag. For these cases as well, you need to determine the problem. Test the unit using the simple check list on SIMPLE CHECK LIST(P.78). Difficult problems may be hard to determine, so repeated testing is necessary. 6.5.2. STARTING TROUBLE SHOOTING Determine the symptom and the troubleshooting method. CROSS REFERENCE: USER RECOVERABLE ERRORS(P.59) SIMPLE CHECK LIST(P.78) DIGITAL BOARD SECTION(P.208) POWER SUPPLY BOARD SECTION(P.144) 76 KX-FL612CX / KX-FL612CX-S 6.5.3. INITIALIZATION There are two types of initialization, one is the short initialization (about 3 seconds) and the other is the long initialization (about 10 seconds). The short initialization makes the unit enter the standby mode. The long initialization makes the unit enter the standby mode after cleaning or detecting the rest of toner. 77 KX-FL612CX / KX-FL612CX-S 6.5.4. SIMPLE CHECK LIST Note: Check according to the service code referring to TEST FUNCTIONS (P.64) 78 KX-FL612CX / KX-FL612CX-S 6.5.5. 6.5.5.1. SIMPLIFIED TROUBLESHOOTING GUIDE PRINTING No. Symptom 1 GHOST IMAGE (P.88) 2 DARK OR WHITE VERTICAL LINE (P.89) 3 DARK OR WHITE HORIZONTAL LINE (P.90) 4 DIRTY OR HALF DARKNESS BACKGROUND (P.91) 5 BLACK PRINT (P.92) 6 LIGHT PRINT (P.93) 7 BLACK DENSITY IS LIGHT OR UNEVEN(P.94) 8 BLANK PRINT (P.95) 9 BLACK OR WHITE POINT (P.95) Countermeasure Replace drum unit Check the transfer roller and spring Check the high-voltage terminal Go to HIGH VOLTAGE SECTION (P.140) Check the heat roller and the pressurized roller and the spring and the heat lamp and the thermistor Failed the power supply board Go to POWER SUPPLY BOARD SECTION (P.144) Too thick or too thin recording paper Use the recording paper from 16lb to 24lb Dirty the lower glass or the reflecting mirror Clean the lower glass and the reflecting mirror Dust on the path of the laser beam Clean the path of the laser beam Dust on the developing roller Replace drum unit Failed the heat roller or the pressuizedr roller Check the heat roller and the pressurized roller Failed LSU Go to LSU SECTION (P.137) Failed drum unit Replace drum unit Failed the gear Check the gear Failed the engine motor Go to ENGINE MOTOR (P.135) Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Scratch on the OPC drum Replace drum unit Static electricity on the documents (when Check the connection between the parts around CIS and earth copying) Failed drum unit Replace drum unit Life of drum unit is over Replace drum unit Dirty the pickup roller and the regist roller and Clean the pickup roller and the regist roller and the feed roller the feed roller and the eject roller and the heat and the eject roller and the heat roller and the pressure roller roller and the pressure roller Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Dirty the recording paper path Clean the recording paper path Failed drum unit Replace drum unit Failed LSU Go to LSU SECTION (P.137) Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Failed the digital board Check the digital board Failed CIS (when copying) Go to CIS (Contact Image Sensor) SECTION (P.138) Short toner Supply toner Failed drum unit Replace drum unit Life of drum unit is over Replace drum unit Dirty the lower glass or the reflecting mirror Clean the lower glass and the reflecting mirror Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Short toner Supply toner Failed drum unit Replace drum unit Life of drum unit is over Replace drum unit Dirty the lower glass or the reflecting mirror Clean the lower glass and the reflecting mirror Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Failed drum unit Replace drum unit Failed LSU Go to LSU SECTION (P.137) Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Failed the digital board Check the digital board Failed CIS (when copying) Go to CIS (Contact Image Sensor) SECTION (P.138) Failed the developer roller (31.4mm pitch) Replace drum unit Failed the OPC drum (75.4mm pitch) Replace drum unit Failed the heat roller (62.8mm pitch) Check the heat roller Failed the charge blush (21mm pitch) Replace drum unit Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Too thick or too thin recording paper Use the recording paper from 16lb to 24lb Failed Failed Failed Failed Failed Cause drum unit transfer unit the high-voltage terminal the high voltage power supply board fuser unit 79 KX-FL612CX / KX-FL612CX-S 6.5.5.2. RECORDING PAPER FEED No. Symptom 1 MULTIPLE FEED (P.96) 2 THE RECORDING PAPER IS WAVED OR WRINKLED (P.96) 3 SKEW (P.97) 4 THE RECORDING PAPER DOES NOT FEED (P.98) 5 THE RECORDING PAPER JAM(P.99)”PAPER JAMMED” ON THE LCD 6 BACK SIDE OF THE RECORDING PAPER IS DIRTY(P.101) Cause Dirty or failed the pickup roller Dirty or failed the pickup rubber Dirty the pressure roller or the heat roller Failed the spring of pressure roller Too thin recording paper Dirty or failed the pickup roller Dirty or failed the pickup rubber Dirty or failed the paper feed roller Dust on the recording paper path Failed LSU Over the max capacity of the recording paper Too thick or too thin recording paper Dirty or failed the pickup roller Dirty or failed the pickup rubber Failed the gear Failed the engine motor Failed the paper feed sensor lever Failed the paper feed sensor Dirty or failed the pressure roller Dirty or failed the heat roller Dust on the recording paper path Failed the paper feed roller Failed the gear Failed the engine motor Failed the paper feed sensor lever Failed the paper feed sensor Failed the exit sensor lever Failed the exit sensor Too thick or too thin recording paper Not set the toner bottle Dirty the recording paper path Dirty the pressure roller Dirty the regist roller Failed the high-voltage terminal Failed the high voltage power supply board 80 Countermeasure Clean or replace the pickup roller Clean or replace the separation rubber Clean the pressure roller and the heat roller Replace the spring of pressure roller Use the recording paper from 16lb to 24lb Clean or replace the pickup roller Clean or replace the separation rubber Clean or replace the regist roller Clean the recording paper path Replace LSU Set up to MAX 150 sheets Use the recording paper from 16lb to 24lb Clean or replace the pickup roller Clean or replace the separation rubber Check the gear Go to ENGINE MOTOR (P.135) Check the regist sensor (paper top sensor) lever ----Clean or replace the pressure roller Clean or replace the heat roller Clean the recording paper path Replace the regist roller Check the gear Go to ENGINE MOTOR (P.135) Check the regist sensor (paper top sensor) lever ----Check the exit sensor lever Go to PAPER EXIT SENSOR..... “PAPER JAMMED” (P.179) Use the recording paper from 16lb to 24lb Set toner bottle Clean the recording paper path Clean the pressure roller Clean the regist roller Check the high-voltage terminal Go to HIGH VOLTAGE SECTION (P.140) KX-FL612CX / KX-FL612CX-S 6.5.5.3. COPY AND FAX No. Symptom 1 NO DOCUMENT FEED (NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.) (P.102) DOCUMENT JAM (NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.) (P.102) MULTIPLE DOCUMENT FEED(NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.) (P.102) 2 SKEW (ADF) (P.104) 3 THE SENT FAX DATA IS SKEWED (P.105) 4 THE RECEIVED FAX DATA IS SKEWED (P.105) 5 THE RECEIVED COPIED DATA EXPANDED (P.106) OR IS 6 BLACK OR WHITE VERTICAL LINE IS COPIED (P.107) 7 AN ABNORMAL IMAGE IS COPIED (P.108) Cause Failed the document sensor lever Failed the document sensor Dirty or failed the separation roller Dirty or failed the separation rubber Failed the separation spring Countermeasure Replace the document sensor lever Go to DOCUMENT SENSOR (P.161) Clean or replace the separation roller Clean or replace the separation rubber Replace the separation spring Dust or scratch on the document paper path Failed the gear Failed the ADF motor Failed the ADF cover open switch lever Clean the document paper path Check the gear Go to ADF MOTOR (P.136) Replace the ADF cover open switch lever Dirty or failed the separation roller Dirty or failed the separation rubber Failed the separation spring Clean or replace the separation roller Clean or replace the separation rubber Replace the separation spring Dust or scratch on the document paper path Failed the document feed roller Failed the document guide The cause of ADF The cause of scanner glass Problem with the other FAX machine The cause of printing Problem with the other FAX machine Dirty or failed the drive roller (at ADF) Dirty or failed the document feed roller (at ADF) Dirty or failed the separation roller (at ADF) Failed CIS movement (at SG) Dirty or failed the white plate (2 places) Dirty or failed the glass board The cause of printing Failed CIS Dirty or failed the white plate (2 places) Dirty or failed the glass board Dirty or failed the drive roller (at ADF) Dirty or failed the document feed roller (at ADF) Dirty or failed the separation roller (at ADF) Failed CIS movement (at SG) Failed CIS The cause of printing Clean the document paper path Replace the document feed roller Replace the document guide Go to SKEW (ADF)(P.104) ---- 81 Go to SKEW (ADF)(P.104) Clean or replace the drive roller Clean or replace the document feed roller Clean or replace the separation roller Replace the belt or the gear or the shaft or the ADF motor Clean or replace the white plate Clean or replace the glass board Go to DARK OR WHITE VERTICAL LINE (P.89) Go to CIS (Contact Image Sensor) SECTION (P.138) Clean or replace the white plate Clean or replace the glass board Clean or replace the drive roller Clean or replace the document feed roller Clean or replace the separation roller Replace the belt or the gear or the shaft or the ADF motor Go to CIS (Contact Image Sensor) SECTION (P.138) Go to DARK OR WHITE VERTICAL LINE (P.89) KX-FL612CX / KX-FL612CX-S 6.5.5.4. Others No. Symptom Cause 1 Cannot print legal size Not selected the legal mode 2 ´CHECK DRUM´ on the The drum unit can not be detected. • Drum Sensor trouble LCD Countermeasure Select the legal mode in the user programming mode Go to DRUM SENSOR (P.177) Go to LSU (Laser Scanning Unit) SECTION (P.173) • Mechanical shutter trouble 3 ´CHANGE DRUM´ on the The toner sensor cannot detect the toner LCD sensor signal. 4 ´OUT OF PAPER´ on the Failed the paper sensor lever LCD Failed the paper sensor 5 ´COVER OPEN´ on the Failed the top cover open switch lever LCD Failed the top cover open switch 6 CALL SERVICE 1´ on the The polygon motor of LSU is unusually LCD 7 CALL SERVICE 2´ on the The laser of LSU is unusually LCD 8 CALL SERVICE 3´ on the The fuser temperature is unusually LCD 9 CALL SERVICE 4´ on the The fan motor is unusually LCD 82 Go to TONER SENSOR.... “TONER EMPTY”, “TONER LOW”, “CHANGE DRUM” (P.182) Replace the paper sensor lever Go to PAPER SENSOR..... “OUT OF PAPER” (P.179) Replace the top cover open switch lever Go to TOP COVER OPEN SWITCH (P.177) Check the connector and LSU and the digital board Check the connector and LSU and the digital board Check the connector and the fuser and the thermistor and the digital board Check the connector and the fan motor and the digital board KX-FL612CX / KX-FL612CX-S 6.5.6. CALL SERVICE TROUBLESHOOTING GUIDE Call Service related error is most frequent. Call Service 1 ----- Polygon doesn’t rotate......... Refer to LSU (Laser Scanning Unit) SECTION (P.173). • First, listen to the sound. If rotation sound isn´t heard, check 24V line, POLON signal and POLCLK signal. If even a little of sound is heard, check XREADY signal. Call Service 2 ----- Laser isn´t output.......... Refer to LSU (Laser Scanning Unit) SECTION (P.173) • This can be judged only by referring to signal. Check 5V line, XHSYNC, SPC, VIDEO, LDON. Call Service 3 ----- Detection of fixing temperature.......... Refer to HEAT LAMP CONTROL CIRCUIT (P.188) • *Service mode *655 tells the detection number and 3 latest temperatures of the thermistor. The cause distinction code of the Call Service 3 and the thermistor temperature is displayed. Maximum 3 latest temperatures are displayed showing the newest on the left. [AABB CCDD EEFF] AA, CC and EE show the cause distinction code and BB, DD and FF show their temperature. Cause distinction code 00: means that CALL SERVICE 3 has not been appeared. 01: means that it did not reach 56°C within 22 seconds since the heater was turned ON. 03: means that it did not reach the secondary stabilizing temperature (160°C) within 35 seconds from 56°C. 04: means that it became T2-40deg (120°C or below) after T2; the secondary stabilizing temperature (160°C). (The heater has burnt out.) 05: means that it became over 220°C. 06: means that during printing the SHORT of the thermistor (AD: 01h or below) was detected. 07: means that the thermistor´s SHORT (AD:00h) and OPEN (AD: F9h or over) were detected. Call Service 4 ----- Rotation of Fan.......... Refer to FAN MOTOR SECTION (P.170) • Connector isn’t inserted firmly, dust is caught in and the fan is broken. * As for Call Services 1, 2 and 4, turn the power OFF then ON to restart. <Note> Once “CALL SERVICE3” is displayed, the unit does not disappear until the Factory Setup or Service Function #529 is executed. Therefore Service Function #529 should be executed before the confirmation, and #529 should be done after the countermeasure. 83 KX-FL612CX / KX-FL612CX-S 6.5.6.1. CALL SERVICE 1 "CALL SERVICE 1" means that the polygon motor inside the LSU does not rotate. The rotation of the polygon motor is detected by IC606-32pin (XREADY). 84 KX-FL612CX / KX-FL612CX-S 6.5.6.2. CALL SERVICE 2 "CALL SERVICE 2" means that the synchronous signal out of the LSU cannot be detected. The synchronous signal out of the LSU is detected by IC 606-33pin. (XHSYNC) Note: As for the "Pulse" waveform of the above flow chart, see the timing chart. 85 KX-FL612CX / KX-FL612CX-S 6.5.6.3. CALL SERVICE 3 "CALL SERVICE 3" means that the temperature of the fuser does not rise up to or exceed a constant temperature. The temperature is monitored with the thermistor inside the fuser and detected with the voltage input into IC 606-4pin. *When Call Service 3 is occurred, the cause can be distinguished. Refer to page 80 for details. 86 KX-FL612CX / KX-FL612CX-S 6.5.6.4. CALL SERVICE 4 "CALL SERVICE 4" means that the FAN does not run or the running of the FAN cannot be detected normally. The running of the FAN is detected by IC 605-91pin. "CALL SERVICE 4" is displayed when it detects NG five times continuously. After repairing, copy five times.If “CALL SERVICE 4 “ is displayed,check again. 87 KX-FL612CX / KX-FL612CX-S 6.5.7. 6.5.7.1. PRINT GHOST IMAGE CROSS REFERENCE: HIGH VOLTAGE SECTION(P.140) POWER SUPPLY BOARD SECTION(P.144) 88 KX-FL612CX / KX-FL612CX-S 6.5.7.2. DARK OR WHITE VERTICAL LINE Note: When wiping the lower glass, reflecting mirror and LSU lens, use a dry and soft cloth. CROSS REFERENCE: LSU SECTION (P.137) 89 KX-FL612CX / KX-FL612CX-S 6.5.7.3. DARK OR WHITE HORIZONTAL LINE CROSS REFERENCE: HIGH VOLTAGE SECTION (P.140) 90 KX-FL612CX / KX-FL612CX-S 6.5.7.4. DIRTY OR HALF DARKNESS BACKGROUND CROSS REFERENCE: HIGH VOLTAGE SECTION (P.140) 91 KX-FL612CX / KX-FL612CX-S 6.5.7.5. BLACK PRINT CROSS REFERENCE: HIGH VOLTAGE SECTION (P.140) LSU SECTION (P.137) 92 KX-FL612CX / KX-FL612CX-S 6.5.7.6. LIGHT PRINT CROSS REFERENCE: HIGH VOLTAGE SECTION (P.140) 93 KX-FL612CX / KX-FL612CX-S 6.5.7.7. BLACK DENSITY IS LIGHT OR UNEVEN CROSS REFERENCE: HIGH VOLTAGE SECTION (P.140) 94 KX-FL612CX / KX-FL612CX-S 6.5.7.8. BLANK PRINT 6.5.7.9. BLACK OR WHITE POINT 95 KX-FL612CX / KX-FL612CX-S 6.5.8. RECORDING PAPER FEED 6.5.8.1. MULTIPLE FEED 6.5.8.2. THE RECORDING PAPER IS WAVED OR WRINKLED 96 KX-FL612CX / KX-FL612CX-S 6.5.8.3. SKEW 97 KX-FL612CX / KX-FL612CX-S 6.5.8.4. THE RECORDING PAPER DOES NOT FEED CROSS REFERENCE: SENSOR SECTION (P.132) MOTOR SECTION (P.135) 98 KX-FL612CX / KX-FL612CX-S 6.5.8.5. THE RECORDING PAPER JAM CROSS REFERENCE: mode *630 distinguishes the cause. PAPER EXIT SENSOR..... “PAPER JAMMED” (P.179) 0:No Paper Jam FAN MOTOR SECTION (P.170) 1:Failed pick up REGIST SENSOR (P.178) 2:The paper top sensor is not turned OFF although the fixed time had passed since the sensor was turned ON. When the recording paper jam is occurred, the service 99 KX-FL612CX / KX-FL612CX-S 3:The paper eject sensor is not turned ON although the fixed time had passed since the paper top sensor was turned ON. 4:The paper eject sensor is not turned OFF although the fixed time had passed since it was turned ON. 5:The register sensor (paper top sensor) or paper exit sensor was turned ON before the motor started to rotate. 6:The register sensor (paper top sensor) chattered. 7:The paper exit sensor chattered. 100 KX-FL612CX / KX-FL612CX-S 6.5.8.6. BACK SIDE OF THE RECORDING PAPER IS DIRTY CROSS REFERENCE: HIGH VOLTAGE SECTION (P.140) 101 KX-FL612CX / KX-FL612CX-S 6.5.9. 6.5.9.1. ADF (Auto document feed) SECTION NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED. CROSS REFERENCE: SENSOR SECTION (P.132) 102 KX-FL612CX / KX-FL612CX-S CROSS REFERENCE: MOTOR SECTION (P.135) 103 KX-FL612CX / KX-FL612CX-S 6.5.9.2. SKEW (ADF) 104 KX-FL612CX / KX-FL612CX-S 6.5.9.3. THE SENT FAX DATA IS SKEWED CROSS REFERENCE: SKEW (ADF) (P.104) 6.5.9.4. THE RECEIVED FAX DATA IS SKEWED CROSS REFERENCE: SKEW (P.97) 105 KX-FL612CX / KX-FL612CX-S 6.5.9.5. THE RECEIVED OR COPIED DATA IS EXPANDED 106 KX-FL612CX / KX-FL612CX-S 6.5.9.6. BLACK OR WHITE VERTICAL LINE IS COPIED 107 KX-FL612CX / KX-FL612CX-S 6.5.9.7. AN ABNORMAL IMAGE IS COPIED CROSS REFERENCE: CIS (Contact Image Sensor) SECTION (P.138) 108 KX-FL612CX / KX-FL612CX-S 6.5.10. COMMUNICATION SECTION Find the problem in the table shown below, and refer to the corresponding troubleshooting procedure in DEFECTIVE FACSIMILE SECTION (P.110). No. Symptom 1 The paper dose not feed properly when faxing. (Copying is also not possible.) Content Troubleshooting 2 The fax transmits successfully one time and fails another. Troubleshooting (Copying is also possible.) 3 The fax receives successfully one time and fails another. Troubleshooting (Copying is also possible.) 4 The fax completely fails to transmit or receive. (Copying is also possible.) Troubleshooting 5 The fax fails either to transmit or receive when making a long distance or an international call. (Copying is also possible.) The fax image is poor when transmitting or receiving during a long distance or international call. No.1-No.5 Detailed description of the possible causes (Similar to troubleshooting items No.2 and No.3.) 6 7 The troubleshooting procedure for each error code will be printed on the communication result report. 109 Possible cause Problem with the feeding mechanism. (Refer to TRANSMIT PROBLEM (P.110) Problem with the service line or with the receiver´s fax. (Refer to SOMETIME THERE IS A TRANSMIT PROBLEM (P.111) Problem with the service line or with the transmitter´s fax. (Refer to RECEIVE PROBLEM (P.112) Problem with the electric circuit. (Refer to THE UNIT CAN COPY, BUT CANNOT TRANSMIT/RECEIVE (P.113) Problem with the service line. (Refer to HOW TO OUTPUT THE JOURNAL REPORT (P.118) KX-FL612CX / KX-FL612CX-S 6.5.10.1. DEFECTIVE FACSIMILE SECTION 6.5.10.1.1. TRANSMIT PROBLEM CROSS REFERENCE: CLEANING THE INSIDE OF THE UNIT (P.32) ADF (Auto document feed) SECTION (P.102) OPERATION PANEL SECTION (P.131) 110 KX-FL612CX / KX-FL612CX-S 6.5.10.1.2. SOMETIME THERE IS A TRANSMIT PROBLEM Note: “596: Transmit level set” represents a service code. Refer to the SERVICE FUNCTION TABLE (P.62). “717: Transmit speed select” represents a service code. Refer to the SERVICE FUNCTION TABLE (P.62). 111 KX-FL612CX / KX-FL612CX-S 6.5.10.1.3. RECEIVE PROBLEM Confirm the following before starting troubleshooting. • Is the recording paper installed properly? Refer to the next page. Note: “596: Transmit level set” represents a service code. Refer to the SERVICE FUNCTION TABLE (P.62). “718: Receive speed select” represents a service code. Refer to the SERVICE FUNCTION TABLE (P.62). 112 KX-FL612CX / KX-FL612CX-S For the receiving problem, we have thought of causes other than in the software. Some causes may be when the fax changes to the memory receiving mode (for example, when out of paper). and the memory becomes full of the unprinted fax data. In this case, [MEMORY FULL] and its main cause (for example, “OUT OF PAPER”) are displayed on the LCD. Accordingly, by solving the main problem, [MEMORY FULL] can be canceled and the receiving problem can solved. Please refer to USER RECOVERABLE ERRORS (P.59) for the above items. Also, when it actually becomes a hardware deformity, please check each sensor. 6.5.10.1.4. THE UNIT CAN COPY, BUT CANNOT TRANSMIT/RECEIVE CROSS REFERENCE: TEST FUNCTIONS (P.64) 113 KX-FL612CX / KX-FL612CX-S 6.5.11. SPECIAL SERVICE JOURNAL REPORTS Journal 2 and Journal 3 shown below, which are special journals giving the additional detailed information about the latest 35 communications, can be printed by Service Code 881 or 882. Remote printing function for the journal reports (JOURNAL, JOURNAL 2 and JOURNAL 3) is also available for service technicians. (Refer to PROGRAM MODE TABLE(P.69).) The JOURNAL report only gives you basic information about a communication, but the other two journal reports provide different information on the same item (communication). HOW TO READ JOURNAL REPORTS: Example: 1. Look at NO. 01 in the JOURNAL. If you want to know about the details about that item, see NO. 01 in the JOURNAL 2 and the JOURNAL 3. You can get the following information. * MODE: Fax transmission * RCV. MODE: TEL * TX SPEED: 9.6 kbps * RESOLUTION: standard * ENCODE: MH * MAKER CODE: 79 2. Look at NO. 04 in the JOURNAL 2. CNG (0003) indicates that the CNG signal has been received three times since the purchase date. For further details, see JOURNAL 2 and JOURNAL 3. 