MAC4862/102/0/2015 Tutorial Letter 102/0/2015 APPLIED MANAGEMENT ACCOUNTING MAC4862 NMA4862 ZMA4862 Year module Department of Financial Intelligence This tutorial letter contains important information about your module. Bar code 2 MAC4862/102 MODULE PURPOSE This module is intended for students who are interested in qualifying as registered chartered accountants (SAICA) or management accountants (CIMA) to develop the necessary competencies. The purpose of the module is to provide students with knowledge of management accounting and financial management. Furthermore, the module will create an understanding of and develop skills with regard to the management and use of costs, control, decision-making and planning approaches and processes, risk management, sources and forms of finance, the cost of capital as well as techniques to be applied with regard to managing and investing of funds in a financial environment. These topics will be dealt with in two separate tutorial letters, of which this is the first. The syllabus will then be revised in a further two tutorial letters. - WEEK from 28 January to 3 February 2015 - WEEK from 25 March to 31 March 2015 Dear student, we suggest that you allocate your time spent on this tutorial letter, according to the following approximate allocation. Part 1 Cost accounting bases and allocation (30%) Part 2 Planning and control (40%) Part 3 Decision-making (20%) Part 4 Integrated self-assessment test (10%) Proposed time allocation 10% 30% Part 1 - Bases and allocation Part 2 - Planning and control 20% 40% Part 3 Decision-making Part 4 - Integrated self-assessment 3 MAC4862/102 CONTENT – THIS MODULE The diagram below contains a schematic presentation of the content of this module. MAC4862 Applied Management Accounting Planning and general Tutorial letter 101 Management decision making and control Strategy, Risk, Management, Financial Management Tutorial letter 102 (this tutorial letter) Tutorial letter 103 Tutorial letters in the 3-series (3**) Prior exams, questions and revision Tutorial letter 104 Tutorial letter 105 Topics • Nature, classification and allocation of cost (variable and absorption costing, ABC) • Product costing systems • Planning, budgeting and control • Cost-volume-profit analysis • Standard costing • Performance management • Transfer pricing • Information for decisionmaking (relevant cost & revenues; pricing decisions & profitability analysis; decision-making under conditions of risk & uncertainty) Integrated selfassessment 4 MAC4862/102 MAC4862 APPLIED MANAGEMENT ACCOUNTING TUTORIAL LETTER 102 / 2015 Page MODULE PURPOSE ......................................................................................................................... 2 PART 1 – COST ACCOUNTING BASES AND ALLOCATION ......................................................... 5 PART 1, TOPIC 1 – Nature, classification and allocation of cost ........................................................ 6 STUDY UNIT 1.1 – Nature and classification of cost ................................................................... 7 STUDY UNIT 1.2 – Variable and absorption costing.................................................................. 10 STUDY UNIT 1.3 – Activity-based costing (ABC) ...................................................................... 16 PART 1, TOPIC 2 – Product costing systems .................................................................................. 20 STUDY UNIT 2.1 – Job costing ................................................................................................. 21 STUDY UNIT 2.2 – Process costing... ....................................................................................... 22 STUDY UNIT 2.3 – Joint and by-product costing... .................................................................... 24 PART 2 – PLANNING AND CONTROL .......................................................................................... 26 PART 2, TOPIC 3 – Planning, budgeting and control ....................................................................... 27 STUDY UNIT 3.1 – Budgeting and management control systems ............................................. 28 STUDY UNIT 3.2 – Cost management techniques/principles .................................................... 30 STUDY UNIT 3.3 – Cost-volume-profit analysis ........................................................................ 32 PART 2, TOPIC 4 – Standard costing .............................................................................................. 38 STUDY UNIT 4.1 – Variance analysis ....................................................................................... 39 STUDY UNIT 4.2 – Reconciliation of budget to actual .............................................................. 41 STUDY UNIT 4.3 –Variance analysis reports ............................................................................ 42 STUDY UNIT 4.4 – Pro-rating of variances and compliance with the relevant accounting standard .................................................................................................................. 43 PART 2, TOPIC 5 – Performance measurement ............................................................................. 44 STUDY UNIT 5.1 – Divisional financial performance measures ................................................ 45 STUDY UNIT 5.2 – Transfer pricing in divisional companies ..................................................... 50 PART 3 – DECISION-MAKING ....................................................................................................... 54 PART 3, TOPIC 6 – Information for decision-making ...................................................................... 55 STUDY UNIT 6.1 – Decision-making under conditions of risk and uncertainty .......................... 56 PART 3, TOPIC 7 – Information application to decisions ................................................................ 61 STUDY UNIT 7.1 - Relevant costs and revenues for decision-making .................................... 62 PART 4 - INTEGRATED SELF-ASSESSMENT ............................................................................. 66 2014 TEST 1 & 2 WITH SUGGESTED SOLUTIONS ..................................................................... 70 5 MAC4862/102 PART 1 - COST ACCOUNTING BASES AND ALLOCATION PART 1 - PURPOSE The purpose of part 1 is to equip students with a critical and informed understanding of • • Key terms and guidelines Concepts and established principles in order to classify, to record and to present costs for the valuation of inventories and to compile Statements of Comprehensive Income on different bases. DEEL 1 - DOEL Die doel met deel 1 is om studente toe te rus met ‘n kritiese en ingeligte begrip van die • • Sleutelterme en riglyne Konsepte en gevestigde beginsels ten einde koste te klassifiseer, te boek te stel en voor te lê vir die waardasie van voorraad en die opstel van State van Omvattende Inkomste op verskillende grondslae. TOPICS: 1. Nature, classification and allocation of cost 2. Product costing systems Introduction Management accounting deals with accounting information within the organisation, focussing on critical information so that operational and strategic planning can be undertaken, decisions can be made, control can be exercised and problems addressed. There is no formal framework which regulates management accounting. A logical mind and approach is however required to deal with the aforementioned focus areas. 6 MAC4862/102 PART 1, TOPIC 1 – Nature, classification and allocation of cost TOPIC 1 LEARNING OUTCOMES After studying this topic, you should be able to: ● ● ● ● ● ● ● Describe the definitions relevant to costing terms and systems. Classify costs and apply cost concepts and cost estimation techniques in various scenarios. Apply knowledge of variable and absorption costing systems in a case study scenario. Advise on an applicable method when analysing a scenario. Apply results of the over- and under-recovery of overheads calculation to a practical case study and correctly account for it in the Statement of Comprehensive Income. Apply an activity-based costing approach to costing information in a scenario. Advise management on which type of costing system is appropriate and how the systems differ. ONDERWERP 1 LEER UITKOMSTE Na bestudering van hierdie onderwerp behoort u in staat te wees om: • • • ● • • • Die definisies relevant tot kostestelsels te omskryf. Koste te klassifiseer en koste konsepte en kosteberamingstegnieke toe te pas in verskeie scenarios. Advies oor ‘n gepaste werkswyse te gee wanneer ‘n scenario ontleed word. Kennis van veranderlike- en absorpsiekostestelsels in ‘n gevallestudie/scenario toe te pas. Gevolge van die berekening van die oor- en onderverhaling van bokoste op ‘n praktiese gevallestudie toe te pas en dit korrek in die Staat van Omvattende Inkomste weer te gee. Pas ‘n aktiwiteitsgebaseerde kostebenadering op koste inligting in ‘n scenario toe. Adviseer bestuur aangaande die tipe kostestelsel wat toepaslik is en hoe die stelsels verskil. STUDY UNIT TITLE STUDY UNIT 1.1 Nature and classification of cost STUDY UNIT 1.2 Variable and absorption costing STUDY UNIT 1.3 Activity-based costing 7 MAC4862/102 STUDY UNIT 1.1 Nature and classification of cost Prior Learning This course assumes that students have already mastered the work equivalent to that presented in Unisa’s preceding postgraduate course, Advanced Management Accounting (‘Advanced’). Please ensure that you are up to date with the prior learning for the nature, classification and allocation of costs. If not, please refer to your undergraduate and advanced study material and revise the following indicated pages of the textbook, namely Drury, using the page numbers below: Prior learning Drury 8th ed. Before studying this topic, you Applicable references: should be able to: • • • • • • Define and illustrate a cost. Understand the meaning of the important cost definitions. Distinguish between variable and fixed costs. Apply and describe the different methods of estimating costs. Calculate regression equations using the least-squares methods and evaluate the goodness of fit, using the coefficient of correlation and coefficient of determination. Apply the high-low method. Drury 9th ed. Applicable references: Drury Chapter 2: An introduction to cost terms and concepts. Pages 23-39 Drury Chapter 2: An introduction to cost terms and concepts. Pages 25-41 Drury Chapter 23: Cost estimation and cost behaviour. Pages 608-619 Drury Chapter 23: Cost estimation and cost behaviour. Pages 628-639 Drury Chapter 8: Separation of semi-variable costs. Page 184-185 Drury Chapter 8: Separation of semi-variable costs. Page 188-189 Do crossword puzzle for Chapter 2 & 23 Glossary and flashcards: Chapter 2, 23 & 8 Do crossword puzzle for Chapter 2 & 23 Glossary and flashcards: Chapter 2, 23 & 8 Introduction In this study unit you will revise the nature of costs and the methods used to classify them. You will specifically revisit the application of the high-low method to distinguish between fixed and variable costs. Activity 1: Review Study unit 1.1 in MAC4861/102, available on myUnisa under Additional Resources. 8 MAC4862/102 Activity 2 Attempt question: (Drury textbook) 8th ed: Question 23.14 p626 (Solution p766) 9th ed: Question 23.14 p647 (Solution p801) Feedback 2 The high-low method was used to determine the total cost for a specified quantity. Activity 3 Attempt question: (Dury Student Manual) 8th ed: Question 2.2 9th ed: Question 2.2 Feedback 3 Specifically note the explanations of fundamental terms used throughout this tutorial letter. Summary In this study unit, we revisited cost classification, behaviour and estimation with emphasis on applying the high-low method. 9 MAC4862/102 Self-assessment activity Before you move on to the next study unit, please ensure that you have grasped the following concepts: Yes/No 1. What is a cost object? Explain how sales commission will be treated when (i) (ii) the product is the cost object the customer is the cost object 2. Maintaining a cost database. 3. Cost estimation: Regression analysis and High-Low method. Explain under which circumstances a particular method may be more applicable. 4. Provide an example of a fixed and a variable cost in a • • • Manufacturing environment Retail environment Service environment without using the same example more than once. 10 MAC4862/102 STUDY UNIT 1.2 Variable and absorption costing Prior Learning This course assumes that students have already mastered the work equivalent to that presented in Unisa’s preceding postgraduate course, Advanced Management Accounting (‘Advanced’). Please ensure that you are up to date with the prior learning for variable and absorption costing. If not, please refer to your undergraduate and advanced study material and revise the following indicated pages of the textbook, namely Drury using the page numbers below: Prior learning Drury 8th ed. Drury 9th ed. Before studying this topic, you should be able to: Applicable references: Applicable references: • Drury: Chapter 3: Cost assignment. Pages 44 – 56. • Drury: Chapter 3: Cost assignment. Pages 48 – 60. Drury: Chapter 3: Budgeted overhead rates and Under- and overrecovery of overheads. Pages 60 – 65. • Drury: Chapter 3: Budgeted overhead rates and Under- and overrecovery of overheads. Pages 64 – 70. Drury: Chapter 3: Interservice department reallocations. Pages 67 – 71. ● Drury: Chapter 3: Interservice department reallocations. Pages 72 – 76. Drury: Chapter 7: Income effects of alternative cost accumulation systems. Pages 146 – 157. • Now study IAS2 again. ● Now study IAS2 again. • • • • • • • • Describe the various denominator levels that can be used with an absorption • costing system; Justify why budgeted overhead rates should be used in preference to actual overhead rates; Calculate and explain the ● accounting treatment of the under-/over-recovery of overheads; Reallocate service • departments’ overheads where service departments render services to each other and to production departments; Explain the differences between an absorption costing ● and a variable costing system; Prepare profit statements based on an absorption and variable costing system; Reconcile and explain the difference in profits between absorption and variable costing profit calculations; Explain the arguments for and against variable and absorption costing. Drury: Chapter 7: Income effects of alternative cost accumulation systems. Pages 151 – 162. 11 MAC4862/102 Introduction In the previous study unit, we used the nature of a cost to classify it as either fixed or variable, although in practice many costs will have a dual nature or follow a step pattern. We will now use these classifications to assign overhead cost to products. In this study unit, we revisit types of cost accumulation systems, namely absorption costing and variable / direct costing systems, specifically those using traditional volume-based measures. In the next topic we will look at another absorption costing system, namely Activity-based-costing (ABC). Under absorption costing ALL manufacturing costs, including fixed overhead, are included in the cost of the product. Under variable costing only variable manufacturing costs (including variable overheads) are included in the cost of the product. International Accounting Statement (IAS2) makes absorption costing compulsory for external reporting. For internal use, variable costing gives a clearer picture for the evaluation of the performance of divisions and for certain short-term decision-making scenarios. Critical topics: Bases of assigning overheads to cost objects • Absorption vs variable costing • Traditional volume-based measures • Selecting an appropriate denominator level for the allocation of fixed production overheads • Accounting treatment of over/under recovery of fixed production overheads and expenditure variances Refer to the two different Statement of Comprehensive Income (SCI) below for an illustration of how the profits are determined under each basis and how the presentation differs. Illustration of the difference between absorption and variable/direct costing Absorption costing Turnover Less: Cost of sales (including fixed manufacturing overhead) Opening inventory (fixed and variable manufacturing costs) Production cost (fixed and variable manufacturing costs) Less: Closing inventory (fixed and variable manufacturing costs) Over- / (under-) recovery of fixed manufacturing overheads / labour (if treated as a period cost) Expenditure variance Gross profit Less: All non-manufacturing costs (fixed and variable) (period cost) Profit R 5 000 (3 600) 720 3 320 (440) 1 400 (120) (10) 1 270 (500) 770 12 MAC4862/102 Variable/Direct costing Turnover Less: Variable cost of sales (no fixed manufacturing overhead included) Opening inventory (variable manufacturing costs) Production cost (variable manufacturing costs) Less: Closing inventory (variable manufacturing costs) R 5 000 (3 000) 660 2 740 (400) 2 000 Less: Other variable costs (non-manufacturing) Contribution Less: Fixed costs (manufacturing and non-manufacturing) (total actual amount) Profit (250) 1 750 (860) 890 Additional information: • Contribution = Turnover – ALL variable costs • Under-recovered overhead means that actual production volume is less than the budgeted allocation base used. Over-recovered: actual production volume is more than the budgeted allocation base used. • Over/under recovery of overhead/labour should be included ABOVE the gross profit line, as part of the production cost for the period under review (due to different teaching applications, under/over recovery below the line will still earn marks when clearly shown). • The over/under recovery and expenditure variances are only calculated when doing a SCI on the absorption costing method. The expenditure variance is covered in tandem with the over/under recovery as they are often confused with one another. How do we allocate manufacturing overheads to products? Manufacturing overheads cannot be traced directly to products. They are assigned to products using cost allocations. A cost allocation is the process of estimating the cost of resources consumed by products that involves the use of surrogate rather than direct measures, as set out in study unit 2. To calculate the budgeted overhead rate: Overhead rate = Budgeted overhead Appropriate allocation base Focus note: Please study Drury (8th ed.) pages 155 – 157 and (Drury ed. 9th) pages 159 – 162 in depth. The most appropriate allocation base (denominator) is the AVERAGE long-run (= life of the plant) capacity utilisation. In the absence of information on this, you may use the next period’s budgeted activity. Refer to IAS2 par 13 on the dangers of over- or under costing products when using next period’s budgeted activity level. 