MIL-DTL-38999, SERIES I, II & III CIRCULAR CONNECTORS
MIL-DTL-5015 SERIES II & III CIRCULAR CONNECTORS
MIL-DTL-26482 SERIES 2 CIRCULAR CONNECTORS
AIRCRAFT EXTERNAL POWER RECEPTACLES
MS90362
MS3506-1
CORSAIR ELECTRICAL CONNECTORS
17100 Murphy Ave. | Irvine, California 92614
Phone: 949-833-0273 | Fax: 949-833-0280 | Web: www.corsairelectricalconnectors.com
Welcome to Corsair Electrical Connectors
Located in Irvine, California, we offer a “total concept” organizational interface to serve our
customers with “on time” quality products. The principle management team has over 75 years
of engineering and manufacturing experience in the connector field. This “ know how” is
particularly strong in those connector applications utilized by our Military, Commercial Aircraft,
and the Aerospace Industry.
Our company name and logo was chosen as a reflection of the success, reliability,
performance of the renowned F4U fighter, and our commitment to customer service.
We look forward to the opportunity to serve you with our qualified products.
The Vought F4U Corsair
This famous World War II fighter was first ordered by the Navy in June 1938, and also saw active
service during the Korean War. There were over 12,500 aircraft manufactured, with production ending
in January 1952. It was easily recognizable by its unique inverted gull wing, necessary for sufficient
ground clearance required by the large propeller.
Over the years, seven configurations were manufactured, designated F4U through F4U-7. The aircraft
saw service with Navy and Marine squadrons, and was also utilized by the Royal Navy, where various
modifications were made to improve the aircraft for carrier use.
A few are still flying in the hands of enthusiasts, or on display at various air museums, including
the Smithsonian.
BASIC SPECIFICATIONS
Dimensions
Length: 33 feet, 8 inches
Wingspan: 40 feet, 11 inches
Height: 14 feet, 9 inches
Performance
Max speed: 446 mph
Range: 2005 miles
Weight (empty): 9205 lbs.
Armament
Six of 50 caliber machine guns.
Optional eight rockets, or 2000 lb
bomb load
Powerplant
Pratt & Whitney R-2800-18W
Double Wasp engine
2450 hp output
http://www.corsairelectricalconnectors.com (949) 833-0273
TABLE OF CONTENTS
MILITARY CIRCULAR CONNECTORS
MIL-DTL-38999, SERIES I (MS274** SERIES)............................................ Pages 3 to 9
Utilizes Rear Release contact retention, in
9 shell sizes (9 to 25), in a variety of insert arrangements and
contact sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Bayonet
coupling mechanism, Scoop Proof: polarization accomplished
by Shell rotation.
MIL-DTL-38999, SERIES II (MS274** SERIES)........................................... Pages 10 to 20
Utilizes Rear release contact retention, in
9 shell sizes (8 to 24), in a variety of insert arrangements and
contact sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Bayonet
coupling mechanism, Scoop Proof: polarization accomplished
by Shell rotation.
MIL-DTL-38999, (SERIES III)....................................................................... Pages 21 to 38
Utilizes Rear release contact retention, in
9 shell sizes (A to J), in a variety of insert arrangements and contact
sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Triple Start Threaded
coupling mechanism: polarization accomplished by Shell rotation.
AS50151 (MIL-DTL-5015) II (MS3400 SERIES).......................................... Pages 39 to 60
Utilizes Front Release contact retention, in 12 shell sizes (8 to 40),
in a variety of insert arrangements and contact sizes, (16, 12, 8, and
4 gage). Threaded coupling mechanism: polarization accomplished
by insert rotation.
http://www.corsairelectricalconnectors.com (949) 833-0273
1
TABLE OF CONTENTS
MILITARY CIRCULAR/RECTANGULAR CONNECTORS
AS50151 (MIL-DTL-5015) II (MS3450 SERIES).......................................... Pages 61 to 81
Utilizes Rear Release contact retention, in
12 shell sizes (8 to 40), in a variety of insert arrangements and
contact sizes, (16, 12, 8, and 4 gage). Threaded coupling
mechanism: polarization accomplished by insert rotation.
MIL-DTL-26482 2 (MS3470 SERIES)........................................................... Pages 82 to 90
Utilizes Rear Release contact retention, in 9 shell sizes (8 to 24), in
a variety of insert arrangements and contact sizes, (20, 16 and 12
gage). Bayonet coupling mechanism: polarization accomplished by
insert rotation.
AIRCRAFT EXTERNAL POWER RECEPTACLES...................................... Pages 91 to 95
MS 90362 Series Connector Receptacle, Aircraft, External power,
Shield and Cover Included. 115 / 200 Volt, 400 Hertz, 6 pin
MS 3505 Cover for use with MS 90362-1 and MS 90362-4
MS 17845 Shield for use with MS 90362 Series
MS 3506-1 Connector Receptacle, Aircraft, External power,
28 Volt DC operating power, 3 pin
SUPPORTING INFORMATION
CONTACT AND ASSEMBLY TOOLING INFORMATION ............................ Pages 96 to 101
APPLICABLE MANUFACTURING PROCESS FINISHES .......................... Pages 102 to 103
http://www.corsairelectricalconnectors.com (949) 833-0273
2
MIL-DTL-38999
MIL-DTL-38999
SERIES I
SERIES I
MILITARY PREFIX
MS27
466
A
25
A 16
P
W
CORSAIR PREFIX
CJ08
66
A
25
A 16
P
W
CONNECTOR CONFIGURATION
27466 (66) RECEPTACLE, WALL MOUNT
27467 (67) PLUG, STANDARD
27468 (68) RECEPTACLE, JAM NUT MOUNT
27496 (96) RECEPTACLE, BOX MOUNT
27505 (05) RECEPTACLE, BACK PANEL BOX MTG
27656 (56) RECEPTACLE, BACK PANEL WALL MOUNT
CLASS
E
ENVIRONMENTAL RESISTING-BOX AND THRU-BULKHEAD
MOUNTING RECEPTACLE TYPES
T
ENVIRONMENTAL RESISTING-BOX AND JAM NUT
MOUNTING RECEPTACLE AND PLUG TYPES
SHELL SIZE
9, 11, 13, 15, 17, 19, 21, 23 AND 25
FINISHES
A
SILVER/YELLOW CADMIUM OVER NICKEL (CONDUCTIVE)
B
OLIVE DRAB CADMIUM OVER A SUITABLE UNDERPLATE
(CONDUCTIVE)
C
ANODIC (NON CONDUCTIVE)
F
ELECTROLESS NICKEL (CONDUCTIVE)
T
NICKEL FLOUROCARBON POLYMER (CONDUCTIVE)
Z
ZINC NICKEL (CONDUCTIVE)
INSERT ARRANGEMENT
REFER TO LAYOUT PATTERNS PER MIL-DTL-1560
CONTACT TYPE
P PIN
S SOCKET
A CONNECTOR LESS PINS
B CONNECTOR LESS SOCKETS
POLARIZATION
N NORMAL (NOT INCLUDED IN PART NUMBER)
W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO
POLARIZATION CHART
GENERAL SPECIFICATIONS
REAR RELEASE CONTACT RETENTION SYSTEM. 9 SHELL
SIZES (9 TO 25) IN OVER 150 INSERT ARRANGEMENTS
UTILIZING CONTACT SIZES 22D, 20, 16, 12, 8, 4, AND 0 GAGE
CRIMP CONTACTS PER AS39029. USES BAYONET
COUPLING MECHANISM. ACCEPTS AS85049 BACKSHELLS
OPERATING TEMPERATURE RANGE:
ALUMINIUM: -65° C TO 175° C
STAINLESS STEEL: -65° C TO 200° C
ENVIRONMENTAL FLOUROSILICONE
ELASTOMERS
REFER TO ADDITIONAL CONTACT AND
TOOLING INFORMATION
USES HIGH RELIABILITY METAL CONTACT
RETENTION CLIPS
TOLERANCE
TOLERANCE
XX ± .010
XX ± .010
.XXX ± .005
.XXX ± .005
ANGLES ± 1°
ANGLES ± 1°
TITLE
SHEET
TITLE
SHEET
MIL-DTL-38999, REAR RELEASE, SERIES I, CORSAIR PART
1 OF
1 1
1 OF
MIL-DTL-38999, REAR RELEASE, SERIES I, CORSAIR PART
NUMBER
CROSS
REFERENCE
NUMBER
CROSS
REFERENCE
DWG. NO.
DWG. NO.
M38999
M38999
REV
REV
-
-
http://www.corsairelectricalconnectors.com (949) 833-0273
http://www.corsairelectricalconnectors.com (949) 833-0273
3
MS27466
MIL-DTL-38999 SERIES I
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,
FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES I
4
1 OF 1
DWG. NO.
MS27466
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27467
MIL-DTL-38999 SERIES I
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, PLUG, STRAIGHT, BAYONET
COUPLING, CRIMP CONTACTS, SERIES I, MIL-DTL-38999
5
1 OF 1
DWG. NO.
MS27467
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27468
MIL-DTL-38999 SERIES I
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, RECEPTACLE, JAM NUT,
MOUNTING, BAYONET COUPLING, CRIMP CONTAQCTS,
MIL-DTL-38999, SERIES I
6
1 OF 1
DWG. NO.
MS27468
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27496
MIL-DTL-38999 SERIES I
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT,
FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES I
7
1 OF 1
DWG. NO.
MS27496
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27505
MIL-DTL-38999 SERIES I
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL,
BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP
CONTACTS, MIL-DTL-38999, SERIES I
8
1 OF 1
DWG. NO.
MS27505
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27656
MIL-DTL-38999 SERIES I
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,
BACK PANEL, BAYONET COUPLING CRIMP CONTACTS,
MIL-DTL-38999, SERIES I
9
1 OF 1
DWG. NO.
MS27656
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MIL-DTL-38999
MIL-DTL-38999
SERIES
II
SERIES II
MILITARY PREFIX
MS27
472
E
24
A 16
P
W
CORSAIR PREFIX
CJ13
72
E
24
A 16
P
W
CONNECTOR CONFIGURATION
27472 (72) RECEPTACLE, WALL MOUNT
27473 (73) PLUG, STANDARD
27474 (74) RECEPTACLE, JAM NUT MOUNT
27484 (84) PLUG, RFI, STANDARD
27497 (97) RECEPTACLE, WALL MOUNT
27499 (99) RECEPTACLE, BOX MOUNT
27508 (08) RECEPTACLE, BOX MOUNT, FLANGE
27513 (13) RECEPTACLE, BOX MOUNT, LONG GROMMET
CLASS
E
ENVIRONMENTAL RESISTING-BOX AND THRU-BULKHEAD
MOUNTING RECEPTACLE TYPES
T
ENVIRONMENTAL RESISTING-BOX AND JAM NUT
MOUNTING RECEPTACLE AND PLUG TYPES
SHELL SIZE
8, 10, 12, 14, 16, 18, 20, 22, AND 24
FINISHES
A
SILVER/YELLOW CADMIUM OVER NICKEL (CONDUCTIVE)
B
OLIVE DRAB CADMIUM OVER A SUITABLE UNDERPLATE
(CONDUCTIVE)
C
ANODIC (NON CONDUCTIVE)
F
ELECTROLESS NICKEL (CONDUCTIVE)
T
NICKEL FLOUROCARBON POLYMER (CONDUCTIVE)
Z
ZINC NICKEL (CONDUCTIVE)
INSERT ARRANGEMENT
REFER TO LAYOUT PATTERNS PER MIL-DTL-1560
CONTACT TYPE
P PIN
S SOCKET
A CONNECTOR LESS PINS
B CONNECTOR LESS SOCKETS
POLARIZATION
N NORMAL (NOT INCLUDED IN PART NUMBER)
W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO
POLARIZATION CHART
GENERAL SPECIFICATIONS
REAR RELEASE CONTACT RETENTION SYSTEM. 9 SHELL
SIZES (8 TO 24) IN OVER 150 INSERT ARRANGEMENTS
UTILIZING CONTACT SIZES 22D, 20, 16, 12, 8, 4, AND 0 GAGE
CRIMP CONTACTS PER AS39029. USES BAYONET COUPLING
MECHANISM. ACCEPTS AS85049 BACKSHELLS
OPERATING TEMPERATURE RANGE:
ALUMINIUM: -65° C TO 175° C
STAINLESS STEEL: -65° C TO 200° C
ENVIRONMENTAL FLOUROSILICONE
ELASTOMERS
REFER TO ADDITIONAL CONTACT AND
TOOLING INFORMATION
USES HIGH RELIABILITY METAL CONTACT
RETENTION CLIPS
TOLERANCE
TOLERANCE
± .010
XXXX
± .010
.XXX
± .005
.XXX
± .005
ANGLES
± 1°
ANGLES
± 1°
TITLE
SHEET
TITLE
SHEET
MIL-DTL-38999, REAR RELEASE, SERIES II, CORSAIR PART
1 OF 1
1 OF 1
NUMBER
CROSSSERIES
REFERENCE
MIL-DTL-38999, REAR
RELEASE,
II, CORSAIR PART
NUMBER CROSS REFERENCE
DWG.NO.