114 KX-FL612CX / KX-FL612CX-S 6.5.11.1. JOURNAL 2 Refer to JOURNAL 2 in PRINTOUT EXAMPLE(P.116). Journal 2 displays the additional detailed information about the last 35 communications. Descriptions: (1) RCV. MODE Indicates which receive mode the unit was in when the unit received a fax message. This information is also displayed when the unit transmitted a fax message. (2) SPEED Indicates the speed of the communication. If multiple pages are transmitted or received, it indicates the last page’s communication speed. If there is a communication error, “?” is displayed. (3) RESOLUTION Indicates the resolution of the communication. If multiple pages are transmitted or received, it indicates the last page’s resolution. If there is a communication error, “?” is displayed. (4) RCV-TRIG. (CNT.) Indicates the trigger that causes the unit to switch to the fax receive mode. The available options are listed in JOURNAL 2 in PRINTOUT EXAMPLE(P.116). The values in parentheses indicate how many times the trigger has been used. (For example, “0003” means three times.) No. 1 2 3 4 5 Display FAX MODE MAN RCV RMT DTMF PAL DTMF TURN-ON Means the Means the Means the Means the telephone. Means the unit unit unit unit Function received a fax message in the FAX mode. received a fax message by manual operation. detected DTMF (Remote Fax activation code) entered remotely. detected DTMF (Remote Fax activation code) entered by a parallel connected unit started to receive after 10 rings. (Remote Turn On: Service Code #573) (5) ERROR→ →MEMORY Indicates the reason why the unit received a fax message in memory. If you look at No.11 in the JOURNAL 2 in PRINTOUT EXAMPLE(P.116), it shows the fax message was received in memory due to “PAPER OUT” error. NO RESPONSE DISAPPEARED ON JOURNAL The “NO RESPONSE DISAPPEARED ON JOURNAL” displays the information about the last 10 communications terminated by “No Response”. (Some of the communications terminated by “No Response” were not displayed in the JOURNAL.) When a fax transmission cannot be performed because the other party’s unit is set to the TEL mode, “No response” will be printed. 115 KX-FL612CX / KX-FL612CX-S 6.5.11.2. JOURNAL 3 Refer to JOURNAL 3 in PRINTOUT EXAMPLE(P.116). Description (9) ERROR LINE (RX) (6) ENCODE When an error occurs while receiving a fax, this shows the number of error lines. Compression Code: MH/MR/MMR (7) MSLT (10) MAKER CODE MSLT means Minimum Scan Line Time. Used only at the factory. This shows a 2 digit code of the other party´s fax machine brand. (8) EQM 0E: “KX” model EQM means Eye Quality Monitor. Used only at the factory. 00: Unknown 79: “UF” model 19: “Xerox” model 6.5.11.3. PRINTOUT EXAMPLE 116 KX-FL612CX / KX-FL612CX-S 117 KX-FL612CX / KX-FL612CX-S 6.5.11.4. HOW TO OUTPUT THE JOURNAL REPORT 1. Press the MENU button. 2. Press “#”, then “8” and “3”. 3. Press the START/COPY/SET button. 4. The report prints out. CROSS REFERENCE: FEATURES(P.10) Error code table: (1) CODE (2) RESULT (3) MODE SYMPTOM Countermeasure* 28 40 41 42 43 44 46 48 49 50 51 52 54 58 59 65 65 68 70 72 75 79 PRESSED THE STOP KEY SND & RCV DOCUMENT JAMMED SND NO DOCUMENT SND THE COVER WAS OPENED SND COMMUNICATION ERROR SND & RCV COMMUNICATION ERROR SND COMMUNICATION ERROR SND COMMUNICATION ERROR SND COMMUNICATION ERROR SND COMMUNICATION ERROR SND COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV ERROR-NOT YOUR UNIT RCV COMMUNICATION ERROR RCV ERROR-NOT YOUR UNIT SND COMMUNICATION ERROR SND COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV ERROR-NOT YOUR UNIT RCV COMMUNICATION ERROR RCV MEMORY FULL RCV CANCELED SND FF COMMUNICATION ERROR Communication was interrupted by the STOP button. The document paper is jammed. No document paper. The cover is open. --------Transmission is finished when the T1 TIMER expires. DCN is received after DCS transmission. FTT is received after transmission of a 2400BSP training signal. No response after post message is transmitted three times. RTN and PIN are received. No response after FTT is transmitted. No post message. RTN is transmitted. PIN is transmitted (to PRI-Q). PIN is transmitted. Reception is finished when the T1 TIMER expires. DCN is received after DIS transmission. DCN is received after FTT transmission. DCN responds to the post message. DCN is received before DIS reception. Reception is not EOP, EOM PIP, PIN, RTP or RTN. No response at the other party after MCF or CFR is transmitted. DCN is received after CFR transmission. Carrier is cut when the image signal is received. The document was not received due to memory full. The multi-station transmission was rejected by the user. SND & RCV Modem error. For the DCN, DCN, etc. abbreviations, refer to MODEM SECTION (P.210). SND=TRANSMISSION / RCV=RECEPTION Most fax communication problems can be resolved by the following steps. 1. Change the transmit level. (Service code: 596, refer to SERVICE FUNCTION TABLE(P.62).) 2. Change the TX speed/RX speed. (Service code: 717/718, refer to SERVICE FUNCTION TABLE (P.62).) 118 1 2 3 4 5 6 7 8 8 8 9 11 13 14 2 2 13 13 16 12 KX-FL612CX / KX-FL612CX-S Note*: If the problem remains, see the following “Countermeasure” flow chart. 119 KX-FL612CX / KX-FL612CX-S CROSS REFERENCE: TEST FUNCTIONS (P.64) 120 KX-FL612CX / KX-FL612CX-S CROSS REFERENCE: TEST FUNCTIONS (P.64) 121 KX-FL612CX / KX-FL612CX-S CROSS REFERENCE: TEST FUNCTIONS (P.64) 122 KX-FL612CX / KX-FL612CX-S CROSS REFERENCE: TEST FUNCTIONS (P.64) 123 KX-FL612CX / KX-FL612CX-S 124 KX-FL612CX / KX-FL612CX-S 125 KX-FL612CX / KX-FL612CX-S CROSS REFERENCE: TEST FUNCTIONS (P.64) 126 KX-FL612CX / KX-FL612CX-S 6.5.12. INITIALIZING ERROR After the power is turned on, the ASIC (IC606) initializes and checks each IC. The ROM (IC607), SDRAM (IC604), and MODEM (IC600) are checked. If initialization fails for the ICs, the system will not boot up. In this case, please find the cause as follows. CROSS REFERENCE: NG EXAMPLE (P.209) POWER SUPPLY BOARD SECTION (P.144) 127 KX-FL612CX / KX-FL612CX-S 6.5.13. ANALOG BOARD SECTION This chapter provides the testing procedures required for the analog parts. A signal route to be tested is determined depending upon purposes. For example, the handset TX route begins at the handset microphone and the signal is output to the telephone line. The signal mainly flowing on this route is analog. You can trace the signal with an oscilloscope. The signal flow on each route is shown in the Check Sheet here. If you find a specific problem in the unit, for example if you cannot communicate with the H/S, trace that signal route locally with the following Check Sheet and locate the faulty point. 6.5.13.1. CHECK SHEET Note: { }: Inside the digital board 128 KX-FL612CX / KX-FL612CX-S 6.5.13.2. DEFECTIVE ITS (Integrated Telephone System) SECTION 1. No handset and speakerphone transmission / reception Perform a signal test in the ITS or the NCU section and locate a defective point (where the signal disappears) on each route between the handset microphone and telephone line (sending), or between the telephone line and the handset speaker (receiving), or between the microphone and the telephone line (sending), or between the telephone line and the speaker (receiving). Check the components at that point. CHECK SHEET(P.128) is useful for this investigation. 2. No pulse dialing 3. No ring tone (or No bell) 4. No tone dialing CROSS REFERENCE: CHECK SHEET (P.128) CROSS REFERENCE: CHECK SHEET (P.128) NCU SECTION (P.161) 129 KX-FL612CX / KX-FL612CX-S 6.5.13.3. DETECTIVE TAM INTERFACE SECTION 1. The FAX turns on, but does not arrive through TAM. CROSS REFERENCE: TAM INTERFACE SECTION (P.164) 2. A FAX is received, but won´t switch from TAM to FAX. CROSS REFERENCE: ANALOG BOARD SECTION (P.128) TAM INTERFACE SECTION (P.164) 130 KX-FL612CX / KX-FL612CX-S 6.5.13.4. OPERATION PANEL SECTION Refer to TEST FUNCTIONS (P.64). 1. NO KEY OPERATION 2. NO LCD INDICATION CROSS REFERENCE: TEST FUNCTIONS (P.64) 131 KX-FL612CX / KX-FL612CX-S 6.5.13.5. SENSOR SECTION Refer to SENSORS AND SWITCHES for the circuit description. Perform an SENSOR CHECK to determine if the sensor is operating correctly. 1. Check the document sensor .......... “CHECK DOCUMENT” 2. Check the paper feed sensor.......... “REMOVE DOCUMENT” 3. Check the hook switch 4. Check the cover open switch.......... “COVER OPEN” 132 KX-FL612CX / KX-FL612CX-S 5. Check the DRUM sensor.......... “CHECK DRUM” 6. Check the regist sensor.......... “FAILED PICKUP” 7. Check the paper sensor.......... “OUT OF PAPER” 8. Check the exit switch.......... “PAPER JAMMED” 133 KX-FL612CX / KX-FL612CX-S 9. Check the toner sensor.......... “TONER LOW”, “CHANGE DRUM” As for the following check, remove the drum from the main body, set it again and close the cover, then perform that check during initializing operation. Refer to SENSORS AND SWITCHES SECTION (P.175). CROSS REFERENCE: SENSORS AND SWITCHES SECTION (P.175) 134 KX-FL612CX / KX-FL612CX-S 6.5.13.6. MOTOR SECTION 6.5.13.6.1. ENGINE MOTOR 135 KX-FL612CX / KX-FL612CX-S 6.5.13.6.2. ADF MOTOR 136 KX-FL612CX / KX-FL612CX-S 6.5.13.7. LSU SECTION CROSS REFERENCE: LSU (Laser Scanning Unit) SECTION (P.173) 137 KX-FL612CX / KX-FL612CX-S 6.5.14. CIS (Contact Image Sensor) SECTION CROSS REFERENCE: TEST FUNCTIONS (P.64) 138 KX-FL612CX / KX-FL612CX-S 6.5.15. HIGH VOLTAGE VALUE CHECK POINT Measurement Procedure 1. Open the TOP cover. 2. Remove the developing unit, if it is equipped. 3. Open the TOP cover, and turn ON the TOP cover SW. (Push the TOP cover SW with a sharp-tipped insulator or insert folded paper, etc. to the slit.) 4. The unit enters the service mode when the TOP cover is open, then push *628. (Don´t push the START button.) 5. Touch the output terminals under test with the high voltage probes. 6. Push the START button. (This causes to output high voltage from each terminal, so be careful not to touch them. The sound “Pi Pi Pi” warns that the high voltage is outputting.) 7. When the measurement is finished, push the STOP button. (The high voltage output is stopped.) 8. Repeat the items No. 5~7 until the measurement is finished. 9. When the measurement is finished, turn OFF the TOP cover SW. Output voltage of each terminal No. BIAS Name CHG (Charge) Specified output voltage -1000V The range of specified output voltage -1000V± 30V DEV (Developing) -200V -200V± 15V TRA (Transfer) -1000V -1000V± 100V * As for the High Voltage test equipment, FLUKE 85 (MULTI METER)+ HIOKI (HV PROBE 9014) or the equivalent should be used. 139 KX-FL612CX / KX-FL612CX-S 6.5.16. HIGH VOLTAGE SECTION 140 KX-FL612CX / KX-FL612CX-S 141 KX-FL612CX / KX-FL612CX-S 142 KX-FL612CX / KX-FL612CX-S * This Adjustment should be done with a single High Voltage Board. * As for the High Voltage Probe, HV PROBE 9014 of HIOKI electric co. or the equivalent should be used. * As for the tester, FLUKE 85 III multi meter or the equivalent should be used. * Be careful not to touch the terminals during adjustment because the high voltage is used. 143 KX-FL612CX / KX-FL612CX-S 6.5.17. POWER SUPPLY BOARD SECTION 6.5.17.1. KEY COMPONENTS FOR TROUBLESHOOTING Check the following parts first: F101, D101-D104, C106, Q101, PC101 and IC101. This comes from our experience with experimental tests. For example: power supply and lightning surge voltage test, withstanding voltage test, intentional short circuit test, etc. Caution: If you find a melted fuse in the unit, do not turn on the power until you locate and repair the faulty parts (except for the fuse); otherwise the fuse will melt again and you cannot pinpoint the faulty point. In most cases, the symptom is that nothing is output. It is more likely that the fault is in the primary side rather than the secondary side. Check the primary side first. 144 KX-FL612CX / KX-FL612CX-S 6.5.17.2. TROUBLESHOOTING FLOW CHART 145 KX-FL612CX / KX-FL612CX-S 6.5.17.3. BROKEN PARTS REPAIR DETAILS (D101~D104) Check for a short-circuit in terminal 4. If D101~D104 is short-circuit, F101 will melt (open). In this case, replace all of the parts (D101~D104, F101). (Q101) The worst case of Q101 is a short-circuit between the Drain and Gate because damage expands to the peripheral circuit of Q101. This is due to a very high voltage through the Gate circuit which is composed of R109 and IC101. You should change all of the parts listed as follows. F101, Q101, R109, IC101 (D201) If D201 is broken, the oscillation circuit in the power supply cannot operate. Check it with an electric tester. 146 KX-FL612CX / KX-FL612CX-S 7 CIRCUIT OPERATIONS 7.1. CONNECTION DIAGRAM 147 KX-FL612CX / KX-FL612CX-S 7.2. GENERAL BLOCK DIAGRAM The following is an outline of each device IC on the digital board. 1. ASIC (IC606) This custom IC is used for general FAX operations. (1) CPU: (2) (3) (4) (5) (6) (7) RTC: DECODER: ROM/RAM I/F: LSU I/F: I/O PORT: ANALOG UNIT: (8) MOTOR I/F: This model uses a Z80 equivalent CPU operating at 16MHz. Many of the peripheral functions are handled by custom designed LSIs. As a result, the CPU only needs to process the results. Real time clock. Decords the address. Controls the SELECT signal of ROM or RAM and bank switching. Controls the polygon motor and outputs the VIDEO signal to LSU. I/O Port Interface. Sends beep tones,etc. Convert the analog signal to the digital signal. Controls the SCAN Motor. 2. G/A (IC605) (1) OPERATION PANEL I/F: Serial interface with Operation Panel. (2) ANALOG GATE ARRAY I/F: Controls the ANALOG GATE ARRAY. (3) MOTOR I/F: Controls the ENGINE Motor. (4) FAN I/F: Controls FAN MOTOR and detect the rotation of FAN MOTOR. (5) SENSOR I/F: Controls the LED and detect the sensor signal. (6) I/O PORT: I/O Port Interface. 3. ROM (IC607) This 8MB FLASH ROM contains all of the program instructions on the unit operations. 4. Synchronous Dynamic RAM (IC604) This SDRAM is used for CPU work and receiving memory and page memory. 5. MODEM (IC600) Performs the modulation and the demodulation for FAX communication. Detects the CALLER ID signal. 6. Read Section CIS image sensor to read transmitted documents. 7. LSU (Laser Scanning Unit) Forms the images on the OPC drum by rotating polygon motor and reflecting the laser beam against polygon. 8. Analog Board Composed of ITS circuit and NCU circuit. 9. Sensor Section Composed of 4 switches and 5 sensors. 10. Power Supply Board Switching Section Supplies +5V and +24V to the unit and controls the HEATER. 11. High Voltage Power Supply Board Section Supplies bias need for the printing operation: bias of the DRUM, Developing and Transcription. 12. Fixing Unit Composed heat lamp, thermistor and thermal fuse. 148 KX-FL612CX / KX-FL612CX-S 149 KX-FL612CX / KX-FL612CX-S 7.3. FACSIMILE SECTION 7.3.1. DIGITAL SECTION 7.3.1.1. DIGITAL BLOCK DIAGRAM CN610 TO TXMOTOR CN607 TO PC CN613 TO SMPS +24V +5V MOTOR DRIVER IC610 ROM IC607 RESET RESET/REGULATOR IC608 XROMCS +3.3V PC I/F RESET SDRAM IC604 SDCLK etc +5V +3.3V +2.5V CPU CN608 TO CIS ASIC IC606 A/D MODEM IC600 Image Processor BUS I/F Print Controller LINEIN CS LINEOUT CN611 TO POLY INT CLK(16MHz) FSK IC IC602 CN600 TO ANALOG CN612 TO LASER G/A IC605 VOLIN/VOLOUT EVOL IC611 ANALOG ASIC Controll E-VOL Controll SENSOR Detect FAN Controll Motor Controll I/O port FSK IC Controll CN606 TO OPE PS601 PS600 MOTOR DRIVER IC609 CN609 TO RXMOTOR CN603 TO PICK CN604 TO EXIT CN601 TO TNR CN602 TO FAN 150 CN614 TO HVPS KX-FL612CX / KX-FL612CX-S 7.3.1.2. ASIC (IC606) This custom IC is used for general FAX operations. (1) CPU: (2) (3) (4) (5) (6) (7) This model uses a Z80 equivalent CPU operating at 16MHz. Many of the peripheral functions are handled by custom designed LSIs. As a result,the CPU only needs to process the results. Real time clock. Decodes the address. Controls the SELECT signal of ROM or RAM and bank switching. Controls the polygon motor and outputs the VIDEO signal to LSU. I/O Port Interface. Sends beep tones,etc. Convert the analog signal to the digital signal. Controls the SCAN Motor. RTC: DECORDER: ROM/RAM I/F: LSU I/F: I/O PORT: ANALOG UNIT: (8) MOTOR I/F: 7.3.1.3. ROM (IC607) This 8MB FLASH ROM contains all of the program instructions on the unit operations. 7.3.1.4. GATE ARRAY (IC605) (1) OPERATION PANEL I/F: Serial interface with Operation Panel. (2) ANALOG GATE ARRAY I/F: Controls the ANALOG GATE ARRAY. (3) MOTOR I/F: Controls the ENGINE Motor. (4) FAN I/F: Controls FAN MOTOR and detect the rotation of FAN MOTOR. (5) SENSOR I/F: Controls the LED and detect the sensor signal. (6) I/O PORT: I/O Port Interface. 7.3.1.5. SYNCHRONOUS DYNAMIC RAM (IC604) This SDRAM is used for CPU work and receiving memory and page memory. 7.3.1.6. MODEM(IC600) Performs the modulation and the demodulation for FAX communication. Detects the CALLER ID (DTMF) signal. 7.3.1.7. FSK RECEIVER (IC602) Detects the CALLER ID (FSK) signal. Description of Pin Distribution (IC606) PIN No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 SIGNAL VSS VDD3.3A AIN1 AIN2 AIN3 AMON VSS X32OUT X32IN 3.3VBATIN XBACKEN RESCS2/CLKE/OP02 3.3VBATOUT 2.5VBATIN XRESET XORESET VSS VDD3.3V XRESETI XWDERR TM0/IOP10 I/O GND PWR AI AI AI AO GND O I I I O O I I O GND PWR I O O POWER SUPPLIED VOLTAGE GND 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3VBATT 3.3VBATT 3.3VBATT 3.3VBATT 3.3VBATT 3.3VBATT 2.5VBATT 3.3V 3.3V GND 3.3V 3.3V 3.3V 3.3V 151 EXPLANATION GND POWER SOURCE IMAGE DATA FROM CIS THERMISTOR ON FUSE UNIT THERMISTOR ON OPE UNIT NOT USED GND RTC(32.768KHz) RTC(32.768KHz) POWER SOURCE(+3.3V/LITHIUM BATTERY) BACKUP ENABLE(CONNECT TO RESET LINE) NOT USED POWER SOURCE(+3.3V/LITHIUM BATTERY) POWER SOURCE(+2.5V/LITHIUM BATTERY) RESET FOR INTERNAL CIRCUIT OF IC606 SYSTEM RESET OUTPUT GND POWER SOURCE RESET INPUT WATCH DOG ERROR OUTPUT TX MOTOR CONTROL KX-FL612CX / KX-FL612CX-S PIN No. 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 SIGNAL TM1/IOP11 TM2/IOP12 TM3/IOP13 TXE/IOP14 VSS VDD2.5V TRS/OP06 HTRCTL POLCLK POLON XREADY XHSYNC LDON APC VIDEO XHSTRD/RBA[9]/IP00 XHSTWR/RBA[10]/IP01 RESINT XRESCS1 RESCLK VSS VDD2.5V XOUT XIN VSS VDD3.3V IOP07 XCHKCS/ÇnÇo03 XROMCS XRD XWR DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 VSS VDD2.5V DB11 DB12 DB13 DB14 DB15 VDD5V VSS VDD3.3V SDCS RAS CAS SDWE SDDQMU SDDQML VSS SDCLK VSS VDD3.3V ADR0 ADR1 ADR2 ADR3 I/O O O O O GND PWR O O O O I I O O O I I I O O GND PWR O I GND PWR O O O O O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O GND PWR I/O I/O I/O I/O I/O PWR GND PWR O O O O O O GND O GND PWR O O O O POWER SUPPLIED VOLTAGE 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V 3.3V 3.3V 3.3V 5V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 152 EXPLANATION TX MOTOR CONTROL TX MOTOR CONTROL TX MOTOR CONTROL TX MOTOR POWER CONTROL GND POWER SOURCE TRANSFER BIAS CONTROL HEATER CONTROL LSU CONTROL(POLYGON MOTOR CLOCK) LSU CONTROL(POLYGON MOTOR) LSU CONTROL LSU CONTROL LSU CONTROL LSU CONTROL LSU CONTROL(VIDEO SIGNAL) NOT USED NOT USED INTERRUPT FROM IC605 CHIP SELECT FOR IC605 CLOCK FOR IC605 GND POWER SOURCE SYSTEM CLOCK(24MHz) SYSTEM CLOCK(24MHz) GND POWER SOURCE OUTPUT PORT(FLASH WRITE PROTECT) NOT USED ROM(IC607) CHIP SELECT CPU RD CPU WR DATA BUS 0 DATA BUS 1 DATA BUS 2 DATA BUS 3 DATA BUS 4 DATA BUS 5 DATA BUS 6 DATA BUS 7 DATA BUS 8 DATA BUS 9 DATA BUS 10 GND POWER SOURCE DATA BUS 11 DATA BUS 12 DATA BUS 13 DATA BUS 14 DATA BUS 15 POWER SOURCE GND POWER SOURCE SDRAM(IC604) CHIP SELECT SDRAM(IC604) ROW ADDRESS STROBE SDRAM(IC604) COLUMN ADDRESS STROBE SDRAM(IC604) WR SIGNAL SDRAM(IC604) CONTROL SDRAM(IC604) CONTROL GND SDRAM(IC604) CLOCK GND POWER SOURCE ADDRESS BUS 0 ADDRESS BUS 1 ADDRESS BUS 2 ADDRESS BUS 3 KX-FL612CX / KX-FL612CX-S PIN No. 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 SIGNAL ADR4 ADR5 ADR6 ADR7 ADR8 ADR9 ADR10 ADR11 ADR12 VSS VDD2.5V RBA0 RBA1 RBA2 RBA3 RBA4 RBA5 RBA6 RBA7/OP04 RBA8/OP05 VDD3.3V VSS EVOLIN EVOLOUT EVOLREF TONE XMDMCS XMDMINT CPC/IOP27 ADR13/IOP15 ADR14/IOP16 ADR15/IOP17 XNMI/XINT TEST1 TEST2 TEST3 TEST4 VDD2.5V VSS F1 FTG TXD/IOP20 RXD/IOP21 RTS/IOP22 CTS/IOP23 DSR/IOP24 DTR/IOP25 DCD/IOP26 ADSEL1 ADSEL2 VDD3.3V VSS VDD2.5A VREFB VCL VREFT VSSA I/O O O O O O O O O O GND PWR O O O O O O O O O PWR GND AI AO AI AO O I O O O O I I I I I PWR GND O O O I O I I O O O O PWR GND PWR AO AO AO GND POWER SUPPLIED VOLTAGE 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 2.5V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V 3.3V GND EXPLANATION ADDRESS BUS 4 ADDRESS BUS 5 ADDRESS BUS 6 ADDRESS BUS 7 ADDRESS BUS 8 ADDRESS BUS 9 ADDRESS BUS 10 ADDRESS BUS 11 ADDRESS BUS 12 GND POWER SOURCE ROM/RAM BAKN ADDRESS BUS 0 ROM/RAM BAKN ADDRESS BUS 1 ROM/RAM BAKN ADDRESS BUS 2 ROM/RAM BAKN ADDRESS BUS 3 ROM/RAM BAKN ADDRESS BUS 4 ROM/RAM BAKN ADDRESS BUS 5 ROM/RAM BAKN ADDRESS BUS 6 NOT USED NOT USED POWER SOURCE GND NOT USED NOT USED NOT USED TONE OUTPUT MODEM(IC600) CHIP SELECT MODEM(IC600) INTERRUPT NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED POWER SOURCE GND CLOCK FOR CIS STROBE FOR CIS RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RESET FOR MODEM CHANNEL SELECT FOR AIN CHANNEL SELECT FOR AIN POWER SOURCE GND POWER SOURCE STANDARD VOLTAGE FOR A/D STANDARD VOLTAGE FOR A/D STANDARD VOLTAGE FOR A/D GND Description of Pin Distribution (IC605) PIN No. 1 2 3 4 5 SIGNAL I/O VSS SENCTL2/IOP06 SENCTL3/IOP07 SENIN0/IOP00 SENIN1/IOP01 0V O I I I POWER SUPPLY VOLTAGE GND 5V 5V 5V 5V 153 EXPLANATION GND NOT USED INPUT PORT(EX-HOOK) INPUT FROM EXIT SENSOR INPUT FROM REGIST SENSOR KX-FL612CX / KX-FL612CX-S PIN No. 