13 MAC4862/102 The following activities are popular for allocating overheads because they are simple to calculate: • • Direct labour hours Machine hours Other traditional bases used may be: • • Labour cost Rand Units produced Activity 1 – Traditional bases applied The budgeted fixed production overhead for 20x2 are R900 000. The average long-run utilisation and related costs for this plant are: • • • • Direct labour hours Machine hours Units produced Labour cost – 36 000 hours – 22 500 hours – 45 000 units – R540 000 REQUIRED Calculate a budgeted fixed overhead rate for each of the traditional measures above. Feedback 1 FOH rate based on direct labour hours FOH rate based on machine hours FOH rate based on units produced FOH rate based on direct labour R cost = = = = = = = = R900 000 ÷ 36 000 hours R25 per DLH R900 000 ÷ 22 500 hours R40 per MH R900 000 ÷ 45 000 units R20 per unit R900 000 ÷ R540 000 R1,667 per R1 direct labour Or 166,67% of labour Activity 2 Attempt question: (Drury Student Manual) 8th ed: Question 3.3 9th ed: Question 3.6 14 MAC4862/102 Feedback 2 Compare your answer to the solution posted on myUnisa. Note that the requirement was to calculate the costs for one unit. Activity 3 Attempt questions: (Drury Student Manual) 8th ed: Question 7.5 Question 7.8 9th ed: Question 7.7 Question 7.10 Feedback 3 Note in question 7.5 (7.7 - 9th ed) the application of over- and under-absorption of overhead before the high-low method is applied to split the production overheads. Question 7.8 (7.10 - 9th ed) covers the impact of fixed overhead and its allocation on the valuation of inventory. Where you have gone wrong, reflect upon why it has happened, as that will improve the learning process. Summary In this study unit we covered the calculation of an appropriate fixed overhead rate and the preparation of the SCI using the absorption and variable costing methods. 15 MAC4862/102 Self-assessment activity Before you move on to the next study unit please ensure that you understand and can apply the following concepts: Topic 1. 2. 3. 4. 5. 6. 7. 8. 9. Difference between variable and absorption costing Definition of manufacturing overheads Treatment of fixed labour costs Calculation of appropriate fixed production overhead allocation rate Proper accounting treatment of over/under recoveries and expenditure variances Present SCI on the variable and absorption costing basis Reconcile profits derived from different costing bases Calculation of under/over recovery of overheads/labour Calculation of the expenditure variance. Yes/No 16 MAC4862/102 STUDY UNIT 1.3 Activity-based costing (ABC) and related concepts Prior Learning This course assumes that students have already mastered the work equivalent to that presented in Unisa’s preceding postgraduate course, Advanced Management Accounting (‘Advanced’). Please ensure that you are up to date with the prior learning for activity-based costing (ABC). If not, please refer to your undergraduate and advanced study material and revise the following indicated pages of the textbook, namely Drury using the page numbers below: Prior learning Drury 8th ed. Before studying this topic, you Applicable references: should be able to: • Drury: Chapter 11: Activity-based costing. • Describe the differences between Pages 251 – 268. activity-based and traditional ● Drury: Chapter 3: costing systems; Illustration of the two • Explain why traditional costing stage process for an ABC systems can provide misleading system. Pages 57 – 60. information for decision-making; • Identify and explain each of the • Drury: Chapter 15: Activity-based budgeting. four stages involved in designing Pages 377 – 379. ABC systems; • Apply an activity-based costing approach to costing information; • Describe activity-based budgeting. Drury 9th ed. Applicable references: • Drury: Chapter 11: Activity-based costing. Pages 257 – 274. ● Drury: Chapter 3: Illustration of the two stage process for an ABC system. Pages 60 – 64. • Drury: Chapter 15: Activity-based budgeting. Pages 388 – 390. Critical topics: • Activity-based-costing and cost drivers • ABC in service organisations • ABC profitability analysis • Activity-based budgeting and Activity based management (resource consumption models) Introduction Even though activity-based costing (ABC) is presented as a separate topic in management accounting, it is in reality an extension of the previous topic: ‘Absorption Costing’. The reason is that ABC is quite simply a different absorption costing method for the allocation of fixed manufacturing overheads to products. The only difference between ABC and the traditional methods is that ABC makes use of different activities as its allocation base, whereas the traditional methods made use of volume-related bases, such as machine or labour hours, for the allocation of overheads to products. 17 MAC4862/102 Why do we use ABC? ABC is used as it may lead to more accurate pricing of products, which will therefore influence all decision-making with regard to those products, e.g. whether or not to withdraw a product or what price to charge for it. Traditionally, overhead costs were small in comparison to directly measurable and traceable costs, such as material costs, and the method of allocation of those costs to products was therefore largely unimportant. However, in the advanced manufacturing environment that companies are currently trading in, fixed overhead costs have escalated dramatically, and now make up a substantial portion of the cost of a product. It is therefore becoming increasingly important to allocate the cost of the overheads correctly to the products involved, to ensure the continued success and competitiveness of a firm. ABC is also useful in the costing of cost objects separate from products. When ABC is applied to support activity hierarchies, costs for diverse cost objects such as a whole product line a production plant, a customer, customer groups (geographic area) etc. can be computed. This is important for analyses of profitability of the diverse cost objects in support of management’s decisions regarding allocation (or withdrawing) of resources. ABC and its related concepts are therefore a very handy arrangement tool in optimising the fixed production and other support activity infrastructure of an entity. Activity-based-costing and cost drivers Review the study material in MAC4861/102 on myUnisa under Additional Resources. Study Drury 8th ed. p57 – 60 and Drury 9th ed. p60 – 64. Activity 1 Attempt question: (Drury Student Manual) 8th ed: Question 11.7 9th ed: Question 11.7 Feedback 1 (Question 11.7 in 8th ed. of Drury Student Manual) The driver volume is the total per activity eg for deliveries: 100 + 80 + 70 = 250. This total is used to calculate the driver rate (£2 400 000 ÷ 250) = £9 600, which is then applied to the product. For Sunshine 100 deliveries x £9 600 = £960 000. Although layouts may be different to the one presented, it is essential that calculations are shown clearly and can be followed by an examiner. Look carefully at the approach where statements are made: where possible the statement should be answered as being correct or incorrect with supporting motivation and then the implications/consequences listed. 18 MAC4862/102 ABC in service organisations Study Drury 8th ed. p265 – 267 or Drury 9th ed. p272 – 274. Activity 2 Go to www.saica.co.za, then SAICA examinations, then 3. Past Exam Papers, then ● Part II – Financial Management. Attempt question 3 of 2005: Brown Bank Ltd. Feedback 2 Compare your answer to the solution, reflect upon differences and use this process to improve your knowledge level and skill. Consider whether the current ATM environment is different to that presented in the question and reflect on the implications of such differences. ABC profitability analysis Study Drury 8th ed. p260-262 or Drury 9th ed. p267 – 269. Activity-based management (ABM) Study Drury 8th ed. P549 – 552 or Drury 9th ed. P567 – 571. 19 MAC4862/102 Summary In this study unit we focussed on the application of activity-based costing and related concepts in terms of fixed overhead allocation, reduction and product pricing. Self-assessment activity Before you move on to the next study unit please ensure that you have grasped the following concepts: Topic 1. 2. 3. 4. 5. 6. 7. An activity Cost driver Cost driver rate Activity (resource) demand Activity hierarchies Profitability analyses using ABC ABM and ABB Yes/No 20 MAC4862/102 PART 1, TOPIC 2 – Product costing systems TOPIC 2 LEARNING OUTCOMES After studying this topic, you should be able to do the following in a case study/scenario: • • • • • • • • Record and account for material, labour and overhead costs in the general ledger. Value purchased and manufactured inventory using the FIFO or weighted average cost methods. Cost specific jobs (manufacturing or service) Value work-in-process in a process costing system involving more than one process Determine whether separate products should be processed further after split-off point. Apply backflush accounting in a JIT environment Correctly account for the treatment of normal and abnormal losses. Consider the allocation of joint costs and treatment of by-products and their proceeds. ONDERWERP 2 LEER UITKOMSTE Na bestudering van hierdie onderwerp behoort u in staat te wees om die volgende in ‘n gevallestudie/scenario te doen: • • • • • • • Teboekstelling en verantwoording van grondstowwe, arbeid en bokoste in die grootboek toe te pas. Gekoopte- en vervaardigde voorraad te waardeer met die gebruik van die EIEU of die geweegde gemiddelde metode. Bepaal die koste vir spesifieke take (vervaardiging of dienste). Bepaal of afsonderlike produkte na die skeidingspunt verder verwerk moet word. Terugvoer rekeningkunde in ‘n net-betyds omgewing toe te pas. Die hantering van normale en abnormale verliese korrek te verantwoord. Die toedeling van gesamentlike koste en hantering van neweprodukte en hul opbrengste te oorweeg. STUDY UNIT TITLE STUDY UNIT 2.1 Job costing STUDY UNIT 2.2 Process costing STUDY UNIT 2.3 Joint and by-products Introduction This topic deals with the recording and allocation of costs using job, process and joint costing systems to value products manufactured or services rendered. It will largely follow a revision route with closer focus on areas where students’ past assessments indicated shortcomings in knowledge. 21 MAC4862/102 STUDY UNIT 2.1 Job costing Prior Learning This course assumes that students have already mastered the work equivalent to that presented in Unisa’s preceding postgraduate course, Advanced Management Accounting (‘Advanced’). Please ensure that you are up to date with the prior learning for job costing. If not, please refer to your undergraduate and advanced study material and revise the following indicated pages of the textbook, namely Drury using the page numbers below: th th Prior learning Drury 8 ed. Drury 9 ed. Before studying this topic, you should be able to: Applicable references: Applicable references: • Describe the materials recording procedure; • Distinguish between first-in-first-out (FIFO), and average cost methods of stores pricing; • Describe the accounting procedure for labour costs; • Describe the accounting procedure for manufacturing and non-manufacturing overheads; • Describe accounting procedures for jobs completed and products sold. • • Drury: Chapter 4: Accounting entries for a job costing system. Pages 80 – 93. Drury: Chapter 4: Accounting entries for a job costing system. Pages 85 – 98. Summary In this study unit we reviewed the recording process in general and how it would apply in a job costing system. Self-assessment activity Before you move on to the next study unit, please ensure that you have grasped the following concepts: Topic 1. How to record materials, labour and overheads 2. The treatment of inventory for FIFO and weighted average cost methods. 3. The accounting treatment for jobs completed and products sold. Yes/No 22 MAC4862/102 STUDY UNIT 2.2 Process Costing Prior Learning This course assumes that students have already mastered the work equivalent to that presented in Unisa’s preceding postgraduate course, Advanced Management Accounting (‘Advanced’). Please ensure that you are up to date with the prior learning for process costing. If not, please refer to your undergraduate and advanced study material and revise the following indicated pages of the textbook, namely Drury using the page numbers below: Prior learning Drury 8th ed. Drury 9th ed. Before studying this topic, you should be able to: Applicable references: Applicable references: • Explain when process costing systems are appropriate; • Explain the accounting treatment of normal and abnormal losses; • Prepare process, normal loss, abnormal loss and abnormal gain accounts; • Prepare a process costing statement; and value inventories. • Drury: Chapter 5: Process Costing. Pages 102 – 122. • Drury: Chapter 5: Process Costing. Pages 107 – 127. Introduction In the previous study unit we looked at job costing which is a costing system used when the cost of each unique unit produced needs to be calculated separately. On the other end of the scale are entities that continuously produce large quantities of homogeneous or similar products or services, making it unnecessary to assign costs to each unit produced. Process costing systems are therefore used to calculate the average cost per unit by dividing the total costs for a specific process for a period by the number of units passing through the process for that period, e.g. oil refineries, breweries and paper manufacturers. Measurement in a process costing system takes place by way of equivalent and completed units. To do this work-in-progress must be converted to the ‘equivalent’ of fully completed units. The study unit will be dealt with by way of revision. 23 MAC4862/102 Activity 1 Attempt question: (Drury Student Manual) 8th ed: Question 5.10 9th ed: Question 5.13 Feedback 1 Note the following: • • • • • • Difference in layout of Quantity Statement and Production Cost Statement Output is dependent on the initial input Output includes reworked units Reworked units are not subject to the normal 10% loss, being reworked Completed and equivalent units are required Possible integration with standard costing system Summary In this study unit we revisited the determination of cost per completed and equivalent unit in a process costing system. Self-assessment activity Before you move on to the next study unit, please ensure that you have grasped the following concepts: Topic 1. 2. 3. 4. 5. 6. 7. 8. The difference between a job costing system and a process costing system Equivalent units Normal loss Abnormal loss or gain The FIFO and weighted average methods of inventory valuation Allocation of normal loss – when to use “short” or absorption method and when to use the “long” or allocation method. Value output from the process. Treatment of proceeds from the sale of normal and abnormal units scrapped or “off-cuts” or by-products. Yes/No 24 MAC4862/102 STUDY UNIT 2.3 Joint- and by-products Prior Learning This course assumes that students have already mastered the work equivalent to that presented in Unisa’s preceding postgraduate course, Advanced Management Accounting (‘Advanced’). Please ensure that you are up to date with the prior learning for joint- and by-products. If not, please refer to your undergraduate and advanced study material and revise the following indicated pages of the textbook, namely Drury using the page numbers below: Prior learning Drury 8th ed. Drury 9th ed. Before studying this topic, you should be able to: Applicable references: Applicable references: • Drury: Chapter 6: Joint and by-product costing. Pages 129 – 138. • Drury: Chapter 4: Accounting entries for a job costing system – Backflush accounting Pages 93 – 95. • Drury: Chapter 6: Joint and by-product costing. Pages 134 – 143. • Drury: Chapter 4: Accounting entries for a job costing system – Backflush accounting Pages 98 – 100. • Distinguish between joint- and byproducts; • Explain the alternative methods of allocating joint costs to products; • Describe and apply the accounting treatment of by-products; • Describe backflush costing. Activity 1 Attempt question: (Drury Student Manual) 8th ed: Question 6.8 9th ed: Question 6.9 Feedback 1 Note the following: • • • The allocation of costs on weight and market values yield different profits. All costs are joint and unavoidable, thus dropping a product will simply decrease revenue with no impact on costs. Further processing requires an incremental approach. 