NO.
DWG.
M38999
M38999
REV
REV
--
http://www.corsairelectricalconnectors.com(949)
(949)
833-0273
http://www.corsairelectricalconnectors.com
833-0273
10
MS27472
MIL-DTL-38999 SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,
FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES II
11
1 OF 1
DWG. NO.
MS27472
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27473
MIL-DTL-38999 SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, PLUG, STRAIGHT, BAYONET
COUPLING, CRIMP CONTACTS,
SERIES II, MIL-DTL-38999
12
1 OF 1
DWG. NO.
MS27473
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27474
MIL-DTL-38999 SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, RECEPTACLE, JAM NUT,
MOUNTING, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES II
13
1 OF 1
DWG. NO.
MS27474
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27479
MIL-DTL-38999 SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,
FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES II
14
1 OF 1
DWG. NO.
MS27479
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27484
MIL-DTL-38999 SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, PLUG, RFI, BAYONET
COUPLING, CRIMP CONTACTS, SERIES II, MIL-DTL-38999
15
1 OF 1
DWG. NO.
MS27484
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27497
MIL-DTL-38999 SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL,
WALL MOUNT, FLANGE, BAYONET COUPLING, CRIMP
CONTACTS, MIL-DTL-38999, SERIES II
16
1 OF 1
DWG. NO.
MS27497
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27499
MIL-DTL-38999 SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT,
FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES II
17
1 OF 1
DWG. NO.
MS27499
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27504
MIL-DTL-38999 SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT,
FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES II
18
1 OF 1
DWG. NO.
MS27504
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27508
MIL-DTL-38999 SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL,
BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP
CONTACTS, MIL-DTL-38999, SERIES II
19
1 OF 1
DWG. NO.
MS27508
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MS27513
MIL-DTL-38999 SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT,
FLANGE, LONG GROMMET, BAYONET COUPLING, CRIMP
CONTACTS, MIL-DTL-38999, SERIES II
20
1 OF 1
DWG. NO.
MS27513
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MIL-DTL-38999
SERIES III
USES HIGH RELIABILITY METAL CONTACT
RETENTION CLIPS
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
MIL-DTL-38999, REAR RELEASE, SERIES III, CORSAIR PART
NUMBER CROSS REFERENCE
21
1 OF 1
REV
DWG. NO.
M38999
-
http://www.corsairelectricalconnectors.com (949) 833-0273
D38999/20
MIL-DTL-38999 SERIES III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, CIRCULAR, RECEPTACLE,
THREADED, WALL MOUNTING FLANGE, REMOVABLE
CRIMP CONTACTS, SERIES III, MIL-DLT-38999/20
22
1 OF 1
DWG. NO.
D38999/20
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
D38999/24
MIL-DTL-38999 SERIES III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, CIRCULAR, RECEPTACLE,
THREADED, REMOVABLE CRIMP CONTACTS, SERIES III,
MIL-DLT-38999/24
23
1 OF 1
DWG. NO.
D38999/24
REV
-
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D38999/26
MIL-DTL-38999 SERIES III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTORS, ELECTRICAL, PLUG, CIRCULAR,
THREADED, STRAIGHT, REMOVABLE CRIMP CONTACTS,
SERIES III, MIL-DLT-38999/26
24
1 OF 1
DWG. NO.
D38999/26
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MIL-DTL-38999
SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
INSERT ARRANGEMENT, SERIES I, II & III
1 OF 3
DWG. NO.
MIL-DTL-38999
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
25
MIL-DTL-38999
SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
INSERT ARRANGEMENT, SERIES I, II & III
2 OF 3
DWG. NO.
MIL-DTL-38999
REV
-
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26
MIL-DTL-38999
SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
INSERT ARRANGEMENT, SERIES I, II & III
3 OF 3
DWG. NO.
MIL-DTL-38999
REV
-
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27
MIL-DTL-38999
SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
28
1 OF 9
DWG. NO.
MIL-DTL-38999
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MIL-DTL-38999
SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
29
2 OF 9
DWG. NO.
MIL-DTL-38999
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MIL-DTL-38999
SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
30
3 OF 9
DWG. NO.
MIL-DTL-38999
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MIL-DTL-38999
SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
31
4 OF 9
DWG. NO.
MIL-DTL-38999
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MIL-DTL-38999
SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
32
5 OF 9
DWG. NO.
MIL-DTL-38999
REV
-
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MIL-DTL-38999
SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
33
6 OF 9
DWG. NO.
MIL-DTL-38999
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MIL-DTL-38999
SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
34
7 OF 9
DWG. NO.
MIL-DTL-38999
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MIL-DTL-38999
SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
35
8 OF 9
DWG. NO.
MIL-DTL-38999
REV
-
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MIL-DTL-38999
SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
36
9 OF 9
DWG. NO.
MIL-DTL-38999
REV
-
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MIL-DTL-38999
SERIES I & II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
MAIN KEY/KEYWAY POLARIZATION, SERIES I AND II,
MIL-DTL-38999
37
1 OF 1
REV
DWG. NO.
D38999
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MIL-DTL-38999
SERIES III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
MAIN KEY/KEYWAY POLARIZATION, SERIES III,
MIL-DTL-38999
38
1 OF 1
REV
DWG. NO.
D38999
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MIL-DTL-5015
SERIES II
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
MILITARY PREFIX
MS340
01
D
J
S
24
A - 16
P
W
CORSAIR PREFIX
AS340
01
D
J
S
24
A - 16
P
W
CONNECTOR CONFIGURATION
01 RECEPTACLE, WALL MOUNT
11 RECEPTACLE, CABLE CONNECTING
21 RECEPTACLE, SINGLE HOLE MOUNT
41 RECEPTACLE, JAM NUT
61 PLUG, STANDARD
CLASS (MATERIALS/FINISH)
D
ALUMINUM HARDWARE, CADMIUM OVER NICKEL OLIVE
DRAB FINISH, SILICONE ELASTOMER
DS
STAINLESS STEEL (316) HARDWARE, BLACK CADMIUM
FINISH, SILICONE ELASTOMER.
LS
STAINLESS STEEL, PASSIVATED, FLUID RESISTANT
INSERT
L
ALUMINUM, ELECTROLESS NICKEL
W
ALUMINUM, OLIVE DRAB CADMIUM OVER ELECTROLESS
NICKEL BASE, (500 HR CORROSION RESISTANT)
BACKSHELL DESIGNATOR
J
ENVIROMENTAL BACKSHELL AND CONNECTOR
ASSEMBLY.
BACKSHELL CLASS CODE
S
STAINLESS STEEL (316) CONNECTOR AND BACKSHELL
SHELL SIZE
8S, 10S, 10SL, 12, 12S, 14, 14S, 16, 16S, 18, 20, 22, 24, 28, 32, 36, 40,44, AND 48
SEALING RANGE
BACKSHELL SEALING RANGE WHEN ORDERING "DJ" ASSEMBLIES.
INSERT ARRANGEMENT
REFER TO LAYOUT PATTERNS PER MIL-DTL-1651
CONTACT TYPE
P PIN
S SOCKET
A CONNECTOR LESS PINS
B CONNECTOR LESS SOCKETS
POLARIZATION
N NORMAL (NOT INCLUDED IN PART NUMBER)
W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO
POLARIZATION CHART
GENERAL SPECIFICATIONS
FRONT RELEASE CONTACT RETENTION SYSTEM. 14 SHELL
SIZES (8 TO 40) IN OVER 150 INSERT ARRANGEMENTS
UTILIZING CONTACT SIZES 16, 16S, 12, 8, 4, AND 0 GAGE
CRIMP CONTACTS PER MIL-C-5015 THREADED COUPLING
MECHANISM.
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
ENVIRONMENTAL FLOUROSILICONE
ELASTOMERS
OPERATING TEMPERATURE RANGE:
CLASS L: -55 C (-67 F) TO 200 C (392 F)
CLASS W: -55 C (-67 F) TO 175 C (347 F)
TITLE
REFER TO ADDITIONAL CONTACT AND
TOOLING INFORMATION
SHEET
MIL-DTL-5015, SERIES II, CORSAIR PART NUMBER CROSS
REFERENCE
39
1 OF 1
REV
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M5015
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AS34001
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
AS34001 Connectors
A
B
AS34001 Connectors
A
B
J
H
K
C
D
C
AS34011 Connectors
B
G
E
A
C
F
D
AS34011 Connectors
B
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE, CRIMP CONTACTS, MIL-DTL-5015 SERIES II
40
1 OF 1
DWG. NO.
A
AS34001
REV
-
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AS34011
MIL-DTL-5015 SERIES II
AS34011 Connectors
AS34011 Connectors
B
G
E
B
A
A
C
F
D
C
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, CABLE MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II
41
1 OF 1
DWG. NO.
AS34011
REV
-
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AS34001DJ
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34001DJ CONNECTORS
B
AS34001
RECEPTACLE
ACCESSORY THREAD
A CABLE RANGE
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE W/BACKSHELL & CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
42
1 OF 3
DWG. NO.
AS34001DJ
REV
-
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AS34001DJ
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34001DJ CONNECTORS
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE W/BACKSHELL & CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
43
2 OF 3
DWG. NO.
AS34001DJ
REV
-
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AS34001DJ
Corsair Electrical Connectors
MIL-DTL-5015
SERIES II
MIL-DTL-5015 SERIES II
AS34001DJ CONNECTORS
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE W/BACKSHELL & CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
44
3 OF 3
DWG. NO.
AS34001DJ
REV
-
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AS34021
MIL-DTL-5015 SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, BOX WALL MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II
1 OF 1
DWG. NO.
AS34021
REV
-
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45
AS34041
MIL-DTL-5015 SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, JAM NUT MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II
1 OF 1
DWG. NO.
AS34041
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
46
AS34061
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
AS34061 Connectors
A
AS34061 Connectors
A
C
D
B
AS34121 Connectors
A
B
J
H
C
K
D
AS34121 Connectors
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, PLUG
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
1 OF 1
DWG. NO.
AS34061
REV
-
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47
AS34121
MIL-DTL-5015 SERIES II
AS34121 Connectors
AS34121 Connectors
A
B
A
BH
J
C
K
D
C
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II
1 OF 1
DWG. NO.
AS34121
REV
-
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48
AS34061DJ
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34061DJ CONNECTORS
B
AS34061
PLUG
ACCESSORY THREAD
A CABLE RANGE
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, PLUG.
W/STR BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
49
1 OF 3
DWG. NO.
AS34061DJ
REV
-
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AS34061DJ
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34061DJ CONNECTORS
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, PLUG.