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 SIGNAL I/O SENIN2/IOP02 SENIN3/IOP03 IOP63/XCBUSY1 IOP64/XCBUSY2 IOP30(XHSYNC) IOP31 IOP32 5V VSS IOP33 IOP34 IOP35 IOP36 IOP37 IOP40 IOP41 IOP42 IOP43 IOP44 5V VSS MILAT/IOP10 MIDAT/IOP11 MICLK/IOP12 IOP45 IOP46 IOP47 IOP50 IOP51 IOP52 IOP53 IOP54 IOP55 IOP56 3.3V VSS DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 3.3V VSS ADR0 ADR1 ADR2 ADR3 ADR4 ADR5 ADR6 TEST0 TEST1 XWR XRD 3.3V VSS CLK VSS XRESET XCS INT KSTART KLATCH/OP24/SENCTL3 I I O O I O O 5V 0V O I O O O O O O O O 5V 0V O O O O O O I O I O I O O 3.3V 0V I/O I/O I/O I/O I/O I/O I/O I/O 3.3V 0V I I I I I I I I I I I 3.3V 0V I 0V I I O O O POWER SUPPLY VOLTAGE 5V 5V 5V 5V 5V 5V 5V 5V GND 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V GND 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 5V 5V 3.3V 3.3V 3.3V GND 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 154 EXPLANATION INPUT PORT(BELL) INPUT PORT(TNREMP) NOT USED NOT USED INPUT PORT(XHSYNC) NOT USED OUTPUT PORT(CISON) POWER SOURCE GND OUTPUT PORT(CISLEDON) INPUT PORT(DRUM) OUTPUT PORT(PICKUP) NOT USED NOT USED NOT USED NOT USED OUTPUT PORT(OPERST) OUTPUT PORT(VOL0) OUTPUT PORT(VOL1) POWER SOURCE GND ANALOG ASIC CONTROL ANALOG ASIC CONTROL ANALOG ASIC CONTROL OUTPUT PORT(VOL2) OUTPUT PORT(SPMUTE) NOT USED INPUT PORT(HOOK) OUTPUT PORT(LEDCTL) INPUT PORT(PAPER) OUTPUT PORT(PDWN) INPUT PORT(TOPCVR) OUTPUT PORT(DEV) OUTPUT PORT(CHG) POWER SOURCE GND DATA BUS 0 DATA BUS 1 DATA BUS 2 DATA BUS 3 DATA BUS 4 DATA BUS 5 DATA BUS 6 DATA BUS 7 POWER SOURCE GND ADDRESS BUS 0 ADDRESS BUS 1 ADDRESS BUS 2 ADDRESS BUS 3 ADDRESS BUS 4 ADDRESS BUS 5 ADDRESS BUS 6 NOT USED NOT USED WR SIGNAL RD SIGNAL POWER SOURCE GND CLOCK INPUT GND RESET INPUT CHIP SELECT INPUT INTERRUPT INPUT OPERATION PANEL CONTROL NOT USED KX-FL612CX / KX-FL612CX-S PIN No. 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 SIGNAL KSCLK KTXD KRXD/IP23/SENIN3 3.3V VSS VIN0/IP20(APC) VIN1/IP21 VIN2/IP22 VOUT0/OP25 VOUT1/OP26 VOUT2/OP27 RM0 RM1 RM2 RM3 RXE 5V VSS IOP57 FANDET1/IOP14 FANON1/IOP15 FANDET2/IOP16 FANON2/IOP17 IOP60/CSI IOP61/CCLK IOP62/CSO SENCTL0/IOP04 SENCTL1/IOP05 5V I/O O I/O I 3.3V 0V I I I O O O O O O O O 5V 0V O I O O O O O I O O 5V POWER SUPPLY VOLTAGE 3.3V 3.3V 3.3V 3.3V GND 3.3V 3.3V 3.3V 5V 5V 5V 5V 5V 5V 5V 5V 5V GND 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 155 EXPLANATION OPERATION PANEL CONTROL OPERATION PANEL CONTROL INPUT FROM READ POSITION SENSOR POWER SOURCE GND INPUT TO INVERTER INPUT TO INVERTER INPUT TO INVERTER OUTPUT FROM INVERTER OUTPUT FROM INVERTER OUTPUT FROM INVERTER RX MOTOR CONTROL RX MOTOR CONTROL RX MOTOR CONTROL RX MOTOR CONTROL NOT USED POWER SOURCE GND NOT USED DETECT FAN ROTATION FAN CONTROL OUTPUT PORT(BREAK) FAN CONTROL NOT USED OUTPUT PORT(RLY) INPUT PORT(VOX) LED CONTROL FOR EXIT SENSOR LED CONTROL FOR REGIST SENSOR POWER SOURCE KX-FL612CX / KX-FL612CX-S 7.3.2. RTC BACKUP CIRCUIT 1. Function This unit has a lithium battery (BAT600) which works for the Real Time Clock IC (RTC: inside IC606). The RTC continues to work, backed up by a lithium battery even when the power switch is OFF. 2. RTC Inside (IC606) Backup Circuit Operation When the power switch is turned ON, power is supplied to the RTC (inside IC606). At this time, the voltage at pin 10 of the IC606 is +3.3V. When the power switch is turned OFF, the BAT600 supplies power to RTC through D602. The voltage at pin 10 of IC606 is about +2.5V. When the power switch is OFF and the voltage of +3.3V decreases, pin 10 of RTC (IC606) becomes roughly the same voltage as the battery voltage. RTC goes into the backup mode, in which the power consumption is lower. 156 KX-FL612CX / KX-FL612CX-S 7.3.3. MODEM CIRCUIT OPERATION The modem (IC600) has all the hardware satisfying the CCITT standards mentioned previously. When the ASIC IC606 (114) is brought to a low level, the modem (IC600) is chip-selected and the resistors inside IC are selected by the select signals from ASIC (IC606) ADR0-ADR4(pin 84~88). Commands are written through the data bus, and all processing is controlled by the ASIC (IC606) according to CCITT procedures. Here, the INT signal dispatched from IRQ (pin 108 of IC600) to the ASIC (IC606) implements post processing. This modem (IC600) has an automatic application equalizer. With training signal 1 or 2 at the time of G3 reception, it can automatically establish the optimum equalizer. The modem (IC600) operates using the 32.256MHz clock (X600). 1. Facsimile Transmission/DTMF Line Send The digital image data on the data bus is modulated in the modem (IC600), and sent from pin 69 via modem IC600, Analog gate array IC207(24→22), amplifier IC204(6→7) and the NCU section to the telephone line. Refer to CHECK SHEET(P.128). 2. Facsimile Reception The analog image data which is received from the telephone line passes through the NCU section and enters pin 60 of the modem (IC600). The signals that enter pin 60 of the modem (IC600) are demodulated in the board to digital image signals, then placed on the data bus. In this case, the image signals from the telephone line are transmitted serially. Hence, they are placed on the bus in 8 bit units. Here, the internal equalizer circuit reduces the image signals to a long-distance receiving level. This is designed to correct the characteristics of the frequency band centered around 3 kHz and maintain a constant receiving sensitivity. It can be set in the service mode. Refer to CHECK SHEET(P.128). 3. DTMF Transmission (Monitor tone) The DTMF signal generated in the modem (IC600) is output from pin 69, and the NCU section to the telephone line the same as facsimile transmission signals. (DTMF Monitor Tone) Refer to CHECK SHEET(P.128). 4. Busy/Dial Tone Detection The path is the same as FAX receiving. When it is detected, the carrier detect bit of the resistor in the modem (IC600) becomes 1, and this status is monitored by ASIC (IC606). 5. Call Tone Transmission This is the call signal which is generated the ASIC (IC606) and sent to the speaker. 157 KX-FL612CX / KX-FL612CX-S 7.3.4. ANALOG SECTION Composed of ITS circuit and NCU circuit. 7.3.4.1. ANALOG GATE ARRAY (IC207) The cross-point switch installed in this IC makes it possible to change the circuit configuration for any analog signals such as the fax signals sent from the digital board. In addition, this analog gate array integrates a handset circuit, input/output ports, etc. This IC is controlled by ASIC(IC606) through GATE ARRAY (IC605) on the digital board. Explanation of ANALOG GATE ARRAY (IC207 on the ANALOG Board) No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Name STR CLOCK DATA VDD VOXOUT VOXDET VOXIN VSS NC ROUT2 ROUT1 RIN VCC HSMICIN1 HSMICIN2 HSMICOUT NC NC Function Strobe input Clock input Data input Logic power supply VOX output VOX detection adjustment VOX input Logic ground Not used HS receiver amp output 2 HS receiver amp output 1 HS receiver amp input Analog ground HS mic amp input 1 HS mic amp input 2 HS mic amp output Not used Not used No. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 158 Name NC EXTIN EXTOUT LINEOUT LINEIN MODEMTXIN MODEMTXOUT NC TONEIN NC NC GND MODEMRXOUT VLIN VREF VLOUT SPOUT SPIN Function Not used Ext amp output Ext amp input Line amp output Line amp input MODEM TX amp input MODEM TX amp output Not used Tone amp input Not used Not used Analog ground MODEM RX amp output Volume amp input Reference voltage output Volume amp output Speaker amp output Speaker amp input KX-FL612CX / KX-FL612CX-S 7.3.4.2. DESCRIPTION OF BLOCK DIAGRAM IN ANALOG SECTION 1. Function The analog section works as an interface between the telephone line. The analog ASIC (IC207) on the analog board exchanges FAX TX and RX signals between the MODEM (IC600) and the analog section. The control signals transmitted to the analog section are output mainly from G/A IC605, and the analog status is stored as data in G/A IC605. 2. Circuit Operation [NCU]: Network Control Unit the NCU comprises of the following; DC loop forming circuit to connect with the telephone line; Switching circuit for other interconnected telephones; Bell detection circuit; Side tone circuit; Remote fax activation circuit. Refer to NCU SECTION (P.161) for the details. 159 SP(+) SP(-) CN200 1 2 IC611 VOL DIGITAL PIA 69 60 R246 C240 R247 CD 1 8 7 GND FC2 2 FC1 VCC 6 3 5 4 C324 TONE ANALOG SPKRM SPKRP LINEOUT_P LINEIN C611 R277 SPMUTE C246 R251 R250 R343 C266 C325 C303 R231 R332 R230 C315 T203 R202 C200 DET 20 0/-6 MUTE2 0/-1/-2/-3dB MUTE1 0/-1/-2/-3/-4/ -5/-6/-7/-8dB 0/-6/-12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 A A A A A D 5 4 3 2 1 0/-3 -20/-30 R288 C299 /BREAK 1 2 AGC IC208 5 4 3 C307 R325 IC202-A R206 C204 PC204 R318 C202 DC LOOP 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 12V IC204-B R234 R242 C226 C229 C225 C233 MILAT MICLK MIDAT R628 C613 IC207 R233 R241 C277 R344 C239 C238 R293 C227 C268 C223 R229 C224 R232 R244 R243 C237 R324 R297 C612 R319 C302 R282 R296 MICP C630 R658 62 MICM C285 Q211 C313 IC600 R298 R287 C296 C253 R222 R315 R326 D213 RLY PC205 C292 R335 C318 R334 C317 D212 Q212 SA201 R310 L242 D211 RY200 L239 L248 CN204 1 2 3 4 5 6 HSMIC(+) HSMIC(-) HSSP(+) HSSP(-) CN202 4 1 2 3 TO HANDSET BELL POS200 L247 FG SA200 CN203 1 2 3 4 5 6 KX-FL512CX : ANALOG BOARD : BLOCK DIAGRAM IC202-B C219 T202 ~ D210 ~ C281 C232 R236 R327 C309 R329 R289 R316 R330 LPF C286 C308 R299 C294 IC204-A R283 R295 R303 R218 C312 R331 C314 R312 R313 160 R314 7.3.4.3. C320 C214 KX-FL612CX / KX-FL612CX-S BLOCK DIAGRAM KX-FL612CX / KX-FL612CX-S 7.4. 7.4.1. NCU SECTION GENERAL This section is the interface between the telephone line and external telephone. It is composed of an EXT. TEL line relay (RLY200), bell detection circuit, TAM interface circuit, line amplifier and side tone circuits and a multiplexer. 7.4.2. EXT. TEL. LINE RELAY (RLY200) 1. Circuit Operation Normally, this relay switches to the external telephone side (break) and switches to the open side (make) while OFF-HOOK. { IC605 (95) High Level→CN600 (27) High Level} →CN201 (2) High Level→Q212 ON→RLY200 (ON)→(make) { IC605 (93) LOW Level→CN600 (21) LOW Level} →CN201 (8) LOW Level→PC204 ON→Q211 (ON)→(make) 7.4.3. BELL DETECTION CIRCUIT 1. Circuit Operation The signal waveform for each point is indicated below. The signal (low level section) input to pin 6 of gate array IC605 on the digital board is read by ASIC and judged as a bell. TEL LINE→PC205 (1, 2 - 4)→IC605 (6) 7.4.4. CALLING LINE IDENTIFICATION CIRCUIT 1. Function This unit is compatible with the Caller ID service offered by your local telephone company. To use this feature, you must subscribe to a Caller ID service. The data for the caller ID from the telephone exchange is sent during the interval between the first and second rings of the bell signal. The data from the telephone exchange is a modem signal which is modulated in an FSK (Frequency Shift Keying) format. Data “0” is a 1200 Hz sine wave, and data 1 a 2200 Hz sine wave. There are two type of the message format which can be received: i.e.the single data message format and multiple data message format. The multiple data format allows to transmit the name and data code information in addition to the time and telephone number data. When there is multiple data in the unit, the name or telephone number are displayed. 2. Circuit Operation FSK signal of the caller ID signal input from TEL LINE is processed with FSK receiver (IC602). Refer to CHECK SHEET (P.128) for the route of caller ID signal. 161 KX-FL612CX / KX-FL612CX-S 7.4.5. LINE AMPLIFIER AND SIDE TONE CIRCUIT 1. Circuit Operation The reception signal output from the line transformer T201 is input to pin (2) of IC204 via C232, R236 and then the signal is amplified at pin (1) of IC204 and sent to the reception system. The transmission signal goes through C224, R232 and enters IC204-pin (6), where the signal is amplified. Then, it is output from pin (7) of IC204 and transmitted to T201 via L230, C237, R244, R243. Without a side tone circuit, the transmission signal will return to the reception amplifier via R236, C232. When the side tone circuit is active, the signal output from IC204 pin (7) passes through L230, C237, R241, R233, C233, C225, C223, and R229 and goes into the amplifier IC204 pin (3). This circuit is used to cancel the transmission return signal. The TX signal is output to the circuit analog the route from the IC204 7 pin→L230→C237→R244→R243→T201→TEL LINE. However, if balance is lost in the bridge, a voltage occurs between the IC207 6 pin and 5 pin and a side tone results, because the balance cannot be maintained completely at all frequencies in the audio range some side tone always occur. 7.4.6. LOW PASS FILTER AND NOTCH FILTER 1. Function This low pass filter and notch filter attenuates the account signal from the commutator to eliminate influence on the conversation and communication. 2. Circuit Operation This low pass filter is an eight-order active filter, and the cutoff frequency is approximately 4 kHz. NOTCH FILTER has filter pole of account signal frequency. 162 KX-FL612CX / KX-FL612CX-S 7.4.7. REMOTE FAX ACTIVATION CIRCUIT 1. Function Another telephone connected to same line activates the unit to the FAX mode by using a DTMF signal. 2. Signal Path Refer to CHECK SHEET (P.128). 7.4.8. TAM INTERFACE CIRCUIT This circuit is to switch between FAX receiving and the external TAM’s message recording automatically. This circuit consists of the monitor,transformer and amplifier. For details, please refer to TAM INTERFACE SECTION (P.164). 7.5. 7.5.1. ITS (Integrated telephone System) and MONITOR SECTION GENERAL The general ITS operation is performed by the special IC207 which has a handset circuit. The alarm tone, the key tone, and the beep are output from the ASIC IC606 (digital board). 7.5.1.1. TELEPHONE MONITOR 1. Function This is the function when you are not holding the handset and can hear the caller’s voice from the line. 2. Circuit Operation (Telephone Monitor Signal Path) Signals received from the telephone line are output through at the speaker via the following path. 3. Signal Path Refer to CHECK SHEET. 163 KX-FL612CX / KX-FL612CX-S 7.5.1.2. HANDSET CIRCUIT 1. Function This circuit controls the conversation over the handset, i.e. the transmitted and received voices to and from the handset. 2. Signal Path (Transmission signal) Refer to CHECK SHEET. 3. Signal path (Reception signal) Refer to CHECK SHEET. 7.5.1.3. MONITOR CIRCUIT 1. Function This circuit monitors various tones, such as (1) DTMF tone, (2) Alarm/Beep/Key tone/Bell. 2. Signal Path a. DTMF MONITOR (Speaker Operation) Refer to CHECK SHEET. (Handset Operation) Refer to CHECK SHEET. b. ALARM/BEEP/KEY TONE/BELL Refer to CHECK SHEET. 7.5.1.4. TAM INTERFACE SECTION 1. Function When TAM is connected to this unit, the unit receives documents for FAX calls or the external TAM records a voice message automatically. 2. Circuit Operation The TAM INTERFACE circuit consists of the transformer (T202), amplifier (IC202), analog ASIC (IC207), MODEM (IC600) on the digital board to detect the other party CNG signal, and RLY200 to separate EXT.TAM. a. CNG signal detection circuit The CNG signal from the other party’s FAX is detected in MODEM IC600 (digital board). (Signal path) Refer to CHECK SHEET(P.128). b. Remote receiving This is the parallel-connected DTMF signal for the TEL or EXT.TEL mode between T and R. When the other party is a FAX, the unit switches to FAX receiving. (Signal Path) Refer to CHECK SHEET(P.128). 164 KX-FL612CX / KX-FL612CX-S 7.6. CIS CONTROL SECTION The scanning block of this device consists of a control circuit and a contact image sensor made up of a celfoc lens array, an LED, a light guide, and photoelectric conversion elements. When an original document is inserted and the start button pressed, pin 15 of IC605 goes to a high level and the transistor Q618 turns on.This applies voltage to the LED to light it. The contact image sensor is driven by each of the FTG-F1 signals output from IC606, and the original image illuminated by the LED undergoes photoelectric conversion to output an analog image signal (SIG). The analog image signal is input to the system ASIC on AIN1 (pin 3 of IC606) and converted into 8-bit data by the A/D converter inside IC606. Then this signal undergoes digital processing in order to obtain a high-quality image. 165 KX-FL612CX / KX-FL612CX-S 7.7. 7.7.1. STEPPING MOTOR DRIVE SECTION ENGINE MOTOR DRIVE CIRCUIT 1. Functions This motor functions for main operations FAX reception and copy printing. This feed recording paper synchronized for printing. 2. Motor operation Excitation pulses is output from G/A (IC605) pins 83, 84, 85 and 86. Then stepping pulses are output from driver IC (IC609) pin No 2, 7, 8 and 13, and drives the motor coil. During motor driving, pin 90 of G/A IC605 becomes a low level. As a result, a current of about 1A are supplied to the motor coil. 7.7.1.1. TIMING CHART DRIVE MODE FUNCTION PRINT MODE - PHASE PATTERN 2 phase 166 SPEED 951pps CURRENT 1A KX-FL612CX / KX-FL612CX-S 7.7.1.2. ENGINE MOTOR DRIVE CIRCUIT 167 KX-FL612CX / KX-FL612CX-S 7.7.2. SCAN MOTOR DRIVE CIRCUIT 1. Functions This motor functions for main operations including FAX transmission. This feed document paper synchronized for reading. 2. Motor operation During motor driving, pin 25 of ASIC IC606 becomes a high level, and Q613, Q620 turns ON. As a result, +24V is supplied to the motor coil. Stepping pulses are output from ASIC IC606 pins, 21, 22, 23, 24, causing driver IC610 pins, 16 ~ 13 to drive the motor coil. The motor coil is energized sequentially in 2 phase increments, which causes a 1-step rotation. A 1-step rotation feeds 0.065mm of document paper. 7.7.2.1. TIMING CHART 168 KX-FL612CX / KX-FL612CX-S 7.7.2.2. SCAN MOTOR (ADF MOTOR) DRIVE CIRCUIT DRIVE MODE FUNCTION SCAN SCAN SCAN SCAN SCAN FAX FAX/COPY FAX/COPY FAX/COPY DOC.PREFEED/EJECT STAND-BY MODE STANDARD FINE/PHOTO SUPER FINE PHOTO WITH TEXT - 169 PHASE PATTERN 2 phase 2 phase 1-2 phase 2 phase 2 phase ALL PHASE OFF SPEED 579pps 579pps 579pps 579pps 579pps - KX-FL612CX / KX-FL612CX-S 7.8. FAN MOTOR SECTION This FAN is used to radiate heat in the unit. The signal level at pin 92/94 of IC605 becomes high, the FAN is activated. In this case, the pulse signal as shown below input to pin 91 of IC605 and the rotation of the FAN is detected. 170 KX-FL612CX / KX-FL612CX-S 7.8.1. FAN CONTROL This unit is equipped with fan to prevent the developing device from rising in temperature while printing. The air is inhaled from the right side of the unit. The fan rotates at high speed (Approx. 3000 rpm) while printing (controlling the developing device). After printing is finished, it rotates at low speed (Approx. 2200 rpm) when the temperature of the unit goes up over a fixed one or depending on the number of printed papers (frequency). While the fan is rotating at high speed, the voltage of Approx. 21 V is supplied to the fan, however, while rotating at low speed, the supply voltage is decreased to Approx. 12V. Each signal wave is as follows: 1. High-speed rotation (typ. 3000 rpm) 2. Low-speed rotation (typ. 2200 rpm) 171 KX-FL612CX / KX-FL612CX-S 7.9. SOLENOID DRIVE SECTION The solenoid drive circuit controls the pick-up clutch. The solenoid is designed to be driven by +24V, driven by IC605-17 pin. Diode D600 protects Q607 from backward voltage when the solenoid is driven. Mode SOLENOID ON SOLENOID OFF IC606-149 pin high level low level 172 KX-FL612CX / KX-FL612CX-S 7.10. LSU (Laser Scanning Unit) SECTION 173 KX-FL612CX / KX-FL612CX-S 174 KX-FL612CX / KX-FL612CX-S 7.11. SENSORS AND SWITCHES SECTION All of the sensor and switches are shown below. Sensor Circuit Location Operation Panel Operation Panel High Voltage PCB Toner Sensor PCB Digital PCB Digital PCB Exit Sensor PCB Toner Sensor PCB Analog PCB Sensor PS101 SW146 SW101 SW60 PS601 PS600 PS51 SW60,IC60 SW200 Sensor or Switch Name Document set Paper Feed Printer Open OPC Set Register Paper Exit Dev & Toner Set Hook Message Error [CHECK DOCUMENT] [REMOVE DOCUMENT] [COVER OPEN] [CHECK DRUM] [FAILED PICKUP] [OUT OF PAPER] [PAPER JAMMED] [TONER EMPTY] [TONER LOW] [CHECK DRUM] ———— Note: See TEST FUNCTIONS - SENSOR CHECK SECTION for the sensor test. (#815 of Service Mode test. Refer to TEST FUNCTIONS (P.64). 