25 MAC4862/102 Backflush accounting Training costs to inventory Large inventories Elaborate costing systems tracing Costs to products JIT (no or very low inventories) Backflush accounting Study • • • Drury 8th ed. p93 – 95 or Drury 9th ed. p98 – 100. Note the following from the studied information: Backflush costing is used in a JIT manufacturing system Accounting for completed units is triggered by: ○ the manufacture of finished goods – the most simple method ○ the purchase of raw materials and components Summary In this study unit we focussed on the determination of joint and by-products, the allocation of joint costs and the accounting treatment of by-products. The circumstances for applying Backflush Accounting were described. Self-assessment activity Before you move on to the next study unit, please ensure that you have grasped the following concepts: Topic 1. Conversion costs 2. Identifying joint products 3. Allocating joint product costs 4. Further processing costs 5. Measures for allocating joint costs 6. Treatment of by-product and their sales value and further processing costs 7. Backflush accounting situations Yes/No 26 MAC4862/102 PART 2 – Planning and control PART 2 PURPOSE The purpose of part 2 is to enable students to have a critical and informed understanding of the key terms, rules, concepts and established principles of planning and control techniques. DEEL 2 DOEL Die doel van deel 2 is om studente in staat te stel om ‘n kritiese en ingeligte begrip van die sleutelterme, reëls, konsepte en gevestigde beginsels van beplannings- en beheertegnieke te verkry. TOPICS: 3. Planning, budgeting and control 4. Standard costing 5. Performance measurement 27 MAC4862/102 PART 2, TOPIC 3 – Planning, budgeting and control TOPIC 3 LEARNING OUTCOMES After studying this topic, you should be able to • • • Design and compile fixed and flexible budgets Explain how costs are controlled using various management tools Calculate and interpret the break-even point and margin of safety of a business under different scenarios and advise management based on your calculations. ONDERWERP 3 LEER UITKOMSTE Na bestudering van hierdie onderwerp, behoort u in staat te wees om • • • Vaste- en veranderlike begrotings te ontwerp en op te stel Te verduidelik hoe koste beheer word deur verskeie bestuurstegnieke te gebruik Die gelykbreekpunt en veiligheidsmarge van ‘n besigheid in verskeie scenarios te bereken, en die bestuur op grond van u berekeninge raad te gee. STUDY UNIT TITLE STUDY UNIT 3.1 Budgeting and management control systems STUDY UNIT 3.2 Other cost management techniques / principles STUDY UNIT 3.3 Cost-volume-profit analysis 28 MAC4862/102 STUDY UNIT 3.1 Budgeting and management control systems Prior Learning This course assumes that students have already mastered the work equivalent to that presented in Unisa’s preceding postgraduate course, Advanced Management Accounting (‘Advanced’). Please ensure that you are up to date with the prior learning for budgeting and management control systems. If not, please refer to your undergraduate and advanced study material and revise the following indicated pages of the textbook, namely Drury using the page numbers below: Prior learning Drury 8th ed. Drury 9th ed. Before studying this topic, you should be able to deal with: Applicable references: Applicable references: • • Drury: Chapter 15: The budgeting process Pages 358 - 387. • Drury: Chapter 15: The budgeting process Pages 368 - 398. • Drury: Chapter 16: Pages 400 - 409. • Drury: Chapter 16: Pages 411 - 420. • Drury: Chapter 15: Criticisms of budgeting Page 383 • Drury: Chapter 15: Criticisms of budgeting Pages 393 - 395 Corporate strategy and long-term planning o o o o • Competitive advantage Porter’s models Value chain Supply chain Budgeting o o o o o o o Master, capital, cash and subsidiary budgets Fixed and flexible budgeting Zero-base budgeting Activity-based budgeting Stages in planning functions etc. Responsibility centres Behavioural aspects ● Management control systems ● Rolling forecasts Introduction In your prior learning you covered both the short-term and long-term aspects of the planning and control process, with focus on: • • • • • Flexible budgeting Control ability Non-profit-making organisations Zero-based budgeting and Management control systems 29 MAC4862/102 Study Drury 8th ed. p377 – 379 or Drury 9th ed. p388 – 390: Activity-based budgeting Activity 1 Attempt question: (Drury Student Manual) 8th ed: Question 15.12 9th ed: Question 15.15 Feedback 1 The cost driver rates are determined using the budget information. The flexible budget is then set using the actual activity, where after the variances are determined. This enables management to narrow down responsibility. Summary In this study unit we focussed on further aspects related to budgeting other than those covered at the undergraduate level. We studied the controllability principle, activity-based budgeting in non-profit organisations, zero-based budgeting and criticisms of budgeting. Lastly we investigated other management control systems and their influence on employee behaviour. Self-assessment activity Attempt questions: (Drury textbook) 8th ed: Question 16.21 p416 (Solution p737) 9th ed: Question 16.21 p427 (Solution p765) 30 MAC4862/102 STUDY UNIT 3.2 – Cost management techniques / principles Review Study unit 3.2 of MAC4861/102 on my Unisa under Additional Resources. Benchmarking External and internal benchmarking can be used to compare key activities or processes in order to improve them. Study • Drury (8th ed.) p553 or Drury (9th ed.) p571 – 572 (Benchmarking) Note the following from the studied information: • The advantages and disadvantages of benchmarking. Activity 1 Attempt question: (Drury Student Manual) 8th ed: Question 21.6 9th ed: Question 21.3 Strategic management accounting (SMA) CIMA defines strategic management accounting as “A form of management accounting in which emphasis is placed on information which relates to factors external to the entity, as well as nonfinancial information and internally generated information.” Study • Drury (8th ed.) p578 – 584 or Drury (9th ed.) p598 – 601 Also refer to the study unit in Finance tutorial letter 103 regarding Strategy. 31 MAC4862/102 Summary In this study unit we looked at changes in the business environment and developments in cost management techniques and philosophies. The use of benchmarking was also explained. Self-assessment activity Ensure that you can describe the following concepts briefly in a paragraph: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Action or behavioural controls Personnel, cultural and social controls Results or output controls Cybernetic control systems Feedback and feed-forward controls Life-cycle costing Target costing Kaizen costing Activity-based management Business process re-engineering Cost of quality Cost management and the value chain Environmental cost management Just-in-time systems Strategic management accounting Benchmarking Enrichment Activity Google the following concepts and read about a company that employs them: • Life-cycle costing • Kaizen costing • Just-in-time systems • Activity-based budgeting You can also look it up in Wikipedia at http://www.wikipedia.org for more background on the history and applications. 32 MAC4862/102 STUDY UNIT 3.3 Cost-volume-profit analysis Prior Learning This course assumes that students have already mastered the work equivalent to that presented in Unisa’s preceding postgraduate course, Advanced Management Accounting (‘Advanced’). Please ensure that you are up to date with the prior learning for cost-volume-profit analysis. If not, please refer to your undergraduate and advanced study material and revise the following indicated pages of the textbook, namely Drury using the page numbers below: Prior learning Drury 8th ed. Drury 9th ed. Before studying this topic, you should be able to: Applicable references: Applicable references: • • • • Calculate a break-even point and margin of safety Calculate sensitivities for changes in any variables in the CVP model. Drury: Chapter 8: Cost-Volume-Profit analysis. Pages 168 – 185. Drury: Chapter 8: Cost-Volume-Profit analysis. Pages 172 – 190. Introduction In previous study units, we have looked at cost accumulation for inventory valuation and profit measurement using different bases. In this study unit, we will consider the use of the same basic financial information for decision-making by means of cost-volume-profit (CVP) analysis. CVP is especially valuable during planning and budgeting as it gives a broad indication of expected outcomes at different levels for different variables in the CVP model. The breakeven analysis and margin of safety are also very useful tools in measuring the riskiness of various plans or scenarios in the budget. Focus notes Why does a business have to calculate a break-even point? • When you start a business you want to determine what sales level is required for it to survive. • For a typical start-up business, it is critical to ensure that ongoing operating costs are covered by sales revenue in the short-to medium-term. • In the long-term, the business can focus on making a profit. Once again the breakeven point and margin of safety will indicate the riskiness or sensitivities of various plans or strategies. 33 MAC4862/102 Application of CVP • Please note that ALL variable costs and ALL fixed costs (production AND non-production costs) are included in the break-even calculation. • Contribution per unit equals the sales price per unit less ALL variable costs per unit. The contribution margin ratio is the contribution expressed as a percentage of sales. • The net profit figure in a break-even calculation is ALWAYS BEFORE TAX. Therefore if you are told in a question that you are trying to achieve a net profit AFTER tax of, for example R50 000, you must first convert the R50 000 to a BEFORE tax amount before you use it in the break-even calculation. • Remember that a break-even point (in units) should always be ROUNDED UP as one less unit sold will lead to a small loss. • Unit information usually indicates a break-even in units and value/monetary information (eg Rand or a ratio based on rand) a break-even in Rand. • The net profit is derived from the units sold in excess of the breakeven point, i.e. the contribution from the margin of safety sales. • The margin of safety % indicates by how much sales volume can decline before the entity makes NIL profit. • Sensitivity % for other variables in the model indicates how big a change can be absorbed before the entity makes no profit. - ∆ in selling price/unit - ∆ in variable cost/unit - ∆ in total fixed costs Impact of factors All other factors remaining the same: • • • An increase in selling price per unit will increase the contribution per unit and decrease the break-even sales required. An increase in variable cost per unit will decrease the contribution per unit and increase the break-even sales required. An increase in total fixed cost will increase the sales required to break-even. Generally, you will first have to determine the nature of the costs before proceeding with the breakeven calculation. Study the following in your textbook: • • Drury (8th ed.): Chapter 8: Multi-product Cost-Volume-Profit analysis. Pages 178 – 180. Drury (9th ed.): Chapter 8: Multi-product Cost-Volume-Profit analysis. Pages 182 – 184. 34 MAC4862/102 Activity 1 – Basic principle Bubbles Ltd sells two products, namely product X and product Y. The budgeted sales are divided equally (C1) between these two products and the budgeted contribution is R10 per unit of product X and R6 per unit of product Y. The actual sales for the period consisted of 75% for product Y and 25% (C2) for product X. The annual fixed costs are R560 000. Actual costs and selling prices are identical to the budget.(C3) C1: Budgeted = 50:50 C2: Actual = 75:25 C3: No change to contribution or FC REQUIRED (a) Calculate the unit break-even points for budgeted and actual sales. (b) Analyse your results. Feedback 1 (a) Budgeted average contribution C1: Average base used, based on 50:50 split. = (50% x R10) + (50% x R6) = R5 + R3 = R8,00 Budgeted break-even point = Fixed costs / Budgeted average unit contribution = R560 000 / R8,00 = 70 000 units Actual average unit contribution = (25% x R10) + (75% x R6) = R2,50+ R4,50 = R7,00 Actual break-even point = Fixed costs / Actual average unit contribution = R560 000 / R7,00 = 80 000 units C2: New split lowers average as more with low contribution sold. C3: BE now higher as average down. 35 MAC4862/102 (b) The break-even point varies depending on the composition of the sales mix. The actual sales mix is different from the budgeted sales mix (see note above) and therefore the actual average unit contribution is different from that used in the budgeted breakeven calculation. Activity 2 Work through example: (Drury textbook) 8th ed: Example 8.2 p179 9th ed: Example 8.2 p183 Attempt question: (Drury Student Manual) 8th ed: Question 8.7 9th ed: Question 8.9 Feedback 2 • • • Specific and general fixed costs. Some questions may specify breakeven in terms of the specific costs. Current mix implies total basis – individual b/e’s not required. Average contribution used. Activity 3 – ‘What if’s’ Paramountain Ltd manufactures and sells video equipment. Every video recorder sells for R1 150, and variable costs amount to R850 per unit. Total annual fixed costs amount to R150 000. The following operating results for the previous year were given: R Sales Less: Variable costs Contribution margin Less: Fixed costs Net income 1 265 000 935 000 330 000 150 000 180 000 36 MAC4862/102 REQUIRED Mark (a) Determine the break-even point in units; (2) (b) Calculate the margin of safety based on sales units, if Paramountain expects to sell 1 200 video recorders this year; (1) (c) Refer to the original data. Management would like to increase the net income from the previous year. The marketing manager would like an additional amount of R25 000 set aside for advertising purposes. The sales manager believes that a 12,5% reduction in the selling price, combined with the additional advertising, should cause annual sales in units to increase by 25%. Prepare a contribution income statement, showing the results of operations if the changes are made. Advise management whether or not to adopt the suggested changes. (6) (d) Refer to the original data. The financial manager does not want the selling price to change, as it would lead to a lot of administrative work. Instead, he suggests that costs should be cut and advertising increased. He suggests negotiating with the suppliers for a price cut of R90 on a circuit used in the production of the video recorders, and improving productivity in order to save R25 on labour costs per recorder. The manager believes that additional advertising should also increase annual sales by 40%. By how much can advertising increase for profits to remain unchanged. (3) (e) Refer to the original data. Assume that the company is only producing 850 video recorders per year. An order has been received for 600 units on a special price basis. What unit price would have to be quoted to the buyer if Paramountain Ltd wants to earn an overall profit of R195 000 for the year? (You may assume that the present sales will not be affected by the special price order). (3) Feedback 3 Scenario analysis is often required as part of the decision-making process. (a) Break-even point Break-even point (b) Margin of safety = = = Fixed cost / Contribution R150 000 / (R1 150 - R850) 500 units (2) = = = (Expected sales - Break-even sales) / Expected sales (1 200 - 500) / 1 200) 58,33% (1) (c) Proposal: Contribution income statement Calculation Sales Variable costs Contribution Fixed costs Net income R (1 100 x [R1 150 - 12,5%] x 1,25 (1 100 x R850 x 1,25) (150 000 + 25 000) 1 383 594 1 168 750 214 844 175 000 39 844 (4) 37 MAC4862/102 Working: Calculate last year’s number of units sold: R1 265 000 / R1 150 = 1 000 units sold Management should not accept the changes, as it decreases net income. (d) Net income NI R180 000 R180 000 R180 000 Advertising (1) (1) = Sales - Variable costs - Fixed costs = SP x - Varx - FC = (1 100 x 1,4 x R1 150) - (1 100 x 1,4 x [850 - 90 - 25]) - R150 000 – advertising = R1 771 000 - R1 131 900 - 150 000 - advertising = R489 100 - advertising = R309 100 (3) Advertising may increase with R309 100, representing the incremental contribution margin, without affecting the net income. (e) NI R195 000 R195 000 600SP SP = = = = = SP x - VarCx - FC (R1 150 x 850) + (600 x SP) - (1450 x R850) - R150 000 R977 500 + 600SP - R1 232 500 - R150 000 R600 000 R1 000 per unit (3) Summary In this study unit we focused on the calculation of the break-even point, the margin of safety and the impact of changes in breakeven components on profit. Self-assessment activity Knowledge check: Before proceeding to the next study unit, ensure that you are on par with the following concepts: Yes/No 1. 