W/STR BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
50
2 OF 3
DWG. NO.
AS34061DJ
REV
-
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AS34061DJ
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34061DJ CONNECTORS
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, PLUG.
W/STR BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
51
3 OF 3
DWG. NO.
AS34061DJ
REV
-
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AS34081DJ
Corsair Electrical Connectors
MIL-DTL-5015
SERIES II
AS34081DJ CONNECTORS
MIL-DTL-5015 SERIES II
B
AS34061
PLUG
ACCESSORY THREAD
A
CABLE RANGE
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, PLUG.
W/90 DEG BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
52
1 OF 3
DWG. NO.
AS34081DJ
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
AS34081DJ
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34081DJ CONNECTORS
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, PLUG.
W/90 DEG BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
53
2 OF 3
DWG. NO.
AS34081DJ
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
AS34081DJ
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34081DJ CONNECTORS
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, PLUG.
W/90 DEG BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
54
3 OF 3
DWG. NO.
AS34081DJ
REV
-
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AS34081D
Corsair Electrical Connectors
MIL-DTL-5015
SERIES II
MIL-DTL-5015 SERIES II
AS34081D CONNECTORS
B
AS34061
PLUG
ACCESSORY THREAD
A
CABLE RANGE
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, PLUG.
W/90 DEG BACKSHELL CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
55
1 OF 1
DWG. NO.
AS34081D
REV
-
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AS34091DJ
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34091DJ CONNECTORS
AS34061
PLUG
B
ACCESSORY THREAD
A CABLE RANGE
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, PLUG.
W/45 DEG BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
56
1 OF 3
DWG. NO.
AS34091DJ
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
AS34091DJ
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34091DJ CONNECTORS
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, PLUG.
W/45 DEG BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
57
2 OF 3
DWG. NO.
AS34091DJ
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
AS34091DJ
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34091DJ CONNECTORS
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, PLUG.
W/45 DEG BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
58
3 OF 3
DWG. NO.
AS34091DJ
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
AS34091D
Corsair Electrical Connectors
MIL-DTL-5015
SERIES II
MIL-DTL-5015 SERIES II
AS34091D CONNECTORS
B
AS34061
PLUG
ACCESSORY THREAD
A
CABLE RANGE
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, PLUG.
W/45 DEG BACKSHELL CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
59
1 OF 1
DWG. NO.
AS34091D
REV
-
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MIL-DTL-5015
SERIES II
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
MS3400, MS3402, & MS3412
BB TYP.
MS3404
4 X CC DIA.
.100
DIA.
.095
EE DIA.
DD
AA DIA.
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
RECOMMENDED PANEL DIMENSIONS.
MIL-DTL-5015 SERIES II & III
1 OF 1
REV
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M5015
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60
52
MIL-DTL-5015
SERIES III
MIL-DTL-5015 SERIES III MILITARY AND CORSAIR PART NUMBER CROSS REFERENCE
Military Prefix
Corsair Prefix
MS34
CJ10
50
50
W
W
28
28
3
3
P
P
W
W
Shell Configuration
50 Receptacle, wall mount
51 Receptacle, cable connecting
52 Receptacle, box mount
54 Receptacle, jam nut
56 Plug, straight
59 Plug, self-locking
Class (materials/finish)
KS Stainless steel, passivated, firewall
KT Carbon steel, cadmium, firewall
LS Stainless steel, passivated, fluid resistant insert
L Aluminum, electroless nickel
W Aluminum, olive drab over electroless nickel base,
(500 HR corrosion resistant)
Shell Size
8S, 10S, 10SL, 12, 12S, 14, 14S, 16, 16S,
18, 20, 22, 24, 28, 32, 36, or 40.
Insert Arrangement
Refer to layout patterns per MIL-STD-1651
Contact Type
P Pin
S Socket
A Connector less pins
B Connector less sockets
Polarization
N
Normal (not included in part number)
W, X, Y, or Z Alternate positions,
See polarization chart
GENERAL SPECIFICATIONS
Rear release contact retention system.
14 shell sizes (8 to 40) in over 150 insert
arrangements utilizing contact sizes
16, 16S, 12, 8 ,4 and 0 gage crimp
contacts per MIL-C-39029.
Threaded coupling mechanism.
Polarization by insert rotation, per
MIL-STD-1669.
Operating temperature range:
Class K: -55 C (-67 F) to 175 C (347 F)
Class L: -55 C (-67F) to 200 C (392 F)
Class W: -55 C (-67 F) to 175 C (347 F)
Environmental Flourosilicone Elastomers
Refer to page 27 for additional
contact and tooling information.
.100
Dia.
.095
MIL-C-5015
III RECEPTACLE MOUNTING DIMENSIONS
MS3450, MS3452, AND MS3454
CC Dia. (4)
EE Dia.
AA Dia.
Panel Thickness
DD
.100
.095 Dia.
CC Dia. (4)
BB Typ.
EE Dia.
AA Dia. MS3450 & MS3452
DD
MS3454
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
Shell Size
8S
10S
10SL
MS3454 12S
12
14S
14
16S
16
18
20
22
24
28
32
36
40
MS3454
.140/.090
.140/.090
.140/.090
.140/.090
.140/.090
.140/.090
.140/.090
.140/.090
.140/.090
.140/.090
.140/.090
.140/.090
.140/.090
.140/.090
.140/.090
.140/.110
.140/.110
MS3450
MS3452 Max.
0.187
0.187
0.187
0.187
0.125
0.187
0.125
0.187
0.125
0.125
0.125
0.125
0.187
0.187
0.250
0.250
0.250
TITLE
AA Dia.
± 0.015
0.562
0.688
0.688
0.812
0.812
0.938
0.938
1.062
1.062
1.188
1.312
1.438
1.562
1.812
2.062
2.312
2.562
SHEET
MIL-DTL-5015, SERIES III, CORSAIR PART NUMBER CROSS
REFERENCE, MOUNTING DIMENSIONS
61
1 OF 1
Mounting Dimensions
+ 0.010
CC Dia.
− 0.005
Class
BB
Class
D,L, & W
± 0.005
K
0.120
0.594
0.150
0.120
0.719
0.150
0.120
0.719
0.150
0.120
0.812
0.150
0.120
0.812
0.150
0.120
0.906
0.150
0.120
0.906
0.150
0.120
0.969
0.150
0.120
0.969
0.150
0.120
1.062
0.177
0.120
1.156
0.177
0.120
1.250
0.177
0.147
1.375
0.177
0.147
1.562
0.177
0.173
1.750
0.209
0.173
1.938
0.209
0.173
2.188
0.209
DD
± 0.005
0.323
0.385
0.385
0.448
0.448
0.510
0.510
0.573
0.573
0.635
0.698
0.760
0.823
0.948
1.073
1.198
1.323
EE Dia.
+ 0.005
− 0.010
0.515
0.640
0.640
0.765
0.765
0.890
0.890
1.015
1.015
1.140
1.265
1.390
1.515
1.765
2.015
2.265
2.515
REV
DWG. NO.
M5015
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MS3450
MIL-DTL-5015 SERIES III
MIL-DTL-5015 SERIES III
MS3450 RECEPTACLE, WALL MOUNT
MS3450 RECEPTACLE, WALL MOUNT
MIL-DTL-5015 SERIES III
MS3450 RECEPTACLE, WALL MOUNT
E
E
F
F
D
D
B
B
A
A
G
G
C
C
H
H
Shell Size
8S
10S
10SL
12S
12
14S
14
16S
16
18
20
22
24
28
32
36
40
44
48
A
T.P.
⊄−⊄
0.594
0.719
0.719
0.812
0.812
0.906
0.906
0.969
0.969
1.062
1.156
1.250
1.375
1.562
1.750
1.938
2.188
2.375
2.625
+.010
B
−.005
Class
L,LS,W KT,KS
0.120 0.150
0.120 0.150
0.120 0.150
0.120 0.150
0.120 0.150
0.120 0.150
0.120 0.150
0.120 0.150
0.120 0.150
0.120 0.177
0.120 0.177
0.120 0.177
0.147 0.177
0.147 0.177
0.173 0.209
0.173 0.209
0.173 0.209
0.173 0.209
0.173 0.209
E
Max.
C
Front
Rear
F
± .031 Mount Mount ± .015
0.875 0.171 0.331 0.083
1.000 0.171 0.331 0.083
1.000 0.171 0.331 0.083
1.094 0.171 0.331 0.083
1.094 0.109 0.403 0.083
1.188 0.171 0.331 0.083
1.188 0.109 0.403 0.083
1.281 0.171 0.331 0.083
1.281 0.109 0.403 0.083
1.375 0.109 0.413 0.125
1.500 0.109 0.413 0.125
1.625 0.109 0.413 0.125
1.750 0.171 0.371 0.125
2.000 0.171 0.194 0.125
2.250 0.234 0.131 0.125
2.500 0.234 0.131 0.125
2.750 0.234 0.131 0.125
3.000 0.234 0.281 0.125
3.250 0.234 0.281 0.125
G
Accessory
Thread
Class 2A
1/2-20 UNEF
5/8-24 UNEF
5/8-24 UNEF
3/4-20 UNEF
3/4-20 UNEF
7/8-20 UNEF
7/8-20 UNEF
1-20 UNEF
1-20 UNEF
1 1/16-18 UNEF
1 3/16-18 UNEF
1 5/16-18 UNEF
1 7/16-18 UNEF
1 3/4-18 UNS
2-18 UNS
2 1/4-16 UN
2 1/2-16 UN
2 3/4-16 UN
3-16 UN
SHELL SIZE: 16
SHELL SIZE: 16
J
J
J
Max.
H
Contact Size
+ .031
− .000 16 & 12 8,4 & 0
0.562 2.031
–––
0.562 2.031
–––
0.562 2.031
–––
0.562 2.031
–––
0.750 2.125
–––
0.562 2.031
–––
0.750 2.125
–––
0.562 2.031
–––
0.750 2.125 2.500
0.750 2.125 2.500
0.750 2.125 2.500
0.750 2.125 2.500
0.812 2.125 2.500
0.812 2.125 2.500
0.875 2.125 2.500
0.875 2.125 2.500
0.875 2.125 2.500
0.875 2.125 2.500
0.875 2.125 2.500
D
Coupling
Thread
Class 2A
1/2-28 UNEF
5/8-24 UNEF
5/8-24 UNEF
3/4-20 UNEF
3/4-20 UNEF
7/8-20 UNEF
7/8-20 UNEF
1-20 UNEF
1-20 UNEF
1 1/8-18 UNEF
1 1/4-18 UNEF
1 3/8-18 UNEF
1 1/2-18 UNEF
1 3/4-18 UNS
2-18 UNS
2 1/4-16 UN
2 1/2-16 UN
2 3/4-18 UN
3-16 UN
MS3450 RECEPTACLE. WALL MOUNT
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
1 OF 1
REV
DWG. NO.
MS3450
-
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62
MS3451
MIL-DTL-5015 SERIES III
MIL-DTL-5015 SERIES III
MIL-DTL-5015 SERIES III
MS3450 RECEPTACLE, CABLE CONNECTING
MS3450 RECEPTACLE, CABLE CONNECTING
MS3451 RECEPTACLE, CABLE CONNECTING
G
G
B
E
B
E
A
A
C
F
C
D
F
D
SHELL SIZE: 16
Shell Size
8S
10S
10SL
12S
12
14S
14
16S
16
18
20
22
24
28
32
36
40
A
±.031
0.729
0.854
0.854
0.974
0.974
1.099
1.099
1.224
1.224
1.349
1.474
1.599
1.715
1.974
2.224
2.474
2.724
B
Max.