7.11.1. HOOK SWITCH When the handset is raised, the switch is turned OFF, and the signal at pin 33 of IC605 is high. When the handset is returned, the switch is turned ON, and the signal at pin 33 of IC605 is low. 175 KX-FL612CX / KX-FL612CX-S 7.11.2. DOCUMENT SENSOR The Sensor detects whether or not a document is in place. When a document is detected, the shelter plate shuts off the sensor light, the photo-transistor turns OFF, and the input signal of IC101-19pin becomes a high level. When there is no document, the shelter plate let the sensor light pass through, the phototransistor turns ON, and the input signal of IC101-19pin becomes a low level. Document Set No Document Photo-transistor OFF ON Signal (IC101-19pin) High level Low level 7.11.3. PAPER FEED SENSOR The Sensor detects the front edge of the document. When a document is detected, the switch turns ON, and the input signal of IC605-74pin becomes a low level. When there is no document, the switch turns OFF, and the input signal of IC605-74pin becomes a high level. Read Position Non Read Position Switch ON OFF 176 Signal (IC605-74pin) Low level High level KX-FL612CX / KX-FL612CX-S 7.11.4. TOP COVER OPEN SWITCH The Switches detect whether the printer cover is open or closed. When the printer cover is closed, the switches turn ON, and the input signal of IC605-37pin becomes a high level. When the printer cover is open, the switches turns OFF, and the input signal of IC605-37pin becomes a low level. Switch OFF ON Open Close Signal (IC605-37 pin) Low level High level 7.11.5. DRUM SENSOR The Switch detects whether the OPC unit is set or not. When there is the DRUM unit, the input signal of IC605-16pin becomes a high level. When there is no DRUM unit, the input signal of IC605-16pin becomes a low level. Signal (IC605-16 pin) High level Low level DRUM Set No DRUM 177 KX-FL612CX / KX-FL612CX-S 7.11.6. REGIST SENSOR The Sensor detects whether or not the recording paper is present so that printing can start. When the recording paper is detected, the shelter plate let the sensor light passing through, the photo-transistor turns ON, and the input signal of IC605-5pin becomes a low level. When there is no recording paper, the shelter plate closes the sensor light, the photo-transistor turns OFF, and the input signal of IC605-5pin becomes a high level. No Recording Paper Recording Paper Regist Photo-transistor OFF ON 178 Signal (IC605-5 pin) High level Low level KX-FL612CX / KX-FL612CX-S 7.11.7. PAPER SENSOR..... “OUT OF PAPER” The Sensor detects the recording paper are in place. When the recording paper is detected, the shelter plate let the sensor light passing through, the photo-transistor turns ON, and the input signal of IC605-35 pin becomes a low level. When there is no recording paper, the shelter plate closes the sensor light, the photo-transistor turns OFF, and the input signal of IC605-35 pin becomes a high level. [Paper Sensor] Recording Paper Set No Recording Paper Photo-transistor OFF ON Signal (IC605-35 pin) Low level High level 7.11.8. PAPER EXIT SENSOR..... “PAPER JAMMED” The sensor detects whether the recording paper exit out or noy. When there is no recording paper at the position of the sensor, the shelter plate closes the sensor light, the photo-transistor fot tarus OFF, and the input signal of IC605-4pin becomes high level. When the recording paper reach the exit sensor, the shelter plate let the sensor light passing through, the photo-transistor ON, and the input signal of IC605-4pin becomes a low level. [Exit Sensor] No Paper Paper Exist Photo-transistor OFF ON 179 Signal (IC605-4 pin) High level Low level KX-FL612CX / KX-FL612CX-S 7.11.9. Detecting New Drum Units Purpose To investigate the actual number of printed papers with the drum units (Investigating how the returned sets´ drum units were used) Method Whether the drum unit is new or old should be judged by detecting the turn delay of Mixing Paddle (Toner detection sensor). • When shipping the drum unit, the mixing paddle gear is set to the position that has the space of more than one turn (max. 600). • After the main motor starts, when the toner detection signal is not varied within the fixed time (max. 4.5 sec), the drum unit is found new. 180 KX-FL612CX / KX-FL612CX-S 181 KX-FL612CX / KX-FL612CX-S 7.11.10. TONER SENSOR.... “TONER EMPTY”, “TONER LOW”, “CHANGE DRUM” The Sensor detects whether or not the Drum unit and the toner are present. When there is not Drum unit, Hall IC (IC60) turns off, and the input signal of IC605-7 pin (Digital P.C.B) becomes a High level over 9s. When the Developer unit is set, Hall IC (IC60) turns ON/OFF. If the time of IC605-7 pin´s Low level is under 600ms, there is enough toner in Developer unit, if not, toner is near empty. Toner Sensor The rest of toner is detected by the move speed of the magnet put on the pendulum of Mixing Paddle. The pendulum is pushed up by the Mixing Paddle, then it falls down by its own weight. The rotation speed of paddle is set slower than the one of pendulum which falls down by its own weight. When the toner is still left, the pendulum falls and stops on the toner, then pushed by the paddle, it starts to rotate. When no toner is left, the pendulum falls to the bottom. Consequently the contact time between the magnet and steel becomes short when toner is left and long with no toner. State Toner Set (full) Near Empty Toner Mixing Paddle does not rotate Display TONER LOW CHANGE DRUM 182 Signal (IC605-7pin) Low level = about 0.3s Low level>0.6s High level fix or Low level fix KX-FL612CX / KX-FL612CX-S 7.11.10.1. TONER DETECTION FLOW CAUTION: 1. Toner low can be judged by continuous 5-times TONER LOW signal at only printing. (It is not executed at.) 2. Toner full can be judged by continuous 3-times TONER FULL signal at initialization. (It is not executed at printing.) 3. In the ordinal operation, “CHECK DRUM” is displayed when TONER EMPTY sensor does not generate a signal for 2.7 seconds. 183 KX-FL612CX / KX-FL612CX-S 7.12. OPERATION BOARD SECTION The unit consists of a LCD (Liquid crystal display), KEYs and LEDs (light-emitting diodes). They are controlled by the Gate Array (IC101) and Gate Array (IC605: on the DIGITAL BOARD). The key matrix table is shown below. LCD MODULE G/A CN101 CN606 CN102 IC605 GATE ARRAY IC IC101 8x5 KEYS MATRIX (Hard) LED 3x3 KEYS MATRIX (Soft) DIGITAL BOARD OPERATION BOARD 1. Key Matrix a. Hard Scan KSL0 KSL1 KIN0 AUTO ANSWER QUICK SCAN KIN1 CALLER IQ S6 KIN2 NEXT VOL- KIN3 STOP CID-SEARCH KSL2 KSL3 KSL4 COPY RESOLUTION FAX START ---------COLLATE ---------- PREV ---------VOL+ CID-PRINT S12 S11 KIN4 MENU DIRECTORY/ PROGRAM ---------MONITOR HELP KIN5 FLASH # KIN6 H/S MUTE 0 KIN7 REDIAL/PAUSE * 9 3 6 8 2 5 7 1 4 *LED7 should be set to KSL4. "8 x 5" key matrix is executed by hardware scanning. b. Soft Scan SKS0 (LED6) SKS1 (XLED9) SKS2 (XLED10) SKIN0 (XLED8) S10 S4 S5 KIN1 (XLED12) S7 S2 S1 2. LED • AUTO ANSWER LED ON/OFF port---LED2 • CALLER IQ LED ON/OFF port---LED3 184 KIN2 (XLED11) S9 S3 S8 KX-FL612CX / KX-FL612CX-S 7.13. LCD SECTION The Gate Array (IC101) works only for writing the ASCII code from the data bus (D4~D7). V0 is supplied for the crystal drive. R130 and R134 are density control resistors. Consequently, in this unit, the timing (positive clock) is generated by the LCD interface circuitry in the gate array (IC101). 185 KX-FL612CX / KX-FL612CX-S 7.14. HVPS (High Voltage Power Supply) SECTION 7.14.1. HVPS SPECIFICATION No 1 2 3 Output voltage Electrostatic Charge CHG BIAS Developing DEV(-) BIAS Developing DEV(+) BIAS Transfer TRA(+) BIAS Transfer TRA(-) BIAS Item Rate output voltage Impedance range Output format Rate output voltage Impedance range Output format Rate output voltage Output format Variable output current Output voltage Output format Rate output voltage Output format Specification -1000±30V 50M~1000MΩ Constant voltage -200±15V 10M~2000MΩ Constant voltage +150+20V Constant voltage +4~25µA +3500V Max. Variable Constant current -1000±100V Constant voltage Notes Output current varies with the rate printed. DEV BIAS is output from one of the output terminals after the DEV CHG signal selects DEV(+) BIAS and DEV(-) BIAS. TRA BIAS is output from one of the output terminals after the TRA CLK signal selects TRA(+) BIAS and TRA(-) BIAS. 186 KX-FL612CX / KX-FL612CX-S 7.14.2. CHG-BIAS (Charge BIAS)/DEV(-) BIAS (Developing(-) BIAS)/DEV(+) BIAS (Developing(+) BIAS) UNIT When the CHG REM terminal becomes “L”, the transistor Q201 turns ON by IC101, Charge BIAS(-1000V) is output from CHG OUTPUT, Developing(-) BIAS(-200V) is output from DEV(-) BIAS. After that, when DEV CHG terminal becomes “L”, Q202 turns ON, and Developing(+) BIAS(+150V) is output from DEV(+) BIAS. 7.14.3. TRA(+) BIAS (Transfer(+) BIAS)/TRA(-) BIAS (Transfer(-) BIAS) UNIT When the CHG REM terminal is “L” and the TRA CLK terminal is “Open”, Transfer(-) BIAS(-1000V) is output from TRA OUTPUT the moment Charge BIAS(-1000V) is output from CHG OUTPUT. When 7.8KHz PWM (pulse-width modulation) signal is input to the TRA CLK terminal, Q103 turns ON by IC101, and TRA(+) CURRENT BIAS according to the PWM signal is output from TRA OUTPUT. The PWM signal will be turned to a constant voltage by the resistor and the condenser, and input to the IC101. The IC101 compares this voltage with the feedback voltage from T101 and controls the Q103. As for the transfer current, +25µA is output when DUTY of the TRA CLK input signal is 0%, or +4µA is output when that is 72%. 187 KX-FL612CX / KX-FL612CX-S 7.15. HEAT LAMP CONTROL CIRCUIT The temperature of the fixing part of the Fixing Unit is converted to a voltage by THERMISTOR and input to IC606-4pin. The heater turns ON/OFF the photo-coupler PC102 at the heater control port (IC606-29pin), and is turned ON/OFF at the triac SCR101. And two thermostats are set on the AC line as the safety devices. 1. Control at Printing a. After the printing signal is received, turn ON the heater. b. After that, turn ON the motor at the Primary Stable Temperature (150°C). c. After that, control at the Secondary Stable temperature (160°C), and feed papers. 188 KX-FL612CX / KX-FL612CX-S 2. Safety Protection a. 2 thermostats are provided with the unit, and the heater circuit is shut down when their surface temperatures became over 189 KX-FL612CX / KX-FL612CX-S 135°C. b. The heater control circuit of IC606 has the built-in function that the software turns off the heater control automatically if the heater is not turned ON every a fixed time. c. When the temperature became over 240°C, the heater control circuit of IC606 is turned off forcedly and system reset (IC606 pin 20 becomes Low) will be executed. 190 KX-FL612CX / KX-FL612CX-S The correspondence readings between temperature measured by thermistor and HEX readings Temperature(°C) -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 HEX reading C2 BF BC B9 B5 B2 AF AB A8 A5 A2 9E 9B 98 95 91 8E 8B 88 85 82 7F 7C 79 76 73 70 6D 6A 68 65 63 60 5D 5B 59 56 54 52 4F 4D 4B 49 47 45 43 Temperature(°C) 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 HEX reading 41 40 3E 3C 3A 39 37 36 34 33 31 30 2F 2D 2C 2B 2A 29 27 26 25 24 23 22 21 20 20 1F 1E 1D 1C 1B 1B 1A 19 19 18 17 17 16 15 15 14 14 13 13 Note: The value is displayed on LCD at TEST FUNCTIONS (P.64) [#815]. 191 Temperature(°C) 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 HEX reading 12 12 11 11 10 10 10 0F 0F 0E 0E 0E 0D 0D 0D 0C 0C 0C 0C 0B 0B 0B 0A 0A 0A 0A 09 09 09 09 09 08 08 08 08 08 07 07 07 07 07 07 06 06 KX-FL612CX / KX-FL612CX-S The correspondence readings between temperature measured by fixing thermistor and HEX readings Temperature(°C) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 HEX reading E4 E4 E4 E4 E4 E4 E3 E3 E3 E3 E3 E2 E2 E2 E2 E1 E1 E1 E1 E0 E0 E0 E0 DF DF DF DE DE DE DD DE DD DD DD DC DC DB DB DB DA DA D9 D9 Temperature(°C) 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 HEX reading B8 B7 B6 B5 B4 B3 B2 B1 B0 AE AD AC AB AA A9 A8 A7 A6 A5 A3 A2 A1 A0 9E 9D 9C 9C 9A 99 98 96 95 94 93 91 90 8F 8D 8D 8B 8A 89 88 192 Temperature(°C) 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 HEX reading 58 57 56 56 55 54 53 52 51 50 4F 4E 4D 4C 4C 4B 4A 4A 49 48 47 46 45 44 44 43 42 41 40 40 3F 3E 3D 3C 3C 3B 3A 3A 39 38 37 37 36 KX-FL612CX / KX-FL612CX-S Temperature(°C) 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 HEX reading D8 D7 D7 D6 D6 D5 D5 D4 D3 D3 D2 D1 D1 D0 CF CF CE CD CD CD CC CB CA CA C9 C8 C7 C6 C5 C4 C3 C2 C2 C1 C0 BF BE BD BC BB BA Temperature(°C) 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 HEX reading 86 85 84 82 81 80 7F 7D 7C 7B 79 78 77 76 74 73 72 72 70 6F 6E 6D 6C 6A 69 69 68 67 66 64 63 62 61 60 5F 5E 5D 5C 5B 5A 59 Note: Hex reading : 01h or below = Short of Thermistor Hex reading : F9h or over = Open of Thermistor 193 Temperature(°C) 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 HEX reading 35 35 34 33 33 32 32 31 30 30 2F 2F 2E 2D 2D 2C 2C 2A 2B 2A 2A 29 2A 29 29 28 28 27 27 26 26 25 25 24 24 24 23 23 22 22 KX-FL612CX / KX-FL612CX-S 7.16. POWER SUPPLY BOARD SECTION This power supply board uses the switching regulator method. Block Diagram AC Input CN101 T101 Input Circuit G A Rectifier Circuit C106 B + - Kick-on Voltage Circuit A-B Voltage Wave Form R106 R107 Converter Circuit Surge absorber circuit 24V Output Circuit C Q101 D 0 Surge absorber circuit 5V Output Circuit C-D Voltage Wave Form Control Circuit 24V PGND 5V IC201 E 0 H IC101 DGND O.C.L Over voltage E-F G-H Voltage Wave Form F Triac SCR101 0 Error Detecting Circuit PC101 CN102 Heat Lamp Photo Trioc Caupler PC102 HTRCTL Freq. SW Circuit PC103 PDWN [Input Circuit] The input current goes into the input rectifier circuit through the filter circuit. The filter circuit decreases the noise voltage and the noise electric field strength. [Rectifier Circuit] The input current is rectified by D101~ D104 and charges C106 to make DC voltage. Then it supplies power to the converter circuit. [Kick-on voltage circuit] Bias is applied to the Q101 gate via this circuit when the AC power is turned on and Q101 begins operating. 194 KX-FL612CX / KX-FL612CX-S The following is an overview of how the power supply unit is controlled. The control method of this power supply unit is pulse width modulation. When Q1 is ON, the energy is charged in the transfer primary coil according to E1. When Q1 is OFF, the energy is output from the secondary transfer as follows. L → D1 → Load → L Then the power is supplied to the Load. When Q1 is ON, power is not output from the secondary side. The output voltage is fed back in the control IC according to the error amp rectifier. Then depending on how TON is controlled, stabilization occurs. Also, when the current load becomes too large, in order to decrease the voltage output, the increase in is controlled and the output voltage is stabilized. Therefore, basically the timing: Ton/Toff of Q1 controls the output voltage. 195 KX-FL612CX / KX-FL612CX-S [Surge Absorber Circuit] This circuit is for absorbing surge voltage generated by the transformer. [Control Circuit and Detecting Circuit] The control circuit amplifies the output with increased voltage detected in the error detecting circuit. Then it drives the main transistor. In this power supply, the duty ratio is defined by changing the ON period of the main transistor. This is shown as follows. When the output voltage of the 24V circuit increases, the current of the photo coupler PC101 increases, the pulse width of the output control IC becomes narrower and the ON period of Q101 becomes shorter. [Over Current Limiter (O.C.L)] The highest drain current (Q101) is limited by a limiter circuit (IC101) of 24V. The 24V output is limited by this circuit. [Over Voltage Circuit] If the 24V output increases because the error detecting circuit or control circuit is broken, IC101 will recognize this signal and output becomes 0V. Dummy load method (to quickly check the power supply output) Refer to POWER SUPPLY BOARD SECTION (P.144). 196 KX-FL612CX / KX-FL612CX-S 8 REFERENCE MATERIALS DATA 8.1. PRINTING OPERATION PRINCIPLE 8.1.1. PROCESS CHART AND PROCESS BIAS 8.1.2. CHARGING Charging is the stage that keeps the surface of the sensitive drum a fixed electric potential. The sensitive drum is the Organic Photo Conductor (OPC), which is a electric conductive cylinder whose surface is covered with the Charge Generation Layer (CGL) and Charge Transfer Layer (CTL). When the charging bias (DC -1.0 KV) is added and the minus charge is supplied to the charge brush while charging, the whole surface potential of the drum is -600V. Charging Part 197 KX-FL612CX / KX-FL612CX-S 8.1.3. EXPOSING When the drum which is charged with the fixed electric charge is irradiated by the laser beam, the plus charge and minus charge are generated at the Charge Generation Layer. Passing through the Charge Transfer Layer which conducts the plus charge, the minus-charged drum´s surface is neutralized to be skipped. Then the minus charge goes to the ground from the electric conductive cylinder. Consequently the charge of the part which is not exposed remains as it is, and the electric potential of the scanned part changes. At that time an invisible image is created on the drum. Exposing Part 8.1.4. LASER SCANNING UNIT LOCATIONS 198 KX-FL612CX / KX-FL612CX-S 8.1.5. DEVELOPING AND TRANSCRIPTION The developing is the stage that the OPC drum with an invisible image is changed to visible by the toner. The developer consists of mixing paddle, toner supply roller, developing roller, developing blade and OPC drum. The bias voltage is added to the developing roller (DC -200V) and toner supply roller (DC -200V). Firstly the toner is mixed up in the mixing paddle and minuscharged by triboelectricity, then led to the toner supply roller. Secondly the potential difference causes to send the toner to the developing roller from the toner supply roller. The supplied toner to the developing roller is kept to a certain layer thickness by the developing blade and also it is charged by triboelectricity. Consequently the toner is transferred to the surface of the exposed OPC drum by the potential difference between the developing roller and OPC drum´s surface. The transfer is the stage that the created image on the OPC drum is transferred to the paper. When the transfer roller is pluscharged with the image, the minus-charged toner particles are gathered on the surface of the drum and transferred to the paper. Developing and Transcription Part The values of developing bias and supply bias are different from the ones described in the Service Manual for FL501. The biases output from the unit of FL501,FLM551 and FLB751(FLB750) have the same voltage. However, the developing device of FA78X(FA78A) converts the developing and supply biases inside the developing device to improve the image quality. Developing bias Supply bias FA77X(FA77A) developing device -350V -550V FA78X(FA78A) developing device FA84X(FA84A/FA84E) developing device -180V -200V -350V -200V 199 KX-FL612CX / KX-FL612CX-S 8.1.6. CLEANING The toner attached to the surface of the OPC drum is transferred to the paper at the transcription stage, but a part of the toner remains. The cleaning is the stage that cleans the remain toner after the transcription stage. The remain toner on the drum and the toner which was attached to the place where the laser beam didn´t scan are gathered to the developing roller to be used again. When no paper is supplied, the transfer roller is minus-charged to eliminate the minus-charged toner. Cleaning Part 200 KX-FL612CX / KX-FL612CX-S 8.1.7. FIXING On the process of the transfer, the transferred toner is weakly attached on the paper. Fixing means the process to fix the toner on the paper permanently. The fixing part melts the toner at the high temperature using the halogen heater. The toner is fixed on the paper by the heat and pressure through the fixing part with the image. The surface of the heat roller is rosined by Teflon and lubricated to prevent from attaching the toners. The press roller is made of silicon, and its spring compresses the melted toner. Fixing Part The fixing part becomes high temperature, so the thermistor and the thermal fuse are provided. 1. Thermistor The thermistor touches the heat roller and check the temperature to feed back to the control circuit. The surface temperature should be kept 160 °C while printing. 2. Thermostat The thermostat takes the same role with the thermal fuse. The thermostat is located near the heat roller, and it turns OFF the power when the temperature around the thermostat becomes over 135°C. 201 KX-FL612CX / KX-FL612CX-S 8.1.8. TIMING CHART (When Printing Two Sheets of Paper) BASIC 202 KX-FL612CX / KX-FL612CX-S 8.1.9. Timing Chart [Initializing (Long)] 203 KX-FL612CX / KX-FL612CX-S 8.1.10. Timing Chart (when the registration sensor is turned OFF then ON during initializing) 204 KX-FL612CX / KX-FL612CX-S 8.2. TERMINAL GUIDE OF THE ICs TRANSISTORS AND DIODES 205 KX-FL612CX / KX-FL612CX-S 8.3. HOW TO REPLACE THE FLAT PACKAGE IC Even if you do not have the special tools (for example, a spot heater) to remove the Flat IC, with some solder (large amount), a soldering iron and a cutter knife, you can easily remove the ICs that have more than 100 pins. 8.3.1. PREPARATION 8.3.1.1. For Power Supply Board 8.3.1.2. • SOLDER Sparkle Solder 115A-1, 115B-1 OR Almit Solder KR-19, KR-19RMA For P.C.Board with “PbF” marking • PbF (: Pb free) Solder • Soldering Iron • Soldering iron Tip Temperature of 700°F ± 20°F (370°C ± 10°C) Recommended power consumption is between 30 W to 40 W. Note: We recommend a 30 to 40 Watt soldering iron. An expert may be able to use a 60 to 80 Watt iron where someone with less experience could overheat and damage the PCB foil. Temperature of Copper Rod 662 ± 50°F (350 ± 10°C) (An expert may handle a 60~80 W iron, but a beginner might damage the foil by overheating.) • Flux • Flux Recommended Flux: Specific Gravity → 0.82. HI115 Specific gravity 0.863 Type → RMA (lower residue, non-cleaning type) (Original flux should be replaced daily.) Note: See ABOUT LEAD FREE SOLDER (PbF: Pb free) (P.4). 