Tufloc Lock - Assembly

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All TUFLOC models use identical mounting specifications.
2 14
7
6 16
2 14
8 38
3
4 16
3
4 16
1 11
16
3 12
2 14
5
8
High Security Locks
4 12
1 11
16
3 12
1 11
16
3 12
50-2 OR 60-2
50-1 OR 60-1
3 12
11
16
50-3 OR 60-3
Note: All right hand illustrated.
TO ASSURE BEST RESULTS,
ALWAYS MOUNT TUFLOC WITH KEY IN THE DOWN POSITION.
2 23/32”
29
32
29
32
29
32
2 23/32”
CORNER 90° MOUNT
2 23/32”
With door closed, place TUFLOC into desired position. Mark location of (6) mounting
holes. Remove TUFLOC and drill mounting holes using “X” (.3970) drill bit. Mount
TUFLOC with 3/8” carriage bolts provided.
MULLION
9
432
9
432
DOOR
9
432
215
32
215
32
215
32
MOUNTING INSTRUCTIONS FOR
MULLION
DOOR
CORNER INVERSE 90° MOUNT
With door closed, place TUFLOC into desired position. Mark location of (6) mounting
holes. Remove TUFLOC and drill mounting holes using “X” (.3970) drill bit. Mount
TUFLOC with 3/8” carriage bolts provided.
L.H. DOOR
FLUSH MOUNT
NOTE EDGE OF
STRIKE WING
TO DOOR
EDGE
LEFT HAND
AS SHOWN
RIGHT HAND
REVERSED
MULLION
111
16
111
16
Align edge of lock to edge of door as shown. Locate (3) holes on
door and drill through using “X” (.3970) drill bit. Mount lock to door.
(Note: Key down.) With door closed, locate (3) holes in mullion. Drill
through and mount other wing.
111
16
3 12
3 12
11
16
3 12
11
16
1406 Fifth Street SW • Canton, Ohio 44702 • Phone:330-452-9132 • Fax:330-452-2557 • esmet.com
VIEW A
3/16
KEY DOWN
ALIGN EDGE OF LOCK
TO EDGE OF DOOR
DOOR
OPENING
VIEW B
ALIGN EDGE OF LOCK
TO EDGE OF DOOR
VIEW E
3/16
DOOR
OPENING
3/16
CORNER INVERSE
90° MOUNT
TYPE 2 ILLUSTRATED
3/16
3/16
VIEW C
WELDING INSTRUCTIONS FOR
3/16
Step 1. With door closed, place TUFLOC into desired
position with edge of TUFLOC flush to edge of
door. (See Views A and B)
Step 2. While holding lock in above position, operate
Central Bolt. (If Bolt moves freely, omit Step 3 and
proceed to Step 4)
Step 3. In the event the Central Bolt does not move freely
and binds, Spacers will be needed. (See Views C
and D) Spacers must be made of steel and must
be of necessary thickness to align with both Wings
of the TUFLOC, allowing free movement of the
Central Bolt. Weld Spacer in place. (See note)
Step 4. Weld TUFLOC in place using No. 310 AC-DC
reverse polarity rod (conforms to Naval Ship
Engineering Center Spec. MIL-E-22200/2, latest
revision, Type 310-16) at 110 AMPS, standard size
1/8 diameter X 14 inches long, continuous
3/16 filet.
NOTE: The purpose of maintianing the Central Bolt
freedom within the Lock Wings is to centrally locate
the center line axis of the Lock already supplied
with tolerance to maintain the Central Bolt freedom
without unnecessary bind due to improper welding
or spacing beyond the limits of the established
tolerance within the Lock.
3/16
DOOR
OPENING
SPACER
(SEE STEP 3)
3/16
VIEW D
DOOR
OPENING
3/16
3/16
3/16
3/16
DOOR
OPENING
SPACER
(SEE STEP 3)
3/16
CORNER INVERSE 90° MOUNT
TYPE 1 ILLUSTRATED
1406 Fifth Street SW • Canton, Ohio 44702 • Phone:330-452-9132 • Fax:330-452-2557 • esmet.com
High Security Locks
VIEW F
DOOR
OPENING
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