2. 3. 4. 5. 6. Classification of costs Determination of fixed and variable costs Definition and calculation of contribution Calculation of the break-even point Interpretation of margin of safety and other sensitivity percentages Effect of change of a given factor on profit or other relevant issue. 38 MAC4862/102 PART 2, TOPIC 4 – Standard costing TOPIC 4 LEARNING OUTCOMES After studying this topic, you should be able to • • • • Calculate and analyse variances Provide suitable explanations for variances found Reconcile budgeted income and expenses to actual income and expenses Decide on the appropriate accounting treatment of material variances ONDERWERP 4 – LEER UITKOMSTE Na bestudering van hierdie onderwerp behoort u in staat te wees om • • • • Afwykings te bereken en te ontleed Geskikte verduidelikings vir verkreë afwykings te verskaf Begrote inkomste en uitgawes met werklike inkomste en uitgawes te rekonsilieer Te besluit oor die toepaslike rekeningkundige hantering van wesenlike afwykings STUDY UNIT TITLE Study unit 4.1 Variance analysis Study unit 4.2 Reconciliation of budget to actual Study unit 4.3 Variance analysis for controlling purposes Study unit 4.4 Pro-rating of variances and compliance with the relevant accounting standard Introduction Standard costing is a financial control system that analyses deviations from budget in detail in order to control future costs and forms part of the process of management by exception. Standards are predetermined target costs and selling prices which represent a benchmark that should be achieved under normal conditions. Standard costs are the expected or budgeted costs for producing a single unit of a product or a service. Quantity standards and cost (price) standards are set for the materials, labour and overheads consumed in producing a unit of the product. In order to apply standard costing, standardised tasks or repetitive operations must be involved for which a standard time or quantity and cost can be determined. 39 MAC4862/102 STUDY UNIT 4.1 Variance analysis Prior Learning This course assumes that students have already mastered the work equivalent to that presented in Unisa’s preceding postgraduate course, Advanced Management Accounting (‘Advanced’). Please ensure that you are up to date with the prior learning for variance analysis. If not, please refer to your undergraduate and advanced study material and revise the following indicated pages of the textbook, namely Drury using the page numbers below: Prior learning Before studying this topic, you should be able to deal with: Drury 8th ed. Drury 9th ed. Applicable references: Applicable references: • Design of standard costing systems • • Drury: Chapter 17, pages 423 – 450 Drury: Chapter 17, pages 434 – 463 Variance analysis Reporting on variance analysis Drury: Chapter 18, pages 458 – 469 Drury: Chapter 18, pages 471 – 482 • • Reconciliation of budget to actual Investigation of variances and exception reporting Pro-rating of variances and compliance with the relevant accounting standard Cost estimation when the learning curve effect is present Drury: Chapter 18, pages 470 – 472 Drury: Chapter 7, pages 155 – 157 Drury: Chapter 18, pages 483 – 485 Drury: Chapter 7, pages 159 – 162 Drury: Chapter 23, Pages 619 – 622 Drury: Chapter 23, pages 640 – 643 • • Study Recap by reviewing study unit 1.1 of MAC4861/103 on myUnisa under Additional Resources and then studying: • Ex post variance analysis/Distinguishing between planning and operating variances – Drury (8th ed.) p469 – 470 or Drury (9th ed.) p482 – 483. • ABC variance analysis – Drury (8th ed.) p472 – 474 or Drury (9th ed.) p485 – 487. Activity 1 Attempt question: (Drury Student Manual) 8th ed: Question 17.11 9th ed: Question 17.9 40 MAC4862/102 Feedback 1 The correct variance needs to be used in calculating actual quantities and costs. As a marginal costing system is used, fixed overhead is not relevant. Activity 2 Attempt question: (Drury Student Manual) 8th ed: Question 17.12 9th ed: Question 17.10 Feedback 2 The variance ‘formula’ is used to determine the required. Note the layout followed. Summary In this study unit, we revisited the calculation and meaning of various standard cost variances for both variable and absorption costing systems. Some issues in calculating mix variances were also highlighted. Self-assessment activity Attempt question: (Drury Student Manual) 8th ed: Question 18.6 9th ed: Question 18.3 41 MAC4862/102 STUDY UNIT 4.2 – Reconciliation of budget to actual Review study unit 1.2 of MAC4861/103 on myUnisa under Additional Resources. Activity 1 Attempt question: (Drury Student Manual) 8th ed: Question 17.9 9th ed: Question 17.6 Feedback 1 Because a JIT system is in use, it implies that production equals sales. Note specifically the approach from a sales volume angle. Summary In this study unit we studied the reconciliation of budgeted profit to actual profit by means of adding the favourable to and deducting the adverse production and sales variances from the budgeted profit. Self-assessment activity Attempt questions: (Drury Student Manual) 8th ed: Question 17.8 9th ed: Question 17.7 42 MAC4862/102 STUDY UNIT 4.3 – Variance analysis for controlling purposes Introduction In the prior study unit 4.1 we looked at the calculation of the various variances. In this study unit we will study the factors that should be considered when deciding whether it is worthwhile to investigate variances. Study • Drury (8th ed.) p469 – 470 or Drury (9th ed.) p482 – 483 (Ex post variance analysis)/(Distinguishing between planning and operating variances) • Drury (8th ed.) pages 470 – 472 or Drury (9th ed.) p483 – 485 (The investigation of variances) • Drury (8th ed.) pages 472 – 474 or Drury (9th ed.) p485 – 487 (The role of standard costing when ABC has been implemented) Note the following from the studied information: • The impact of controllability on variance reporting, i.e. flexing and planning variances. • The causes of variances and the methods used to determine whether an investigation is justified. • The types of costs for which an ABC system variance analysis is appropriate. Activity 1 Attempt question: (Drury Student Manual) 8th ed: Question 18.8 9th ed: Question 18.8 Feedback 1 The ex-post plan drives planning (uncontrollable) and operational variances. Summary In this study unit we looked at the reasons for variances and the models used by organisations to ensure that the benefits from investigating variances exceed the costs. The use of standard costing when an ABC system is in use was also investigated. Self-assessment activity Attempt question: (Drury textbook) 8th ed: Question 18.16 p478 – 479 (Solution p746) 9th ed: Question 18.18 p492 (Solution p774 - 775) 43 MAC4862/102 STUDY UNIT 4.4 Pro-rating of variances and compliance with the relevant accounting standard Review study unit 1.4 of MAC4861/103 on my Unisa under Additional Resources. Summary IAS 2 requires the use of absorption costing to value closing inventory for external reporting purposes. Furthermore, the allocation of fixed production overheads should be based on normal capacity. Standard costing is allowable for financial statements if the cost approximates actual cost. Usual variances should be investigated and a decision taken on whether the variance becomes a period cost, or whether the standard is adjusted and inventory is revalued. Self-assessment activity Before moving on to the next topic, make sure that you have grasped the following: When a standard costing system can be used to value inventories - the accounting treatment of variances that arise between actual costs and standard (or allowed) costs the treatment of an unusually high fixed production volume capacity variance. 44 MAC4862/102 PART 2, TOPIC 5 – Performance measurement TOPIC 5 LEARNING OUTCOMES After studying this topic, you should be able to: • • • • Have a critical understanding of appropriate performance measures within an organisation. Distinguish between the managerial and economic performance of the division. Explain the meaning of return on investment (ROI), residual Income (RI) and Economic Value Added (EVA). Compute and apply the above performance measures. ONDERWERP 5 LEER UITKOMSTE Na bestudering van hierdie onderwerp behoort u in staat te wees om • • • • ‘n Kritiese begrip van geskikte prestasiemaatstawwe binne ‘n organisasie te hê. Te onderskei tussen die bestuurs- en ekonomiese prestasie van die afdeling. Die betekenis van opbrengs op belegging (OOB/ROI) residuele inkomste (RI) en ekonomiese waarde toegevoeg (EWT/EVA) te verduidelik. Bogenoemde prestasiemaatstawwe te bereken en toe te pas. STUDY UNIT TITLE Study unit 5.1 Divisional financial performance measures Study unit 5.2 Transfer pricing in divisionalised companies 45 MAC4862/102 STUDY UNIT 5.1 Divisional financial performance measures Prior Learning This course assumes that students have already mastered the work equivalent to that presented in Unisa’s preceding postgraduate course, Advanced Management Accounting (‘Advanced’). Please ensure that you are up to date with the prior learning for divisional financial performance measures. If not, please refer to your undergraduate and advanced study material and revise the following indicated pages of the textbook, namely Drury using the page numbers below: Prior learning Drury 8th ed. Drury 9th ed. Before studying this topic, you should be able to deal with: Applicable references: Chapter 19: Drury page 485 Drury page 485 Drury page 486 Drury page 486 Drury page 486 Applicable references: Chapter 19: Drury page 498 Drury page 498 Drury page 499 Drury page 499 Drury page 499 Drury page 488 Drury page 490 Drury page 491 Drury page 492 Drury page 492 Drury page 500 Drury page 502 Drury page 503 Drury page 504 Drury page 508 Drury page 494 Drury page 495 Drury page 509 Drury page 510 Drury page 497 Drury page 512 Chapter 21: Drury page 553 Chapter 16: Drury page 394 Drury page 400 - 402 Chapter 21: Drury page 571 Chapter 16: Drury page 405 Drury page 411 - 413 • • • • • • • • • • • • • Divisionalised organizational structures Profit centres and investment centres Advantages and disadvantages of divisionalisation Pre-requisites for successful divisionalisation Distinguishing between the managerial and economic performance of the division Alternative divisional profit measures Return on investment Residual income Economic value added (EVA™) Determining which assets should be included in the investment base The impact of depreciation The effect of performance measurement on capital investment decisions Addressing the dysfunctional consequences of shortterm financial performance measures • Benchmarking • • Controls at different organizational levels Responsibility centres Introduction In your prior learning the evaluation of divisional performance by employing appropriate performance measures and distinguishing between managerial and economic performance were covered. In this study unit we shall focus primarily on computing three financial performance measures viz. ROI, RI and EVA and discuss the influence of these measures on capital investment decisions. Finally, we shall discuss various approaches that can be employed to overcome the short-term orientation associated with accounting profit-related measures. 46 MAC4862/102 Study • Residual income • Economic value added (EVA™) • Determining which assets should be included in the investment base • The impact of depreciation • The effect of performance measurement on capital investment decisions • Addressing the dysfunctional consequences of short-term financial performance measures • Benchmarking • Controls at different organizational levels • Responsibility centres 8th ed. Drury page 491 Drury page 492 9th ed. Drury page 503 Drury page 504 Drury page 492 Drury page 494 Drury page 508 Drury page 509 Drury page 495 Drury page 510 Drury page 497 Drury page 553 Drury page 394 Drury page 400 402 Drury page 512 Drury page 571 Drury page 405 Drury page 411 413 Activity 1 Attempt question: (Drury textbook) 8th ed: Question 19.22 p505 (Solution p753) 9th ed: Question 19.23 p521 (Solution p782) Feedback 1 The calculated values use annuity factors. Ensure that you understand the principles. • Financial performance measures should include only the factors directly controllable by the manager. Therefore, distinguish between managerial and economic performance. • Non – financial factors (e.g. competitiveness, productivity, quality, etc) should be incorporated in performance measures in order to mitigate the short – term orientation of managers. • EVA adjusts for distortions introduced by generally accepted accounting principles into the divisional performance measure to measure economic performance (the starting point though, is the accounting profit based on historic costs and not future cash flows) 47 MAC4862/102 Calculation of EVA: 1. Adjust for IFRS distortions (starting point – obtaining WACC and accounting profit) • • • Add back expenses that will have value over a longer term than one year. Amortise capitalised expenses over an appropriate lifespan. Replace depreciation with economic holding gains/losses. Note: You are required to calculate WACC. 2. Calculate the value of the controllable investment • The term controllable investment refers to the net asset base that is controlled by divisional managers. If the purpose is to evaluate the performance of a divisional manager, then only those assets that can be directly attributed to the division and are controllable by the manager should be included in the asset base. This means that only assets that can be influenced by the divisional manager ought to be included in the measure. For instance, if debtors and cash are administered by central headquarters, they should be excluded because a divisional manager cannot influence these items. • Use replacement values when available, else use as stipulated hereafter. • Non-current assets at market value plus net working capital at realisable values plus capitalised expenses at amortised values. 3. Calculate the capital charge by multiplying the controllable investment (2) with the WACC (1). 4. Deduct the capital charge (3) from the adjusted profit or adjusted cash profit (1) to calculate the economic value added. • If the EVA > 0, economic value is created/added. • If EVA < 0, capital is destroyed. EVA = Adjusted Divisional – (Adjusted Capital Employed X Divisional WACC) • The Capital Employed is adjusted as follows (figures imaginary and in R’000): Owner’s Equity (NAV) Add Goodwill amortisation Add Deferred tax and other Provisions Add total Debt Adjusted capital Employed 4 333 253 14 467 5 067 • Adjust the Net Profit as follows: Operating profit before Tax Add Interest expense Minus Tax Minus extra-ordinary gains NOPAT Above will be illustrated by working through activity 2. 2 642 120 469 20 2 273 48 MAC4862/102 Activity 2 – EVA Attempt question: (Drury textbook) 8th ed: Question 19.20 p504 (Solution p751 – 752) 9th ed: Question 19.21 p520 (Solution p780 – 781) Feedback 2 The discussions in part a regarding expenses that add value give good guidance on this issue. Advantages of EVA: • EVA achieves goal congruence (as the interests of the company as a whole are considered) • Non-financial factors (e.g. competitiveness, productivity, quality, etc) should be incorporated in performance measures in order to mitigate the short- term orientation of managers. • EVA adjusts for distortions introduced by generally accepted accounting principles into the divisional performance measure to measure economic performance (the starting point though, is the accounting profit based on historic costs and not future cash flows). • Managers are encouraged to ‘think” in the same way as shareholders: EVA actively encourages increasing shareholders’ wealth • Under-utilised assets are identified. • Puts emphasis on the achievement of long-term goals and shows the benefits of research and development expenditure, training and marketing costs. Disadvantages of EVA: • The EVA can only provide a rough approximation of economic profit as the starting point for calculating EVA is the conventional accounting profits, based on historic costs and, not future cash flows. • The EVA calculation involves making a number of adjustments to the profitability measure in order to convert the historic accounting data and thereby approximate economic profit and asset values. • The use of estimates of economic profit in evaluating performance results in lack of precision and objectivity. Activity 3 Attempt questions: 8th ed: (Drury Student Manual) Question 19.10 8th ed: (Drury Student Manual) Question 19.13 9th ed: (Drury Student Manual) Question 19.11 9th ed: (Drury textbook) Question 19.17 49 MAC4862/102 Feedback 3 In question 19.13 (or 9th ed. 19.11) the target structure and cash flows are relevant. Share-based compensation Refer to tutorial letter 103 of MAC4861, study unit 2.1. Summary In this study unit we focussed on further aspects related to performance measurement. We studied both short- and long-term performance measures. Assessment / self-assessment Ensure that you can describe the following concepts briefly in a paragraph: 1. 