8.3.2. FLAT PACKAGE IC REMOVAL PROCEDURE 1. Put plenty of solder on the IC pins so that the pins can be completely covered. Note: If the IC pins are not soldered enough, you may give pressure to the P.C. board when cutting the pins with a cutter. 2. Make a few cuts into the joint (between the IC and its pins) first and then cut off the pins thoroughly. 3. While the solder melts, remove it together with the IC pins. When you attach a new IC to the board, remove all solder left on the land with some tools like a soldering wire. If some solder is left at the joint on the board, the new IC will not be attached properly. 206 KX-FL612CX / KX-FL612CX-S 8.3.3. FLAT PACKAGE IC INSTALLATION PROCEDURE 1. Temporarily fix the FLAT PACKAGE IC, soldering the two marked pins. *Check the accuracy of the IC setting with the corresponding soldering foil. 2. Apply flux to all pins of the FLAT PACKAGE IC. 3. Solder the pins, sliding the soldering iron in the direction of the arrow. 8.3.4. BRIDGE MODIFICATION PROCEDURE 1. Lightly resolder the bridged portion. 2. Remove the remaining solder along the pins using a soldering iron as shown in the figure below. 207 KX-FL612CX / KX-FL612CX-S 8.4. DIGITAL BOARD SECTION When the unit fails to boot up the system, take the troubleshooting procedures very carefully. It may have a serious problem. The symptom: No response when the power is turned on. (No LCD display, and keys are not accepted.) The first step is to check the power source. If there is no problem with the power supply unit, the problem may lie in the digital unit (main board). As there are many potential causes in this case (ASIC, DRAM, etc.), it may be difficult to specify what you should check first. If a mistake is made in the order of checks, a normal part may be determined faulty, wasting both time and money. Although the tendency is to regard the problem as a serious one (IC malfunction, etc.), usually most cases are caused by solder faults (poor contact due to a tunnel in the solder, signal short circuit due to solder waste). Note: 1. Electrical continuity may have existed at the factory check, but a faulty contact occurred as a result of vibration, etc., during transport. 2. Solder waste remaining on the board may get caught under the IC during transport, causing a short circuit. Before we begin mass production, several hundred trial units are produced at the plant, various tests are applied and any malfunctions are analyzed. (In past experiences, digital IC (especially, DRAM and ROM) malfunctions are extremely rare after installation in the product.) This may be repaired by replacing the IC, (DRAM etc.). However, the real cause may not have been an IC malfunction but a soldering fault instead. Soldering faults difficult to detect with the naked eye are common, particularly for ASIC and RA (Resistor Array). But if you have an oscilloscope, you can easily determine the problem site or IC malfunction by checking the main signal lines. Even if you don’t have such a measuring instrument, by checking each main signal line and resoldering it, in many cases the problem will be resolved. An explanation of the main signals (for booting up the unit) is presented below. What are the main signals for booting up the unit? Please refer to DIGITAL BLOCK DIAGRAM (P.150). The ASIC (IC606) controls all the other digital ICs. When the power is turned on, the ASIC retrieves the operation code stored in the ROM (IC607), then follows the instructions for controlling each IC. All ICs have some inner registers that are assigned to a certain address. It is the address bus by which the ASIC designates the location inside each IC. And the data bus reads or writes the data in order to transmit the instructions from the ASIC to the ICs. These signal lines are all controlled by voltages of 3.3V (H) or 0V (L). 208 KX-FL612CX / KX-FL612CX-S 8.4.1. NG EXAMPLE 209 KX-FL612CX / KX-FL612CX-S 8.5. MODEM SECTION 8.5.1. FUNCTION The unit uses MODEM (IC600) that serves as an interface between the control section for FAX transmission and reception and the telephone line. During a transmitting operation, the digital image signals are modulated and sent to the telephone line. During a receiving operation, the analog image signals which are received via the telephone line are demodulated and converted into digital image signals. The communication format and procedures for FAX communication are standardized by ITU-T. MODEM has hardware which sends and detects all of the necessary signals for FAX communication. It can be controlled by writing commands from the ASIC (IC606: inside ASIC). This MODEM also sends DTMF signals, generates a call tone (from the speaker), and detects a busy tone and dial tones. Overview of Facsimile Communication Procedures (ITU-T Recommendation): 1. ON CCITT (International Telegraph and Telephone Consultative Committee) The No. XIV Group of ITU-T, one of the four permanent organizations of the International Telecommunications Union (ITU), investigates and make recommendations on international standards for facsimiles. 2. Definition of Each Group • Group I (G1) Official A-4 size documents without using formats which reduce the band width of a signal are sent over telephone lines. Determined in 1968. Transmission for about 6 minutes at a scanning line density of 3.85 lines/mm. • Group II (G2) Using reduction technology in the modulation/demodulation format, an A-4 size document is sent at an official scanning line density of 3.85 lines/mm for about 3 minutes. Methods to suppress redundancy are not used. Determined in 1976. • Group III (G3) Method of suppressing redundancy in the image signal prior to modulation is used. An A-4 size document is sent within about one minute. Determined in 1980. • Group IV (G4) Transmission is via the data network. A method is provided for suppressing redundancy in signals prior to transmission, and error-free reception of transmission is possible. The scope of these facsimile applications is not limited simply to transmission of written statements. Through symbiotic linkages with other communication methods, it can be expected to expand to include integrated services. 3. Facsimile Call Time Series As shown in the following diagram, the facsimile call time series is divided into five phases. Phase A : Call setting Call setting can be manual/automatic. Phase B : Pre-message procedure Phase B is a pre-processing procedure and sequence for confirming the status of the terminal, transmission route, etc., and for terminal control. It implements terminal preparation status, determines and displays terminal constants, confirms synchronization status, etc. and prepares for transmission of facsimile messages. Phase C : Message transmission 210 KX-FL612CX / KX-FL612CX-S Phase C is the procedure for the transmitting facsimile messages. Phase D : Post message procedure Phase D is the procedure for confirming that the message is completed and received. For continuous transmission, phase B or phase C is repeated for transmission. Phase E : Call retrieval Phase E is the procedure for call retrieval, that is for circuit disconnection. 4. Concerning Transmission Time Transmission Time = Control Time + Image Transmission Time + Hold Time Transmission time consists of the following. Control time: This is time at the start of transmission when the functions at the sending and receiving sides are confirmed, the transmission mode is established, and transmission and reception are synchronized. Image transmission time: This is the time required for the transmission of document contents (image data). In general, this time is recorded in the catalog, etc. Hold time: This is the time required after the document contents have been sent to confirm that the document was actually sent, and to check for telephone reservations and/or the existence of continuous transmission. 5. Facsimile Standards Item Connection Control Mode Terminal Control Mode Facsimile Signal Format Modulation Mode Transmission Speed Redundancy Compression Process (Coding Mode) Resolution Line Synchronization Signal 1 Line Transmission Time [ms/line] Telephone Network Facsimile G3 Machine Telephone Network Signal Mode T. 30 Binary Digital PSK (V. 27 ter) or QAM (V. 29) 300 bps (Control Signal) 2400, 4800, 7200, 9600, 12000, 14400 bps (FAX Signal) 1 dimension: MH Mode 2 dimension: MR Mode (K=2.4) Main Scan: 8 pel/mm Sub Scan: 3.85, 7.7l/mm EOL Signal Depends on the degree of data reduction. Minimum Value: 10, 20 Can be recognized in 40ms. 6. Explanation of Communication and Compression Technology a. G3 Communication Signals (T. 30 Binary Process) For G3 Facsimile communication, this is the procedure for exchanging control signals between the sending and receiving machines both before and after transmission of image signals. Control signals at 300 bps FSK are: 1850 Hz...0, 1650Hz...1. An example of a binary process in G3 communication is shown below. 211 KX-FL612CX / KX-FL612CX-S Explanation of Signals Control signals are comprised mainly of 8-bit identification signals and the data signals added to them. Data signals are added to DIS and DCS signals. Signal.....DIS (Digital Identification Signal) Identification Signal Format.....00000001 Function: Notifies the capacity of the receiving unit. The added data signals are as follows. Signal.....DCS (Digital Command Signal) Identification Signal Format.....X1000001 Example (Some models do not support the following items.): Bit No. 1 2 3 4 5 6 7 8 9 10 DIS/DTC Transmitter --- T.2 operation Receiver --- T.2 operation T.2 IOC = 176 Transmitter --- T.3 operation Receiver --- T.3 operation Reserved for future T.3 operation features Reserved for future T.3 operation features. Reserved for future T.3 operation features. Transmitter --- T.4 operation Receiver --- T.4 operation DCS Receiver --- T.2 operation T.2 IOC = 176 Receiver --- T.3 operation Receiver --- T.4 operation 212 KX-FL612CX / KX-FL612CX-S Bit No. 11, 12, 13, 14 0, 0, 0, 0 0, 1, 0, 0 1, 0, 0, 0 1, 1, 0, 0 0, 0, 1, 0 0, 1, 1, 0 1, 0, 1, 0 1, 1, 1, 0 0, 0, 0, 1 0, 1, 0, 1 1, 0, 0, 1 1, 1, 0, 1 0, 0, 1, 1 0, 1, 1, 1 1, 0, 1, 1 1, 1, 1, 1 15 16 17, 18 (0, 0) (0, 1) (1, 0) (1, 1) 19, 20 (0, 0) (0, 1) (1, 0) (1, 1) 21, 22, 23 (0, 0, 0) (0, 0, 1) (0, 1, 0) (1, 0, 0) (0, 1, 1) (1, 1, 0) (1, 0, 1) (1, 1, 1) 24 25 26 27 28 29 30 31 32 33 (0) (1) 34 35 36 37 38 39 40 41 42 43 DIS/DTC Data signaling rate V.27 ter fall back mode V.27 ter V.29 V.27 ter and V.29 Not used Reserved Not used V.27 ter and V.29 and V.33 Not used Reserved Not used V.27 ter and V.29 and V.33 and V.17 Not used Reserved Not used Reserved R8×7.7 lines/mm and/or 200×200 pels/25.4mm Two-dimensional coding capability Recording width capabilities 1728 picture elements along scan line length of 215 mm ± 1% 1728 picture elements along scan line length of 215 mm ± 1% 2048 picture elements along scan line length of 255 mm ± 1% 2432 picture elements along scan line length of 303 mm ± 1% 1728 picture elements along scan line length of 215 mm ± 1% 2048 picture elements along scan line length of 255 mm ± 1% Invalid Maximum recording length capability A4 (297 mm) Unlimited A4 (297 mm) and B4 (364 mm) Invalid Minimum scan line time capability of the receiver 20 ms at 3.85 l/mm: T7.7 = T3.85 40 ms at 3.85 l/mm: T7.7 = T3.85 10 ms at 3.85 l/mm: T7.7 = T3.85 5 ms at 3.85 l/mm: T7.7 = T3.85 10 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 20 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 40 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 0 ms at 3.85 l/mm: T7.7 = T3.85 Extend field 2400 bit/s handshaking Uncompressed mode Error correction mode Set to “0”. Error limiting mode Reserved for G4 capability on PSTN T.6 coding capability Extend field Validity of bits 17, 18 Bits 17, 18 are valid Bits 17, 18 are invalid Recording width capability 1216 picture elements along scan line length of 151 ± mm 1% Recording width capability 864 picture elements along scan line length of 107 ± mm 1% Recording width capability 1728 picture elements along scan line length of 151 ± mm 1% Recording width capability 1728 picture elements along scan line length of 107 ± mm 1% Reserved for future recording width capability. Reserved for future recording width capability. Extend field R8×15.4 lines/mm 300×300 pels/25.4 mm R16×15.4 lines/mm and/or 400×400 pels/25.4 mm 213 DCS Data signaling rate 2400 bit/s, V.27 ter 4800 bit/s, V.27 ter 9600 bit/s, V.29 7200 bit/s, V.29 14400 bit/s, V.33 12000 bit/s, V.33 Reserved Reserved 14400 bit/s, V.17 12000 bit/s, V.17 9600 bit/s, V.17 7200 bit/s, V.17 Reserved Reserved Reserved Reserved R8×7.7 lines/mm and/or 200×200 pels/25.4mm Two-dimensional coding capability Recording width 1728 picture elements along scan line length of 215 mm ± 1% 2432 picture elements along scan line length of 303 mm ± 1% 2048 picture elements along scan line length of 255 mm ± 1% Invalid Maximum recording length A4 (297 mm) Unlimited B4 (364 mm) Invalid Minimum scan line time 20 ms 40 ms 10 ms 5 ms 0 ms Extend field 2400 bit/s handshaking Uncompressed mode Error correction mode Frame size 0 = 256 octets 1 = 64 octets Error limiting mode Reserved for G4 capability on PSTN T.6 coding enabled Extend field Recording width Recording width indicated by bits 17, 18 Recording width indicated by this field bit information Middle 1216 elements of 1728 picture elements Middle 864 elements of 1728 picture elements Invalid Invalid Extend field R8×15.4 lines/mm 300×300 pels/25.4 mm R16×15.4 lines/mm and/or 400×400 pels/25.4 mm KX-FL612CX / KX-FL612CX-S Bit No. 44 45 46 DIS/DTC Inch based resolution preferred Metric based resolution preferred Minimum scan line time capability for higher resolutions “0”: T15.4 = T7.7 “1”: T15.4 = 1/2T7.7 Selective Polling capability Extend field 47 48 DCS Resolution type selection “0”: neuritic based resolution “1”: inch based resolution Don’t care Don’t care Set to “0”. Extend field Note 1 - Standard facsimile units conforming to T.2 must have the following capability: Index of cooperation (IOC)=264. Note 2 - Standard facsimile units conforming to T.3 must have the following capability: Index of cooperation (IOC)=264. Note 3 - Standard facsimile units conforming to T.4 must have the following capability: Paper length=297 mm. Signal Training 2 Image Signal RTC (Return to Control) ——————— Refer to the next page. ——————— EOP (End of Procedure) MCF (Message Confirmation) DCN (Disconnect) MPS (Multi-Page Signal) X1110100 Function A fixed pattern is transmitted to the receiving side at a speed (2400 to 14400 bps) designated by DCS, and the receiving side optimizes the automatic equalizer, etc., according to this signal. Sends 0 continuously for 1.5 seconds at the same speed as the training signal. Notifies the sending side that TCF has been properly received. If TCF is not properly received, FTT (Failure To Train) X0100010 is relayed to the sender. The sender then reduces the transmission speed by one stage and initiates training once again. Used for reconfirming the receiving side like training 1. ——————— Sends 12 bits (0...01 × 6 times) to the receiver at the same speed as the image signal and notifies completion of transmission of the first sheet. End of one communication X0110001 End of 1 page reception X1011111 Phase E starts. X1110010 Completion of transmission of 1 page. If there are still more documents to be sent, they are output instead of EOP. After MCF reception, the sender transmits an image signal of the second sheet. If there is an operator call from the sender, it is output after RTC. Training 1 TCF (Training Check) CFR (Confirmation to Receive) Identification Signal Format ——————— ——————— X0100001 PRI-EOP X1111100 (Procedural Interrupt-EOP) PIP X0110101 (Procedural Interrupt Positive) This is output when an operator call is received. b. Redundancy Compression Process Coding Mode This unit uses one-dimensional MH format. 214 KX-FL612CX / KX-FL612CX-S 215 KX-FL612CX / KX-FL612CX-S 8.6. 8.6.1. TEST CHART ORIGINAL TEST CHART 216 KX-FL612CX / KX-FL612CX-S 8.6.2. ITU-T No.1 TEST CHART 217 KX-FL612CX / KX-FL612CX-S 8.6.3. ITU-T No.2 TEST CHART 218 KX-FL612CX / KX-FL612CX-S 9 FIXTURES AND TOOLS 219 KX-FL612CX / KX-FL612CX-S 10 CABINET, MECHANICAL AND ELECTRICAL PARTS LOCATION 10.1. GENERAL SECTION 220 KX-FL612CX / KX-FL612CX-S 10.2. OPERATION COVER SECTION (1) 221 KX-FL612CX / KX-FL612CX-S 10.3. OPERATION COVER SECTION (2) 222 KX-FL612CX / KX-FL612CX-S 10.4. OPERATION COVER SECTION (3) 223 KX-FL612CX / KX-FL612CX-S 10.5. PICK UP SECTION 224 KX-FL612CX / KX-FL612CX-S 10.6. FUSER SECTION 225 KX-FL612CX / KX-FL612CX-S 10.7. UPPER MAIN CABINET SECTION 226 KX-FL612CX / KX-FL612CX-S 10.8. LOWER MAIN CABINET SECTION (1) 227 KX-FL612CX / KX-FL612CX-S 10.9. LOWER MAIN CABINET SECTION (2) 228 KX-FL612CX / KX-FL612CX-S 10.10. LOWER CABINET SECTION (3) 229 KX-FL612CX / KX-FL612CX-S 10.11. ACTUAL SIZE OF SCREWS AND WASHER 230 KX-FL612CX / KX-FL612CX-S 11 ACCESSORIES AND PACKING MATERIALS 231 KX-FL612CX / KX-FL612CX-S 12 REPLACEMENT PARTS LIST RTL (Retention Time Limited) Ref. No. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Notes: 1. The marking (RTL) indicates that the Retention Time is limited for this item. After the discontinuation of this assembly in production, the item will continue to be available for a specific period of time. The retention period of availability is dependent on the type of assembly, and in accordance with the laws governing parts and product retention. After the end of this period, the assembly will no longer be available. 2. Important safety notice mark have special Components identified by characteristics important for safety. When replacing any of these components, use only manufacture´s specified parts. Part No. PFBX1192Z1 PFBX1191Z1 PFBC1100Z1 PFBC1098Z1 PFBX1193Z1 PFBC1101Z1 PFBC1099Z1 PFBX1190Z1 PFGP1285S1 PFGV1015Z PFGD1050Z PFGG1225Z1 PFGB1003Z3 PFGX1009Z PFGG1224S1 Part Name & Description PUSH BUTTON,DERC PUSH BUTTON,NAVI PUSH BUTTON,AUTO ANSWER PUSH BUTTON,MENU PUSH BUTTON,STP PUSH BUTTON,COPY START PUSH BUTTON,START PUSH BUTTON,DIAL PANEL,LCD COVER,TEL CARD CARD,TEL NO GRILL,SUB BADGE RING,NAVI GRILLE,OPERATION Remarks ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB PS-HB ABS-HB PS-HB 12.1.2. OPERATION COVER SECTION (2) 3. The S mark means the part is one of some identical parts. For that reason, it may be different from the installed part. Ref. No. 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 4. ISO code (Example : ABS-HB) of the remarks column shows quality of the material and a flame resisting grade about plastics. 5. RESISTORS & CAPACITORS Unless otherwise specified; All resistors are in ohms (Ω) k=1000Ω, M=1000kΩ All capacitors are in MICRO FARADS (µF) P=µµF *Type & Wattage of Resistor Part No. PFUS1444Z PFDG1320Z PFDJ1006Z PFZRFL511M PFUS1506Z Not used PFUS1437Y PFUS1443Z PFHX1679Z PFJV1003Z PFUV1065X PFDE1209Z PFUS1445Z PFUS1447Z PFUS1442Z Part Name & Description SPRING,ERATH DOC.A GEAR,DOC.FEED ROLLER SPACER,ROLLER ROLLER ASS’Y SPRING LEAF SPRING SPRING,EARTH OP B COVER,SHEET COVER,DISCHARGE BRUSH COVER,OPERATION PANEL LEVER,DOC,DETECTION SPRING,EARTH DOCUMENT B SPRING,EARTH DOC ROLLER SPRING,EARTH OP A Remarks POM POM PS-HB POM 12.1.3. OPERATION COVER SECTION (3) Ref. No. 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 12.1. CABINET AND ELECTRICAL PARTS 12.1.1. OPERATION COVER SECTION (1) Ref. No. 1 2 3 4 5 6 7 8 9 Part No. PFKR1029Z2 PFKR1030Z2 PFKE1030X1 PFUS1222Z PFDG1015Y PFQT2112Z PFME1001Z PFHG1094Z PFJS08P33Z Part Name & Description GUIDE,DOCUMENT L GUIDE,DOCUMENT R GUIDE,DOCUMENT COIL SPRING,SLIDER GEAR,SLIDER LABEL,FACE DOWN SPACER ,DUMPER RUBBER,DUMPER CONNECTOR,8P Remarks ABS-HB ABS-HB PS-HB 232 Part No. PFDS1010Z PFDJ1063Y PFDE1198Z PFDG1189Z PFDG1295Z PFUS1422Z PFDE1199Z PFDE1200Y PFDG1296Z PFJS07P32Z N2GZBE000006 PFUS1440Y PFDF1098Z PFDR1044Y PFUS1441Y PFUG1017Z PFDG1297Z PFDG1298Z PFDE1201X PFUS1019Z PFDG1299Z PFDJ1042Z PFUS1269Y PFDS1009Z PFDG1294Z PFMH1124Z PFZX2FL511M PFDJ1051X Part Name & Description ROLLER,SEPARATION SPACER,SEPARATION ROLLER ARM GEAR GEAR COIL SPRING ,LOCK ARM ARM,LOCK SPACER,LOCK ARM GEAR,SEPARATION CONNECTOR,7P CIS(CONTACT IMAGE SENSOR) COIL SPRING,CIS SHAFT,SUPPORT ROLLER ROLLER ,DOC.SUPPORT COIL SPRING,SUPPOR ROLLER GUIDE,MIDDLE GEAR GEAR ARM TORSION SPRING GEAR SPACER,TRANSFER ROLLER COIL SPRING ROLLER,TRANSFER GEAR METAL PARTS TRAY,DOCUMENT SPACER Remarks POM POM POM POM POM POM POM POM PS-HB POM POM POM POM KX-FL612CX / KX-FL612CX-S 12.1.4. PICK UP SECTION Ref. No. 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 Part No. PFKV1101Y1 PFKE1029Y1 PFQT2354Z PFKS1084Z1 PFHG1154Z PFUS1424Z PFHR1370Z PFUS1425Z PFHR1371Z PFHG1155Z PFKE1028X1 PFDG1300Z PFUS1423Z PFHR1368Z PFHR1369Z PFDJ1038Z PFDR1018Z PFDN1048Z PFDR1041Z Part Name & Description COVER,TRAY TRAY,PICK UP ROLLER LABEL,PAPER SET TRAY ,LIFT PAPER RUBBER,LIFT PLATE SPRING,PLATE LIFT CASE,SEPARATION PAPER SPRING,PAPER SEPARATION SHEET,PAPER RUBBER,SEPARATION PAPER TRAY,BOTTOM GEAR,PICK UP PAPER SPRING,LIFT LOCK LEVER,LOCK LIFT L LEVER,LOCK LIFT R SPACER,PICK UP PAPER ROLLER,PICK UP GUIDE ROLLER,PICK UP ROLLE,PICK UP PAPER 12.1.7. LOWER MAIN CABINET SECTION (1) Remarks Ref. No. 