0.504
0.629
0.629
0.754
0.754
0.879
0.879
1.005
1.005
1.131
1.256
1.381
1.506
1.756
2.007
2.257
2.511
Min
0.496
0.621
0.621
0.746
0.746
0.871
0.871
0.996
0.996
1.121
1.246
1.371
1.496
1.746
1.996
2.246
2.496
C
Coupling
Threads
Class 2A
1/2-28 UNEF
5/8-24 UNEF
5/8-24 UNEF
3/4-20 UNEF
3/4-20 UNEF
7/8-20 UNEF
7/8-20 UNEF
1-20 UNEF
1-20 UNEF
1 1/8-18 UNEF
1 1/4-18 UNEF
1 3/8-18 UNEF
1 1/2-18 UNEF
1 3/4-18 UNS
2-18 UNS
2 1/4-16 UN
2 1/2-16 UN
D
G
SHELL SIZE: 16
Max.
Accessory
E
Contact Size
Thread
± .031
F
Class 2A
−.000 ±.015 16 & 12 8,4 & 0
1/2-20 UNEF
0.562 0.083 2.031
–––
5/8-24 UNEF
0.562 0.083 2.031
–––
5/8-24 UNEF
0.562 0.083 2.031
–––
3/4-20 UNEF
0.562 0.083 2.031
–––
3/4-20 UNEF
0.750 0.083 2.125
–––
7/8-20 UNEF
0.562 0.083 2.031
–––
7/8-20 UNEF
0.750 0.083 2.125
–––
1-20 UNEF
0.562 0.083 2.031
–––
1-20 UNEF
0.750 0.083 2.125 2.500
1 1/16-18 UNEF 0.750 0.125 2.125 2.500
1 3/16-18 UNEF 0.750 0.125 2.125 2.500
1 5/16-18 UNEF 0.750 0.125 2.125 2.500
1 7/16-18 UNEF 0.812 0.125 2.125 2.500
1 3/4-18 UNEF 0.812 0.125 2.125 2.500
2-18 UNS
0.875 0.125 2.125 2.500
2 1/4-16 UN
0.875 0.125 2.125 2.500
2 1/2-16 UN
0.875 0.125 2.125 2.500
MS3451 RECEPTACLE, CABLE CONNECTING
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, CABLE MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
1 OF 1
REV
DWG. NO.
MS3451
-
http://www.corsairelectricalconnectors.com (949) 833-0273
63
MIL-DTL-5015 SERIES I
MS3452
MS3452 RECEPTACLE, BOX MOU
MIL-DTL-5015 SERIES III
MIL-DTL-5015 SERIES III
MS3452 RECEPTACLE, BOX MOUNT
MS3452 RECEPTACLE, BOX MOUNT
G
G
E
E
C
H
H
C
F
F
A
A
B
B
J
J
K
SHELL SIZE: 16SHELL SIZE: 16
Shell Size
8S
10S
10SL
12S
12
14S
14
16S
16
18
20
22
24
28
32
36
40
A
± .031
0.875
1.000
1.000
1.094
1.094
1.188
1.188
1.281
1.281
1.375
1.500
1.625
1.750
2.000
2.250
2.500
2.750
B
T.P.
⊄-⊄
0.594
0.719
0.719
0.812
0.812
0.906
0.906
0.969
0.969
1.062
1.156
1.250
1.375
1.562
1.750
1.938
2.188
G
Max.
C
E
Contact Size
+ .010 + .031
F
− .005 − .000 ± .015 16 & 12 8,4 & 10
0.120 0.562 0.083 1.662
–––
0.120 0.562 0.083 1.662
–––
0.120 0.562 0.083 1.662
–––
0.120 0.562 0.083 1.662
–––
0.120 0.750 0.083 1.662
–––
0.120 0.562 0.083 1.662
–––
0.120 0.750 0.083 1.662
–––
0.120 0.562 0.083 1.662
–––
0.120 0.750 0.083 1.662
1.937
0.120 0.750 0.125 1.662
1.937
0.120 0.750 0.125 1.662
1.937
0.120 0.750 0.125 1.662
1.937
0.147 0.812 0.125 1.662
1.937
0.147 0.812 0.125 1.662
1.937
0.173 0.875 0.125 1.662
1.937
0.173 0.875 0.125 1.662
1.937
0.173 0.875 0.125 1.662
1.937
H
Max.
Front
Rear
Mount Mount
0.171
0.331
0.171
0.331
0.171
0.331
0.171
0.331
0.109
0.403
0.171
0.331
0.109
0.403
0.171
0.331
0.109
0.403
0.109
0.413
0.109
0.413
0.109
0.413
0.171
0.371
0.171
0.194
0.234
0.131
0.234
0.131
0.234
0.131
J
± .016
0.500
0.625
0.625
0.750
0.750
0.875
0.875
1.000
1.000
1.062
1.187
1.312
1.437
1.750
2.000
2.250
2.500
K
K
Coupling
Thread
Class 2B
1/2-28 UNEF
5/8-24 UNEF
5/8-24 UNEF
3/4-20 UNEF
3/4-20 UNEF
7/8-20 UNEF
7/8-20 UNEF
1-20 UNEF
1-20 UNEF
1 1/8-18 UNEF
1 1/4-18 UNEF
1 3/8-18 UNEF
1 1/2-18 UNEF
1 3/4-18 UNS
2-18 UNS
2 1/4-16 UN
2 1/2-16 UN
MS3452 RECEPTACLE, BOX MOUNT
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
1 OF 1
REV
DWG. NO.
MS3452
-
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64
MS3454
MIL-DTL-5015 SERIES III
MIL-DTL-5015 SERIES III
MS3454 RECEPTACLE, CABLE CONNECTING
MS3454 RECEPTACLE, SINGLE HOLE MOUNT
MIL-DTL-5015 SERIES III
MS3454 RECEPTACLE,
CABLE CONNECTING
E
D
B
.180
.165
.206
.108
E
D
B
A
.180
.165
.206
.108
C
K
F
G
SHELL SIZE: 16
A
C
K
F
G
Shell Size
8S
10S
10SL
12S
12
14S
14
16S
16
18
20
22
24
28
32
36
40
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
A
± .005
1.187
1.312
1.312
1.437
1.437
1.562
1.562
1.687
1.687
1.812
1.937
2.156
2.281
2.531
2.781
3.031
3.281
B
± .017
0.687
0.812
0.812
0.937
0.937
1.062
1.062
1.188
1.188
1.312
1.438
1.562
1.688
2.000
2.250
2.500
2.750
C
± .005
1.272
1.397
1.397
1.522
1.522
1.647
1.647
1.772
1.772
1.897
2.022
2.341
2.366
2.616
2.866
3.116
3.366
D
± .005
0.720
0.720
0.720
0.720
0.970
0.720
0.970
0.720
0.970
0.970
0.970
0.970
0.970
0.970
0.970
0.970
0.970
E
Max.
Contact Size
16 & 12 8,4 & 0
2.031
–––
2.031
–––
2.031
–––
2.031
–––
2.125
–––
2.031
–––
2.125
–––
2.031
–––
2.125 2.500
2.125 2.500
2.125 2.500
2.125 2.500
2.125 2.500
2.125 2.500
2.125 2.500
2.125 2.500
2.125 2.500
F SHELL SIZE: 16
Coupling
Thread
G
Class 2A
Max.
1/2-28 UNEF
0.128
5/8-24 UNEF
0.128
5/8-24 UNEF
0.128
3/4-20 UNEF
0.128
3/4-20 UNEF
0.128
7/8-20 UNEF
0.128
7/8-20 UNEF
0.128
1-20 UNEF
0.128
1-20 UNEF
0.128
1 1/8-18 UNEF 0.128
1 1/4-18 UNEF 0.128
1 3/8-18 UNEF 0.128
1 1/2-18 UNEF 0.128
1 3/4-18 UNS
0.128
2-18 UNS
0.128
2 1/4-16 UN
0.128
2 1/2-16 UN
0.128
TITLE
SHEET
CONNECTOR, ELECTRICAL, SINGLE HOLE MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
1 OF 1
H
Accessory
Thread
Class 2A
1/2-20 UNEF
5/8-24 UNEF
5/8-24 UNEF
3/4-20 UNEF
3/4-20 UNEF
7/8-20 UNEF
7/8-20 UNEF
1-20 UNEF
1-20 UNEF
1 1/16-18 UNEF
1 3/16-18 UNEF
1 5/16-18 UNEF
1 7/16-18 UNEF
1 3/4-18 UNS
2-18 UNS
2 1/4-16 UN
2 1/2 UN
REV
DWG. NO.
MS3454
-
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65
MS3456
MIL-DTL-5015 SERIES III
MIL-DTL-5015 SERIES I
MS3456 PLUG, STANDARD
MS3456 PLUG, STANDARD
C
A
B
D
C
A
B
D
Shell Size
8S
10S
10SL
12S
12
14S
14
16S
16
18
20
22
24
28
32
36
40
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
A
Max.
0.844
0.969
0.969
1.062
1.062
1.156
1.156
1.250
1.250
1.344
1.469
1.594
1.719
1.969
2.219
2.469
2.719
B
C Max.
Contact
Coupling
Size
Thread
Class 2B
16 & 12 8, 4 & 0
1/2-28 UNEF
2.031
–––
5/8-24 UNEF
2.031
–––
5/8-24 UNEF
2.031
–––
3/4-20 UNEF
2.031
–––
3/4-20 UNEF
2.125
–––
7/8-20 UNEF
2.031
–––
7/8-20 UNEF
2.125
–––
1-20 UNEF
2.031
–––
1-20 UNEF
2.125 2.500
1 1/8-18 UNEF 2.125 2.500
1 1/4-18 UNEF 2.125 2.500
1 3/8-18 UNEF 2.125 2.500
1 1/2-18 UNEF 2.125 2.500
1 3/4-18 UNS
2.125 2.500
2-18 UNS
2.125 2.500
2 1/4-16 UN
2.125 2.500
2 1/2-16 UN
2.125 2.500
MS3456 PLUG, STANDARD
CONNECTOR, ELECTRICAL, PLUG
STANDARD ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
SHEET
1 OF 1
D
Accessory
Thread
Class 2A
1/2-20 UNEF
5/8-24 UNEF
5/8-24 UNEF
3/4-20 UNEF
3/4-20 UNEF
7/8-20 UNEF
7/8-20 UNEF
1-20 UNEF
1-20 UNEF
1 1/16-18 UNEF
1 3/16-18 UNEF
1 5/16-18 UNEF
1 7/16-18 UNEF
1 3/4-18 UNS
2-18 UNS
2 1/4-16 UN
2 1/2-16 UN
REV
DWG. NO.
MS3456
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66
MILD-DTL-5015 SERIES III
MS3459
MS3459 PLUG, SELF LOCKING
MIL-DTL-5015 SERIES III
MILD-DTL-5015 SERIES III
MS3459 PLUG, SELF LOCKING
MS3459 PLUG, SELF LOCKING
C
A
B
C
A
D
SHELL SIZE: 16
B
D
Shell Size
8S
10S
10SL
12S
12
14S
14
16S
16
18
20
22
24
28
32
36
40
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
A
Max.
0.963
1.088
1.088
1.213
1.213
1.358
1.358
1.463
1.463
1.588
1.713
1.788
1.963
2.213
2.463
2.713
2.963
B
C Max.
Contact
Coupling
SHELL SIZE: 16
Size
Thread
Class 2B
16 & 12 8,4 & 0
1/2-28 UNEF
2.031
–––
5/8-24 UNEF
2.031
–––
5/8-24 UNEF
2.031
–––
3/4-20 UNEF
2.031
–––
3/4-20 UNEF
2.125
–––
7/8-20 UNEF
2.031
–––
7/8-20 UNEF
2.125
–––
1-20 UNEF
2.031
–––
1-20 UNEF
2.125 2.500
1 1/8-18 UNEF 2.125 2.500
1 1/4-18 UNEF 2.125 2.500
1 3/8-18 UNEF 2.125 2.500
1 1/2-18 UNEF 2.125 2.500
1 3/4-18 UNS
2.125 2.500
2-18 UNS
2.125 2.500
2 1/4-16 UN
2.125 2.500
2 1/2-16 UN
2.125 2.500
TITLE
SHEET
CONNECTOR, ELECTRICAL, PLUG
SELF LOCKING ,CRIMP CONTACTS,
MIL-DTL-5015 SERIES III
67
1 OF 1
D
Accessory
Thread
Class 2A
1/2-20 UNEF
5/8-24 UNEF
5/8-24 UNEF
3/4-20 UNEF
3/4-20 UNEF
7/8-20 UNEF
7/8-20 UNEF
1-20 UNEF
1-20 UNEF
1 1/16-18 UNEF
1 3/16-18 UNEF
1 5/16-18 UNEF
1 7/16-18 UNEF
1 3/4-18 UNS
2-18 UNS
2 1/4-16 UN
2 1/2-16 UN
REV
DWG. NO.