2. 3. 4. 5. 6. Economic performance Economic value added Managerial performance Return on capital employed Return on investment Residual income Enrichment activity Google the term ‘Economic value added’ and read about a local company that employs it. You can also look it up in Wikipedia at http:/www.wikipedia.org. 50 MAC4862/102 STUDY UNIT 5.2 Transfer pricing in divisionalised companies Prior Learning This course assumes that students have already mastered the work equivalent to that presented in Unisa’s preceding postgraduate course, Advanced Management Accounting (‘Advanced’). Please ensure that you are up to date with the prior learning for the topic of transfer pricing. If not, please refer to your undergraduate and advanced study material and revise the following indicated pages of the textbook, namely Drury using the page numbers below: Prior learning Drury 8th ed. Drury 9th ed. Before studying this topic, you should be able to: Applicable references: Chapter 20: Applicable references: Chapter 20: • • • Drury pages 509 – 510 Drury pages 511 – 518 Drury pages 518 – 521 Drury pages 526 – 527 Drury pages 527 – 535 Drury pages 535 – 538 Drury pages 521 – 523 Drury pages 523 – 525 Drury pages 526 – 532 Drury pages 538 – 539 Drury pages 539 – 541 Drury pages 543 – 549 • • • Discuss the purpose of transfer pricing Apply alternative transfer pricing methods Consider proposals for resolving transfer pricing conflicts Recommend domestic transfer pricing Evaluate international transfer pricing Discuss the economic theory of transfer pricing Introduction In your prior learning various methods that can be employed in determining internal transfer pricing, achieve organisational objectives and the general goals of transfer pricing were discussed. In this section we shall focus primarily on resolving transfer pricing conflicts, setting international transfer pricing and finally, setting transfer prices when there is no external market for the intermediate product. Study • • • • Proposals for resolving transfer pricing conflicts Domestic transfer pricing recommendations International transfer pricing Appendix 20.1: Economic theory of transfer pricing 8th ed. Drury pages 518 – 521 Drury pages 521 – 523 Drury pages 523 – 525 Drury pages 526 – 532 9th ed. Drury pages 535 – 538 Drury pages 538 – 539 Drury pages 539 – 541 Drury pages 543 – 549 51 MAC4862/102 Focus notes Goals of transfer pricing system: • To motivate the divisional managers to make decisions to the advantage of the company or group as a whole (goal congruence). • To ensure that each division’s performance is reasonable, measurable and comparable (achieve equity). • The system should be simple to operate and administer. • The managers should still have the ability to make autonomous decisions and enter into negotiations with each other. • If possible, healthy competition between divisions should be encouraged by the transfer pricing system. Rule of thumb: The following ‘rules of thumb’ may be applied when a question asks for the calculation of a transfer price that will lead to goal congruence within the company: 1. Minimum transfer price (that the supplying division will accept). o o 2. Maximum transfer price (that the receiving division would pay) o 3. If there is an external market to buy from, the transfer price should be the Market price less savings on selling and transport expenses The maximum negotiated profit o 4. The minimum transfer price should comprise the incremental cost (usually variable cost plus any increase in fixed costs) and opportunity cost. Opportunity cost exists only if there are sacrificed external sales due to the internal transfer of goods (and is the contribution thus lost). This refers to the incremental profit that would be made by the receiving division on the ultimate sale of the goods. The Negotiated transfer price (normally obtained through negotiation between selling and buying divisions) • It should lie between the minimum and maximum prices calculated. • Range of Acceptable transfer prices: The Upper limit (determined by the buying division) Lower limit (determined by the selling division) 52 MAC4862/102 Advantages of negotiated transfer prices: • Negotiated transfer prices preserve the autonomy of the divisions, which is consistent with the spirit of decentralization. • The managers negotiating the transfer price are likely to have much better information about the potential costs and benefits of the transfer than others in the company. Behavioural implications of transfer pricing The selling division may refuse to supply due to the following: • The price offered not being able to cover marginal cost (where marginal cost pricing is used). • The price offered not being able to cover full costs (where full cost pricing is used). • The price offered not being able to give the supplying division optimum profitability (where market related prices are used and divisional performance is judged on profitability). • Failure to agree a negotiated price. The buying division may refuse to take supply due to the following: • The price charged is considered excessive. • In cost based approaches this may be due to disputes relating to the supplying division’s cost structure or the size of the mark – up. • In market based approaches there may be disputes as to the quantum of the discounts for cost savings related to internal transfers. Activity 1 - Transfer based on different cost bases Attempt question: 8th ed: (Drury Student Manual) Question 20.1 9th ed: (Drury textbook) Question 20.19 Feedback 1: Question 20.1 (8th ed.) The standard variable cost is core to the transfer price. The initial 3 methods all yield the same total (organisation) profit. 53 MAC4862/102 Activity 2 - Transfer price and bonus Attempt question: (Drury Student Manual) 8th ed: Question 20.5 9th ed: Question 20.7 Feedback 2 Residual income used to measure performance. Consider the ‘what-if’ scenarios carefully. Summary In this study unit we looked at the purposes of a transfer pricing system, proposals to resolve conflict and the recommendations in respect of domestic and international transfer pricing. Assessment / self-assessment Ensure that you can 1. 2. 3. Motivate a recommended transfer price Apply transfer price principles to different cost bases Distinguish between domestic and international transfer prices Enrichment activity Visit the JSE Industrial Sector companies’ annual financial statements and read about their application of transfer prices. 54 MAC4862/102 PART 3 – Information for decision-making PART 3 PURPOSE The purpose of part 3 is to enable students to have a critical and informed understanding of the key terms, rules, concepts and established principles of collecting and using information in making shortterm decisions. DEEL 3 DOEL Die doel van deel 3 is om studente in staat te stel om ‘n kritiese en ingeligde begrip van die sleutelterme, reëls, konsepte en gevestigde beginsels van die insameling en gebruik van inligting in die neem van korttermynbesluite te hê. Topics 6. Decision-making under conditions of risk and uncertainty 7. Information application to decisions 55 MAC4862/102 PART 3, TOPIC 6 – Decision-making under conditions of risk and uncertainty TOPIC 1 LEARNING OUTCOMES After studying this topic, you should be able to: • • • • • • Have a critical understanding of key concepts, rules and established principles of decisionmaking. Explain the meaning of the terms of standard deviation and coefficient of variation as measures of risk and outline their limitations Describe and calculate the value of perfect and imperfect information. Explain and apply the maximin, maximax and regret criteria Explain the implications of pursuing a diversification strategy Apply the principles of decision-making. ONDERWERP 1 LEER UITKOMSTE Na bestudering van hierdie onderwerp behoort u in staat te wees om: • • • • • • ‘n Kritiese begrip van die sleutel konsepte, reëls en gevestigde beginsels van besluitneming te hê. Die betekenis van die terme standaard afwyking en koëffisiënt van variansie as maatstawwe van risiko te verduidelik en hul beperkings te kan omlyn. Die waarde van perfekte en nie-perfekte inligting te omskryf en bereken. Die maximin, maximax en berou kriteria te verduidelik en toe te pas. Die implikasies van die navolg van ‘n diversifikasie strategie te verduidelik. Die beginsels van besluitneming toe te pas. STUDY UNIT Study unit 6.1 Decision-making under conditions of risk and uncertainty 56 MAC4862/102 STUDY UNIT 6.1 – Decision-making under conditions of risk and uncertainty Prior Learning This course assumes that students have already mastered the work equivalent to that presented in Unisa’s preceding postgraduate course, Advanced Management Accounting (‘Advanced’). Please ensure that you are up to date with the prior learning for decision-making under conditions of risk and uncertainty. If not, please refer to your undergraduate and advanced study material and revise the following indicated pages of the textbook, namely Drury using the page numbers below: Prior learning Drury 8th ed. Before studying this topic, you should be able Applicable to: references: Chapter 12: Drury page 279 - 280 Define risk and uncertainty. Calculate probability distribution and expected Drury page 281 - 282 value. Drury page 282 - 283 Measure the amount of uncertainty/risk. Drury page 283 - 284 Describe individuals’ attitudes to risk. Establish the buying of perfect and imperfect Drury page 286 - 287 information Drury page 287 - 289 Calculate maximin, maximax and regret criteria. Drury 9th ed. Applicable references: Chapter 12: Drury page 287 - 288 Drury page 289 - 290 Drury page 290 - 291 Drury page 291 - 293 Drury page 294 - 295 Drury page 296 - 297 Introduction In prior learning the impact of risk and uncertainty in business-decision making was examined. It was also mentioned that business decisions are influenced by managerial subjectivity as managers normally draw from their expert knowledge, past experience and existing situations likely to impact on future events due to the uncertain business environment. In this section we shall look at how the principle of probability theory enables management to consider the degree of uncertainty associated with each course of action when making business decisions. We shall also describe and calculate the value of perfect information, and finally explain the diversification strategy. Study • • • • Measuring the amount of uncertainty Buying perfect and imperfect information Maximin, maximax and regret criteria Risk reduction and diversification Drury 8th ed. Drury 9th ed. Drury page 282 - 283 Drury page 286 - 287 Drury page 287 - 289 Drury page 289 Drury page 290 - 291 Drury page 294 - 295 Drury page 296 - 297 Drury page 297 57 MAC4862/102 Focus notes • • • • The concept of expected value considers a range of possible outcomes rather that a single estimate. It involves multiplying each outcome (say projected sales level) by its associated probability (likelihood that it will occur). The standard deviation calculates the degree of variability in the possible outcomes. Though expected value, standard deviation and coefficient of variation sum up the characteristics of alternative courses of action, these measures do not provide the decision – maker with all the relevant information as does the probability distribution. When it is difficult to assign reasonable probability to possible outcomes, management may employ the “maximin, maximax and regret” criteria to make decisions. Activity 1 Calculating a portfolio return (expected value), standard deviation and coefficient of variation. Consider the following: State of economy Probability of State of Economy Rate of return Share A Rate of return Share B Rate of return Share C Boom Good Poor Bust 0.15 0.25 0.55 0.05 0.30 0.12 0.01 -0.20 0.45 0.10 -0.15 -0.30 0.33 0.15 -0.05 -0.09 Your portfolio is invested 40 per cent in A and C, and 20 per cent in B. REQUIRED Calculate the expected return, standard deviation and the coefficient of variation of the portfolio. 58 MAC4862/102 Feedback 1 1. Calculate the expected return of the portfolio. State Prob Share A Return Boom Good Poor Bust 0.15 0.25 0.55 0.05 0.30 0.12 0.01 -0.20 Weighting (40%) Return*40% 0.12 0.048 0.004 -0.08 Share B Return Weighting (20%) Return*20 % Share C Return 0.09 0.02 -0.03 -0.06 0.33 0.15 -0.05 -0.09 0.45 0.10 -0.15 -0.30 Weighting (40%) Return*40% 0.132 0.06 -0.02 -0.036 Expected value Portfolio return 0.342 0.128 -0.046 -0.176 0.0513 0.032 -0.0253 -0.0088 0.0492 Weight* Prob 4.92% Calculate the standard deviation (σ) of the portfolio. 2. State Probability Boom Good Poor Bust 3. Return Sum of weight returns 0.15 0.25 0.55 0.05 Return (R) 0.342 0.128 -0.046 -0.176 Portfolio variances Squared variances Weighted amount R-EV (R-E)2 (R-E)2 * Probability 0.2928 0.0788 -0.0952 -0.2252 0.085732 0.006209 0.009063 0.050715 0.0128598 0.0015524 0.0049847 0.0025358 0.0219326 14.81% σ2 σ Calculate the coefficient of variation (CV) CV = σ/EV = 0,1481/0,0492 = 3,01 = 301% • The SD measures the dispersion of returns around the expected value (mean). The portfolio mean is low indicating low variance and thereby low risk. • The CV measures the relative amount of dispersion by expressing risk in relation to the return. In this case for every 1 unit of risk there is more than 1 corresponding unit of return which indicates low risk. 59 MAC4862/102 Activity 2 - Calculating the value of perfect information Zabalaza (Pty) Ltd has to choose between its two machines that produce product Z. Machine Zamalek has low fixed costs and high variable cost/unit and is therefore suited to low volume production. Machine Zozo on the other hand, has high fixed costs and low variable cost/unit rendering it suitable for high volume production. The probability distribution for product Z is as follows: State of production Probability Machine Zamalek Profit Machine Zozo Profit Low High 0.5 0.5 R100 000 R160 000 R10 000 R200 000 REQUIRED Zabalaza (Pty) Ltd could acquire perfect information regarding the state of nature by undertaking an extensive market research. What is the maximum price that the company should pay for this information? Feedback 2 1. Calculate the expected value of each machine without perfect information. Machine Zamalek: R130 000 [(0.5*R100 000) + (0.5*R160 000)] Machine Zozo: R105 000 [(0.5*R10 000) + (0.5*R200 000)] Machine Zamalek has the highest expected value and will be chosen based on expected value only (i.e. no perfect information available). 2. Calculate the expected value with perfect information. R150 000 [(0.5*R100 000) + (0.5*R200 000)] The calculation uses the highest profit if there is low demand and the highest profit if there is high demand. 3. Calculate the value of perfect information. The amount to be paid should be limited to the difference between the expected value with and without perfect information: R20 000 [R150 000 – R130 000]. 60 MAC4862/102 Activity 3 Attempt question: 8th ed: (Drury Student Manual) Question 12.7 9th ed: (Drury textbook) Question 12.18 Feedback 3 Note the use of contribution and the application of capacity constraints. Summary In this study unit the calculation of risk indicators, the value of perfect information and risk diversification was covered. Self-assessment activity Ensure that you can describe the following concepts briefly in a paragraph: 1. 2. 3. 4. 