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 PS-HB PS-HB PS-HB ABS-HB POM PS-HB POM POM POM POM POM ABS-HB 12.1.5. FUSER SECTION Ref. No. 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 Part No. PFDS1014Z PFDJ1066Y PFUS1426Z PFUA1044Z A4DP7K000001 PFDG1301Z PFDJ1065Z PFDS1011Y PFDJ1064Z PFJT1023Z PFDE1207Z PFTA1001Z PFMH1085Z PFJT1021Z PFRT003 PFJT1022Z PFHR1408Z PFDG1302Z PFUA1043X PFUS1435Z PFDR1043Y PFHR1372Y PFDR1042X Part Name & Description ROLLER,PRESSURE PFA SPACER,PRESSURE ROLLER COIL SPRING CHASSIS,FUSER HEATER GEAR,HEAT ROLLER SPACER,HEAT ROLLER A ROLLER,HEAT SPACER,HEAT ROLLER A TERMINAL PLATE,WIRE B LEVER,EXIT SENSOR THERMOSTAT,FUSER METAL PARTS,HEATER TERMINAL PLATE,FUSER SENSOR TERMINAL PLATE,WIRE A LEVER GEAR,EJECT IDLER CHASSIS,FUSER SPRING,SUPPORT EJECT ROLLER,SUPPORT EJECT LEVER ROLLER,EJECT Part No. XUC2FY PFDG1201Z PFUS1325Z PFDJ1067Z PFDN1065Z PFDJ1044Z PFDE1203Z PFQT2076W PFDE1204W PFDF1097Z PQDR9685Y PFUS1275Z PFGT2517Z-M PFUE1022Z PFUS1448Z PF0G1006Z PFQT2077Z Part Name & Description RETAINING RING GEAR,FEED ROLLER SPRING SPACER,FEED ROLLER ROLLER,FEED SPACER LEVER INDICATION PLATE-LABEL LEVER SHAFT ROLLER COIL SPRING NAME PLATE, AL CASE,COVER LEAF SPRING MIRROR LABEL PFMD1065Z PFHG1169Z LPA1603K PQLB1E1 PFJP03S04Z PQMX10010Z PQHR945Z PFJS02P02Z KR06TT251508 WLR18YK26CM4 PFJS02P34Z PFJS08P31Z PFJE1021Z PFJS06P30Z PFUS1431Z PFJS04P28Z PFJS05P29Z PFUS1449Z XWC4B Part Name & Description Remarks COVER RUBBER PARTS,FOOT LASER UNIT INSULATOR AC SOCKET CASE,COVER BAND CONNECTOR INSULATOR LEAD WIRE CONNECTOR CONNECTOR LEAD WIRE CONNECTOR,6P COIL SPRING CONNECTOR CONNECTOR,5P COIL SPRING WASHER S 12.1.8. LOWER MAIN CABINET SECTION (2) Remarks Ref. No. 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 PBT+ABS S POM PBT+ABS POM ABS POM 12.1.6. UPPER MAIN CABINET SECTION Ref. No. 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 Part No. Remarks POM Part No. PFUE1015Z PFUS1450Z WLL20YG24M3M PFUS1028Z PF0M1005Z PFUS1429Z PFUS1439Z PFUS1502Z PFJS02P12Z PFAS50P006Z PFUS1456Z PFDG1310Z PFDG1311Z PFKF1058Z1 PFBH1024Z1 PFKM1115Z1 PFHX1657Z PFUA1045Z 55SPM25D3NA PFDG1304Y XUC4FY PFDG1306Y PFDG1305Z PFDG1303Z XUC5FY PFKM1114Z1 PFHX1674Z PFHX1668Z Part Name & Description PLASTIC PARTS TORSION SPRING LEAD WIRE LEAF SPRING MIRROR LEAF SPRING COIL SPRING TORSION SPRING CONNECTOR SPEAKER TORSION SPRING GEAR,IDLER GEAR,IDLER CABINET COVER,HANDSET PUSH BUTTON,HOOK CABINET BODY,HANDSET SPACER CHASSIS,GERA MAIN DC MOTOR GEAR,IDLER 67 E-RING GEAR,FISER IDLER 2 GEAR,FUSER IDLER GEAR,IDLER RETAINING RING CABINET BODY,MAIN COVER,PROTECTION SHEET COVER,CABINET SHEET Remarks ABS POM POM PS ABS-HB PS POM POM POM POM PS POM 12.1.9. LOWER CABINET SECTION (3) POM ABS Ref. No. 240 241 242 243 244 245 250 251 252 253 254 POM POM 233 Part No. PFMH1125Z PFJQ35S1S15D PFDE1201X PFUS1019Z PFDG1299Z PFDG1297Z PFUA1046Z PFDG1297Z PFDG1307Z PFDG1189Z PFDG1308Z Part Name & Description PLATE,MOTOR DC MOTOR ARM SPRING GEAR,PLANET GEAR,IDLER CHASSIS GEAR,IDLER GEAR,PICK CLUTCH B GEAR GEAR Remarks S POM POM POM PBT+ABS POM POM KX-FL612CX / KX-FL612CX-S Ref. No. 255 256 257 258 259 260 261 270 271 272 273 274 275 276 Part No. PFDG1309Z PFDG1176Z PFHG1165Z PFDE1202Z PFUS1259Y PFFP1003Z PFUA1047Z PFUS1430Z PFUV1059Y PFUS1451Z PFUE1016Z L6FALDGK0001 PFUS1428Z PFUS1427Z Part Name & Description GEAR,PICK CLUTCH A GEAR,IDLER B RUBBER,SOLENOID LEVER,PICK UP CLUTCH SPRING,SOLENOID PLUNGER,SOLENOID CHASSIS,GERA CHASSIS SPRING,TERMINAL TRS CASE,FAN SPRING,COVER OPEN LEVER MOTOR,FAN LEAF SPRING,TERMINAL DEV LEAF SPRING Remarks POM POM ABS PS ABS 12.2. ACCESSORIES AND PACKING MATERIALS Ref. No. A1 A2 A3 A4 Part No. PFQW2204Z PFZXFL511M PFQX2155Z PFQW2249Z A4 A4 A4 PFQW2250Z PFQW2248Z PFQW2263Z A5 A6 A7 A8 A8 A9 A10 A11 P1 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 PFKV1100Z1 PFKS1108Z1 PFKS1096Z1 PFJA03A010Z PFJA03A008Z PFJA02B002Z PFJA1029Z PFJXE1005Z PFZE1304Z-M PFZE1339Z-M PFPN1307Z PFPN1308Y PFPN1360Z PFPN1361Z PFPD1165Y PFPH1040Y XZB20X35A04 XZB32X45A04 PFPH1046Z Part Name & Description Remarks LEAFLET GUIDE INSTRUCTION BOOK Q.R.G(PERSIAN) (KX-FL612CX only) Q.R.G(THAI) (KX-FL612CX only) Q.R.G(ARABIC) Q.R.G(SPANISH) (KX-FL612CX only) COVER,PAPER TRAY PS-HB PAPER TRAY TRAY,PAPER STACKER CORD,POWER(KX-FL612CX) CORD,POWER (KX-FL612CX-S) CORD,TEL CORD,CURL HANDSET GIFT BOX (KX-FL612CX) GIFT BOX (KX-FL612CX-S) CUSHION CUSHION CUSHION CUSHION CUSHION PROTECTION COVER PROTECTION COVER PROTECTION COVER PROTECTION COVER 12.3. DIGITAL BOARD PARTS Ref. No. PCB1 Part No. PFWP1FL612CX IC600 IC602 IC604 IC605 IC606 IC607 IC608 IC609 IC610 IC611 C1CB00001923 C1CB00001637 C3ABPG000102 C1CB00001566 C1CB00001551 PFWIFL612CX C0DBFGD00012 C0GBH0000015 PFVIT2003APS C0JBAR000386 Q602 Q603 Q604 Q605 Q606 Q607 PQVTDTC143E 2SB1197K PQVTDTC143E 2SB1197K PQVTDTC143E 2SB1197K Part Name & Description DIGITAL BOARD ASS´Y (RTL) (ICs) IC IC IC IC IC IC (ROM) IC IC IC IC (TRANSISITRS) TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR Remarks S S S S S S S 234 Ref. No. Q609 Q612 Q613 Q614 Q615 Q616 Q617 Q618 Q619 Q620 Q621 Q622 Q623 Part No. 2SC4155S PQVTD143Z106 PQVTD143Z106 2SC4155S PQVTDTC143E PQVTDTC143E PQVTD143Z106 2SC4155S 2SB1197K 2SB1322 PQVTD143Z106 PQVTD143Z106 PQVTDTC143E D600 D601 D602 D606 D607 D608 PQVDRLS73T PQVDNNCD56DT PFVDRMRLS245 B0JAME000005 MA7160 PFVDRMRLS245 BAT600 CR-2032/V9A C600 C601 C602 C604 C605 C606 C607 C608 C609 C610 C611 C612 C613 C614 C615 C616 C617 C618 C619 C621 C622 C623 C624 C625 C626 C627 C628 C629 C630 C631 C632 C633 C634 C647 C648 C652 C654 C655 C656 C659 C661 C662 C663 C664 C665 C666 C667 C668 C669 C670 ECUV1C104ZFV ECEA1VKA101 ECUV1C104ZFV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H103KBV ECUV1H103KBV ECUV1C104KBV ECUV1A224KBV ECUV1A224KBV ECEA1CKS100 ECEA1CKS100 F2A0J1010036 ECUV1A224KBV ECUV1A105ZFV ECUV1C104ZFV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1C104ZFV ECUV1C104KBV ECUV1H103KBV ECUV1H100DCV ECUV1H100DCV ECUV1A224KBV ECUV1H330JCV ECUV1A224KBV ECEA1VKA101 ECUV1H222KBV ECUV1H222KBV ECUV1H120JCV ECUV1H150JCV ECUV1H150JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV Part Name & Description TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR (DIODES) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) (BATTERY) LITHIUM BATTERY (CAPACITORS) 0.1 100 0.1 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.01 0.01 0.1 0.22 0.22 10 10 100 0.22 1 0.1 0.001 0.001 0.001 0.001 0.001 0.1 0.1 0.01 10p 10p 0.22 33p 0.22 100 0.0022 0.0022 12p 15p 15p 0.1 0.1 0.1 0.1 27p 0.1 0.1 0.1 0.1 0.1 Remarks S S S S S S S S S S S S S S S S S S S S S S S S KX-FL612CX / KX-FL612CX-S Ref. No. C671 C672 C673 C674 C675 C676 C677 C678 C679 C680 C681 C682 C683 C684 C685 C686 C687 C689 C690 C691 C692 C693 C694 C695 C696 C698 C699 C700 C701 C702 C703 C704 C705 C706 C708 C710 C711 C712 C713 C716 C717 C718 C719 C720 C721 C723 C724 C725 C726 C727 C729 C730 C731 C732 C733 C734 C735 C736 C737 C738 C739 C740 C741 C742 C743 C745 C746 C747 C748 C749 C751 C753 C754 Part No. ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H150JCV ECUV1H150JCV ECUV1H150JCV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H120JCV ECUV1H150JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104KBV ECUV1C104KBV ECUV1C104KBV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104KBV ECUV1C104KBV ECUV1C104ZFV ECUV1A105ZFV ECUV1H332KBV ECUV1A105ZFV ECUV1A105ZFV ECUV1H102KBV ECUV1C104ZFV ECUV1H102KBV ECUV1C104ZFV ECEA0JKA221 ECUV1C104ZFV ECEA0JKA221 PFCA1HYK331M ECUV1H104ZFV ECUV1H104ZFV ECEA1VKA101 ECUV1C104ZFV ECUV1H104ZFV ECUV1C104ZFV ECUV1H104ZFV ECEA1VKA101 F2A0J1010036 ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H680JCV ECUV1A224KBV ECUV1H181JCV ECUV1H181JCV ECUV1A224KBV ECUV1H222KBV ECUV1H181JCV ECUV1H181JCV ECUV1H181JCV ECUV1H181JCV ECUV1H104ZFV ECUV1A105ZFV ECUV1A105ZFV ECUV1C104KBV Part Name & Description 0.1 0.1 0.1 15p 15p 15p 27p 0.1 0.1 27p 0.1 0.1 0.1 0.1 12p 15p 0.1 0.1 0.1 27p 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 1 0.0033 1 1 0.001 0.1 0.001 0.1 220 0.1 220 330p 0.1 0.1 100 0.1 0.1 0.1 0.1 100 100 0.1 0.1 0.1 68p 0.22 180p 180p 0.22 0.0022 180p 180p 180p 180p 0.1 1 1 0.1 Remarks S S S S S S S S S S S S S S S S 235 Ref. No. C755 C756 C757 C758 C761 Part No. ECUV1H101JCV ECUV1C104ZFV ECUV1C104ZFV ECEA1CKS100 ECUV1H181JCV CN600 CN601 CN602 CN603 CN604 CN606 CN607 CN608 CN609 CN610 CN611 CN612 CN613 CN614 PQJS28X59Z PQJP4G30Z PQJP3G30Z PQJP02G100Z PQJP5G30Z PQJP8G30Z PQJS08X53Z PQJP7G30Z PQJP4G30Z PQJP5G30Z PQJP05G100Z PQJP08G100Z PQJP8G30Z PQJP6G30Z F600 F602 F603 F604 F605 F606 PFRB0031063 PFRB0031063 PFRB0031031T PFRB0032315T PFRB002122KZ PFRB0031200 L601 L602 L603 L604 L605 L606 L633 L637 L638 L639 L627 L628 L642 L643 L644 L647 L641 L630 L649 L650 L653 L654 L655 L656 L657 L658 L659 L660 L661 PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1A102ST PFVF1A102ST PFVF1A102ST PFVF1A102ST PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B601ST PFVF2P221SG PFVF2P221SG PFVF2P221SG PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP L607 L614 L616 L610 L612 L613 L615 L631 L634 L635 L636 R663 R759 R760 PQLQR2BT PQLQR1ET PQLQR1ET PQLQR2BT PQLQR2BT PQLQR2BT PQLQR2BT PQLQR2BT PQLQR2KA20T PQLQR2KA20T PQLQR2KA20T PQLQR2KA20T PQLQR2KA20T PQLQR2KA20T Part Name & Description 100p 0.1 0.1 10 180p (CONNECTORS) CONNECTOR,28P CONNECTOR,4P CONNECTOR,3P CONNECTOR,2P CONNECTOR,5P CONNECTOR,8P CONNECTOR,8P CONNECTOR,7P CONNECTOR,4P CONNECTOR,5P CONNECTOR,5P CONNECTOR,8P CONNECTOR,8P CONNECTOR,6P (FUSES) FUSE FUSE FUSE FUSE FUSE FUSE (CERAMIC FILTERS) CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER (COILS) COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL (PHOTO ELECTRIC TRANSDUCERS) Remarks S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S KX-FL612CX / KX-FL612CX-S Ref. No. PS600 PS601 Part No. PFVIRM574SL PFVIRM574SL L608 L609 L611 L617 L618 L619 L620 L621 L622 L623 L624 L625 L626 L640 L645 L646 L648 L651 L652 R601 R602 R603 R607 R608 R609 R610 R611 R612 R613 R614 R615 R616 R617 R618 R619 R620 R621 R622 R623 R624 R625 R626 R627 R628 R629 R630 R631 R632 R633 R634 R635 R636 R637 R638 R640 R641 R642 R643 R644 R645 R647 R649 R650 R652 R653 R654 R655 R656 R657 R658 ERJ3GEY0R00 ERJ6GEY0R00 ERJ6GEY0R00 ERJ6GEY0R00 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERJ6GEY0R00 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERJ6GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ6GEY0R00 ERJ6GEY0R00 ERJ6GEY0R00 ERG2SJ271 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ562 ERJ3GEYJ562 ERJ3GEYJ562 ERJ3GEYJ562 ERJ6GEYJ331 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ472 ERJ3GEYJ563 ERJ3GEYJ562 ERJ6GEYJ331 D0GG472JA002 ERJ3GEYJ101 ERJ3GEYJ563 ERJ12YJ390 D0GG472JA002 ERJ3GEYJ103 ERJ3GEYJ103 D0GG472JA002 ERJ3GEYJ103 ERJ3GEYJ102 ERJ3GEYJ103 ERJ3GEYJ101 ERJ6GEYJ331 ERJ3GEYJ563 ERJ3GEYJ562 ERJ3GEYF393 ERJ3GEYF393 ERJ3EKF2202 ERJ3EKF2202 ERJ3EKF1802 ERJ3EKF3302 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ181 ERJ3GEYJ102 ERJ3GEYJ103 ERJ3GEYJ473 ERJ3GEYJ473 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ103 ERJ3GEYJ272 ERJ3GEYJ222 ERJ3GEYJ102 ERJ3GEYJ102 Part Name & Description PHOTO SENSOR PHOTO SENSOR (RESISTORS) 0 0 0 0 270 270 270 270 0 270 270 270 270 0 0 0 0 0 0 270 10k 56k 5.6k 5.6k 5.6k 5.6k 330 10k 56k 4.7k 56k 5.6k 330 4.7k 100 56k 39 4.7k 10k 10k 4.7k 10k 1k 10k 100 330 56k 5.6k 39k 39k 2.2k 2.2k 1.8k 3.3K 100 100 100 180 1k 10k 47k 47k 47k 100 100 10k 2.7k 2.2k 1k 1k Remarks Ref. No. R659 R660 R664 R668 R675 R678 R679 R680 R681 R682 R683 R687 R688 R690 R691 R695 R696 R697 R698 R701 R704 R705 R707 R708 R709 R710 R716 R719 R721 R722 R723 R724 R726 R727 R728 R729 R730 R731 R732 R733 R734 R735 R736 R737 R738 R739 R740 R741 R742 R743 R744 R745 R746 R747 R748 R749 R750 R751 R752 R753 R754 R755 R756 R757 R758 R764 R766 R767 R768 R769 R770 R771 R772 S S S S S S S S S S S S S S S 236 Part No. ERJ3GEYJ391 ERJ3GEYJ472 ERJ3GEYJ203 ERJ3GEY0R00 ERJ3GEYJ473 ERJ3GEYJ470 ERJ3GEYJ105 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ220 ERJ3GEYJ473 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ220 ERJ3GEYJ220 ERJ3GEYJ220 ERJ3GEYJ220 ERJ3GEYJ473 ERJ3GEYJ475 ERJ3GEYJ4R7 ERJ3GEYJ334 ERJ3GEYJ222 ERJ3GEYJ472 ERJ3GEYJ4R7 ERJ3GEYJ100 ERJ3GEYJ183 ERJ3GEY0R00 ERJ3EKF1101 ERJ3EKF3602 ERJ8GEYJ2R2 ERJ3GEYJ103 ERJ3GEYJ101 ERJ3GEYJ101 PQ4R18XJ100 ERJ3GEYJ472 ERJ3GEYJ222 ERJ3GEYJ333 D0C1R47GA003 D0C1R47GA003 ERJ3GEYJ222 ERJ3GEYJ102 ERDS1VJ152 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ393 ERJ3GEYJ103 ERX1SJ2R2 ERJ3GEYJ472 ERJ3GEYJ102 ERJ3GEYJ102 ERJ3GEYJ303 ERJ3GEYJ683 ERJ3GEYJ104 ERJ3GEYJ473 ERJ3GEYJ103 ERJ3GEYJ562 ERJ3GEYJ222 ERJ3GEYJ183 ERJ3GEYJ220 ERJ3GEY0R00 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ103 ERJ3GEYJ273 ERJ3GEYJ100 Part Name & Description 390 4.7k 20k 0 47k 47 1M 0 0 0 22 47k 47k 100 100 22 22 22 22 47k 4.7M 4.7 330k 2.2k 4.7k 4.7 10 18k 0 1.1k 36k 2.2 10k 100 100 10 4.7k 2.2k 33k 0.47 0.47 2.2k 1k 1.5k 47k 100 47k 100 100 100 100 39k 10k 2.2 4.7k 1k 1k 30k 68k 100k 47k 10k 5.6k 2.2k 18k 22 0 180 180 180 10k 27k 10 Remarks S S KX-FL612CX / KX-FL612CX-S Ref. No. R773 R775 R778 R780 R781 Part No. ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ181 ERJ3GEYJ4R7 L632 RA600 RA601 RA602 RA603 RA604 RA605 RA606 RA607 RA608 RA609 RA610 RA611 RA612 RA613 RA614 RA615 RA616 RA617 RA618 RA619 RA620 RA621 EXCELDR35 PFXBV8V101JV PFXBV8V101JV PFXBV8V101JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV X600 X601 X602 X603 PFVC32256ZAT PFVCK3.6N9Z PFVCCSA24Z H0A327200079 Part Name & Description 10k 10k 10k 180 4.7 (COMPONENTS PARTS) RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY (CRYSTAL OSCILLATORS) CRYSTAL OSCILLATOR CRYSTAL OSCILLATOR CRYSTAL OSCILLATOR CRYSTAL OSCILLATOR Remarks Ref. No. C206 C207 C208 C209 C212 C213 C214 C216 C218 C219 C221 C222 C223 C224 C227 C229 C230 C231 C232 C234 C236 C237 C240 C241 C242 C243 C244 C245 C246 C248 C250 C253 C256 C260 C265 C266 C267 C268 C269 C270 C271 C272 C273 C274 C275 C276 C277 C278 C279 C281 C282 C283 C284 C285 C286 C287 C292 C293 C294 C296 C297 C298 C299 C301 C302 C303 C307 C308 C309 C310 C311 C312 C313 S S S S S S S S S S S S S S S S S S S S S S S S S 12.4. ANALOG BOARD PARTS Ref. No. PCB2 Part No. PFLP1481CX-A IC200 IC201 IC202 IC204 IC206 IC207 IC208 C0ABEB000038 C0ABEB000038 C0AABB000025 C0ABEB000038 PQVIMC34119D AN6384SB AN6123MS Q202 Q207 Q210 Q211 Q212 Q213 B1AAKL000006 2SB1218ARL PQVTDTC143E 2SA1627 PQVTDTC143E 2SB1218ARL D200 D201 D202 D203 D208 D209 D210 D211 D212 D213 MA4056 MA4056 1SS133 1SS133 1SS133 1SS133 PQVDS1ZB60F1 MA4056 MA4056 1SS133 C200 C201 C202 C203 C204 C205 ECUV1C104KBV ECUV1H621JCV ECUV1C333KBV ECUV1H562KBV ECUV1H471JCV ECUV1H621JCV Part Name & Description ANALOG BOARD ASS´Y (RTL) (ICs) IC IC IC IC IC IC IC (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) (DIODES) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) (CAPACITORS) 0.1 620k 0.033 0.0056 470k 620k Remarks S S S S S S S S S S S S S S S 237 Part No. ECUV1H621JCV ECUV1H272KBV ECUV1H102KBV ECUV1H153KBV ECUV1H392KBV ECUV1H392KBV ECUV1H151JCV ECUV1C104ZFV ECEA1CKS100 ECUV1H271JCV ECUV1C104ZFV ECA1VM101 ECUV1C273KBV ECUV1C104KBV ECUV1A224KBV ECUV1H680JCV ECUV1C104KBV ECUV1H681JCV ECUV1C273KBV ECEA1CK101 ECUV1H681JCV ECEA1HKS4R7 ECUV1H222KBV ECUV1H682KBV ECUV1A105ZFV ECUV1A105ZFV ECUV1H100DCV ECUV1H100DCV ECUV1C473KBV ECEA1CK470 ECUV1H101JCV ECEA1HU2R2 ECEA1CKS100 ECUV1H103KBV ECEA1HKS010 ECUV1C104KBV ECUV1H820JCV ECUV1H820JCV ECUV1H680JCV PFCA1HYK101M ECUV1H332KBV ECEA0JK221 ECEA1CKS100 ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104KBV ECKD2H681KB ECKD2H681KB ECQE2E105KZ ECUV1H820JCV ECUV1H820JCV ECUV1H820JCV ECUV1H151JCV ECUV1H681JCV ECUV1H101JCV ECEA1HKS2R2 ECUV1H103KBV ECEA1CK470 ECUV1H103KBV ECUV1C104ZFV ECEA1CK101 ECUV1C123KBV ECUV1H621JCV ECUV1C273KBV ECUV1H151JCV ECUV1H680JCV ECUV1H271JCV ECUV1H822KBV ECUV1C104ZFV ECEA0JK331 ECUV1C104ZFV ECEA1CKS100 Part Name & Description 620k 0.0027 0.001 0.015 0.0039 0.0039 150k 0.1 10 270k 0.1 100k 0.027 0.1 0.22 68k 0.1 680k 0.027 100 680k 4.7 0.0022 0.0068 1 1 10k 10k 0.047 47 100k 2.2 10 0.01 1 0.1 82k 82k 68k 100k 0.0033 220 10 0.1 0.1 0.1 0.1 680k 680k 1 82k 82k 82k 150k 680k 100k 2.2 0.01 47 0.01 0.1 100 0.012 620k 0.027 150k 68k 270k 0.0082 0.1 330 0.1 10 Remarks S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S KX-FL612CX / KX-FL612CX-S Ref. No. C314 C315 C317 C318 C320 C321 C323 C324 C325 C326 C327 C328 C329 C52 C60 Part No. ECUV1H472KBV ECUV1H272KBV ECUV1C104KBV ECUV1C104KBV ECUV1H103KBV ECUV1H100DCV ECEA1CK101 ECUV1A224KBV ECUV1C683KBV ECUV1H100DCV ECUV1C104ZFV ECUV1A105ZFV ECUV1A105ZFV ECUV1H271KBV ECUV1C104ZFV CN200 CN201 CN202 CN203 CN204 PQJP02G100Z PQJS28X59Z PQJJ1TB18Z PQJJ1TC5Z PQJJ1TC5Z F200 K5G102A00041 L200 L201 L202 L205 L206 L207 L208 L209 L211 L212 L213 L214 L216 L217 L218 L220 L221 L222 L223 L224 L225 L230 L232 L234 L235 L236 L237 L249 L250 L253 L255 L256 L257 L258 L259 L260 L261 L265 L277 L285 L286 PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B102SP PFVF1B252SDT PFVF1B252SDT FLT200 FLT201 L239 L242 L247 L248 PFLE003 PFLE126 PQLQR1E32A07 PQLQR1E32A07 PQLQR1E32A07 PQLQR1E32A07 Part Name & Description 0.0047 0.0027 0.1 0.1 0.01 10k 100 0.22 0.068 10k 0.1 1 1 270k 0.1 (CONNECTORS & JACKS) CONNECTOR,2P CONNECTOR,28P JACK JACK JACK (FUSE) FUSE (CERAMIC FILTERS) CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER (COILS) COIL COIL COIL COIL COIL COIL (PHOTO ELECTRIC TRANSDUCERS) Remarks S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S 238 Ref. No. PC202 PC203 PC204 PC205 Part No. 0N3131SKU 0N3131SKU PQVITLP627 B3PAA0000425 J200 J201 J202 J211 J212 J213 L226 L227 L228 L231 L240 L241 L262 L263 L264 L268 L276 L278 L279 L280 L283 L266 L267 L270 L271 L274 L275 L287 R234 R236 R237 R238 R240 R241 R242 R243 R244 R245 R246 R247 R248 R250 R251 R253 R266 R268 R270 R275 R276 R277 R278 R279 R280 R281 R282 R283 R284 R285 R287 R288 R289 R291 R293 R295 R296 R297 R298 R299 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ331 ERJ3GEY0R00 ERJ3GEYJ473 ERJ3GEYJ154 ERJ3GEYJ124 ERJ3GEYJ100 ERJ3GEYJ102 ERJ3GEYJ334 ERJ3GEYJ102 ERJ3GEY0R00 ERJ3GEYJ472 ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ222 ERJ3GEYJ102 ERJ3GEYJ103 ERJ3GEYJ123 ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ562 ERJ3GEYJ821 ERJ3GEYJ223 ERJ3GEYJ563 ERDS2TJ150 ERJ3GEYJ102 ERJ3GEYJ101 ERJ3GEYJ394 ERJ3GEYJ244 ERJ3GEYJ134 ERJ3GEYJ392 ERJ3GEYJ183 ERJ3GEYJ472 ERJ3GEYJ102 ERJ3GEYJ104 ERJ3GEYJ124 ERJ3GEYJ683 ERJ3GEYJ224 ERJ3GEYJ224 ERJ3GEYJ224 ERJ3GEYJ154 ERDS1TJ682 Part Name & Description PHOTO COUPLER PHOTO COUPLER PHOTO COUPLER PHOTO COUPLER (RESISTORS) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 100 100 100 100 100 100 330 0 47k 150k 120k 10 1k 330k 1k 0 4.7k 10k 10k 2.2k 1k 10k 12k 10k 10k 5.6k 820 22k 56k 15 1k 100 390k 240k 130k 3.9k 18k 4.7k 1k 100k 120k 68k 220k 220k 220k 150k 6.8k Remarks S S S S S KX-FL612CX / KX-FL612CX-S Ref. No. R300 R301 R302 R303 R304 R305 R308 R310 R312 R313 R314 R315 R316 R317 R318 R319 R320 R324 R325 R326 R327 R328 R329 R330 R331 R332 R334 R335 R340 R341 R342 R343 R344 Part No. ERJ3GEYJ820 ERJ3GEYJ820 ERJ3GEYJ820 ERJ3GEYJ822 ERJ3GEYJ222 ERJ3GEYJ473 ERJ3GEY0R00 ERDS1TJ6R8 ERJ3GEYJ681 ERJ3GEYJ182 ERJ3GEYJ182 ERDS1VJ333 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ100 ERJ3GEYJ114 ERJ3GEYJ334 ERJ3GEYJ134 ERJ3GEYJ223 ERJ3GEYJ104 ERJ3GEYJ103 ERJ3GEYJ105 ERJ3GEYJ154 ERJ3GEYJ183 ERJ3GEYJ243 ERJ3GEYJ243 ERJ3GEYJ4R7 ERJ3GEYJ101 ERJ3GEYJ4R7 ERJ3GEYJ102 ERJ3GEYJ103 RLY200 PFSL003Z SA200 SA201 ZNR200 ZNR71 PQVDDSS301L PFRZ001Z ERZVA7D151 PFRV271NS05K SW200 PFSH1A011Z T201 T202 PFLT8E003 PFLT8E004 Part Name & Description 82 82 82 8.2k 2.2k 47k 0 6.8 680 1.8k 1.8k 33k 10k 56k 10k 56k 10 110k 330k 130k 22k 100k 10k 1M 150k 18k 24k 24k 4.7 100 4.7 1k 10k (RELAY) RELAY (VARISTORS) VARISTOR (SURGE ABSORBER) VARISTOR (SURGE ABSORBER) VARISTOR VARISTOR (SWITCH) SWITCH (TRANSFORMERS) TRANSFORMER TRANSFORMER Remarks S S S S S S S 12.5. OPERATION BOARD PARTS Ref. No. PCB3 PCB3-1 Part No. PFWP2FL511M K0L1AA000001 IC101 C1ZBZ0002089 LED101 LED102 D101 D102 D103 PQVDSLR325MC PQVDR325CA47 1SS133 1SS133 1SS133 C103 C104 C105 C106 C110 C111 C112 C115 C117 C118 C119 C120 ECEA1CK101 ECUV1C104ZFV ECUV1C104ZFV ECUV1H103KBV ECUV1C104ZFV ECUV1C104ZFV ECEA1CKS100 ECUV1H101JCV ECUV1H101JCV ECUV1H101JCV ECUV1H103KBV ECUV1C104ZFV Part Name & Description Remarks OPERATION BOARD ASS´Y (RTL) SWITCH,SET (ICs) (DIODES) DIODE DIODE DIODE DIODE DIODE (CAPACITOS) 100 0.1 0.1 0.01 0.1 0.1 10 100p 100p 100p 0.01 0.1 S S S S S S S 239 Ref. No. C122 C125 C128 C129 C130 C132 C133 C139 Part No. ECUV1C104ZFV ECUV1C104ZFV ECUV1H101JCV ECUV1H101JCV ECUV1H101JCV ECEA1CK101 ECUV1C104ZFV ECUV1C104ZFV CN101 L5DAAFB00001 CN102 PQJP8G43Y PS101 CNA1006N J164 J165 J166 J167 R102 R103 R104 R105 R106 R107 R110 R112 R113 R114 R115 R116 R117 R118 R119 R120 R121 R123 R127 R128 R129 R130 R131 R133 R134 R135 R138 R139 R146 R147 R148 R149 R152 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ123 ERJ3GEYJ181 ERJ3GEYJ123 ERJ3GEYJ181 ERJ3GEYJ123 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ563 ERJ3GEYJ331 ERJ3GEYJ472 ERJ3GEYJ123 ERJ3GEYJ103 ERJ3GEYJ223 ERJ3GEY0R00 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ122 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ331 ERJ3GEYJ331 ERJ3GEYJ101 ERJ3GEYJ123 ERJ3GEYJ4R7 ERJ3GEYJ123 ERJ3GEYJ181 SW101 SW102 SW103 SW104 SW105 SW106 SW107 SW108 SW109 SW110 SW111 SW112 SW113 SW114 SW115 SW116 SW117 SW118 SW119 SW120 EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B