MS3459
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MIL-DTL-5015
SERIES II & III
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
ALTERNATIVE CLOCKING POSITIONS
SERIES II & III, MIL-DTL-5015
CL OF MASTER KEY OR
KEYWAY OF A SHELL
MASTER
KEYWAY
A°
INDEXING RADIUS
OF INSERT
ENGAGING FACE
OF PIN INSERT
(SOCKET INSERT OPPOSITE)
NORMAL POSITIONS - THE CENTERLINE OF THE FACE VIEW OF THE INSERT
PATTERN (SEE INSERT PATTERN LAYOUT CHART) IS ALIGNED WITH THE SHELL
KEYWAY ON THE PLUG AND THE KEY ON THE RECEPTACLE. THEREFORE,
ANGLE A ON THE OPPOSITE DRAWING WOULD BE ZERO DEGREES.
ALTERNATE POSITIONS - THE CENTERLINE OF THE FACE VIEW OF THE INSERT
PATTERN ( SEE INSERT PATTERN LAYOUT CHART) IS ROTATED IN
RELATIONSHIP TO TH ESHELL KEYWAY ON THE PLUG AND KEY ON THE
RECEPTACLE. PIN INSERTS ARE ROTATED COUNTER CLOCKWISE. THEREFORE
A 12S-3 PIN INSERT LAYOUT IN THE W POSITION WOULD HAVE AN ANGLE A (
ON THE OPPOSITE DRAWIN GO F70 DEGREES.
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
ALTERATIVE CLOCKING POSITIONS
MIL-DTL-5015 SERIES II & III
1 OF 1
REV
DWG. NO.
M5015
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68
MIL-DTL-5015
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
SERIES II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
INSERT ARRANGEMENTS
MIL-DTL-5015 SERIES II & III
1 OF 6
REV
DWG. NO.
M5015
-
http://www.corsairelectricalconnectors.com (949) 833-0273
69
MIL-DTL-5015
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
SERIES II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
INSERT ARRANGEMENTS
MIL-DTL-5015 SERIES II & III
2 OF 6
REV
DWG. NO.
M5015
-
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70
MIL-DTL-5015
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
SERIES II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
INSERT ARRANGEMENTS
MIL-DTL-5015 SERIES II & III
3 OF 6
REV
DWG. NO.
M5015
-
http://www.corsairelectricalconnectors.com (949) 833-0273
71
MIL-DTL-5015
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
SERIES II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
INSERT ARRANGEMENTS
MIL-DTL-5015 SERIES II & III
4 OF 6
REV
DWG. NO.
M5015
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72
MIL-DTL-5015
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
SERIES II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
INSERT ARRANGEMENTS
MIL-DTL-5015 SERIES II & III
5 OF 6
REV
DWG. NO.
M5015
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73
MIL-DTL-5015
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
SERIES II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
INSERT ARRANGEMENTS
MIL-DTL-5015 SERIES II & III
6 OF 6
REV
DWG. NO.
M5015
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74
MIL-DTL-5015
SERIES II & III
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS
SHELL SIZES 8, 10, 12, 14 AND 16 INSERT PATTERNS
C
A
A
C
B
A
B A
A
B
B
A
B
A
C
A
C
B
B
8S–1
1–#16
8S–1
1–#16
F
A
E
B
C
A
B
C
A
C
D
E
12S–3
2–#16
12S–3
2–#16
B
A
B
A
B
14S–6
6–#16
14S–6
14S–7
3–#16
14S–7
6–#16
14S–9
2–#16
14S–9
3–#16
B
A
B
1#16
14S–1
3–
#16
14S–1
1–#12
A
B
D
A
B
D
A
C
C
D
C
D
E F
G
E
G
B
C
A
C
A
C
B
C
5–#16
1–#8
5–#16
B
16S– 1
7– #161
16S–
C
16– 2
1–#12
16– 2
1–#12
16S– 3
1– #16
16S–
3
1– #16
A
A
B
A
B
A
B
B
B
16– 10
3–
16–#12
10
2–#16, 2–#12
C
14S–5
5–#16
14S–5
C
B
16– 9
2–#16,
16–2–#12
9
B
C
D
A B
D
D
B
A
D
14–3
1–#8
14–3
B
D
16S–8
5–#16
16S–8
2–#16, 1–#8
C
E
4–#16
B
A
D
A
C
A
7– #16
A
E
C
B
A
E
A
F
14S-13 is 14S-1 rotated 260º C/W in shell.
A
14S–2
4–#16
14S–2
3– #16
NOTE:
14S-10 is 14S-2 rotated100º
C/W in shell.
NOTE:
14S-11
250º C/W
C/W in
in shell.
shell.
14S-10 is
is 14S-2
14S-2 rotated
rotated100º
14S-12 is
is 14S-2
14S-1 rotated
rotated100º
14S-11
250º C/W
C/W in
in shell.
shell.
14S-13
260º C/W
C/W in
in shell.
shell.
14S-12 is
is 14S-1
14S-1 rotated
rotated100º
E
16–7
2–#16,
1–#8
16–7
2–#16
B
12S–5
1–#12
12S–5
2–#16
A
16S–4
2–#16
16S–4
12S–4
1#16
12S–4
2–#16
B
C
D
10SL–4
2–#16
10SL–4
3–#16
1#–16
A
F
10SL–3
3–#16
10SL–3
10S–2
1#–16
10S–2
B
16– 11
2–
16–#12
11
3– #12
16– 12
1–#4
16–
12
2– #12
16– 13
2–#12
16– 13
2–#12
1–#4
SHELL SIZE 18 INSERT PATTERNS
SHELL
SIZES
INSERTPATTERNS
PATTERNS
SHELL
SIZE 18
18 INSERT
H
G
A
I
H
G
B
A
B
I
J
F
J
E
F
C
D
C
A
D
A
C
B
C
B
C
B
C
B
18–1
10–#16
18–1
18–4
4–#16
18–4
10–#16
18–5
1–#16,
2–#12
18–5
4–#16
1–#16, 2–#12
H
D
A
D
A
C
B
C
B
18–10
4–
#12
18–10
4– #12
E
D
A
A
D
C
B
C
B
18–11
5–#12
18–11
5–#12
E
F
E
A
D
B
C
D
C
18–12
6–#16
18–12
6–#16
NOTE:
The following patterns
NOTE:are also available.
18-17
is 18-9 rotated
C/W available.
in shell.
The following
patterns100º
are also
18-18
18-17 is
is 18-9
18-9 rotated
rotated 250º
100º C/W
C/W in
in shell.
shell.
These
in addition
to theC/W
standard
18-18 isare
18-9
rotated 250º
in shell.
W, X, Yare
andinZaddition
polarztions
available
These
to the
standard
for
pattern
18-9.
W, insert
X, Y and
Z polarztions
available
for insert pattern 18-9.
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
1–#8
C
C
G
B
B
G
C
D
A
D
A
18– 9
5–#16,
18–2–
9 #12
5–#16, 2– #12
A
D
C
A
B
A
A
B
A
D
A
B
D
C
B
B
B
B
7-#16, 1-#12
A
C
E
18– 8
7-#16,
18–1-#12
8
D
F
B
C
D
18– 7
1–#8
18– 7
1–#4
F
E
D
18– 6
1–#4
18– 6
E
A
H
E
E
F
A
G
F
A
D
E
G
F
A
D
C
B
18– 13
3–#12,
1– #8
18– 13
3–#12, 1– #8
A
B
A
B
C
E
E
D
C
D
18– 20
5–#16
18– 20
5–#16
18– 14
1–#16,
1– #4
18– 14
1–#16, 1– #4
18– 15
4–#12
18– 15
4–#12
18– 16
1–#12
18– 16
1–#12
NOTE:
The following patterns
NOTE:are also available.
18-23
is 18-1 rotated
C/W available.
in shell.
The following
patterns100º
are also
18-24
18-23 is
is 18-1
18-1 rotated
rotated 250º
100º C/W
C/W in
in shell.
shell.
18-27
18-24 is
is 18-5
18-1 rotated
rotated 100º
250º C/W
C/W in
in shell.
shell.
18-28 is
is 18-5
18-5 rotated
rotated 100º
250º C/W
C/W in
in shell.
shell.
18-27
These
in addition
to theC/W
standard
18-28 isare
18-5
rotated 250º
in shell.
W,
X, Yare
andinZaddition
polarztions
available
These
to the
standard
for
pattern
18-1 andavailable
18-5.
W, insert
X, Y and
Z polarztions
for insert pattern 18-1 and 18-5.
TITLE
SHEET
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
1 OF 7
DWG. NO.