5. Expected value Co-efficient of variation Perfect information Risk diversification Standard deviation 61 MAC4862/102 PART 3, TOPIC 7 – Information application to decisions TOPIC 2 LEARNNG OUTCOMES After studying this topic, you should be able to: • • • • Explain the meaning of relevance. Distinguish between relevant and irrelevant costs and revenues. Determine the product-mix that will maximize profit when capacity constraints apply. Explain why the book value of equipment is irrelevant when making equipment replacement decisions. • Describe the opportunity cost concept. • Explain the theory of constraints and throughput accounting. ONDERWERP 1 LEER UITKOMSTE Na bestudering van hierdie onderwerp behoort u in staat te wees om: • • • • • • Die betekenis van relevantheid te verduidelik. Tussen relevante en irrelevante koste en inkomste te onderskei. Die produkmengsel wat wins sal maksimaliseer wanneer kapasiteitsbeperkings van toepassing is, te bepaal. Te verduidelik waarom die boekwaarde van toerusting irrelevant is wanneer besluite oor die vervanging van toerusting gemaak word. Die konsep van geleentheidskoste te verduidelik. Die teorie van beperkings en deurvoer rekeningkunde te verduidelik. STUDY UNIT Study unit 7.1 - Relevant costs and revenues for decision-making 62 MAC4862/102 STUDY UNIT 7.1 – Relevant costs and revenues for decision-making Prior Learning This course assumes that students have already mastered the work equivalent to that presented in Unisa’s preceding postgraduate course, Advanced Management Accounting (‘Advanced’). Please ensure that you are up to date with the prior learning for relevant costs and revenues for decisionmaking. If not, please refer to your undergraduate and advanced study material and revise the following indicated pages of the textbook, namely Drury using the page numbers below: Prior learning Drury 8th ed. Before studying this topic, you should be able Applicable to: references: Chapter 9: Drury page 195 • Describe the meaning of relevance. Drury page 195 - 196 • Highlight the importance of qualitative factors. Drury page 196 - 200 • Make special pricing decisions. • Make product-mix decisions when capacity Drury page 200 - 203 constraints exist. • Consider outsourcing and make or buy Drury page 204 - 207 decisions. Drury page 207 - 209 • Make discontinuation decisions. • Determine the relevant costs of direct materials Drury page 209 - 210 and direct labour. • Explain the relevant cost information that should Chapter 10: be presented in price setting firms for both shortDrury page 227 - 241 term and long-term decisions. Drury 9th ed. Applicable references: Chapter 9: Drury page 199 Drury page 199 - 200 Drury page 200 - 204 Drury page 204 - 207 Drury page 208 - 211 Drury page 211 - 213 Drury page 213 - 214 Chapter 10: Drury page 231 - 245 Introduction In the previous module we dealt with the measuring of costs and benefits for non – routine decisions such as, deciding on making a component within the company or buying from an outside supplier, or introducing a new product and replacing existing equipment were dealt with. It was further mentioned that in non-routine decisions, only those costs and benefits relevant to the specific alternative courses of action should be considered. In this section we shall look at the key concept that should be applied in making product-mix decisions when capacity constraints exist and also discuss equipment decisions, explaining why equipment book values are irrelevant in such decisions. Finally, we shall describe the process of maximising operating profit when confronted with bottleneck and nonbottleneck operations, the theory of constraints (TOC). 63 MAC4862/102 Study Drury 8th ed. • • • The key concept that should be applied for presenting information for product-mix decisions Drury page 200-203 when capacity constraints apply. Replacement of equipment and the irrelevance of Drury page 203-204 past costs. Appendix 9.1: The theory of constraints and Drury page 212-216 throughput accounting. Drury 9th ed. Drury page 204-207 Drury page 207-208 Drury page 216-220 Information explanation • Relevant cost or benefit - is a future cash flow arising or changing as a direct consequence of the decision under review. • Costs and benefits that are independent of a decision are not relevant and need not be considered when making the decision. Only differential or incremental cash flows should be taken into account. • Cash flows that will be the same for all alternatives are irrelevant. Cash flows that have already been incurred are sunk costs and irrelevant for decision-making. • The total relevant cost of production is usually the variable cost per unit multiplied by the additional units produced plus (or minus) any change in the total expenditure on fixed costs. • Committed costs cannot be relevant to a decision that a manager is making now to improve or maximise profits. • Fixed Costs are irrelevant costs (Except for such costs as incremental and divisible fixed costs) • Total Variable Costs: Variable costs are often considered as relevant costs. Committed variable costs are nevertheless irrelevant to decision making. Guidelines for determining material and labour relevancy Material Purchased in the past Ordered or received, not yet paid • • No other use at present Could be sold directly May be used on another job Frequently used Used as a substitute • • • • • Must otherwise be disposed of • Sunk cost Sunk cost (already committed to pay), unless able to return the goods to the supplier No value (0) Net realisable value Lost contribution (opportunity cost) Replacement cost Cost saved by not having to purchase other material Opportunity saving 64 MAC4862/102 Labour Salaried labourers: • • Already working at business = No cost Work overtime = Overtime cost Additional labourers / wage workers: • • • Employ additional labourers = Basic pay New labourers work overtime = Basic pay plus overtime Specialised labour (scarce) = Opportunity cost of projects sacrificed Activity 1 - Revision Attempt question: 8th ed: (Drury Student Manual) Question 9.13 9th ed: (Drury textbook) Question 9.22 Feedback activity 1 Note the initial requirement of the question 9.13 (8th ed.) for the evaluation of the three options from a financial perspective. Note the subsequent requirement to evaluate the non-financial aspects. Activity 2 – Throughput accounting Attempt questions: (Drury Student Manual) 8th ed: Question 9.14 9th ed: Question 9.14 Feedback activity 2 A sequential approach of profit, profit based on constraints and throughput is followed. This approach should also be followed in questions where such a detailed requirement was not presented. 65 MAC4862/102 Activity 3 – Pricing Attempt question: (Drury Student Manual) 8th ed: Question 10.4 9th ed: Question 10.4 Refer also to MAC4861 Tutorial letter 103 for the study material on pricing decisions which is a very important topic. Feedback activity 3 Note specifically the approach used based on marginal cost and contribution. Summary In this study unit we considered capacity constraints, irrelevance of past costs and throughput accounting. Assessment / self-assessment Ensure that you can apply the following concepts in any given scenario: • • • • • • • • • • • • Pricing of customized products Pricing based on target costing Cost-plus pricing Customer profitability analysis Pricing of special orders Outsourcing Make- or buy decisions Discontinuation decisions Relevance of material and labour Constraints in business Throughput accounting Replacement of equipment 66 MAC4862/102 PART 4 – Integrated self-assessments As mentioned in the introduction you will now have the opportunity to assess whether you can apply your technical knowledge of individual topics, in an integrated scenario. We will start with an easier case study and then progress to a more advanced one. General Guidelines You should attempt the case studies under exam conditions. Time yourself. In real tests, you receive the scenario first and have reading time before receiving the required section. You should attempt the case studies in this tutorial letter in the same manner. Read the information in the scenario at least twice Ensure that you have read every line in the scenario. Remember that you have to use all the information that is given to you. Read the scenario line by line and highlight important information, relating this as far as possible to particular topics and principles even though you do not yet know the content of the required section. Read the ‘required’ very attentively. Note specifically what you should present in the answer, i.e.: - budget, actual or forecast amounts – what advice is required for the year, month or week standard or actual costing basis (variable or absorption) This is the methodology that you should use for every question that you attempt. We will now take you through activities to illustrate the approach. You are also advised to work through as many questions as possible in the Drury Student Manual. Use information encountered for the first time to build up a data base of ‘info statements’ linked to ‘what to do’s’. This is what you need to look for when reading a test or examination scenario. Once you have read and understood the scenario and the ‘required’ you can start answering the question. 67 MAC4862/102 Activity 1 Attempt question (Drury Student Manual) 8th ed: Question 8.7 9th ed: Question 8.9 Feedback 1 Note the general approach to fixed costs and it’s consequent application. An approach based on specific fixed costs will follow a different route. Activity 2 Attempt question (Drury Student Manual) 8th ed: Question 8.8 9th ed: Question 8.10 Feedback 2 Relevancy, expectancy and constraints are the core of this question. Activity 3 Attempt question: (Drury Student Manual) 8th ed: Question 9.8 9th ed: Question 9.8 68 MAC4862/102 Feedback 3 Consider the layouts and combining with qualitative aspects. Activity 4 Attempt question: (Drury Student Manual) 8th ed: Question 15.9 9th ed: Question 15.12 Feedback 4 A combination of absorption costing, variable costing and inventory required. Activity 5 Attempt question: (Drury Student Manual) 8th ed: Question 6.10 9th ed: Question 6.11 Feedback 5 The summaries are based on supporting calculations and a flowchart, all of which should be done before the final presentation is done. 69 MAC4862/102 Activity 6 Attempt question 18 (South Ltd) in the Question Bank. Activity 7 Attempt question 20 (Knysna Specialist Suppliers) in the Question Bank. 70 MAC4862/102 TEST 1 (2014) THIS PAPER CONSISTS OF TWO INDEPENDENT PARTS QUESTION 40 marks PART 1 15 marks ALLROUND ENTERTAINERS (PTY) LTD (ARE) ARE specializes in a number of entertainment fields, including organizing of rock concerts featuring international artists. Other activities include hosting road shows for artists and performing normal agent activities. ARE has grown to a household name and the public looks forward to the annual concert called the “Big Show”. The venues for these concerts are leased as and when required. The Operations Manager for ARE is currently planning the Big Show for the year to be held at Loftus Versfeld stadium (home of the Blue Bulls) on the evening before the Currie Cup rugby final. The concert is said to showcase some of South Africa’s best local talent and a world renowned Irish band. Thanks to the latest technology and big screens all over the stadium, all tickets in the stands can be sold at one price. In addition to the “Stand” tickets there will also be “VIP” tickets for those seated in front of the stage and in VIP boxes. Early indications are that the bands will require R22 000 000 appearance fees, which will include the rights to sell official merchandise at the venue. Currently the venue hire is still under negotiation. As the rugby teams who will be playing in the final are not yet decided, the venue hire is still not contracted. Should the Blue Bulls reach the final, the Blue Bulls Rugby Union (BBRU) have agreed to pay 10% of the venue hire as they will reap future benefits from the marketing of the concert. Should the Blue Bulls not reach the final the BBRU are obligated to contribute 5% of the venue hire. Currently betting sites have the Blue Bulls at a 40% probability to reach the final. The venue hire without any discounts is R2 600 000. ARE has decided to use their own personnel to clean the venue after the concert, even though BBRU offered to clean the venue for R50 000. ARE offered 30 members of their staff, plus one friend or partner R200 each per hour to clean up the venue. BBRU indicated that the venue must be cleaned within 4 hours. ARE decided to sell the rights for the sale of refreshments at the venue to another local company for R250 000 as part of their community engagement initiative. The operations manager has made the following estimates per person attending the concert: Ticket price per person Security services Park and ride facilities Drink and meal voucher Stand R VIP R 650,00 50,00 0,00 0,00 980,00 50,00 50,00 98,00 Other budgeted fixed overheads relating to the Big Show are R3 800 000. Note that the security services for the concert will be outsourced at a cost of R50 per person. With the VIP ticket customers get a drink and meal voucher worth 10% of the ticket price (costing ARE R98) and a voucher for the VIP customers to park at designated places and use arranged transport to the stadium (costing ARE R50). The contracted stadium vendors (per earlier note) will sell refreshments during the concert and will accept the drink and meal voucher as payment. The venue has a capacity of 52 500 stand tickets and 7 000 VIP tickets to be sold. Market research revealed the following: 71 MAC4862/102 • • Indications are that 45 000 stand tickets and 5 000 VIP tickets will be sold at the stated selling price. The sales mix of stand tickets and VIP tickets will remain constant, regardless of the eventual number of tickets sold. PART 2 25 marks You are the management accountant of Honey Limited, a company which produces a range of bottled honey. The company has a large factory situated in the Gauteng area. The honey is purchased from various beekeepers around Gauteng. Employees at Honey Limited fill three sizes of glass jars with honey by hand and pack them into special packaging. Information relevant to Honey Limited for the year ending 31 March 2015 Each of the three products produced in the factory passes through two stages: filling and packing. Direct labour efficiency standards are set for each stage. The standards are based upon the number of units expected to be manufactured per hour of direct labour. Current standards are as follows: Filling Packing Product 1 (units/hour) Product 2 (units/hour) Product 3 (units/hour) 32 23 75 25 62 23 Budgeted sales of the three products are: Product 1 850 000 units Product 2 1 500 000 units Product 3 510 000 units Production will be at the same level each month and will be sufficient to enable finished goods inventory levels at the end of the year to be: Product 1 200 000 units Product 2 255 000 units Product 3 70 000 units Inventory at the beginning of the budget year is expected to be: Product 1 100 000 units Product 2 210 000 units Product 3 105 000 units After completion of the filling stage, 5% of the output of Products 1 and 3 is expected to be rejected and thereafter destroyed. The cost of such rejects is treated as a normal loss. 72 MAC4862/102 A single direct labour hour rate is established for the factory as a whole. The total payroll cost of direct labour personnel is included in the direct labour rate. Time spent by direct labour personnel are budgeted to be divided as follows: % of total time Direct work Holidays (excluding public holidays) Illness Idle time Cleaning Training 80 7 3 4 3 3 100 All direct labour personnel involved in the filling and packing stages are employed on a full-time basis to work a basic 35 hour, 5 day, week (due to the strenuous nature of the work). Overtime is to be budgeted at an average of 3 hours per employee per week. Overtime is paid at a premium of 25% more than the basic hourly rate of R40 per hour. There are 250 possible working days during the year which excludes the paid public holidays. You are to assume that employees are paid for exactly 52 weeks in the year. REQUIRED PART 1 ALLROUND ENTERTAINERS (PTY) LTD (ARE) REQUIRED Marks (a) Calculate the breakeven (in total only) in terms of number of people attending the (13) Big Show. (b) Calculate the maximum revenue to be earned if the venue is sold out. (2) Total 15 PART 2 HONEY LTD (c) (d) (e) Total Assist the new manager of Honey Ltd in the preparation of the labour budget by calculating the following: (i) The number of full-time direct employees required during the 2015 budget year; (ii) The direct labour rate per hour. Honey Ltd is considering automating the filling process. Briefly discuss five risks that management should consider. Briefly discuss factors that are negatively influencing the agricultural industry generally and the beekeeping industry specifically. (12) (4) (5) (4) 25 (Unisa adapted) 73 MAC4862/102 MAC4862 – TEST 1 - SUGGESTED SOLUTION (2014) PART 1 (a) Calculate the breakeven (in total only) in terms of number of people attending the Big Show Fixed cost Appearance fees Venue hire* Discount* BBRU (2 600 000 x 10% x 40%) Other union (2 600 000 x 5% x 60%) (4 ^ x 60 ^ x 200 ^) OR (4 ^ x 31 ^ x 200 ^) Cleaning Head office Fixed income R 22 000 000 2 600 000 -182 000 -104 000 -78 000 48 000 3 800 000 -250 000 Total 28 016 000 (0.5)R/W (0.5)R/W (1)R/W (1)R/W (1.5) R/W (1)R/W (1)R/W * Alternative for the Venue hire and Discount combined: (2 600 000 x 90% x 40%) + (2 600 000 x 95% x 60%) = R2 418 000 (2,5 marks). Marginal income (contribution) per ticket category Marginal income Stand VIP Sales 650 ^ 980 ^ Security Service 50 ^ 50 ^ Parking 50 ^ Drinks 98 ^ Marginal Income 600 782 (1)R/W (2)R/W Expected number of people Stand VIP 45 000 5 000 50 000 (0.5)R/W Weighted average marginal income per person (must be on expected sales mix, not maximum capacity) = (600 x 45 000)/50 000) + (782 x 5 000)/50 000) = R618,20 (2)C Breakeven (must be correct principle – divide by weighted average) Fixed cost Divided by weighted average marginal income per person 28 016 000 = 618,20 45 319 persons (1)C OR 28 016 000/30 910 000 X 50 000 = 45 318.7 ~ 45 319 persons (1)C (13) 74 MAC4862/102 ALTERNATIVE Stand R Sales - 45 000 x 650 ^ VIP R 29 250 000 Total R 34 150 000 - 5 000 x 980 ^ 4 900 000 Variable costs Security services 2 500 000 - 45 000 x 50 ^ 2 250 000 - 5 000 x 50 ^ 250 000 Park and ride 250 000 - 5 000 x 50 ^ 250 000 Drink and meal voucher 490 000 - 5 000 x 98 ^ 490 000 Total variable costs 3 240 000 OR Summary of variable cost calculations: Expected no. Variable Variable Security of people cost x costs Service Parking Drinks Total people 50 ^ Stand 50 45 000 2 250 000 5 000 990 000 50 ^ 50 ^ 98 ^ 198 VIP 50 000 3 240 000 Total variable costs Contribution Contribution = sales – variable costs = 34 150 000 – 3 240 000 = 30 910 000 Per person: = 30 910 000/50 000 = 618,20 per person (0.5)R/W (0.5)R/W (0.5)R/W (0.5)R/W (0.5)R/W (0.5)R/W (0.5)R/W (1.5)R/W (2)C (1 each) (0.5)R/W ALTERNATIVE Contribution ratio = R30 910 000 R34 150 000 Break-even (Rand) = R28 016 000 0,90512 = R30 952 650 = 90,512% Weighted average selling price = (R650 x 45 000/50 000) + (R980 x 5 000/50 000) = R585 +R98 = R683 OR R34 150 000 / 50 000 ^ = R683 (0.5)R/W Break-even (units) = R30 952 650 R683 = 45 318,7 ≈ 45 319 persons OR (1)C 75 MAC4862/102 ALTERNATIVE Ratio of tickets per batch: 45 000 : 5 000 9:1 (0.5)R/W Contribution per batch = (9 x R600) + (1 x R782) = R5 400 + R782 = R6 182 per batch (2)C Break-even = R28 016 000 R6 182 =4 531,87 batches Persons = (4 531,87 x 9) + (4 531,87 x 1) = 40 786,80 + 4531,87 = 45 318,7 ≈ 45 319 persons (b) (1)C Calculate the maximum revenue to be earned if the venue is sold out Maximum capacity Tickets Stand VIP Total 52 500 7 000 59 500 Sales mix (remaining constant as per market research) Stand = 45 000/50 000 = 90% VIP = 5 000/ 50 000 = 10% Tickets 53 550 5 950 59 500 Stand: 59 500 x 45 000/50 000 VIP: 59 500 x 5 000/50 000 Total (0.5)R/W (0.5)R/W Constraint Stand capacity = 52 500 (0.5)R/W Maximum revenue when venue is sold out R Stand: 52 500 x R650 VIP: ((52 500/0,9 ^) – 52 500) x R980 ^ Maximum revenue from ticket sales Sale of refreshment rights Total maximum revenue 34 125 000 5 716 340 39 841 340 250 000 40 091 340 (0.5)C (1)R/W (0.5 each) (0.5)R/W Total (3.5) Max (2) If expected sales mix and constraint issue not picked up – MAX 1 76 MAC4862/102 PART 2 – HONEY LTD (c) Preparation of the labour budget (i) The number of full-time direct employees required during the 2015 budget year Calculate number of units to be produced Product 1 Sales 850 000 Closing inventory 200 000 Opening inventory (100 000) 950 000 Production units packed Normal spillage (packed x 5/95) 50 000 Production units filled 1 000 000 (packed x 100/95) Product 2 1 500 000 255 000 (210 000) 1 545 000 Product 3 510 000 70 000 (105 000) 475 000 1 545 000 25 000 500 000 (3) r/w (1 each) (1) r/w (½ each) Calculate direct labour hours needed for production Product 1 Product 2 Product 3 (A) (B) (A/B) 1 000 000 32 31 250 1 545 000 75 20 600 500 000 62 8 065 (1½)c Packing units (A) Number per hour (B) (B) Hours (A/B) 950 000 23 41 304 1 545 000 25 61 800 475 000 23 20 652 (1½)c Filling units Number per hour Hours Total direct labour hours = 31 250 + 20 600 + 8 065 + 41 304 + 61 800 + 20 652 = 183 671 hours Calculate total labour hours needed = = 183 671 / 0,8 229 589 hours (1)c Calculate total labour hours per employee per year Hours per week Working weeks = = 35 + 3 38 hours (½)r/w = = 250 days ÷ 5 days per week 50 working weeks (½)r/w Total labour hours per employee per year = = 38 x 50 1 900 hours (1)r/w Calculate number of employees = = = 229 589 / 1 900 120,84 121 Maximum (1)c (12) (1)c 77 MAC4862/102 (c)(ii) Calculate total payroll costs R Basic: (121 x 35 hours x 52 weeks x R40) 8 808 800 Overtime: (121 x 3 hours x 50 weeks x R50) 907 500 Total payroll cost 9 716 300 (1)c (2)c For overtime we use 50 weeks as employees can only be paid overtime for working weeks Calculate direct labour rate = Total payroll costs ÷ total direct labour hours = R9 716 300 ÷ 183 671 = R52,90 Total (d) • • • • • • • • (1)c (4) Risks relating to automating the filling process Employees may have to be retrenched. – This could lead to high retrenchment costs for the company. – The negative social consequences and decreased employee morale could also impact negatively on the company’s reputation. The quality of the automated filling could be lower, resulting in an increase in the rejection rate and consequential increase in cost. The costs related to the new machinery are fixed and cannot be reduced if demand were to drop whereas labour costs could possibly be reduced in the medium to long term. The new machinery will result in higher depreciation. There could be a large amount of unused capacity initially after the installation of the new machinery resulting in higher cost per unit. Unforeseen additional operating costs could arise as a result of the new machinery e.g. additional staff to maintain the machinery or a maintenance contract with a third party; exorbitant electricity price increases. Debt/Equity and/or Gearing ratios and/or liquidity could be negatively impacted by the financing of the new machinery. Insufficient safety measures could be in place resulting in employee injuries and/or loss of production and/or additional wastage Any other valid point (max 1) (1) (1) (1) (1) (1)c (1) Max (1) operating cost Total Maximum (1) (1) (1) 9 (5) 78 MAC4862/102 (e) Briefly discuss factors that are negatively influencing the agricultural industry generally and the beekeeping industry specifically. General factors affecting agricultural industry • • • • • • • • • • • • • • Shortage of skilled labour / knowledge Increase in costs – transport (diesel, petrol) and labour Competition from cheap imports Food safety / health standards and quality standards – additional costs to ensure compliance. Risk of non-compliance. Lack of financial support for emerging beekeepers / small farmer development / BEE Specific factors affecting beekeeping industry Threats to food sources (forage sites): Global warming resulting in unusual weather patterns. Droughts, fires and floods can deplete the food sources (forage sites) for bees. Threats to bee hives: Fires and floods can damage hives and kill the bees. Pests and diseases. Certain diseases require that the hive be destroyed. Sustainability: Need a minimum number of beehives (at least 100) to be selfsufficient and sustainable. Safety: Strict safety precautions have to be taken to prevent workers being stung by the bees. Any serious injuries or deaths of workers or passers-by could have negative financial and reputational consequences for the beekeeper. Security measures e.g. guards, fences. Hives are damaged by wild animals (badgers, ants) and human thieves and vandals. Pesticides sprayed by farmers could kill the bees. Invasion of hives by Cape honeybees. Access to suitable forage sites to place the hives. Sites must be close to plenty of water and crops or vegetation that are suitable for pollen and nectar collection. Many invasive alien plants (eucalyptus trees) have been removed, reducing the forage sites for beekeepers. Total Maximum (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) 14 (4) Note to markers: Students can only get one mark (not two) if the same or similar factor is mentioned under both “General factors” and “Specific factors”. 79 MAC4862/102 MARKERS’ COMMENTS Part 1 (a): Break-even – number of people attending Many students made a list of all expenses without distinguishing between fixed and variable expenses. Please take note that no marks will be awarded in the exam if no distinction is made between fixed and variable costs in break-even calculations. Discount – students did not realise that they should’ve calculated the probabilities or they didn’t know how to calculate it. Fixed income with the nature of a by-product – was not deducted from fixed cost but added to it, or was ignored. Weighting – students used the maximum capacity of the venue instead of the expected sales mix to calculate the weighted average marginal income per person. Many simply calculated the average contribution, thus ignoring the weights. Break-even – different approaches were used. Please see the solution for the allowed approaches. Students tended to calculate the contribution ratio and break-even point in Rand, but then stopped there and didn’t calculate per unit. Please read the required sections very carefully. Part 1 (b): Maximum revenue if venue is sold out The vast majority of students failed to identify that the maximum capacity was not in the expected sales mix. Very few realised that they should apply the expected sales mix to the maximum capacity and that there then was a constraint on the number of stand tickets available. Information in the question needs to be read more thoroughly. PART 2 Part (c) Number of full-time direct employees required Many students do not know how to calculate production units (sales + closing inventory – opening inventory). Most students do not know how to account for units rejected and destroyed (normal loss) and they subtract 5% from units produced instead of multiplying by 100/95. Some students incorrectly added together the filling and packing units per hour and calculated the total hours required per product. Units rejected and destroyed will only affect filling and therefore the filling and packing hours required should be calculated separately. Many students did not take into account that workers are only 80% productive. Part (d) Risks relating to automating the filling process Students generally answered this part well. Part (e) Negative factors in the agricultural and beekeeping industry Students generally answered this part well. 80 MAC4862/102 TEST 2 (2014) This question consists of two independent parts. PART A Siamese Ltd is a manufacturing company that produces electronic chips and carries out its business using two strategic divisions, Seal and Point. The process initiates in the Seal division, which produces an incomplete product “Ying”. Product Ying is then transferred to division Point for further and final processing to yield the product Yang. The intermediate product, Ying has a demand and market outside the company, but this product is mainly used by division Point which has first option on division Seal’s output. For each unit of Yang, two units of Ying are required in production. The maximum processing capacity per annum for each division is: Seal Point 143 000 units of Ying 55 000 units of Yang The budgeted activity for Seal of 110 000 units per annum is considered normal capacity, and each division maintains a stable level of inventory throughout the year. The company has projected the four different scenarios shown below: Scenario Number 1 2 3 4 Product Ying Market price Total demand (R per unit) (’000 units) 66 55 77 77 Product Yang Market price Total demand (R per unit) (’000 units) 110 77 143 143 220 198 198 253 44 33 33 33 Standard cost per unit of Yang: Variable cost* R 26,40 (excluding two units of Ying) * Direct materials cost included above Fixed overhead cost Based on budgeted volume (units per annum) R 8,80 R 39,60 44 000 The production of one unit of product Ying requires the following: Material – Elec Material – Tronic Labour hours per unit Variable overhead costs are absorbed using labour hours Fixed overhead cost are absorbed using labour hours 10g 20g 9 minutes 81 MAC4862/102 The average market price at time of purchase were R351,50 per kg for Elec and R484,50 per kg for Tronic. The purchasing manager acquired 1 200kg of Elec at R426 000 and 2 400kg of Tronic at R1 188 000 during the period. The output of 110 000 units was achieved by using 1 150 kg of Elec and 2 195 kg of Tronic. During the period the division actually incurred variable costs of R3 256 000 that resulted in a rate of R185 per labour hour. The manager in charge was also concerned about the overall fixed costs of R1 300 000 incurred during the period and a detailed analysis of the variances is being investigated. The report for the Seal division (Product Ying) was as follows: Material mix Material yield Material purchasing planning - Elec Material purchasing planning - Tronic Material purchasing efficiency - Elec Material purchasing efficiency - Tronic Variable overhead costs Fixed overhead cost – expenditure Fixed overhead cost – capacity Fixed overhead cost – efficiency R4 725 R19 800 R1 800 R1 200 R4 200 R25 200 R206 800 R112 000 R79 200 R79 200 Favourable Adverse Adverse Favourable Adverse Adverse Adverse Adverse Favourable Adverse PART B Bill Job is the production manager at Technical Industries Ltd (TIL). TIL is active in the technology production market where it manufactures amongst others an upmarket range of alarms and security camera units. The company has been active for the past 27 years and considers itself to be the leader in its field. During the current security boom the company experienced tremendous growth and realised excellent profits. At present production is at 90% capacity. Inventory is sold in less than a month after it is assembled. Bill received an offer to tender from one of the big five contractors constructing the new convention centre in Tshwane which, based on the infrastructure size and finishes will be the best in the whole of Africa. In accordance with the unique design of the convention centre, a new style/model of security is required. The convention centre management insists on the exclusivity of the product. This specific camera must only be made for them and an undertaking must be given that no cameras of this particular style/model will be sold by TIL in future. Bill requested your assistance in preparing the tender for 3 000 new cameras. During your last meeting with him the following notes were made: 1. The company will have to work overtime in order to supply the cameras. The overtime rate is 50% more than the normal wage rate of R150 per hour. Additional space will be required for this order although no such facilities are in place at present and the special cameras will also require extra manual assembly time as well as a plastic film to protect the outside. 2. It is estimated that the labour required for the production of one camera is 3,3 hours. 3. The production process requires the cameras to be assembled within a magnetic free ‘box’, purpose-built for this industry. These boxes are currently not in use. Depreciation for the boxes amounts to R3 850 per month. 82 MAC4862/102 4. One camera will require 5 components. There are 7 700 components of material in inventory at present. All cameras require these components in the manufacturing process. The current inventory was imported when the Rand was stronger than it is now. The last batch was imported at a total cost of R1 650 per 1 000 components. Currently the same product can be imported at R1 815 per 1 000 components. These components are used regularly in production. 5. Special assembly equipment will be needed for this project. It will have to be imported from England and the estimated cost will be R76 230. The expected life of this equipment is three years. 6. Special connectors are required for the new cameras. They can only be bought in bulk but a relatively small amount will be required in the assembly process. The cost of the connectors will be R26 400. At the end of the project the remaining connectors will be sold for an estimated R16 500. 7. Bill has found suitable premises across the road from the current factory premise. The premises require upgraded lighting at a cost of R18 150 and paint and cleaning at a cost of R1 650. 8. In order to secure the premises, a rent deposit of R22 000 will have to be paid. The monthly rental charge for the new premises will be R25 300 per month and the project will be running for six months. A six-month contract is acceptable to the rental agent. 9. The variable manufacturing overhead at present is absorbed at R99 per camera. 10. The fixed manufacturing overheads at present are R38,50 per camera. Total fixed overheads will not be influenced by the tender. 11. Laz Mckintosh will be transferred from his current job to be in charge of the assembly process. His salary is R16 500 per month, and he will return to his present position after the project has ended. His current position will not be filled during the duration of the project. 12. Five new quality controllers and packers will have to be appointed for the duration of the project on a contract basis and will each be earning a salary of R9 350 per month. 13. Half of the plastic film required for the tender is in inventory. The original cost price was R38 500 but it was written off during the last annual audit. The cost of additional plastic film required will be a further R52 800. 14. Bill is of the opinion that the new project will have to bear its portion of a management fee charged to all product lines. He calculated that it should be in the region of R2 750 per month. 15. It is the company’s policy to mark up its products by 50% to arrive at a selling price. VAT at 14% is then added to the selling price for invoicing purposes. Management is concerned that the tender may be awarded to foreign suppliers. 16. The construction contractor’s representative has indicated that he will be able (on behalf of the construction company) to give TIL accurate estimates of other companies submitted tender prices. In return a number of all-inclusive packages to the soccer world cup in Brazil has been suggested. 