Part Name & Description 0.1 0.1 100p 100p 100p 100 0.1 0.1 (LIQUID CRYSTAL DISPLAY) LCD (CONNECTOS) CONNECTOR,8P (PHOTO ELECTRIC TRANSDUCER) PHOTO SENSOR (RESISTORS) 0 0 0 0 12k 180 12k 180 12k 180 180 180 180 180 180 180 180 180 56k 330 4.7k 12k 10k 22k 0 100 100 1.2k 100 100 330 330 100 12k 4.7 12k 180 (SWITCHES) SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH Remarks S S KX-FL612CX / KX-FL612CX-S Ref. No. SW121 SW122 SW123 SW124 SW125 SW126 SW127 SW128 SW129 SW130 SW131 SW132 SW133 SW134 SW135 SW136 SW137 SW138 SW139 SW140 SW141 SW142 SW143 SW144 SW145 SW146 Part No. EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B K0L1AA000001 TH101 D4CC11030019 Part Name & Description Remarks SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH (THERMISTOR) THERMISTOR 12.6. HIGH VOLTAGE POWER SUPPLY BOARD PARTS Ref. No. PCB4 Part No. EUKMBN889HA IC101 AN6742S Q101 Q102 Q103 Q201 Q202 2SB709A 2SB709A 2SD2137A 2SD2137A 2SA1699 D104 D105 D107 D109 D201 D203 D204 D205 ZD201 ZD202 PFVDDHM3FJ60 PFVDDHM3FJ60 PFVDERA1504 PFVDDHM3M20 PFVDERA1504 PFVDDHM3M20 PFVDERA1504 PFVDDHM3M20 PFVDRD62ESAB PFVDRD150EB CN2 PFJP06B01Z C101 C102 C103 C104 C105 C108 C109 C110 C111 C112 C201 C202 C203 C204 PFEUKMG1V470 ECQV1H473JZ PFEUKMG1H2R2 PFEUKMG1H010 ECJ2VB1H103K ECJ2FB1H473K ECJ2VB1H153K ECKK3F471KBP ECKK3D471KBB ECKK3D471KBB ECJ2FB1H473K ECJ2VB1H102K ECKK3D221KB ECJ2VB1H103K Part Name & Description HIGH BOLTAGE POWER SUPPLY BOARD ASS´Y (RTL) (IC) IC (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) (DIODE) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) ZENER DIODE ZENER DIODE (CONNECTOR) CONNECTOR,6P (CAPACITORS) 47 0.047 2.2 1 0.01 0.047 0.015 470p 470p 470p 0.047 0.001 220p 0.01 Remarks S S S S S S S S S S Ref. No. C205 C207 C209 Part No. ECKR2H102KB ECKK3D102KB ECKR2H101KB5 IP101 PFBAICPN38 R101 R102 R104 R105 R106 R107 R108 R109 R110 R111 R112 R113 R114 R116 R117 R118 R119 R120 R121 R123 R124 R125 R126 R127 R202 R203 R204 R205 R206 R207 R208 R209 R210 R211 R212 R213 R214 PQ4R10XJ473 ERDS2TJ104 ERDS2TJ103 ERJ6ENF2003 PQ4R10XJ103 ERDS2TJ103 ERDS2TJ103 ERDS2TJ272 PQ4R10XJ103 PQ4R10XJ103 PQ4R10XJ103 ERJ6ENF1004 PQ4R10XJ103 PQ4R10XJ272 PQ4R10XJ000 PQ4R10XJ000 PFRGH16A306N ERDS2TJ152 ERDS2TJ152 ER0S2TKF8451 ERJ6ENF1003 PQ4R10XJ000 PQ4R10XJ102 PFRGVR25J106 ERJ6ENF4872 PQ4R10XJ102 ERDS2TJ473 ERDS1TJ224 ER0S2TKF4532 PFRGR25F1504 PFRGVR25J105 PFRGVR25J105 ERDS2TJ333 PFRGR25F1005 PFRGVR25J105 PFRGVR25J105 PFRGVR25J106 SW101 PFSEDE2LCJ33 T101 T201 ETB20DKA1 ETB20DKD1 Part Name & Description 0.001 0.001 100p (FUSE) FUSE (RESISTORS) 47k 100k 10k 200k 10k 10k 10k 2.7k 10k 10k 10k 1M 10k 2.7k 0 0 30M 1.5k 1.5k 8.45k 100k 0 1k 10M 48.7k 1k 47k 220k 45.3k 1.5M 1M 1M 33k 10M 1M 1M 10M (SWITCH) SWITCH (COILS) COIL COIL Remarks S S S S S S S S S S S S S S S S S S S S S S 12.7. LOW VOLTAGE POWER SUPPLY BOARD PARTS Ref. No. PCB5 ETXKM450E5B S IC101 IC201 PFVIFA5317P PFVIPQ05RD11 S S Q101 Q201 2SK2717 2SC1740S D101 D102 D103 D104 D105 D106 D108 D109 D110 PFVDLT1505 PFVDLT1505 PFVDLT1505 PFVDLT1505 PFVD05NU42 PFVDERA9102 PFVDERA9102 PSVD10ELS4 PFVDERA9102 240 Part No. Part Name & Description Remarks LOW VOLTAGE POWER BORD ASS´Y (RTL) (ICs) IC S IC S (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) S (DIODES) DIODE(SI) S DIODE(SI) S DIODE(SI) S DIODE(SI) S DIODE(SI) S DIODE(SI) S DIODE(SI) S DIODE(SI) S DIODE(SI) S KX-FL612CX / KX-FL612CX-S Ref. No. D201 D202 ZD101 ZD102 ZD201 Part No. PFVDYG901C2R PFVD21DQ06 MA4300 MA4180 MA4062N CN101 CN102 CN201 PQJP2D98Z PQJP2D98Z PFJP08B01Z C101 C102 C103 C104 C105 C106 C107 C109 C110 C111 C112 C113 C115 C116 C201 C202 C204 C206 C208 C212 ECQU2A224ML ECQU2A224ML PFCKDCS222MY PFCKDCS222MY PFCKDCD222MY PFCKLH2W560H ECQE6103 ECKN3A221KRP EEUFC1V390 ECQB1H102JF ECQV1H224JZ ECQB1H471JF ECQB1H103JF ECQU2A104ML PFCKD2R102K EEUFC1V102 EEUFC1C102 EEUFC1A151 ECQV1H474JZ ECQV1H474JZ L101 L102 L103 L105 L202 ELF15N010A ELF15N010A PQLQSTP03694 PQLE53 PQLE53 PC101 PC102 PC103 0N3171S PFVIS21ME6NY 0N3171S R101 R102 R103 R104 R105 R106 R107 R110 R111 R112 R113 R114 R115 R116 R117 R119 R120 R121 R122 R203 R204 R205 R206 R207 R208 R209 R212 R213 R214 R215 ERDS1TJ105 ERG2SJ104 ERG2SJ221 ERDS2TJ472 ERX2SJR33 ERDS2TJ823 ERDS2TJ823 ER0S2TKF2000 ERDS2TJ150 ERDS2TJ181 ERDS2TJ220 ERDS2TJ682 ER0S2TKF1502 ER0S2TKF1000 ERDS2TJ123 PFRDRF16J331 ERDS2TJ470 ERG1SJ121 ER0S2TKF1202 ERDS2TJ272 ERDS2TJ102 ERDS2TJ472 ERDS2TJ562 ERDS2TJ103 ER0S2TKF6801 ER0S2TKF1801 ER0S2TKF3301 ERDS2TJ221 ERDS2TJ102 ERDS2TJ562 F101 PFBA215315 Part Name & Description DIODE(SI) DIODE(SI) ZENER DIODE ZENER DIODE ZENER DIODE (CONNECTORS) CONNECTOR,2P CONNECTOR,2P CONNECTOR,8P (CAPACITORS) 0.22 0.22 0.0022 0.0022 0.0022 56P 0.01 220P 39 0.001 0.22 470p 0.01 0.1 1000p 1000 1000 150 0.47 0.47 (COILS) COIL COIL COIL COIL COIL (PHOTO ELECTRIC TRANSDUCERS) PHOTO COUPLER PHOTO COUPLER PHOTO COUPLER (RESISTORS) 1M 100k 220 4.7k 0.33 82k 82k 200 15 180 22 6.8k 15k 100 12k 330 47 120 12k 2.7k 1k 4.7k 5.6k 10k 6.8k 1.8k 3.3k 220 1k 5.6k (FUSES) FUSE Remarks S S S S S Ref. No. F102 Part No. PFBA215005 T101 ETB29AC1V8AD TH101 PFRTD207D8R0 ZNR101 ERZVGAD751 SCR101 PFXFTM1661SE Part Name & Description FUSE (TRANSFORMER) TRANSFORMER (THERMISTOR) THERMISTOR (VARISTOR) VARISTOR (COMPONENTS PART) TRIAC Remarks S S S 12.8. EXIT SENSOR BOARD PARTS S S S S Ref. No. PCB6 Part No. PFLP1481MZ-B PS51 PFVIRM574SL CN51 CN52 PQJP03A21Z PQJP5G43Y C52 ECUV1H271KBV Part Name & Description Remarks EXIT SENSOR BOARD ASS´Y (RTL) (PHOTO ELECTRIC TRANSDUCER) PHOTO SENSOR S (CONNECTORS) CONNECTOR,3P S CONNECTOR,5P S (CAPACITOR) 270p 12.9. DRUM AND TONER SENSOR BOARD PARTS S S S S S S S Ref. No. PCB7 Part No. PFLP1481MZ-C IC60 B4ABC0000001 CN60 PQJP4G30Z SW60 PFSH1A005Z C60 ECUV1C104ZFV Part Name & Description DRUM & TONER SENSOR BORD ASS´Y (RTL) (IC) IC (CONNECTOR) CONNECTOR,4P (SWITCH) SWITCH (CAPACITOR) 0.1 Remarks S S 12.10. VARISTOR BOARD PARTS Ref. No. PCB8 Part No. PFLP1481MZ-D ZNR71 PFRV271NS05K Part Name & Description Remarks VARISTOR BOARD ASS´Y (RTL) (VARISTOR) VARISTOR 12.11. FIXTURES AND TOOLS Ref. No. EC1 EC2 EC3 EC4 EC5 EC6 EC7 EC8 EC9 EC10 S Part No. PQZZ6K7Z PQZZ8K18Z PFZZ5K13Z PQZZ28F1Z PQZZ4K5Z PQZZ7K5Z PQZZ2K12Z PQZZ3K5Z PFZZFL501M PQZZ8K15Z PFZZFL501M KM79811245C0 Part Name & Description Remarks EXTENSION CORD, 6P EXTENSION CORD, 8P EXTENSION CORD, 5P EXTENSION CORD, 28P EXTENSION CORD, 4P EXTENSION CORD, 7P EXTENSION CORD, 2P EXTENSION CORD, 3P EXTENSION CORD, 5P EXTENSION CORD, 8P TOOL FOR WRITING PROGRAM INTHE FLASH ROM. BASIC FACSIMILE TECHNIQUE (for training service technicians) Note: Tools and Extension Cords are useful for servicing. (They make servicing easy.) S 241 KX-FL612CX / KX-FL612CX-S 13 FOR THE SCHEMATIC DIAGRAMS Note: 1. DC voltage measurements are taken with an oscilloscope or a tester with a ground. 2. The schematic diagrams and circuit board may be modified at any time with the development of new technology. 3. 242 KX-FL612CX / KX-FL612CX-S Memo 243 4 5 6 7 8 PG DG 5V HTRCTL PDWN 2 5 6 TRS TOPCVR 1 4 LDON 7 8 DG XHSYNC 2 XREADY 5 4 3 2 1 B XA XB COM +24V C729 F606 2.00A Z0.1u +24V R737 1.5K 1/2W PG Q622 4 5 6 7 13 12 11 10 8 3 14 GND 2 15 9 1 16 IC610 +2.5V 39K R745 Q623 Q621 R741 100 Z0.1u Q615 )NC )NC Q614 PG Q613 Q612 KX-FL612CX DIGITAL BOARD (PCB1) 1/4 Q620 +5VD C730 +5VD 100 R739 2P221 +24V C727 35V100u Z0.1u NC ( ) C728 1A601 1A601 1A601 +5VD L630 R744 100 L636 R743 100 L635 R742 100 L634 2.2 1W TO SCAN MOTOR 5 A CN610 L631 R747 L632 TO POLYGON 4 DG +24V POLON 3 1 POLCLK CN611 TO LASER 6 +5V DG 5 3 VIDEO APC 2 DG CN612 TO HVPS 4 DEV CHG 3 GND 24V 1 CN614 3 PG ( R763 ( R762 C731 +5VD Z0.1u 2 R746 1 +3.3V Q616 +3.3V 6.3V220u 24V 10K C718 C717 K1000p R722 Z0.1u R723 XB XA B A +5VD Q617 R724 NC C732 Z0.1u R738 0 L648 0 2.2(3216) IC608 5 1 VIN Cdelay 2 VSS 3 VROUT 4 VDOUT C715 NC C733 35V100u 47K L652 1.25A 1K D608 F605 R736 +3.3V TOPCVR TRS DEV CHG PDWN HTRCTL TMXB TMXA TMB TMA TMPWR POLON POLCLK XREADY APC VIDEO LDON XHSYNC R726 ( C736 Z0.1u F1.1K Z0.1u F36K C719 ) ( 10K )NC (a) R713 ) NC +3.3V ) )NC R711 NC ( ( +2.5V AIN1 AIN2 AIN3 R705 4.7 R765 ) L629 NC ( TP_RST A[1] RBA[7] RBA[6] RBA[5] A[8] A[7] A[6] A[5] A[4] A[3] A[2] RBA[3] RBA[2] RBA[1] RBA[0] A[12] A[11] A[10] A[9] RBA[9] RBA[8] RBA[4] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 IC607 A15 A16 A14 BYTE VSS A13 A12 DQ15/A-1 DQ7 A11 DQ14 A10 DQ6 A9 DQ13 A8 DQ5 NC9 NC10 DQ12 WE DQ4 VDD RESET DQ11 NC13 DQ3 NC14 RDY/BSY DQ10 DQ2 A18 DQ9 A17 DQ1 A7 DQ8 A6 DQ0 A5 OE A4 VSS A3 CE A2 A1 A0 109 VSS 110 EVOLIN 111 EVOLOUT 112 EVOLREF TONE 113 TONE MDMCS 114 XMDMCS MDMINT 115 XMDMINT CPC 116 CPC/IOP27 +3.3V TP_A13 117 ADR13/IOP15 TP_A14 118 ADR14/IOP16 TP_A15 119 ADR15/IOP17 120 XNMI/XINT 121 TEST1 122 TEST2 TP_NMI 123 TEST3 124 TEST4 125 VDD2.5V C703 126 VSS L627 1B252 Z0.1u F1 127 F1 L628 1B252 FTG 128 FTG TXD 129 TXD/IOP20 RXD 130 RXD/IOP21 RTS 131 RTS/IOP22 CTS 132 CTS/IOP23 DSR 133 DSR/IOP24 DTR 134 DTR/IOP25 MDMRESET 135 DCD/IOP26 ADSEL1 136 ADSEL1 ADSEL2 C704 137 ADSEL2 Z0.1u 138 VDD3.3V 139 VSS R710 140 VDDA2.5A C705 4.7 141 VREFB C706 K0.1u 142 VCL K0.1u 143 VREFT +3.3V 144 VSSA VOLOUTNC ( ) VOLIN RESET C707 Q610 ( ) SDCLKE WP R714 NC NC ( ) ( R709 C735 47K R766 0 C734 6.3V100u R740 D607 C708 Z0.1u 24V Z0.1u C726 4.7K R720 NC R721 ( R761 ( ) C721 C720 Z0.1u ( ) 0 C714 NC R712 ( R703 +24V 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 +3.3V 1 2 3 4 1 2 3 4 RA613 C698 K0.1u C699 K0.1u C700 K0.1u TP_AMON ) ( D[11] D[3] D[10] D[2] D[9] D[1] D[8] D[0] D[15] D[7] D[14] D[6] D[13] D[5] D[12] D[4] ) RBA[8] NC ) RBA[7] RBA[6] RBA[5] RBA[4] RBA[3] RBA[2] RBA[1] RBA[0] A[12] 32kHz (b) (c) (d) CN613 RA621 47 RA620 47 RA619 47 RA618 47 (e) (f) (g) (h) (i) C709 ( ) NC R715 ( ) NC C702 C696 Z0.1u RA614 47 +3.3V 0Ω 1 2 RA615 3 47 4 1 2 RA616 3 47 4 1 2 Z0.1u 8 7 6 5 8 7 6 5 1 2 3 47 4 1 2 3 4 C689 L622 J27p Z0.1u C691 C692 A[11] A[10] A[9] A[8] A[7] A[6] A[5] A[4] A[3] A[2] A[1] A[0] 8 7 6 5 8 7 6 5 8 7 6 5 RA617 3 47 4 IC606 (j) (k) (l) (m) (n) (o) (p) C701 Z0.1u Z0.1u C697 NC C671 C690 Z0.1u Z0.1u VSS VDD5V DB15 DB14 DB13 DB12 DB11 VDD2.5V VSS DB10 DB9 DB8 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 XWR XRD XROMCS XCHKCS/OP03 IOP07 VDD3.3V VSS XIN XOUT VDD2.5V VSS RESCLK XRESCS1 RESINT XHSTWR/RBA[10]/IP01 XHSTRD/RBA[9]/IP00 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 TO SMPS 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 ( ) J601 +2.5V C670 Z0.1u TP_ACS C669 Z0.1u TP_CHKCS C672 Z0.1u C673 Z0.1u +5VD +3.3V TP_16M 14.1. DIGITAL BOARD (PCB1) (z) (A) VDD3.3V RBA8/OP05 RBA7/OP04 RBA6 RBA5 RBA4 RBA3 RBA2 RBA1 RBA0 VDD2.5V VSS ADR12 ADR11 ADR10 ADR9 ADR8 ADR7 ADR6 ADR5 ADR4 ADR3 ADR2 ADR1 ADR0 VDD3.3V VSS SDCLK VSS SDDQML SDDQMU SDWE CAS RAS SDCS VDD3.3V VSS VDD3.3A AIN1 AIN2 AIN3 AMON VSS X32OUT X32IN 3.3VBATIN XBACKEN XRESCS2/CLKE/OP02 3.3VBATOUT 2.5VBATIN XRESET XORESET VSS VDD3.3V XRESETI XWDERR TMO/IOP10 TM1/IOP11 TM2/IOP12 TM3/IOP13 TXE/IOP14 VSS VDD2.5V TRS/OP06 HTRCTL POLCLK POLON XREADY XHSYNC LDON APC VIDEO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 (q) (r) (s) (t) (u) (v) (w) (x) (y) 1B601 L641 100 R690 (B) (C) (D) (E) 244 0V 3.3V R678 47 R691 100 TP_FCS C738 J68p 14 SCHEMATIC DIAGRAM X602 24MHz 62.5nS J15p C656 C655 J12p 3A700 L616 (19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31) (14) (15) (16) (17) (18) (11) (12) (13) (10) (7) (8) (9) (2) (3) (4) (5) (6) (1) KX-FL612CX / KX-FL612CX-S R679 1M (19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31) (14) (15) (16) (17) (18) (11) (12) (13) RA603 22 (10) RA604 22 (7) (8) (9) 22 22 22 22 22 R680 R681 RA605 22 5 6 7 8 C679 5 6 7 8 RBA[5] RBA[6] RBA[3] A[6] A[7] A[8] A[9] RA612 22 4 3 2 1 RA611 22 0 0 1 2 3 4 1 2 3 4 1 2 3 4 1 (2) (3) (4) (5) (6) R764 R695 R696 R697 R698 D[4] D[5] D[6] D[7] J15p J15p J15p C674 C675 C676 D[15] D[14] D[13] D[12] D[11] D[10] D[9] D[8] D[7] D[6] D[5] D[4] D[3] D[2] D[1] D[0] RA606 2 22 3 8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5 4 ( ) VDD DQ0 VDD DQ1 DQ2 VSSQ DQ3 DQ4 VDDQ DQ5 DQ6 VSSQ DQ7 VDD DQML WE CAS RAS CS BA0 BA1 A10 A0 A1 A2 A3 VDD VSS DQ15 VSSQ DQ14 DQ13 VDDQ DQ12 DQ11 VSSQ DQ10 DQ9 VDDQ DQ8 VSS NC DQMH CLK CKE NC A11 A9 A8 A7 A6 A5 A4 VSS 5 6 7 8 4 3 2 1 5 6 7 8 RA607 22 4 3 2 1 Z0.1u C662 RA608 22 R668 0 R682 R683 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 0 22 R694 NC 4 3 2 1 C677 J27p C661 ) ( D[11] D[10] D[9] D[8] D[15] D[14] D[13] D[12] C660 NC ( ) C659 J15p RBA[4] RBA[2] RBA[1] RBA[0] A[12] A[11] A[10] C663 D[0] D[1] D[2] D[3] Z0.1u C678 Z0.1u C664 Z0.1u C665 KTXD KSCLK KSTART 2 3 TXD RXD 8 GND 5 4 3 2 8 5V 100 & +5VD R644 L637 1A102 R643 L633 1A102 R642 L638 1A102 Z0.1u 2 3 GND LED CTL 5 POUT 4 1 THRM1 CN604 0 0 L646 0 L608 HAISHI SENSOR L645 1K R640 +5VD 5.6K R632 TP_RTS +5VD R653 100 100 8 7 6 5 100 RA602 R652 1 2 3 4 R641 L639 1A102 100 C628 +5VD 100 C745 J180p 180 TO THERMISTOR TO OPE 7 GND OPERST 6 KSCLK KTXD KSTART THRM2 RPS 1 CN606 7 DTR DSR 6 CTS 5 RTS 4 1 +5VD CN607 TO FLASH PROGRAMMER 47K R647 Z0.1u J27p 47K 47K R649 R650 330 R630 SENCTL0 POUT AIN2 ADSEL1 AIN3 ADSEL2 R749 1K R750 1K R638 F33K OPERST KSCLK KTXD KSTART RPS DTR DSR TXD RXD RTS CTS LEDCTL PAPER SENCTL1 REGIST FANDET FANON1 FANON2 PICKUP R611 330 5.6K 330 R617 +5VD E C C E K PG +24V R621 Q603 Q605 +5VD 2 GND GND PAPER SENSOR REGIST SENSOR PG FANDET 1 CN602 FANON 2 TO FAN TO PICK_UP 3 1 PICK CN603 Q607 39 1/2W +5VD A K A 100 R619 4.7K 1/4W R618 4.7K 1/4W R622 +24V KX-FL612CX DIGITAL BOARD (PCB1) 2/4 R610 5.6K R616 Q602 Q604 Q606 4.7K 1/4W R625 10K 10K IC604 F39K R633 F39K R634 5.6V D601 ) ( J27p 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 R646 R635 F22K R636 F18K R637 R623 0Ω R631 56K R645 NC K1000p K1000p C625 C624 F22K C626 Z0.1u C680 C657 NC ( ) C658 NC (F) (G) (H) C609 C608 10K K1000p K1000p C627 C623 K1000p C610 F600 (1) (J) K1000p K1000p K1000p 10K R620 R613 0.63A D600 L650 F602 2P221 R626 56K 270 2W R602 0.63A R601 C601 R624 PS601 PS600 245 56K 10K 0 35V100u L651 +3.3V L617 KX-FL612CX / KX-FL612CX-S (I) 246 5 6 7 GLED VLED D609 PG ( ) 0.315A F603 NC ( ) C722 C723 +24V Q619 PG 6.3V220u ) D604 D606 F604 Z0.1u Q618 2.2K 8 9 10 11 12 13 14 4.7K R748 IC609 Out3 C/R NC9 VsB NC10 NC19 RsB l1 NC12 IN3 Out4 IN4 VmmB Vcc-15 VmmA Vcc-28 Out1 IN1 nc3 IN2 RsA Io nc5 NC24 nc6 VsA Out2 Vr GND 29 GND-29GND-30 C648 35V100u 1 2 3 4 5 6 7 R731 +5VD PG 3.15A PG R733 0.47 1W 21 20 19 18 17 16 15 PG 30 GND 28 27 26 25 24 23 22 0.47 1W C753 Z1u PG C713 PG NC ( ) FTG AIN1 100 R728 F1 100 R727 PG Z1u R719 18K C711 PG +5VD C710 +5VD +5VD C751 +24V KX-FL612CX DIGITAL BOARD (PCB1) 3/4 4 3 5V SI 2 CLK 1 SIG GND CN608 NC TO CIS 1 SHEET NC - 1 - 4 HEAT 3 B 2 XB 1 A ) XA ) ( D605 CN609 33K TO ENGINE MOTOR D603 R732 C724 50V330u C725 R730 2.2K J180p C740 ( ( R729 10(3216) 4.7K R735 R734 J180p C741 Z0.1u K3300p C752 NC ( ) Z1u PG C712 ) ( 10 ) ) Q611 NC A B XA XB R718 NC +5VD R716 ) NC R717( ( CISLEDON F1 FTG AIN1 CISON RMPWR2 RMA RMXA RMB RMXB (a) RMPWR2 FANDET FANON1 BREAK FANON2 CID RLY VOX SENCTL0 SENCTL1 XAPC XLASERON XVIDEO APC LDON VIDEO RMA RMB RMXA RMXB C695 ( Z0.1u 1B252 1B102 1B102 1B102 L660 L659 L658 L647 1B102 270Ω 270Ω 270Ω 270Ω L661 L623 L624 L625 L626 ) R706 NC 330K 4.7M R707 R704 J600 ( R708 ) 2.2K BAT600 D602 C694 Z0.1u C693 Z0.1u +5VD ) NC C686 R699 ( 76 VSS 77 VIN0/IP20(APC) 78 VIN1/IP21 79 VIN2/IP22 80 VOUT0/OP25 81 VOUT1/OP26 82 VOUT2/OP27 83 RM0 84 RM1 85 RM2 86 RM3 87 RXE 88 VDD5 89 VSS 90 IOP57 91 FANDET1/IOP14 92 FANON1/IOP15 93 FANDET2/IOP16 94 FANON2/IOP17 95 IOP60/CSI 96 IOP61/CCLK 97 IOP62/CSO 98 SENCTL0/IOP04 99 SENCTL1/IOP05 100 VDD5 C685 J12p C683 Z0.1u RPS KTXD KSCLK KSTART INT CS 32.768KHz C682 Z0.1u VDD3.3 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 IC605 KRXD/IP23/SENIN3 KTXD KSCLK KLATCH/OP24/SENCTL3 KSTART INT XCS XRESET VSS CLK VSS VDD3.3 XRD XWR TEST1 TEST0 ADR6 ADR5 ADR4 ADR3 ADR2 ADR1 ADR0 VSS X603 1B102 L653 1B102 C681 Z0.1u J15p SDCLKE R700 (b) (c) (d) )NC ( CLK 47K C684 Z0.1u C716 TMA TMB TMXA TMXB TMPWR 180 1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5 RA610 22 RA609 22 C667 Z0.1u +3.3V R780 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 C666 Z0.1u VDD3.3 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 VSS VDD3.3 IOP56 IOP55 IOP54 IOP53 IOP52 IOP51 IOP50 IOP47 IOP46 IOP45 MICLK/IOP12 MIDAT/IOP11 MILAT/IOP10 VSS A[6] A[5] A[4] A[3] A[2] A[1] A[0] R701 C687 Z0.1u K1000p 270 270 270 270 L618 L619 L620 L621 TRS HTRCTL POLCLK POLON XREADY XHSYNC XLASERON XAPC XVIDEO C668 Z0.1u ( ) 47K R688 NC 47K ) ) ) (B) (C) (D) (E) +5VD ( ( ( (e) (f) (g) (h) (i) (z) (A) TP_CHK INT CS CLK WP MDMRESET R779 R778 10K R777 NC R776 NC R774 NC C758 ) NC (j) (k) (l) (m) (n) (o) (p) (q) (r) (s) (t) (u) (v) (w) (x) (y) R687 R686 RBA[9] +3.3V 1B102 1B102 Q609 1B102 L654 L655 CISON CISLEDON DRUM PICKUP L656 L657 RESET HSALC EX-HOOK POUT REGIST BELL TNREMP P-SHORT XHSYNC 1 VSS 2 SENCTL2/IOP06 3 SENCTL3/IOP07 4 SENIN0/IOP00 5 SENIN1/IOP01 6 SENIN2/IOP02 7 SENIN3/IOP03 8 IOP63/XCBUSY1 9 IOP64/XCBUSY2 10 IOP30(XHSYNC) 11 IOP31 12 IOP32 13 VDD5 14 VSS 15 IOP33 16 IOP34 17 IOP35 18 IOP36 19 IOP37 20 IOP40 21 IOP41 22 IOP42 23 IOP43 24 IOP44 25 VDD5 OPERST VOL0 VOL1 C761 J180p MILAT MIDAT MICLK VOL2 SPMUTE FSKCTL HOOK LEDCTL PAPER PDWN TOPCVR DEV CHG ( R775 10K 16V10u R772 10Ω C757 Z0.1u R773 10K (51) (50) (49) (48) (47) (46) (45) (44) (36) (37) (38) (39) (40) (41) (42) (43) (35) (33) (34) (32) KX-FL612CX / KX-FL612CX-S 10 9 (48) (49) (50) (51) 12 (46) 11 13 (47) 14 15 16 (45) (44) (36) (37) (38) (39) (40) (41) (42) (43) (35) R675 VDD DCLK DATA DR CD PWDN IC1 IC2 C654 47K C652 GS IN- IN+ VSS OSC2 OSC1 CAP J100p C755 27K R771 AG_M TP_8M 8 3.579545MHz X601 7 6 5 4 3 2 1 L615 VRef IC602 K2200p K2200p D[7] D[6] D[5] D[4] D[3] D[2] D[1] D[0] A[4] A[3] A[2] A[1] A[0] 1A601 (33) (34) ( ) R759 R760 C646 NC 1A601 (32) 20K R664 NC ( ) C645 +3.3V ( ) C759 NC Z0.1u AG_M AG_M K0.22u C647 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 SR4IN/RESERVED SR3OUT/RESERVED EYESYNC EYECLK RXD SR1IO NC7 EYEXY SR4OUT VDD1 RLSD# DCLK EN85# GPIO RTS# DGND1 TXD SA1CLK RS4 RS3 RS2 RS1 RS0 YCLK IACLK IA1CLK CTRLSIN_S/NC RESERVED/NC-28 SOUT_S/NC SIN_S/NC FSYNC_S/NC IARESET_S#/NC AGND1 LINEIN_S/NC MICP_S/NC MICM_S/NC MICBIAS_S/NC NC38 RESERVED-128 2A601 L613 NC NC ) ( ) ( R665 R666 3A700 L614 C643 NC C631 L609 J10p TP_XCLK K2200p K0.22u C743 R660 C634 L610 4.7K J33p 2A601 0V 3V FM214 IC600 31nS GPO5 GPO6 VDD4 GPO7 GPI7 GPI6 GPI5 GPI4 GPI3 GPI2 READ# CS# WRITE# CSBR#/RESERVED D0 DGND3 D1 VDD3 DGND2 D2 D3 D4 D5 D6 D7 VDD2 MCLK_S/NC ICLK_P NC74 AVDD_P SPKRM_P SPKRP_P AGND4 LINEOUT_P VAA_P VC_P VREF_P NC65 AG_M K0.22u 2A601 L612 C742 +3.3V 0 C633 L611 C632 C739 K0.22u K0.01u 1K AG_M K0.1u C630 R658 AG_M 1 2 3 4 1 2 3 4 100 C613 1K K0.01u 8 7 6 5 RA601 8 7 6 5 R629 100 RA600 100 K0.1u AG_M R627 C612 R628 10K NC C620 ( ) C622 Z0.1u Z1u C621 +5VD D[4] D[5] D[6] D[7] D[0] D[1] D[2] D[3] AG_M Telecom Company C629 R656 R657 2.2K 1K 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 C635 32.256MHz R659 390 R655 1A601 R663 R770 10K C754 K0.1u NC 0 10K ( ) (J) LINEIN_P LINEOUT_P MDMCS MDMINT R753 R754 HOOK FSKCTL SPMUTE VOL2 VOL1 VOL0 VOLIN R751 R752 LINEOUT_P P-SHORT TONE CPC LINEIN_P EX-HOOK VOLOUT HSALC VOLIN BREAK VOX BELL MIDAT CID MICLK RLY MILAT TNREMP DRUM K1000p K1000p C606 X6 X 10K 5.6K 2.2K 18K R607 +24V 5.6K 2P221 L649 FAX TX FAX RX 4 GND NC SPMUTE FSKCTL 3 2 HOOK DG 4 1 NC 5 AG 5VA 5VD 6 7 8 9 10 NC 11 24V 12 LINEOUT_P 13 P-SHORT 14 TONE 15 CPC 16 LINEIN_P 17 EX-HOOK 18 VOLOUT 19 HSALC 20 VOLIN 21 BREAK 22 VOX 23 BELL 24 MIDAT 25 CID 26 MICLK 27 RLY 28 MILAT TO ANALOG CN600 3 TNREMP 2 DRUM 1 +5V CN601 +5VD +5VA+5VD L602 1B102 L603 1B102 R603 16 15 R755 14 R756 13 R757 12 R758 11 10 9 1B252 1B252 1B252 5.6K J180p J180p J180p L601 1B102 R608 C604 C748 C747 C602 56K VDD X2 X1 X0 X3 A B C 5.6K C746 10K R614 4.7K KX-FL612CX DIGITAL BOARD (PCB1) 4/4 L642 L643 L644 X5 6 INH 7 VEE 8 VSS 100K4 X7 47K 5 3 30K1 68K2 X4 R769 R768 R767 K1000p 180 180 180 IC611 Z0.1u L606 1B102 L605 1B102 L604 1B102 R609 R612 R615 56K (I) ) ) C636 NC J10p R654 (F) (G) (H) ( ) C760 NC C756 LINEIN_P C641 NC ( C642 NC ( ( ) ( ) C616 C617 X600 ( ) C614 K0.22u C615 K0.22u +3.3V C605 +5VD 2.7K 0Ω C607 Z0.1u C600 C737 Z0.1u 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 C744 NC C749 AGND5 DVAA DGND6 RESERVED-124 RESERVED-123 SR3IN IRQ2# GPI1 XCLK RESERVED-118 XTALO XTALI RESET# DGND5 VGG VDD5 GPO0 GPO1 GPO2 IRQ1# CTS# DGND4 GPO3 GPO4 RESERVED-103 NC39 VREF_S/NC VC_S/NC VAA_S/NC LINEOUT_S/NC NC44 AGND2 SPKRP_S/NC SPKRM_S/NC AVDD_S/NC RESERVED/NC-49 ICLK_S/NC MCLK_P CTRLSIN_P RESERVED-53 SOUT_P SIN_P FSYNC_P IARESET_P# AGND3 NC59 LINEIN_P MICP_P MICM_P MICBIAS_P NC64 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 NC C644 ( ) C611 16V10u 16V10u 2A601 C619 L607 C618 6.3V100u Z0.1u C750 L640 K1000p 247 K0.01u Z0.1u +5VD +5VD KX-FL612CX / KX-FL612CX-S K0.22u KX-FL612CX / KX-FL612CX-S 15 SCHEMATIC DIAGRAM 15.1. ANALOG BOARD (PCB2) 1K C241 4 B 5 ) NC L251 ( ( ( BEAD L258 248 INPUT 3 BEAD C313 16V10u R330 2 DET IC208 BEAD 4 5 C312 Z0.1u 1 GND VCCOUTPUT 100 KX-FL612CX ANALOG BOARD (PCB2) 2/1 12K NC ) L233 K8200p L256 6.3V330u BEAD L259 L260 Z0.1u C218 100K 100K +12VA BEAD C216 R215 R216 +5VA L223 C311 +5VD L265 BEAD ) BEAD 10K BEAD +5VA1 L208 C310 Z0.1u +24VA ) NC 16V10u +24V R328 100K 0 ) NC NC C304 R341 0 ( R225 L255 R327 C309 0 C305 ) ( J270p ) NC VREF L252 J68p J10p R224 ( 6 R331 C314 150K K4700p NC ( ) 7 A R329 J213 R249 8 2 +5VA J212 ( 1 130K 