M5015
REV
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75
MIL-DTL-5015
SERIES II & III
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY SERIES
IDENTIFICATION
FOR FRONT
FACE
MIL-DTL-5015
III INSERTSHOWN
PATTERNS
PER MIL-STD-1651
OF PIN AND REAR FACE OF SOCKET INSERTS
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
INSERT
PATTERNS
OFSHELL
PIN ANDSIZE
REAR20
RACE
OF SOCKET
INSERTS
SHELL SIZE 20 INSERT PATTERNS
A
J
L
N
G
B
C
B
C
F
B
C
C
E
E
20–1
14– #20
20–2
1– #0
20–4
4– #12
B
G
B
C
E
M
H
E
H
G
B
G
I
D
K
D
B
C
J
20–11
13 – #16
H
G
20–14
3– #12, 2– #8
A
A
H
20–15
7– #12
20–16
7– #16, 2– #12
I
F
B
I
B
C
A
E
C
D
F
D
B
E
20–18
6– #16, 3– #12
20–19
3– #8
A
H
K
P
K
M
D
S
J
R
D
20–24
2 – #16, 2 – #8
E
20–27
14– #16
H
G
E
F
J
B
M
G
F
C
A
K
F
G
C
T
C
L
N
B
N
E
B
L
B
20–22
3– #16, 3– #8
D
I
A
20–21
8– #16, 1– #12
C
M
J
A
C
B
20–17
1– #16, 5– #12
D
B
G
C
D
E
B
F
H
A
A
F
H
C
C
D
A
E
D
XX ± .010
.XXX ± .005
ANGLES ± 1°
E
D
N
D
20–9
1– #12, 7– #16
TOLERANCE
F
A
E
A
C
F
A
A
20–8
4–#16, 2 – #8
F
G
F
C
20–7
8– #16
L
A
E
20–3
3– #12
D
D
B
F
H
F
E
H
D
M
G
C
A
A
D
A
H
A
B
K
I
H
C
L
D
F
E
20–29
17– #16
20–32
8– #16
TITLE
SHEET
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
2 OF 7
20–33
11– #16
REV
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M5015
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76
MIL-DTL-5015
SERIES II & III
MIL-DTL-5015
SERIES
III INSERT
PER
MIL-STD-1651
MIL-DTL-5015
SERIES
III INSERTPATTERNS
PATTERNS PER
MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
CAVITY
FORINSERTS
FRONT FACE
OF PINIDENTIFICATION
AND REAR FACE SHOWN
OF SOCKET
OF PIN AND REAR RACE OF SOCKET INSERTS
SHELL SIZE 22 INSERT PATTERNS
SHELL SIZE 22 INSERT PATTERNS
A
B
A
A
F
D
C
B
D
C
22–2
3– #8
A
B
B
22–1
2– #8
A
E
22–4
2– #12, 2– #8
B
C
C
22–5
4– #16, 2– #12
22–6
1– #16, 2– #8
A
A
D
A
E
C
B
22–7
1– #0
B
C
22–9
3– #12
K
E
U
V
22–11
2– #16
F
B
P
A
H
B
A
G
B
G
C
C
22–12
3– #16, 2– #8
A
N
T
J
D
22–10
4– #16
A
M
L
A
D
B
A
B
F
C
B
H
J
R
S
H
B
G
E
F
D
22–14
19– #16
22–15
1– #16, 5– #12
22–18
8– #16
H
A
C
D
F
J
B
E
D
C
D
A
C
B
A
H
G
C
M
H
C
D
22–17
8– #16, 1– #12
B
L
P
E
D
E
C
A
K
J
C
E
B
22–13
1– #16, 4– #12
F
D
A
C
G
E
B
F
F
E
G
D
N
22–20
9– #16
22–21
2– #16, 1– #0
22–22
4– #8
22–23
8– #12
C
22–19
14– #16
P
A
R
A
F
V
XX ± .010
.XXX ± .005
ANGLES ± 1°
D
G
F
H
E
K
L
T
U
TOLERANCE
J
G
22–28
7– #12
22–30
19– #16
22–32
4– #16, 2– #12
TITLE
22–33
3– #16, 4– #16
SHEET
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
F
B
22–27
1– #8, 8– #16
A
C
D
H
D
E
B
E
C
F
C
D
S
B
N
G
M
E
G
C
A
D
C
E
B
A
B
D
F
J
G
F
B
E
A
H
3 OF 7
22–36
8– #12
REV
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77
MIL-DTL-5015
SERIES II & III
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITYSERIES
IDENTIFICATION
SHOWN
FOR FRONT
MIL-DTL-5015
III INSERT
PATTERNS
PER FACE
MIL-STD-1651
CAVITY
IDENTIFICATION
SHOWN
FOR
FRONT
FACE
OF PIN AND REAR RACE OF SOCKET INSERTS
OF PIN AND REAR FACE OF SOCKET INSERTS
SHELL SIZE 24 INSERT PATTERNS
SHELL SIZE 24 INSERT PATTERNS
C
A
A
F
B
A
B
C
D
B
G
B
C
D
24–1
1– #12, 1– #0
J
L
A
K
24–4
3–#16, 1 – #0
J
24–6
8 – #12
G
D
E
O
H
D
24–5
16– #16
C
N
P
C
E
B
M
I
N
R
S
B
H
H
M
P
24–2
7– #12
F
G
F
A
K
E
D
E
L
A
G
F
X
24–7
14– #16, 2– #12
L
B
A
C
F
A
A
A
B
C
F
E
D
B
M
G
E
A
S
B
D
E
J
P
F
G
K
R
24–11
6– #12, 3– #8
A
J
B
A
C
J
L
D
G
D
C
B
E
24–20
9– #16, 2– #12
24–21
9– #16, 1– #8
24–22
4– #8
N
24–16
3– #16, 1– #8, 3– #12
A
D
F
E
F
D
K
C
E
24–15
16– #16
B
G
C
K
24–12
3– #12, 2– #4
H
B
H
G
C
B
A
F
I
H
24–10
7– #8
H
N
24–9
2– #4
G
C
E
D
D
K
P
J
C
F
L
D
A
24–24
16– #16
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
L
M
S
H
U
T
E
J
P
N
B
A
D
G
F
R
C
B
A
E
B
G
M
G
B
E
S
K
R
H
A
F
K
Q
L
M
D
H
T
J
P
N
S
R
V
C
G
F
U
Q
V
C
E
W
D
24–27
7– #16
X
Y
W
Z
24–28
24– #16
TITLE
Z
24–80
23– #16
SHEET
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
X
4 OF 7
REV
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78
MIL-DTL-5015
SERIES II & III
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY
IDENTIFICATION
SHOWN
FRONT
CAVITY
IDENTIFICATION SHOWN
FORFOR
FRONT
FACE FACE
OF
PIN
AND
REAR
FACE
OF
SOCKET
INSERTS
OF PIN AND REAR RACE OF SOCKET INSERTS
SHELL
SIZE2828INSERT
INSERT PATTERNS
PATTERNS
SHELL
SIZE
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
A
H
G
J
C
J
A
K
B
A
S
M
P
H
A
A
B
L
P
N
G
D
E
F
J
C
H
K
J
R
S
e
d
j
U
a
Z
Y
X
i
m
S
H
c
b
K
F
D
R
A
N
P
K
F
K
C
D
E
28–20
4– #16, 10– #12
a
C
G
H
M
b
E
H
n
P
W
28–21
37– #16
TITLE
G
J
H
28–19
6– #16, 4– #12
e
f
Z
E
D
m
B
s
28–22
3– #16, 3– #4
SHEET
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
E
A
C
R
X
k
r
K
J
d
p
C
F
D
N
j
h
B
M
F
28–18
12– #16
V
c
g
L
D
G
B
U
T
S
L
M
F
L
G
H
A
B
J
M
E
B
E
F
28–12
26– #16
M
28–17
15– #16
A
D
V
W
X
J
C
N
E
Y
K
A
K
C
U
d
L
I
L
F
28–16
20– #16
M
D
B
T
b
Z
M
C
H
S
a
N
B
A
R
P
A
F
28–11
18– #16, 4– #12
L
P
G
J
XX ± .010
.XXX ± .005
ANGLES ± 1°
T
E
G
A
H
TOLERANCE
J
H
N
L
S
C
28–5
2– #16, 1– #12, 2– #4
G
D
C
B
C
P
Q
R
G
R
X
28–10
3– #12, 2– #8, 2– #4
M
U
V
28–15
35– #16
D
E
K
W
h
k
V
C
B
L
T
W
V
g
f
N
M
L
T
A
K
G
J
B
D
28–9
6– #16, 6– #12
B
J
P
D
E
28–8
2– #12, 10– #16
U
L
C
D
B
F
E
N
G
B
F
F
A
E
M
K
G
E
28–4
7– #16, 2– #12
F
A
G
B
E
A
C D
E
B
28–3
3– #8
K
G
F
P
J
H
A
L
C
28–2
12– #16, 2– #12
H
M
D
D
C
E
F
28–1
6– #12, 3– #8
B
C
5 OF 7
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79
MIL-DTL-5015
SERIES II & III
MIL-DTL-5015 SERIES III INSERT PATTERNS
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
III INSERT
PATTERNS
OF PINMIL-DTL-5015
AND REAR FACE
OF SOCKET
INSERTS
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE OF PIN AND REAR FACE OF SOCKET INSERTS
SHELL
SIZE
INSERT PATTERNS
SHELL
SIZE
3232INSERT
PATTERNS
A
A
E
F
I
K
O
B
B
B
D
C
E
D
E
A
B C
A
A
E
L
P
F
J
H
G
M
N
S
R
T
D
C
D
32–1
3– #12, 2– #0
X
d
h
T
J
S
R
Y
E
M
a
T
b
G
B
H
C
U
Z
d
U
V
b
N
I
O
J
R
X
S
A
A
B
F
E
D
C
C
K
G
L
L
32–8
24– #16, 6– #12
D
N
V
32–10
3– #16, 2– #8,
2– #4
X
R
F
C
F
J
N
S
T
H
X
b
W
G
P
s
h
n
U
j
p
t
w
AB
D
T
U
32-20
16-#16, 2-#12
3-#8, 2-#4
y
AA
AF
AE
AG
F
E
H
G
F
G
32–15
6– #12, 2– #0
1
A
E
16
15
B
D
32
32–22
54-#16
23
37 24
25
38
46
42
41
14 31 30
13
C
AC
3
36 22
35
34 44
33
43 45
17
2
21
20
19
18
k
r
v
q
u
x
z
AD
K
O
E
32–19
3-#12, 2-#0
A
B
E
GD
H
M
L
J
O
P
R
T
W
U
V
Y
a
Z
e
c
f
d
E
D
32–13
18– #16, 5– #12
K
I
C
E
32–17
4– #4
m
L
A
D
B
g
B
S
H
M
D
A
C
C
N
M
32–9
12– #16, 2– #4
C
A
V
J
C
B
C
Z
K
K
R
Y
W
G
F
J
I
H
B
D
B
A
B
P
X
L
E
B
A
M
G
E
32–6
16– #16, 2– #12,
3– #8, 2– #4
N
A
X
W
32–5
2– #0
F
D
V
B
32–3
4– #16, 2– #12,
2– #4, 1– #0
S
32–7
28– #16, 7– #12
H
P
W
I
O
M
a
e
N
g
Y
c
A
F
L
Z
f
k
H
32–2
2– #16, 3– #4
K
e
j
C
U
J
P
W
c
G
5
6
39
26
40
28 27 8
29
7
9
11 10
12
4
32–73
46-#16
32–63
5-#4
SHELL SIZE 36 INSERT PATTERNS
A
A
A
F
F
E
B
A
U
Y
C
C
36-3
3-#12, 3-#0
J
H
K
L
P
Q
O
V W
X
Y
d
e
m
p
w
z
36-10
48-#16
XX ± .010
.XXX ± .005
ANGLES ± 1°
b
j
k
s
r
q
y
TOLERANCE
a
h
v
u
U
T
S
Z
f
n
t
R
g
N
M
x
c
T
N
c
W
v
X
b
k
m
p
f
S
c
P
N
M
C
V
i
h
Z
K
J
X
Y
H
j
E
s
F
G
C
H
J
P
V
k
m
y
z
AD
t
p
u v
AA
g
b
W
c
X
J H
K
w
S
S
6 OF 7
R
a Z
Z
H
B
C
F
R
L G
N
r
AC x
G
P
X
g
s
t
r
AA
AG
AH
B
C
Y
i h
i
h
q
AB
AE AF
A
J
36-9
14-#16, 14-#12,
2-#8, 1-#4
Y
X
f
n
D
E
P
T
R
W
d
I
K
f
36-52
52-#16
SHEET
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
y
D
V
e
j
r
t
w
z
B
F
c
b
36-15
35-#16
TITLE
p
u
M
O
Y
e
h
a
d
a
d
N
U
T
a
A
M
L
D
W
a
L
E
m
j
b
V
Z
k
v
R
36-8
46-#16, 1-#12
U
q
S
U
Z
L
P
U
Y
x
B
f
C
H
n
m
A
e
E
F K
M
T
s
T
d
J
c
g
y
z
R
Q
O
S
36-7
40-#16, 7-#12
NOTE:
Insert Patterns 36-11 and 36-12 are available.
36-11 is identical to 36-10, but with the insert
clocked 100 degrees CW.
36-12 is identical to 36-10, but with the insert
clocked 250 degrees CW. This is an addition
to the standard W, X, Y, and Z alternate
polarizations that are available.
G
I
g
w
h
G
F
E
X
b
t
x
36-6
4-#4, 2-#0
N
f
u
n
D
36-5
4-#0
B
A
D
C
C
E
D
j
S
W
a
e
d
h
M
R
V
Z
J
A
D
B
E
G
I
L
P
B
D
F
H
K
O
B
D
B
C
A
F
N
M
W
V
f
e
p
n
ED
L
K
U
T
d
m
b
c
l
k
u
x
w v
y
z
AF AE AD AC
AB
AK
AJ
AH
36-66
52-#16, 4-#12
REV
DWG. NO.