83 MAC4862/102 REQUIRED PART A REQUIRED (a) Assuming division Seal has adopted absorption costing; reconstruct the standard cost card for product Ying. (b) Assuming that division Point receives an overseas order for 22 000 units of Yang that will in no way influence its other clientele, to recommend, with supporting calculations, acceptance or refusal of the order under each of the following two scenarios as set out on page 2: Scenario 2 Price/unit - R121 (transfer price based on absorbed standard cost); Scenario 3 Price/unit - R143 (transfer price based on market price); (i) (ii) (c) (5) (3) (3) Assuming that no market price for product Ying existed: (i) (ii) (d) as manager of division Point; as managing director of the company. Marks calculate a transfer price for product Ying (using scenario 1), explaining the reasoning behind the calculation; calculate what profits would result for each division from using that transfer price under scenario 1 (using the figures in respect of product Yang only). (3) (3) Explain the following to senior management, who are interested in finding a suitable alternative performance measure: • • Total What is meant by the term Economic Value Added (‘EVA’) How is EVA similar to the residual income performance measure? (1) (2) 20 PART B REQUIRED (e) Determine the price that should be included in the tender document by using relevant Marks costing. Indicate all costs that should not be considered as well as the reasons for this. (f) Identify and discuss other relevant factors that should be considered by Bill Job in deciding whether to tender or not, with specific reference to: The special camera Production environment and Working capital (½ mark per relevant factor) Communication skills – appropriate style (g) Briefly discuss the cost and ethical implications of the construction company representative’s proposal. Communication skills – logical argument and structure Total (10) (4) (1) (4) (1) 20 84 MAC4862/102 MAC4862 (2014) TEST 2 - SUGGESTED SOLUTION PART A (a) Standard cost card Raw material – Elec Purchase plan variance: R1 800 A = 1 200kg (SC – R351,50) ∴ SC = R350 per Kg Raw material – Tronic Purchase plan variance: R1 200 F = 2 400kg (SC – R484,50) Other variable costing ∴ SC = R485 per Kg R206 800A = R3 256 000 - SC × 9min ×110 60min ∴ SC = R184,80 per labour hour SC per unit = R184,80 60min 000 units × 9 min = R27,72 per unit Alternative: (R3 256 000 – R206 800)/110 000 = R27,72 per unit Budgeted labour hours = 9min ×110 60min 000 units = 16 500 hours Fixed cost expenditure variance R112 000A = R1 300 000 – BFC ∴ BFC = R1 188 000 BF absorption rate per labour hour = R1 188 000 16 500 hrs = R72 per labour hour Absorption rate per unit = R72 × 60min 9min = R10,80 per unit Alternative: R1 188 000 / 110 000 = R10,80 per unit 85 MAC4862/102 The standard cost card of product Ying: Material – elec 10g at R350/kg Material – tronic 20g at R485/kg Other variable costs Fixed costs Standard cost per unit (b)(i) 3,50 9,70 27,72 10,80 51,72 (1)R/W (1)R/W (2)R/W (2)R/W __ Maximum 5 As manager of division Point R Absorbed standard cost of division Seal Variable Fixed Transfer price of Ying R 40,92 10,80 51,72 (1)C 121,00 103,44 26,40 129,84 (8,84) (1)C Scenario 2 Price per unit Transfer cost: 2 x R 51,72 Variable cost in division Point Loss per unit Refusal of the order is recommended Scenario 3 Price per unit Transfer cost 2 x R77 market price Variable cost in division Point Loss per unit Refusal of the order is recommended. (ii) (1)C 143,00 154,00 26,40 180,40 (37,40) (1)R/W (1)C Maximum 3 As managing director of the company The managing director will only be concerned with relevant costs, that is those costs which are incremental for the company. (1) Scenario 2 Under this scenario division Seal has sufficient capacity to produce the 44 000 units of Ying required for the order without displacing external sales. 86 MAC4862/102 R Price per unit Relevant cost to the company 2 x R40,92 (incremental cost to the company) Variable cost in division Point Profit per unit R 121,00 81,84 26,40 108,24 12,76 (1)C Acceptance of the order is recommended. (1)C Scenario 3 Under this scenario, division Seal is already working at full capacity. The relevant cost of Ying transferred to division Point for this order is therefore the sales value of external sales forgone (R77). R Price per unit Relevant costs 2 x R77 Variable cost in division Point Loss per unit R 143,00 154,00 26,40 180,40 (37,40) Refusal of the order is recommended. (c) (1)R/W (1)C Maximum 3 Bearing in mind the behavioural aspects of transfer prices, the optimum solution is one which results in each division being credited with a fair proportion of the eventual profits earned on the units transferred internally. With the data available, the best method is to set the transfer price so that each division is rewarded with profit in proportion to the costs incurred in the division. The variable cost structure of each division appears to be similar, since the direct material costs for Seal and Point are respectively 32% and 33% of total variable cost. (i) Using scenario 1, the profit earned on 44 000 units of Yang is as follows: R Sales revenue Costs incurred Division Seal Variable Fixed Division Point Variable Fixed Profit R220 x 44 000 9 680 000 88 000 x R40,92 110 000 x R10,80 3 600 960 1 188 000 4 788 960 44 000 x R26,40 44 000 x R39,60 1 161 600 1 742 400 2 904 000 (1)R/W (1)C 7 692 960 1 987 040 (1)R/W 87 MAC4862/102 R Division Seal share of profit, in proportion to costs incurred 4 788 960 7 692 960 x R1 987 040 Total costs of Ying transferred Transfer value to be credited to division Seal = 1 236 956 4 788 960 6 025 917 ÷ 88 000 units R68,48 per Ying Say R68,50 per Ying Maximum (ii) Division Seal (2)C (1)C (1)R/W (1)C 3 R Transfer value of 88 000 units x R68,50 Less total costs (from b(i)) Profit 6 028 000 4 788 960 1 239 040 (1)C (1)C 9 680 000 (1)R/W 8 932 000 748 000 (1)C Division Point Sales value 44 000 units x R220 Costs Transfer charges from division Seal Division Point costs (from b(i)) Profit 6 028 000 2 904 000 __ Maximum 3 (d) Economic value added • • • • The difference between what investors put into the company as capital and what they could get out by selling at today’s market price. (1) The difference between the total market value of equity plus debt and total capital (MVA). (1) The amount by which the Net Operating Profit after taxes (cash profit) exceeds the capital charge. (1) The market value of a company less its book value. (1) Maximum (1) Similarities with RI • • • • • According to Vigario, EVA is ‘RI by another name’. (1) It is similar to RI in that it is a performance measurement tool. (1) It uses basically the same formula as RI, i.e. (Cash) Profit – (Capital x Cost of Capital%) (1) It uses the cost of capital of the company to calculate the capital charge. (1) The answers to both measures are in Rand-terms, making comparison between companies and divisions difficult. (1) Maximum (2) 88 MAC4862/102 PART B (d) Calculation of minimum price to be included in tender document Per unit R Total cost R 742,50 2 227 500 (1)R/W 1/2 Labour cost of assembling (3 000 units x 3,3 x R150 x 1,5) 3. Depreciation of boxes According to IAS16 assets are depreciated although they are not used. This is already included in the total costs of the company and therefore not relevant. - - (½)R/W 4. Components 3 000 cameras required, 1 camera needs 5 components. Thus 15 000 components required. 7 700 components in inventory. We need to buy 7 300 components. However, used components must be replaced. Original purchase price is a sunk cost. Use latest, replacement cost. (15 000 x R1 815 / 1 000 components) 9,08 27 225 (1)R/W 5. Assembly equipment Written off over production units as product is unique. (76 230 / 3 000) 25,41 76 230 (1)R/W 6. Special components. Net cost is ((R26 400 – R16 500)/3 000) 3,30 9 900 (1)R/W New lighting (R18 150 / 3 000) 6,05 18 150 (½)R/W Paint and cleaning (R1 650 / 3 000) 0,55 1 650 (½)R/W 7. 8. Rental deposit will be returned. Monthly rentals ([R25 300 x 6] /3 000) 50,60 151 800 (½)R/W (½)R/W 9. Variable manufacturing overheads (3 000 x 99) 99,00 297 000 (½)R/W 10. Fixed manufacturing overheads – do not change, thus not relevant. - - (½)R/W 11. Salary Laz McKintosh – not replaced, not incremental - - (½)R/W 12. Salaries for new assemblers ([R9 350 x 5 x 6] / 3 000) 93,50 280 500 (1) R/W 13. Plastic Film Inventory = written off (and presumable no other use) Plastic film required (cost of R52 800) 17,60 52 800 (1) R/W (1) R/W 1 047,59 523,79 1 571.38 219,99 1 791,37 3 142 755 1 571 378 4 714 132 659 979 5 374 111 (½)R/W Maximum 10 14. Management fee – allocated cost, not relevant Total cost per camera Profit of 50% of cost Base selling price to be used for tender Plus 14% VAT Invoice price (1)C (1)C 89 MAC4862/102 (f) Other factors to be considered by Bill Job The special camera • • The policy of the company regarding selling unique and exclusive products. What guarantees will have to be given on the cameras? (½) (½) Production environment • • • • Working overtime for long periods could adversely affect staff. This could also have an effect on current production and standing orders. Are there any time constraints in the offer to tender that could have an influence on current production? Availability of quality controllers. Are there back-up alternatives for premises and at what cost? (½) (½) (½) (½) Working capital • The uncertainty of selling the unused special connectors. (½) • Cash flow implications of the tender. Technology Industries is a subcontractor. (½) • Will the premises be available until the tender is awarded? If not, early cash payment (deposit) may be lost if tender is not won. (liquidity) (½) • Any other valid point. (½) Maximum (4) Communication skills (Points raised are full sentences and relate to the headings) (1) 5 (g) Cost and ethical implications of the construction company representative proposal Cost implications • • • The costs of the (all-inclusive) tickets to the World Cup in Brazil are relevant. (1) The cost is a relevant cost in terms of the decision-making process as there will be cash expenditure. (1) The cost is ‘legal’ in terms of taxation as it will be incurred in the generation of income. (1) Ethics implications • If this proposal is against the company’s Code of Conduct, it should be reported (IA or Board or Chairperson). (1) • King III states that behaviour towards internal and external stakeholders should reflect the company’s ethical Standards (Chapters 1 and 7), whilst following the offer will in all likelihood be construed as a bribe. (1) • In terms of good governance communication, the company should consider communicating the offer to the final client, as it may indicate lack of internal control in all parties. (1) Max 4 Layout split into cost and ethics 1 5 90 MAC4862/102 MAC4862 – TEST 2 (2014) MARKERS’ COMMENTS: General Test 2 covered cost accounting topics. The concept of standard costing, transfer pricing, economic value added, relevant costing and factors, as well as ethics was tested. Approximately 2 422 students wrote the test with an average mark achieved of 38%. This indicates that students have not allocated sufficient time to do examples for management accounting, as the theory as well as a practical application of theory was required, which could only be achieved after much study and attempting many questions and analysing the suggested solution. As a level 2 CTA student, you should guard against compartmentalisation and you should really start to focus on the integration between the various topics. PART A (Marks 20) (a) Reconstruction of the standard cost card for product Ying (5 Marks) This was a simple calculation which most students were unable to perform as they were required to work back to a standard cost given the variance and the actual price/cost using mathematical principles as opposed to simply calculating the variance. By having a better knowledge and understanding of standard costing this can easily be corrected. (b) Acceptance or refusal of product Yang order given Scenario 2 and 3 as either manager of Division Point or managing director of the company (6 Marks) Most students only managed to obtain one or two marks here as not only were the basic concepts of transfer pricing not known but the application was not even correctly attempted. Important to notice was the different transfer prices required for each scenario, namely, absorbed standard cost for scenario 2 and market price for scenario 3. The following brief explanation should assist you. Transfer prices refer to the prices set on goods or services transferred between two departments or subsidiaries of a company. A transfer price is therefore the price which a receiving division will pay for the internal transfer of inventory or products by a supplying division. Goals of transfer pricing Goals of transfer pricing include • to motivate the divisional managers to make decisions to the advantage of the company or group as a whole (goal congruence). • to ensure equity: the internal transfer price should ensure that each division’s performance is reasonable, measurable and comparable. • the managers should still have the ability to make autonomous decisions and enter into negotiations with each other. • the system should be simple to operate and administer. • if possible, healthy competition between divisions should be encouraged by the transfer pricing system. 91 MAC4862/102 Setting a transfer price Different companies will use different methods for determining internal transfer prices. Such policies may include basing the internal transfer price on • • • the variable cost of the product the full cost of the product the market price of the product. The company has to decide which method will best achieve its objectives and the general goals of transfer pricing. Should a question be given in the exam where a specific method is prescribed for setting transfer prices, you merely have to calculate the required price using the prescribed method. However, transfer pricing questions are more likely to ask you to SUGGEST an appropriate transfer price, in which case you should follow the rules set out below. The following ‘rules of thumb’ may be applied when a question asks for the calculation of a transfer price that will lead to goal congruence within the company: • Minimum transfer price (that the supplying division will accept) Incremental cost (usually variable cost plus any increase in fixed costs) plus opportunity cost → Opportunity cost exists only if there are sacrificed external sales due to the internal transfer of goods (and is the contribution thus lost). • Maximum transfer price (that the receiving division would pay) If there is an external market to buy from → Market price less savings on selling and transport expenses If no external market exists → Variable cost plus a negotiated profit • The maximum negotiated profit is the incremental profit that would be made by the receiving division on the ultimate sale of the goods. • The final transfer price is normally obtained through negotiation. It should lie between the minimum and maximum prices calculated. (b) Transfer price for product Ying (6 Marks) As a result of a lack of the application of basic principles, only a handful of students were able to identify the proportionate split of profit in proportion to the costs. This necessitated the profit to be calculated in total and not per unit which was what most students did. We did award a mark for any calculation of a transfer price. 92 MAC4862/102 (d) Meaning of Economic Value Added (‘EVA’) and similarity to the residual income performance measure (3 Marks) Most students were able to define ‘EVA’ and identify similarities to the residual income performance measure. PART B (Marks 20) (e) (10 Marks) Tender document price using relevant costing Most students understood and answered this section well. `Always remember to explain why an item is relevant or not. The deposit of R22 000 was erroneously included as relevant by some but remember the principle is that a deposit is returned so it is a cash flow out but also a cash flow in so has no effect on the relevant cost/decision. (f) Relevant factors in deciding to tender or not (5 Marks) The relevant factors listed should almost always have a direct bearing on the information in the given question e.g. overtime, quality and capacity were hinted at. Cash flow and liquidity are always considerations when production plans change. Please note that each factor was only awarded ½ a mark and so at least eight valid points had to be made. The presentation mark was awarded here for discussion under the relevant headings provided in the required as well as clearly stated relevant factors. Some students ignored the headings. This displays poor exam technique and marks such as these must be scored. (g) Cost and ethical implications of construction company representative’ proposal (5 Marks) Many incorrectly discussed other costs and not the cost of the bribe. Remember that KING III and ethics go hand in hand. The presentation mark was awarded here for identifying both the cost and ethical implications. Many did not cover both which displays poor exam technique and marks such as these must also always be scored. General: Communication marks Communication skills and competencies are very important to any professional – including CAs (SA). In this regard, SAICA indicated that competency in this area will be specifically assessed in the Initial Test of Competency (ITC). This competency has been assessed in this module in the past, but for this test the format in which it was assessed was closely aligned to that used in the ITC; future tests and exams will follow the same trend. We recommend that you pay close attention to the formulation used in the suggested solution, and the way in which communication marks were awarded.