0 J202 ) ( ) NC IC205 22K R326 130K C308 ) NC ) NC R260 ( Q203 R256 C248 SPOUT ( ) L257 J201 +5VA1 ) NC L238 NC BEAD L214 R325 330K C307 SPMUTE 6.3V100u ( 3 C321 BEAD L207 ) NC VREF (NC) NC R322 ( FSKCTL L229 ( ) NC R239 R222 ) C306 () ) BEAD R321 NC 10K (5) 6 5 R251 NC 3 C243 Z1u 4 ( ) J270p VIN NC C249 B 4 ( C219 7 A Z1u 1K C247 2 Q215 ( 8 ( 6.3V100u 33K 1 Z1u Z1u 3 C240 K2200p R235 ) NC C235 10 R320 R206 IC202 C297 J470p Z0.1u C298 C204 FC1 VO1 LINEOUT_P TXA2 TXA1 MICIN L249 BEAD L222 ( BEAD MONITOR3 VCC C242 2 BEAD C228 BEAD MIC(+) FC2 L253 +5VA BEAD L209 CD GND R247 10K -17dBm (VS AG) AGCIN LINEOUT HOOK L237 C328 R250 1 VO2 TO SPEAKER SW200 K0.012u MIC(-) 5 C234 R238 18K R232 K0.1u 3 6 C231 J680p 18K R332 4 2 C224 1 0 MONITOR3 MONITORIN L231 K2700p C315 4.7K 10K AGCIN K0.033u C202 R245 NC ( ) R204 15K R318 C299 MONITOR4 CN200 +5VD IC206 7 1 120K SP+ C329 BEAD 2 L228 0 -14dBm (VS AG) D204 C236 J680p 8 L232 C303 SP- D203 R246 10K C246 K1000p 110K 10 J10p C326 J150p R202 C244 R240 0 R324 J10p C245 L226 (3) (4) +5VA L227 0 C200 NC D201 330K +12VA R209 C208 BEAD R242 ) K0.015u 0 K0.047u BEAD ( ) 5 L225 4 L218 L254 NC BEAD R234 ( 5 6 1M 4 B NC 6 NC 7 A 3 R237 150K 3 2 10K K0.1u 2.2K ( C237 BEAD 50V4.7u L230 K0.1u K0.22u C230 R248 ( ) BEAD B 110K C322 ( ) NC C209 BEAD LINEIN C250 J100p D202 Q202 J68p C226 8 BEAD L200 J211 K6800p 47K ( ) R229 R230 -14.5dBm (VS AG) R253 NC (2) 16V47u NC 4 J10p ( ) 510 ( ) 620 C227 R226 L221 C233 IC204 L224 7 R218 BEAD 2 L211 8 A L201 1K C225 (1) 50V2.2u 3 0 C253 T201 6 2 C229 1 ) IC200 1 C214 J150p NC ( L220 R214 10K C301 J620p C205 R210 J200 1 R241 7.5K J620p R201 6.2K 33K BEAD 35V100u J620p R207 C221 J620p R203 Z0.1u C222 C206 BEAD R221 L217 C212 L213 C201 BEAD ) NC NC BEAD L216 L210 ) ( ( R233 10K +12VA C223 +24VA R217 10K R212 L205 K3900p R231 5 10 6 4 K3900p C207 K2700p 10K 10K B 3 BEAD A R205 K0.027u 7 2 R200 BEAD C213 C238 L212 8 1 NC D200 IC201 C203 K5600p -21dBm (VS AG) ( ) K0.027u R243 C232 47K 0 C239 R236 R244 L202 BEAD KX-FL612CX / KX-FL612CX-S Q207 3 5 S(W)/B2 J206 6 K680p R310 ( ) 5 2 RLY203 1 R292 NC C280 NC ( ) ( ) E ( ) Q214 CN204 Q212 L248 33K 1/2W BEAD +5VD R342 MONITORIN +5VD 4.7 +5VA1 EXTIN NC17 NC19 NC18 2.2K R305 47K MIC(-) MIC(+) CID RLY CID AK C MILAT MICLK MIDAT C277 K0.1u VREF L236 BEAD R293 R298 150K C286 J680p BEAD K0.1u R334 24K C317 L286 L240 C318 0 C294 16V47u R335 24K R219 680 HSMICOUT J150p R312 HSMICIN2 EXTOUT 220K C285 R313 LINEOUT R297 1.8K RIN VCC HSMICIN1 FLT201 R308 BEAD 0 C293 LINEIN -30dBm (VS TXA2 AG) 5VD 20 68K R295 220K R296 220K C323 6.3V100u NC 21 AG 22 MODEMTXIN L263 0 L264 0 5 1 6 2 7 3 8 4 CN202 2 HSSP+ 1 HSMIC3 HSSP4 HSMIC+ C320 K0.01u MICIN D217 C292 NC 23 DG 24 J214 0 ( ) L287 330 50V2.2u ( TXA2 19 +24V 0 ROUT1 MODEMTXOUT ) TXA1 L283 24V 18 NC26 D209 100 P-SHORT TXA1 17 ROUT2 NC L284 L274 NC9 TONEIN +5VA1 TONE P-SHORT 16 VSS NC28 82 82 82 D208 -21dBm (VS AG) TONE 15 VOXIN NC29 C272 CPC 14 R282 L234 R283 C269 LINEIN_P LINEIN_P 13 56K R319 56K VOXOUT MODEMRXOUTVOXDET GND 4 a/A1 1.8K EX-HOOK 12 C302 K0.027u LINEOUT_P LINEIN LINEOUT VDD VLIN 3 b/B1 R314 VOLOUT VOLOUT 11 VREF R300 R301 R302 L241 HSALC 10 HSALC C266 C268 DATA 120K K0.1u 100 0 R277 TONE 33 32 31 30 29 28 K0.1u 27 J82p 26 25 240K 24 BEAD 23 22 21 130K 20 J68p 19 BEAD VLOUT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 L285 L271 L250 L262 VOLIN L261 BEAD CLOCK +5VA1 BEAD 9 BEAD STR SPOUT J82p 8 VOLIN L206 VOLIN LINEIN_P BREAK SPIN J82p BREAK 100 IC207 36 35 K0.22u 34 C284 VOX L270 390K C324 J82p 7 R281 C283 VOX SPOUT VOLOUT Z0.1u 6 BELL C282 BELL VREF MIDAT 5 R291 Z0.1u C276 0 J82p C327 0 L268 C267 Z0.1u L280 K0.068u 2 S(W) J208 0 +5VD 1K 10K C325 R344 CID 16V10u 100 R343 BEAD L267 RLY MICLK 4.7 MIDAT 0 C274 4 L279 MILAT 6.3V220u CID 100 C273 3 0 L266 18K MICLK L278 R340 L235 2 R285 1 RLY VOX (5) CN201 ) Q213 R317 10K MONITOR4 BELL 56K KA E R316 3 HSALC BREAK C296 K0.01u T202 5 4 P-SHORT PC205 D212 2 ( 5 E(W) 8.2K R304 R299 Q210 R303 6.8K 1/2W 100 50V1u R280 C265 R315 D211 J207 BEAD 250V1u 1 1 b1 L247 C281 MILAT C295 J100p NC (4) -21dBm (VS CN203 3 - 4 ) NC C C287 6 b1 ( ) 2 0 4 K D216 2 D213 3 ( ) R311 RLY201 E 1 RLY201 5 ) 0 +24V 8 ( NC BEAD 6.8 1/2W 3 J209 POS200 L242 RLY203 A 4 b/B1 RLY203 7 RLY200 C 3 a/A1 SA200 2 FLT200 350V 4 SA201 ZNR200 ERZVA7D151 1 3000V Z0.1u R289 100K C275 Q211 4.7K K680p C279 ( ) K 2 E(G)/A2 3 4 K0.01u PC202 A CN203 1 a1 5 4 K 1A 0 16V10u C256 E F200 1 A +5VD L239 BEAD ) RLY200 4 C278 1K 1K C 1 ( R294 10K 22K 10K R268 R276 R266 J205 3 PC204 0 (3) R284 ( ) C270 NC 2 3.9K ( ) Q208 ( ) NC Q205 ( ) R272 C258 R279 ) NC +5VD C257 R259 ( ( ) C254 ( ) NC NC C264 ) 15 1/4W NC ( ( ) Q209 R263 (2) D210 R278 ) NC 50V100u C271 ( R288 R271 ) NC PC203 ( -20dBm (VS CN203 3 - 4 ) K3300p R287 C260 R262 (1) 820 K0.01u R270 5.6K R275 NC 25 L275 100 SPMUTE L276 0 FSKCTL L277 BEAD SPMUTE 26 FSKCTL 27 HOOK 28 HOOK FAX TX FAX RX 249 KX-FL612CX ANALOG BOARD (PCB2) 2/2 KX-FL612CX / KX-FL612CX-S 15.2. OPERATION BOARD (PCB3) 16V10u C112 Z0.1u Z0.1u ) ( C111 180.0 NC 180.0 R118 C110 180.0 R116 NC 180.0 R113 C108 180.0 R112 Z0.1u 180.0 R110 ) 180.0 R107 ( 180.0 R105 C107 R103 C105 +5VD CALLER IQ FLASH NEXT STOP H/S MUTE REDIAL/PAUSE SW101 SW106 SW110 SW116 SW124 SW131 SW136 SW141 FOR CHECKER & FOR SOFT CHECK 12K MENU S6 # - CID SERACH * 0 NC DIRECTORY/PROG ( QUICK SCAN R124 ) AUTO ANSWER R123 +5VD SW111 SW117 COPY SW125 9 SW103 SW132 PREV SW118 SW137 8 CID PRINT SW126 SW142 SW133 7 SW138 SW143 12K SW107 R149 SW102 (1) (2) SW105 SW119 MONITOR COLLATE SW109 SW112 S11 SW127 5 SW134 3 SW139 S12 SW120 SW144 1 2 SW135 (3) (4) (5) 4 SW140 SW145 S7 S10 S3 TXD RXD SCLK RESET D7 D6 D5 D4 E RWB RS 33 32 31 30 29 28 27 26 25 24 23 (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) SW128 S2 NC SW121 KSL2 LED6 KIN1 LED7 XLED8 XLED9 KIN2 KIN3 XLED10 KSL3 KIN4 S4 ) SW113 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 S9 12K R106 12K R104 12K R102 +5VD 44 43 42 41 40 39 38 37 36 35 34 SW108 + IC101 RESOLUTION 6 KSL1 KSL0 KIN0 LED5 VDD-40 VSS-39 LED4 LED3 LED2 START LATCH SW104 HELP KIN5 KIN6 KIN7 XLED12 XLED11 VDD-17 VSS-18 XLED13 XLED14 XLED15 LED1 FAX START +5VD ( SS5 D102 R152 180.0 +2.5V +5VA (17) ) ( +5VD R121 330.0 R120 +5VD R151 1M 2/3W 180.0 180.0 56K R115 180.0 R119 R114 NC D103 D101 R117 R146 +5VD 100.0 J101 K 4 6.3V100u E C104 C103 ) NC ( NC C102 ) ( Z0.1u ) NC A ( NC ) C101 ( R108 R109 C 3 NC NC 2 ) ) PS101 ( 1M 2/3W ( 1 R111 R101 K0.01u SW130 C106 SW123 SW146 S1 SW115 4.7K S8 SW129 R122 SW122 C140 SW114 DOCUMENT SET SENSOR KX-FL612CX OPERATION BOARD (PCB3) 1/2 250 P.F. SENSOR KX-FL612CX / KX-FL612CX-S Z0.1u C132 6.3V100u C133 NC TH101 C141 ( +5VD ) +5VD NC R137 ) TO DIGITAL CN102 ( 1 RPS 2 THM R134 R130 100.0 4 SDATA R135 100.0 5 KSCK 100.0 J100p 7 GND J100p J100p C129 C130 R147 C128 12K 6 OPERST K0.01u C118 J100p J100p C119 C117 J100p R131 C115 3 KSTART 100.0 8 +5V NC +5VA 2 ( 0 IC102-2 4 3 ( R141 NC ) NC CN103 C134 NC ) ( ) ( ) 1 1 2 2 C135 ) NC NC NC ) ( ( ) R143 ( ) NC ( ( C131 ) NC NC R140 ( ) C126 NC C136 ) 5 IC102-1 NC C138 +2.5V 7 R129 ) NC R150 ( 8 1 6 ) ( NC R142 (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) NC R144 ) ( NC R145 NC ) ( NC C137 ) C127 ( C116 ( ( R136 (3) (4) (5) ) +5VA (1) (2) +5VD CALLER IQ R138 330.0 R139 330.0 LED101 AUTO ANSWER LED102 TO COB (17) COB MODULE 10 DB7 9 DB6 8 DB5 7 DB4 ) NC C124 5 R/W 4 RS ( NC ( R132 ) 6 E R127 10K 3 V0 +5VD R148 1 VSS CN101 Z0.1u Z0.1u C122 C139 ( NC C123 C121 ( ) ) NC Z0.1u C120 2 VDD 4.7 C125 Z0.1u 1.2K +5VD R133 R128 22K KX-FL612CX OPERATION BOARD (PCB3) 2/2 251 5 CN2 CN2 4 47k R104 10k R102 100k R101 R107 10k 48.7k R202 200k R105 1 2 3 4 5 6 7 8 IC101 16 15 14 13 12 11 10 9 10k R106 C101 47 2 R115 KX-FL612CX HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) CN2 DEV CHG 4 TRA CLK CHG REM 3 TOP CVR 6 CN2 CN2 C102 10k R110 R109 2 0.047 10k 10k C103 C104 R116 1 2.7k R117 R118 R108 10k R111 2.7k 2.2 R112 R125 R113 C106 NC 10k 1M 0 0 C105 0 R114 R120 1.5k 1.5k 3 R123 Q101 R124 100k 8.45k Q201 R121 Q102 D201 GND SW101 R103 1k R126 C201 0.047 47k R204 NC R201 ! ! C108 D104 D105 D109 T101 0.047 T201 1k C109 R203 Q103 IP101 D107 ! 0.015 D202 C110 CN2 C202 1 D101 1000p D205 1 7 30 R119 220k 1000p C205 R207 1.5M R205 D203 470p C112 C204 0.01 470p C111 10M 220p +24V 5 1M 1M 6 1M ZD202 D204 R214 10M 1M R212 R213 R211 10M 470p C203 45.3k C207 R127 R206 R209 R208 R210 ZD201 Q202 33k 1000p 100p 252 C209 0.01 15.3. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) OPC DEV- DEV+ CHG TRA- TRA+ KX-FL612CX / KX-FL612CX-S 2 N ! ! L103 ! ! F101 ZNR101 250V/ 5A ! ! ! IC101_7 IC101_5 330 R119 25 s 25 s ! 3.5V 3V 1V 0V 0V 13V -43V 17V 0V ! TH101 ! D101 C105 L104 ! ! L102 2200p ! 1M ! ! C1020.22 T101 B1-B2 L101 ! C106 56 R121 0.33 R105 320V L105 ! D109 0V -130V 320V 8 2 1 15 3 5 4 B1 B2 14.5V 6 IC101 7 P1 S1 T101 S3-S1 7V R201 C203 C207 ( ) ( )( ) D202 D201 1000p L202 C201 ! T101 S3-S2 S3 S2 ! P2 T101 R111 D106 ! Q101 R103 220 C109 220p R122 12k D110 KX-FL612CX LOW VOLTAGE POWER SUPPLY BOARD (PCB5) 1 2 CN102 1 L F102 C101 0.22 250V/ 3.15A C116 120 0.1 SCR101 D102 D104 ! R110 R101 C115 0.01 200 1000p C111 C104 2200p 47 ZD101 R114 ! PC102 R104 D103 R106 D107 82k 82k R107 4.7k R112 PC103 R115 6.8k ZD102 15k R116 C103 2200p R120 C110 39 100 CN101 C112 0.22 0.01 C107 R113 C113 470p 180 R102 D105 D108 22 R117 C202 T101 P1-P2 PC101 1000 8V 0V -20V C204 1000 100 12k R118 C114 ( ) ( ) R202 ( ) PC101 10k C208 0.47 R207 R205 R206 ( ) Q201 IC201 D203 L204 L203 -70V 26V 0V C206 R208 R209 4.7k 5.6k ZD201 150 R212 0.47 R215 5.6k C212 2.7k PC103 6.8k 1.8k 3.3k 220 R214 1k 1k 253 PC102 R203 R213 R204 15.4. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) PGND PGND 5V 3 4 6 PDWN DGND 8 5 HTRCL 24V 2 7 24V 1 CN201 KX-FL612CX / KX-FL612CX-S KX-FL612CX / KX-FL612CX-S 15.5. EXIT SENSOR BOARD (PCB6) CN51 1 2 GND 3 ( ) NC C51 Z0.1u THERM CN52 1 2 LED 3 POUT 4 CTL 5 PS51 GND A C K E DG2 C52 J270p THRM1 DG2 FL612CX EXIT SENSOR BOARD (PCB6) 15.6. DRUM AND TONER SENSOR BOARD (PCB7) 1 2 Z0.1u C60 IC60 1 OUTPUT 3 VCC GND 2 CN60 1 +5VD 4 3 2 DRUM 3 TNREMP SW60 4 GND DG3 X-FL612CX DRUM AND TONER SENSOR BOARD(PCB7) 15.7. VARISTOR BOARD (PCB8) J72 W6N10T FG4 W6N10T J71 ZNR71 271 FG5 KX-FL612CX VARISTOR BOARD(PCB8) 254 8 1 7 1 I L650 1 C744 R655 64 R628 65 C629 R656 39 D F603 PG L602 2 CN600 R751 R752 R753 R754 D609 D603 D604 D605 E Q618 E C723 R730 R731 R735 IC600 CN601 RA601 4 C737 1 R638 R733 102 IC602 103 C635 5 1 R630 CN604 R631 R615 R632 C627 D601 L608 C606 R609 C600 C623 R637 R625 E R612 Q606 1 2 CN603 R626 E D600 2 R729 1 R654 R657 C612 C613 C642 C616 R614 C607 F602 C733 CN608 CN606 CN609 R781 R750 1 28 7 R775 R778 R777 R776 L614 Q607 C617 L615 C628 1 4 C602 C641 C618 C750 L640 Q619 X601 R603 R633 C624 1 8 29 7 14 1 8 C724 C743 16 9 +3.3V R766 R721 C714 TP_A13 TP_A14 TP_A15 X600 C673 PCB-CH R635 L645 CN607 8 L653 1 1 L654 100 C706 C705 L623 L624 L625 L626 C697 RA602 REF-CH TP_RTS 144 C696 TP_AMON L658 AUTO-CH DG +5V 108 RA613 28 R694 27 RA614 X603 C689 R636 C626 R749 C758 1 8 R634 C625 IC611 C604 IC609 9 16 R755 R756 R757 R758 28 21 30 22 15 R774 L647 R727 R728 R734 L642 IC604 IC606 RA615 L613 C647 L610 L612 U F604 D606 L659 C715 RA600 C701 R712 R703 C708 TP_NMI C704 C694 75 Q609 25 3 RA606 D602 PbF J600 RA609 +3.3V/BAT C668 50 RA610 51 +2.5V C672 E Q614 1 8 8 +24V IC610 C728 IC608 9 8 1013 12 9 11 15 14 E E Q613 D607 D608 RD L648 E E R622 Q612 E L632 Q623 Q615 E E C727 C648 I F600 C709 R715 E Q604 E Q621 E R740 E Q622 1 C726 Q620 0 R618 16 R763 C721 R737 C736 CN612 16 C719 C720 TP_CHKCS J601 TP_FCS 3 5 7 WR IC607 2 4 6 17 RA604 1 TP_ACS RA608 RA603 C738 R688 6 73 RA612 RA611 RA607 54 1 R617 15 7 614 5 13 12 4 311 10 2 9 81 0 S F606 E E Q616 Q617 KX-FL612CX DIGITAL BOARD (PCB4) COMPONENT VIEW PFUP1330XA BAT600 C659 RA617 C666 26 IC605 76 R706 C695 C716 E L643 L661 L660 L657 L655 L656 R768 R769 R767 L605 L606 L604 RA616 C660 R682 R700 R683 C690 R704 R707 X602 L618 L619 R696 R697 L641 1 24 R691 L620 C731 C717 R723 16.1.1. DIGITAL BOARD: COMPONENT VIEW C667 RA605 R722 L621 L630 R708 5 4 RTS 1 R736 25 F605 48 25 R623 R601 R610 R613 C608 5 1 CN610 C734 R724 R611 R714 R713 R624 Q602 8 16.1. DIGITAL BOARD (PCB1) 1 R741 R621 3 Q610 E Q605 RA621 RA619 RA620 RA618 Q603 C601 R747 CN602 CN611 CN614 1 1 5 6 1 255 CN613 16 PRINTED CIRCUIT BOARD KX-FL612CX / KX-FL612CX-S R620 R616 C609 L622 C692 C691 R726 PS601 1 2 3 4 5 6 7 8 9 A B C D E F G H I TP_RST R686 R687 C655 C661 C676 C663 C665 R668 C675 C634 +5V R765 C707 L646 C633 L609 C755 R771 C756 C621 C622 R629 C636 TP_8M R759 R748 R646 C643 C645 R665 R762 R666 R627 R658 C630 C722 +24V L631 R607 L637 R641 R642 R643 R644 C745 R640 C741 C740 L649 C749 L607 C739 R663 C754 C620 R760 R664 C646 R770 R732 L603 C760 C759 L601 R608 Q611 R716 R717 C712 C752 C725 C710 C751 C753 C713 R719 L639 L633 C711 L611 C757 L638 R779 R773 R659 C631 C632 R772 C742 R660 C669 C677 C674 R764 C654 R675 C652 R720 R709 L629 R711 C678 +3.3V C687 R710 C702 R650 R652 R653 L627 C700 L628 C699 C698 R699 C685 C683 R705 C693 R649 R647 C681 C761 C746 C747 C748 L644 R780 C682 R701 C686 C684 +3.3V/BAT R698 R695 R690 C703 C664 C662 R680 C671 C680 C679 DG L617 C657 C658 R681 TP_16M C670 C656 L616 R679 R678 R739 R738 L636 L635 L634 R645 PFUP1330XA 256 C615 TP_XCLK KX-FL612CX DIGITAL BOARD (PCB4) BOTTOM VIEW PG C718 R746 PS600 R742 R743 R744 C729 C735 +2.5V C644 C614 C605 C610 R619 R602 L651 L652 C730 R745 R761 C732 PbF TP_CHK C611 C619 16.1.2. DIGITAL BOARD: BOTTOM VIEW KX-FL612CX / KX-FL612CX-S CN202 PCB-CH AUTO-CH PFUP1331YA-A SW200 PbF J347 J309 J308 J307 J310 1 4 J328 D217 J337 5 C294 8 27 J321 J327 J312 J303 J311 28 J306 FLT201 J333 J334 J301 J374 C323 J302 C272 D209 D208 C249 J373 1 2 J366 D202 PC203 E J356 R271 R278 J320 R262 R263 J207 J209 CN204 D212 D211 J354 J350 J322 J286 R299 R315 C278 C279 SA201 T202 J361 POS200 J300 F200 J349 SA200 CN203 C281 J360 D216 D213 RLY200 J206 RLY201 R310 J364 R311 J208 KX-FL612CX ANALOG BOARD (PCB2) COMPONENT VIEW D203 C248 T201 D204 Q202 E J256 J344 J319 J367 C273 J318 J370 J358 J359 D201 C222 J317 J316 J371 J326 D200 CN201 C237 C298 CN200 C313 Q209 C270 1 C311 C253 C258 C265 C234 J346 J272 J271 J340 J345 J329 J325 J339 J273 J341 J369 J338 J214 J331 J304 E Q211 C256 PC202 J353 2 J314 J315 C218 J342 J335 C292 J343 257 J313 PC204 ZNR200 PC205 J205 J351 J332 FLT200 J352 16.2.1. ANALOG BOARD: COMPONENT VIEW J324 RLY203 16.2. ANALOG BOARD (PCB2) KX-FL612CX / KX-FL612CX-S PFUP1331YA-A PbF J200 12 3 45 6 789 ABCDE FGH I C231 C240 J K LMNOPQR J202 R240 J201 R247 R251 S T UVWX YZ 0 L226 L232 C246 R250 L228 C242 C224 C236 R318 R321 L227 R238 C243 R232 L214 C315 R322 R215 C318 R335 R237 R200 R332 C306 C308 R246 C203 L264 C204 L225 C317 R216 R326 R206 L205 C207 R334 L275 C216 L209 L237 C212 C299 R327 L277 R325 C321 L202 L210 R205 C219 R317 C309 C307 R212 C230 R217 IC201 R222 L255 R231 C213 L223 IC202 L207 R214 C227 L216 R324 R331 L211 C200 R229 L217 R221 R210 C202 R320 L222 C314 C223 C226 L224 L263 R230 R234 L249 C303 L212 L218 R204 C225 R242 R202 C297 L256 R341 L259 R342 R218 C233 C229 L258 L283 C326 R201 C214 R233 L274 C201 L260 L220 L257 R241 L230 IC204 C206 R236 R329 R203 C312 R226 L221 C232 C209 C322 R244 L271 R328 R209 R207 C238 C239 L208 L270 C205 R243 C301 L268 C310 C221 L200 L213 L267 R330 C208 IC200 L266 L201 5 2 4 1 8 5 4 1 8 4 5 1 8 5 8 1 4 5 1 2 IC208 5 3 C241 L276 L229 R235 C228 L231 R245 L284 L286 L285 R225 L252 C304 R224 IC205 L238 C235 R239 L251 L254 C305 C247 R249 L253 C302 L233 C266 R319 R277 L206 R344 R343 C325 L250 R291 R302 L279 L280 L265 C254 R312 R313 L240 R308 R219 C293 R314 L241 L236 R296 C320 C277 R295 L287 C286 R293 R298 R283 L261 C269 L262 L235 R340 C274 L234 R297 C268 C285 R282 IC207 R285 C324 C327 C267 C282 R281 C276 C283 R301 L278 R300 C284 R279 R259 C264 R272 R280 Q205 C257 2 1 R284 C271 6 5 R275 R270 C260 Q207 E C275 L248 R266 R287 R276 R288 R268 R289 2 1 R303 R304 D210 E Q213 R305 6 5 R316 L247 L239 C296 R292 C280 R294 24V L242 E Q214 AG C295 DG J211 J213 J212 E Q212 KX-FL612CX ANALOG BOARD (PCB2) BOTTOM VIEW R253 C244 R248 C245 C250 R256 R260 Q208 E E E Q203 E Q210 2 1 16.2.2. ANALOG BOARD: BOTTOM VIEW 24VA 1 IC206 DG E Q215 AG 28 27 4 5 8 8 2 19 4 4 1 36 18 1 3 2 5VD 3 4 1 1 1 5VA 258 C287 KX-FL612CX / KX-FL612CX-S 259 8 SW137 0 7 SW142 REDIAL/PAUSE H/S MUTE FLASH SW138 SW143 SW116 5 4 SW136 # SW139 SW144 SW141 SW117 2 1 9 SW118 6 SW119 3 SW140 SW145 8 SW120 MONITOR SW109 J148 1 J112 CN102 J123 2 C137 1 CN103 J149 J130 J154 J111 C132 C101 PS101 S1 SW123 C103 HELP SW108 S7 SW121 J132 J158 J140 J131 J162 J161 J163 D101 D103 J115 J125 J134 J135 J136 J133 SW107 J155 D102 S8 SW115 S2 SW122 J128 J124 MENU J138 SW106 J137 DIRECTRY /RROGRAM J150 J152 J147 J146 1 J127 J129 J142 S9 SW113 S3 SW114 CN101 J117 PREV SW126 J145 J116 SW125 S10 S4 J156 SW128 SW124 SW132 S12 SW135 CID-SEARCH 123456789 A BC DE F GH I CID-PRINT SW133 S11 SW134 S6 S5 CALLER IQ SW111 J122 SW130 C123 SW110 AUTO-CH LED101 R101 PCB-CH PbF PFUP1332ZA STOP SW131 COLLATE SW112 SW101 LED102 FAX START SW104 COPY SW103 QUICK SCAN AUTO ANSWER SW102 RESORUTION SW105 J169 KX-FL612CX OPERATION BOARD (PCB3) COMPONENT VIEW NEXT J168 J120 J119 SW129 J126 10 SW127 J141 J113 J114 J143 J159 J144 J139 J118 J153 J157 J151 C112 16.3.1. OPERATION BOARD:COMPONENT VIEW R151 16.3. OPERATION BOARD (PCB3) KX-FL612CX / KX-FL612CX-S 260 16.3.2. OPERATION BOARD:BOTTOM VIEW C133 J101 C102 R108 R109 C127 R111 R144 C126 R136 C136 R143 C138 C134 R142 C131 R145 C135 R141 R140 8 C104 C128 C129 C130 R137 C116 R119 5 IC102 4 1 C121 J167 J166 R116 C141 R104 R118 R105 R117 R113 R110 R112 R115 R114 J165 R102 SW146 R107 R152 J164 R146 R123 C106 R122 C140 R120 R121 R124 C111 R129 C139 R148 C124 C120 R150 R103 R132 C122 C105 R133 C125 R131 R135 C118 R134 C119 C107 C117 C115 R130 R128 R149 R127 23 22 12 11 IC101 44 1 33 34 C108 R147 C B R138 C110 PFUP1332ZA KX-FL612CX OPERATION BOARD (PCB3) BOTTOM VIEW R106 A 123456789 A BC DE F GH I TH101 PbF R139 KX-FL612CX / KX-FL612CX-S 1 CN2 R103 D101 R126 C101 D107 R108 R109 R110 Q102 R106 T101 IP101 R123 R204 R121 R102 R104 R101 R107 C103 IC101 Q101 SW101 C110 D104 D105 C111 R105 C106 R112 R113 R125 C109 C106 D201 T201 C201 PbF ZD201 R206 R202 R118 R117 R114 C104 R111 C204 D204 Q202 R210 C205 D203 R127 C202 Q201 R116 C102 R201 D202 R120 R119 R115 D109 EUKMBN889H R207 C112 C203 R211 KX-FL612CX HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) COMPONENT VIEW 24V GND CHG DEV TRS TOP CVR R124 Q103 R214 DEV R203 R208 C209 16.4.1. HIGH VOLTAGE POWER SUPPLY BOARD:COMPONENT VIEW C108 261 TRS D205 R205 R209 ZD202 OPC 16.4. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) CHG R213 C207 R212 KX-FL612CX / KX-FL612CX-S JC8 D109 EUKMBN889H JA7 JA8 Q201 E D201 R120 JC3 C104 NPKN889 R108 R102 JA6 CN2 JA2 D107 Q103 E JA1 C101 R104 JA3 JA5 C103 R107 PbF R121 R123 JA4 R204 T101 1 KX-FL612CX HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) BOTTOM VIEW C209 R211 ZD201 JC2 C111 R109 IP101 N38 262 D203 C205 R210 E SW101 C110 D104 D105 C102 C203 R205 R207 TRS JA10 JA9 R119 R208 D205 JC5 R212 R214 DEV C207 R209 JC6 R213 C112 D204 JC1 R206 R127 Q202 JC10 CHG JC9 ZD202 JC7 OPC T201 JC4 16.4.2. HIGH VOLTAGE POWER SUPPLY BOARD:BOTTOM VIEW KX-FL612CX / KX-FL612CX-S R207 L202 JB1 R205 JB2 L203 1 CN201 L204 R203 D203 C212 IC201 R204 C202 C206 R201 C204 JD1 R213 C203 C207 C103 C104 R118 IC101 T101 R113 JA1 C111 C112 C110 C102 D107 Q101 ZD101 R103 R104 D105 C107 D109 R102 L104 D108 R112 R111 R110 JC1 TH101 S D110 ETXKM450E5B NPX450E5-1A C109 L102 R119 C106 D102 C115 R120 G N C101 PbF SCR101 L103 CN101 F102 L 1 CN102 C116 HEATER 230V R121 KX-FL612CX LOW VOLTAGE POWER SUPPLY BOARD (PCB5) COMPONENT VIEW C105 E PC101 E PC103 R214 D202 PC102 R106 L105 16.5.1. LOW VOLTAGE POWER SUPPLY BOARD:COMPONENT VIEW ZD201 Q201 E C201 C208 D201 JD2 R202 R122 R114 ZD102 D106 R107 JE1 L101 D103 R105 D101 D104 ZNR101 "CAUTION-FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE AND RATING OF FUSES." F101 16.5. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) R208 R209 R212 R206 R215 C114 R115 R117 R116 C113 R101 263 T3.15AH 250V T5AH 250V KX-FL612CX / KX-FL612CX-S F102 F101 1L 1 CN101 T10AH 250V CN102 N C101 SCR101 ZNR101 D104 G L102 L103 D101 C106 L104 PC102 C105 PC103 D202 R214 E R202 JD2 IC201 D201 JD1 L203 264 C204 C206 CN201 C208 C201 L202 JB1 JB2 PDWN HTRCTL 5V DG PG PG 24V 24V C202 C207 D203 L204 R201 R204 R205 R208 R207 R209 R113 IC101 ZD201 R212 D108 R122 E PC101 E R112 R114 C212 Q201 ZD101 C107 R111 D106 T101 R117 R115 C114 R206 D105 ZD102 C113 R116 R118 C104 C112 Q101 C110 C111 JA1 R101 R103 R110 D110 D109 R102 R107 C102 C109 S TH101 D107 JE1 R105 JC1 R106 R119 C115 D102 16.5.2. LOW VOLTAGE POWER SUPPLY BOARD:BOTTOM VIEW R120 D103 L101 C103 R121 PbF C116 T3.15AH 250V R203 C203 R213 KX-FL612CX LOW VOLTAGE POWER SUPPLY BOARD (PCB5) BOTTOM VIEW KX-FL612CX / KX-FL612CX-S CN51 3 PFUP1331ZB-B (PFUP1331YA-B) AUTO-CH 5 16.8. VARISTOR BOARD (PCB8) CN60 4 12 345 6789 ABCDE FGH I PFUP1331ZB-C (PFUP1331YA-C) IC60 C60 PCB-CH PFUP1331ZB-D PbF PFUP1331ZB-D (PFUP1331YA-D) KX-FL612CX VARISTOR BOARD (PCB8) ZNR71 J72 265 12 345 6789 ABCDE FGH I PFUP1331ZB-B PbF 12 345 6789 ABCDE FGH I PFUP1331ZB-D PbF KX-FL612CX DRUM AND TONER SENSOR BOARD/PCB7 1 SW60 AUTO-CH PFUP1331ZB-C PbF PCB-CH PFUP1331ZB-C PbF KX-FL612CX EXIT SENSOR BOARD (PCB6) PCB-CH CN52 16.7. DRUM AND TONER SENSOR BOARD (PCB7) PFUP1331ZB-B PbF 1 PS51 C51 J71 C52 1 16.6. EXIT SENSOR BOARD PARTS (PCB6) KX-FL612CX / KX-FL612CX-S KX-FL612CX / KX-FL612CX-S 266 HI(Q) KXFL612CX KXFL612CXS