M5015
-
http://www.corsairelectricalconnectors.com (949) 833-0273
80
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION
SHOWN
FORPER
FRONT
FACE
MIL-DTL-5015
SERIES III INSERT
PATTERNS
MIL-STD-1651
OF PIN
AND REAR RACE
OF SOCKET
INSERTS
IDENTIFICATION
SHOWN
FOR FRONT
FACE
SERIES II & III CAVITY
OF PIN AND REAR RACE OF SOCKET INSERTS
MIL-DTL-5015
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
SHELL SIZE 40 INSERT PATTERNS
SHELL SIZE 40 INSERT PATTERNS
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS
SHELL SIZE 40 INSERT PATTERNS
B
A
D
E
D
M
E
O
N
I
H
M
B
J
N
T
U
O
Z
U
c
Y
P
L
R
S
X
D
A
V
d
W
e
a
X
E
B
A
K
JO
I
C
C
M
H
N
ZQ
D
O
O
E
N
Y
XL
W
I
F
M
E
JB
G
EK
D
C
JN
G
O
N
O
PK
H
L
H
S
R
L
Q
L
R
V
V
Y
Y
S
Z
W
Z
U Q
P
c
c
a
a
T
b
b
X
X
40–10
16– #16, 9– #8, 4– #4
40–10
TITLE
TOLERANCE
16– #16, 9– #8, 4–
#4
XX ± .010
.XXX ± .005
ANGLES ± 1°
V
U
V
F
J
S
H
S
H
U
K
a
Z
Y
J
J
Y
b
I
H J
H
W
R
X
W
X
J
K
E F
N
S
C
X
V
D
E
F
G
P
YE ZF
A
A
B
R
Ha
B
T
C
S
b
J
BJ
AP AR
E
AZ
F
BK
BS
40–11
18– #16, 4– #12,
1– #8, 40–11
1– #4, 1– #0
18– #16, 4– #12,
1– #8, 1– #4, 1– #0
BL
BT
AI
JB
D
P
E
Q
N
G
UV
M N
H
W
O
P
V
bUc
N
U
X
T
U
BR
BV
7 OF 7
S T
K
Y
L
Z
Xf
e
l
m
c
d
r
k
e
p
qf
g
tl
m
u
s
n
p
q
t
u
a
S T
R
Q
k
Z
h i
Y
g
n
a
o
h i
o
s
40–9
24– #16, 22– #12, 1– #8
40–9
24– #16, 22– #12, 1– #8
22
AY
L
F
R
W
d
j
U
VW
D
g
cK L d Mf
F
J
X
I
1
BH
N
T
K
j
D
L M
40–56
85– #16
40–56
SHEET
85– #16
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
B
E
r
BU
BV BF
BD BE
BU
S
W
D
CO
X
BM BN BP
M
A
M N
V
BL AU BM AV
BP BR
AT
BN AW
AX
BT
BB BC
BA BS
BJ
G
BK
AS
L S
I
X
N
b
X
K
J
M
H
R
H
V
C
H
L
G
P
G
oT
h i N j P n Rm S
pU
Vq W r s
x
w
y c
zd f AA gAB
t X u Y Zv
a
b
AC AD AE AF AH AJ AK AL AM AN
j
o
n m
hi
q
p
r s
AP AR AS AT AU
AY
AV AW AX
x
w
v
u
y
z AA AB
t
BC
BD
AZ AE
BA BB
BH AN
BE BF
AC AD
AF AH AJ AK
AL AM
D
C
U
M
T
F
I
C
W
40–4
16– #16, 2– #12,
40–4
3– #8,
2– #4
16– #16, 2– #12,
3– #8, 2– #4
40–7
18– #16, 2– #12, 2 – #0
40–7
18– #16, 2– #12, 2 – #0
B
B
T
M
G
T
S
W
S
L
F
R
S
W
GB
R
C
G
L
F
V
F
B
C
H
P
O
O
P
I
V
K
U
J
V
W
W
O
U
TU
H
X
E
D
G
b
X
A
P
T
U
R
M
T
B
E
K
H J
C
G
F
U
A
S
Y
D
T
A
a P
N
Z
L
K
T
W
U
C
E
R
R
M
I
M
R
K
P
N
K
E
O
Z
40–6
24– #16, 1– #12, 1– #0
40–6
24– #16, 1– #12, 1– #0
A
J
D
N
Y
C
KV
G
T
M
R
A
V
L
40–5
6– #12, 4– #8,
40–5
2– #4,
3– #0
6– #12, 4– #8,
2– #4, 3– #0
F
P
A
N
F
S
L
E
D
M
E
R
K
O
E
C
D
B
W
Y
M
E
D
D
P
J
G
40–3
18– #16, 4– #12, 1– #4
40–3
18– #16, 4– #12, 1– #4
D
X
M
C
A
C
O
F
B
L
R
Z
F
B
A
P
N
N
F
B
P
D
G
G
J
B
A
E
A
K
A
M
B
O
H
40–2
23– #16
40–2
23– #16
Q
L
H
X
W
L
B
A
K
H
V
E
L
I
W
X
Z
V
U
R
P
L
K
e
T
U
O
P
JK
b
TS
O
N
H
J
D
B
N
M
H
G
D
C
S
G
F
C
40–1
24– #16, 6– #12
40–1
24– #16, 6– #12
J
M
b
d
c
W
a
Z
S
K
V
A
L
G
R
F
P
J
Y
T
C
K
B
A
F
C
G
F
A
I
H
C
21
20
40
22
21
19
20
18
19
17
18
39
40
38
39
37
38
16
17
37
15
23
41
23
53
41
52
53
51
52
36
51
DWG. NO.
421
24
54
42
60
54
59
60
50
59
35
50
36
14
16
15
24
35
14
2
25
2
43
25
55
43
3
26
3
44
26
56
44
55 57
58 56
48
49 57
33
58
34
48
49 12
13 33
34
13
12
40–62
60– #16
40–62
60– #16
M5015
4
27
5
28
4
45
6
27 29 5
46
28
7
45 30 6
47 29 8
46 31
7
32 30 9
47 10 8
31
11
32
9
10
11
REV
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81
MIL-DTL-26482
SERIES 2
MIL-DTL-26482 SERIES 2 AND CORSAIR PART NUMBER CROSS REFERENCE
Military Prefix
Corsair Prefix
MS34
CJ09
70
70
W
W
14
14
4
4
P
P
X
X
Shell Configuration
70 Receptacle, narrow flange
71 Receptacle, cable connecting
72 Receptacle, wide flange
74 Receptacle, jam nut
75 Plug, RFI grounding
76 Plug, straight
Class (materials/finish)
A Aluminum, black anodized
L Aluminum, electroless nickel
W Aluminum, olive drab cadmium
over electroless nickel
S Stainless steel, passivated
Shell Size
8, 10, 12, 14, 16, 18, 20, 22, or 24
Insert arrangement
Refer to layout patterns per MIL-STD-1669
Contact Type
P Pin
S Socket
A Connector less pins
B Connector less sockets
Polarization
N Normal (not included in part number)
W, X, Y, or Z Alternate positions,
refer to polarization chart
The normal position (N) has the insert centerline
coinciding with the centerline of the master key
(or keyway) of the shell. The alternate clocking
positions (W,X,Y,Z) are accomplished by rotating
the pin insert clockwise. The socket insert is
rotated counter clockwise.
E
MASTER
KEYWAY
FIGURE 1
Figure 1 illustrates the centerline of the insert
rotation clockwise, with the table showing the
degree of rotation. Figure 1 looking at the
engaging face of the pin insert.
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
MIL-DTL-26482 SERIES 2 POLARIZING POSITIONS
E Degrees
Insert
8-2
8-3
8-4
8-33
8-98
10-6
10-98
12-3
12-8
12-10
14-4
14-5
14-9
14-12
14-15
14-18
14-19
14-22
16-8
16-14
16-23
16-26
16-95
16-99
N°
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
W°
58
60
45
90
–––
90
90
–––
90
60
45
40
15
43
17
15
30
45
54
25
158
60
25
66
X°
122
210
–––
–––
–––
–––
180
–––
112
155
–––
92
90
90
110
90
165
–––
152
78
270
–––
90
156
TITLE
E Degrees
Y°
–––
–––
–––
–––
–––
–––
240
180
203
270
–––
184
180
–––
155
180
315
–––
180
180
–––
275
153
223
Z°
0
–––
–––
–––
–––
–––
270
–––
292
295
–––
273
240
–––
234
270
–––
–––
331
240
–––
338
–––
340
Insert
18-8
18-11
18-30
18-32
18-85
18-88
20-16
20-24
20-27
20-39
20-41
20-90
22-12
22-19
22-21
22-32
22-34
22-41
22-55
22-95
22-96
24-19
24-27
24-31
24-61
SHEET
MIL-DTL-26482, SERIES 2, CORSAIR
PART NUMBER CROSS REFERENCE
82
1 OF 1
N°
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
W°
180
62
180
85
45
12
238
70
72
63
45
18
–––
15
16
72
62
39
30
26
19
30
45
90
90
X°
–––
119
193
138
90
45
318
145
144
144
126
60
–––
90
135
145
142
135
142
180
41
165
110
225
180
DWG. NO.
MIL-DTL-26482
Y°
–––
241
285
222
180
168
333
215
216
252
225
240
–––
225
175
215
218
264
226
266
–––
315
140
255
270
Z°
–––
340
350
265
240
202
347
290
288
333
–––
270
–––
308
349
288
298
–––
314
–––
–––
–––
225
–––
324
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MIL-DTL-26482
SERIES 2
VOLTAGE RATING
GENERAL SPECIFICATIONS
Rear release contact retention system.
9 shell sizes (8 to 24) in 49 insert
arrangements utilizing contact sizes
20, 16, and 12 gage crimp contacts
per MIL-C-39029.
Bayonet coupling mechanism.
Polarization by insert rotation, per
MIL-STD-1669.
Operating temperature range:
-55 degrees C (-67 degrees F)
to 200 degrees C (392 degrees F).
Uses high reliability metal contact
retention clips.
ALTITUDE
WORKING VOLTAGE, AC, RMS
Condition
Sea Level
70,000 ft.
Service Rating Service Rating Service Rating
I
II
Shielded
600
1000
500 volts, dc
300
450
–––
Gage
20
The following insert arrangements have a Service Rating II.
12-3 14-5 16-8 18-11 20-16 22-21 24-19
All others have a Service Rating I.
16
12
CONTACTS
Gage
20
Environmental Flourosilicone Elastomers
16
Refer to page 96 for additional
contact and tooling information.
12
Military
Part Number
M39029/4-110 PIN
M39029/5-115 SOCKET
M39029/4-111 PIN
M39029/5-116 SOCKET
M39029-4-113 PIN
M39029-5-118 SOCKET
Wire
Range
Test
Current
20-24
7.5 amps
16-20
13.0 amps
12-14
23 amps
Gage
20
16
12
MIL-DTL-26482 SERIES 2
INSTALLING / REMOVING TOOLS (PLASTIC)
Military
Military
Part Number
Gage
Part Number
Gage
Size
20
M81969/14-02
20
M81969/14-11
20
16
M81969/14-03
M81969/14-03
16
16
M81969/14-04
12
M81969/14-04
12
12
Size
20
16
12
SEALING
PLUGS
RECEPTACLE
PANEL
CUTOUTS
Size
20
16
12
Military
Part Number
MS27488-20-2
MS27488-16-2
MS27488-12-2
MS3470 RECEPTACLE, NARROW FLANGE
Military
Part Number
MS34722 RECEPTACLE, WIDE FLANGE
MIL-DTL-26482 SERIES
MS27488-20
MS27488-16
MS27488-12
RECEPTACLE
PANEL CUTOUTS
MIL-DTL-26482 SERIES 2
RECEPTACLE PANEL CUTOUTS
C
MS3474 RECEPTACLE, JAM NUT
4XOE
A
M3470 RECEPTACLE, NARROW FLANGE
B
MS3470FLANGE
RECEPTACLE, NARROW FLANGE
M3472 RECEPTACLE,
WIDE
MS3472 RECEPTACLE, WIDE FLANGE
C
MS3474 RECEPTACLE, JAM NUT
MS3474 RECEPTACLE, JAM NUT
A
B
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
D DIA
Shell Size
8
10
12
14
16
18
20
22
24
TITLE
Square Flange Mount Receptacles
E
Jam Nut
Narrow4 X OWide
Receptacle
Flange
Falnge
DIA
DIA
A ± .005 B ± .005 C ±.005 C ± .005 D ± .005 E ± .005
0.572
0.536
0.594
0.734
0.568
0.120
0.697
0.661
0.719
0.812
0.685
0.120
0.895
0.824
0.812
0.938
0.864
0.120
1.010
0.948
0.906
1.031
0.989
0.120
0.969
1.125
1.113
0.120
1.135
1.072
1.260
1.197
1.062
1.203
1.238
0.120
1.385
1.322
1.156 D DIA
1.297
1.363
0.120
1.510
1.447
1.250
1.375
1.488
0.120
1.635
1.572
1.375
1.500
1.615
0.147
SHEET
GENERAL SPECIFICATION
& RECOMMENDED PANEL DIMENSIONS.
MIL-DTL-26482 SERIES 2
83
1 OF 1
REV
DWG. NO.
M26482
-
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MI
MI
MI
MI
MI
MI
MIL-DTL-26482
SERIES 2
MIL-DTL-5015 SERIES
III INSERT
PATTERNS
PER MIL-STD-1651
MIL-DTL-26482
SERIES
2 INSERT
PATTERNS
PER MIL-STD-1669
CAVITY
IDENTIFICATION
SHOWN
FOR
FRONT
FACE
CAVITY
IDENTIFICATION
SHOWN
FOR
FRONT
FACE
OF PIN
REAR
FACE
SOCKET
INSERTS
OF PIN
ANDAND
REAR
RACE
OF OF
SOCKET
INSERTS
G
A
A
C
A
A
H
A
F
A
C
B
B
F
G
C
B
D
C
E
B
0833
3– #20
C
J
K
C
E
B
B
H
F
D
E
D
0898
3– #20
1210
10– #20
1208
8– #20
1203
3– #16
1006
6– #20
A
A
H
B
D
A
B
A
H
B
G
A
E
B
G
C
D
F
L
M
T
J
C
P
B
K
C
G
R
V
J
D
1419
19– #20
A
G
J
B
H
F
N
C
L
G
g
S
h
R
g
P
W
j
A
X
k
Y
r
q
d
e
M
L
Z
m
K
A
W
V
C
U
a
E
b
F
c
T
S
R
G
t
J
N
q
p
e
d
2039
2– #16
37– #20
M
H
W
V
T
h
X
A
D
F
a
U
K
b
f
P
e
N
c
d
M
L
K
2295
6– #12
26– #20
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
G
H
L
C
R
V
K
D
J
H
E
S
T
T
D
h
R
P
b
c
P
F
N
G
e
D
E
F
T
U
n
AA
m
z
j
i
M
J
K
L
k
h
H
f
M
R
E
d
q
g
N
D
p
r
S
E
F
G
M
B
J
J
t
i
T
S
C
n
C
R
S
GG
y
FF
x
w
DD
EE
u
v
g
f
L
2241
14– #16
27– #20
A
V
B
W
p
X
q
BB
r
CC
s
K
e
d
J
t
c
C
Y
Z
D
E
a
F
b
G
H
2255
55– #20
p
S
R
s
j
2221
21– #16
P
N
L
U
H
E
i
g
A
M
C
Z
U
C
S
J
2212
12– #12
B
Y
K
B
a
m
Z
T
2024
24– #20
Z
k
B
Y
P
G
A
W
V
a
U
H
E
F
Y
X
B
A
N
X
V
2016
16– #16
R
V
E
F
2041
41– #20
U
G
W
D
G
H
J
D
G
A
N
L
G
c
C
H
J
M
L
G
M
W
P
H
F
1832
32– #20
C
F
H
K
N
R
X
K
L
K
K
b
J
M
L
J
L
B
M
S
J
E
X
Y
Z
P
E
F
a
n
f
P
H
m
r
g
F
B
D
Z
h
a
G
H
g
b
M
A
J
C
Y
k
s
h
B
X
j
i
J
i
K
D
W
f
c
N
E
W
X
1626
26– #20
A
L
C
V
d
1830
1– #16
29– #20
1811
11 – #16
D
n
p
f
N
B
W
X
Y
K
V
f
Z
L
1623
1– #16
22– #20
B
U
e
P
D
V
a
E
1808
8– #12
U
b
M
D
e
c
C
F
D
E
R
C
K
E
V
A
T
S
B
T
d
P
B
K
A
S
R
A
H
Y
G
H
1614
8– #20
6– #12
1608
8– #16
F
D
U
c
Z
L
V
J
E
F
1418
18– #20
i
G
E
C
b
a
M
B
T
S
N
D
T
U
W
K
P
C
X
M
E
F
L
A
R
B
S
Y
D
D
1415
1– #16
14– #20
R
Z
H
C
E
F
G
H
G
H
F
E
S
T
E
F
A
N
M
C
P
D
R
H
U
B
P
B
L
N
J
U
S
T
K
A
P
N
G
D
1412
4– #16
8– #20
A
L
U
1409
5– #20
4– #12
1405
5– #16
A
M
B
N
C
E
D
E
1404
4– #12
A
K
C
P
H
F
D
B
N
K
L
C
M
R
J
M
1402
2– #12
K
C
J
A
L
B
J
G
Z
Y
X
f
A
N
a
g
e
H
S
E
F
2431
31– #16
TITLE
R
T
U
G
2419
19– #12
b
d
W
Z
Y
B
u
X
Q
c
V
F
P
C
D
a
t
GG
W s
V r FF
NN
q
U
EE
p DD
T
S
A
v
HH
B
c
w
JJ
d
MM
LL
y
KK
CC
AA
BB
i
R
m
k j K
P
N ML
e
x
PP
z
n
C
D
f E
g
h
J
F
G
H
2461
61– #20
SHEET
INSERT PATTERNS
MIL-DTL-26482 SERIES 2
b
1 OF 1
REV
DWG. NO.
M26482
-
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84
MS3470
MIL-DTL-26482
SERIES 2
MIL-DTL-26482 SERIES 2
MS3470
NARROWFLANGE
FLANGE RECEPTACLE
MS3470
NARROW
RECEPTACLE
MIL-DTL-26482 SERIES 2
MS3470 NARROW FLANGE RECEPTACLE
A
A
D
B
MASTER
KEYWAY
G
D
B
MASTER
KEYWAY
G
C
.190
.130
C
E
F
SHELL SIZE: 16
.190
.130
E
F
SHELL SIZE: 16
Shell Size
8
10
12
14
16
18
20
22
24
A
B
Max. ± .005
0.828 0.594
0.954 0.719
1.047 0.812
1.141 0.906
1.234 0.969
1.328 1.062
1.453 1.156
1.578 1.250
1.703 1.375
C
− .006
0.474
0.591
0.751
0.876
1.001
1.126
1.251
1.376
1.501
D
Max.
1.215
1.215
1.215
1.215
1.215
1.215
1.275
1.275
1.275
E
−.031
0.462
0.462
0.462
0.462
0.462
0.462
0.587
0.587
0.620
F
±.016
0.062
0.062
0.062
0.062
0.062
0.062
0.094
0.094
0.094
G
Accessory
Thread
1/2-20 UNF 2A
5/8-24 UNEF 2A
3/4-20 UNEF 2A
7/8-20 UNEF 2A
1-20 UNEF 2A
1 1/16-16 UNEF 2A
1 3/16-16 UNEF 2A
1 5/16-16 UNEF 2A
1 7/16-18 UNEF 2A
MS3470 NARROW FLANGE RECEPTACLE
G
A
B
C
D
E
F
Accessory
Max. ± .005 − .006 Max. −.031 ±.016
Thread
Shell Size
TITLE
SHEET
DWG.
NO. UNF 2A
TOLERANCE
1/2-20
8
1.065 0.734 0.474 1.215 0.493 0.062
XX ± .010
CONNECTOR,
ELECTRICAL,
NARROW
WALL
MTG.
1 OF 1
MS34702A
10
1.141 0.812 0.591 1.215 0.493 0.062
5/8-24 UNEF
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
.XXX ± .005
12
1.266 0.938 0.751 1.215 0.493 0.062
3/4-20 UNEF 2A
ANGLES ± 1°
http://www.corsairelectricalconnectors.com
14
1.360 1.031 0.876 1.215 0.493 0.062
7/8-20 UNEF 2A
16
1.453 1.125 1.001 1.215
0.493 0.062
1-20 UNEF 2A
85
18
1.532 1.203 1.126 1.215 0.493 0.062 1 1/16-16 UNEF 2A
REV
(949) 833-0273
MS3472
MIL-DTL-26482 SERIES 2
MIL-DTL-26482 SERIES 2
MS3472 NARROW FLANGE RECEPTACLE
MIL-DTL-26482 SERIES 2
MS3472 WIDE FLANGE RECEPTACLEMS3472 NARROW FLANGE RECEPTACLE
A
B
D
MASTER KEYWAY
G
A
B
MASTER KEYWAY
D
C
G
.190
.130
E
C
SHELL SIZE: 16
F
.190
.130
E
F
SHELL SIZE: 16
Shell Size
8
10
12
14
16
18
20
22
24
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
A
B
Max. ± .005
1.065 0.734
1.141 0.812
1.266 0.938
1.360 1.031
1.453 1.125
1.532 1.203
1.688 1.297
1.766 1.375
1.891 1.500
C
− .006
0.474
0.591
0.751
0.876
1.001
1.126
1.251
1.376
1.501
D
Max.
1.215
1.215
1.215
1.215
1.215
1.215
1.275
1.275
1.275
E
−.031
0.493
0.493
0.493
0.493
0.493
0.493
0.587
0.587
0.620
TITLE
F
±.016
0.062
0.062
0.062
0.062
0.062
0.062
0.094
0.094
0.094
SHEET
CONNECTOR, ELECTRICAL, WIDE WALL MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
1 OF 1
G
Accessory
Thread
1/2-20 UNF 2A
5/8-24 UNEF 2A
3/4-20 UNEF 2A
7/8-20 UNEF 2A
1-20 UNEF 2A
1 1/16-16 UNEF 2A
1 3/16-16 UNEF 2A
1 5/16-16 UNEF 2A
1 7/16-18 UNEF 2A
REV
DWG. NO.
MS3472
-
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86
MIL-DTL-26482 SERIES 2
MS3471
MS3471 RECEPTACLE, IN LINE
MIL-DTL-26482 SERIES 2
MS3471 RECEPTACLE, IN LINE
MIL-DTL-26482 SERIES 2
MS3471 RECEPTACLE, IN LINE
D
B
G
D
B
C
G
.190
.130
C
A
E
F
SHELL SIZE: 16
.190
.130
A
E
F
SHELL SIZE: 16
Shell Size
8
10
12
14
16
18
20
22
24
A
Max.
0.828
0.954
1.047
1.141
1.234
1.328
1.453
1.578
1.703
B
C
+ .020 + .003
0.938 0.471
1.062 0.588
1.156 0.748
1.250 0.873
1.344 0.998
1.438 1.123
1.562 1.248
1.688 1.373
1.812 1.498
D
Max.
1.405
1.405
1.405
1.405
1.405
1.405
1.465
1.465
1.465
E
.462/.431
.462/.431
.462/.431
.462/.431
.462/.431
.462/.431
.587/.556
.587/.556
.620/.589
F
±.016
0.062
0.062
0.062
0.062
0.062
0.062
0.094
0.094
0.094
G
Accessory
Thread
1/2-20 UNF-2A
5/8-24 UNEF-2A
3/4-20 UNEF-2A
7/8-20 UNEF-2A
1-20 UNEF-2A
1 1/16-18 UNEF-2A
1 3/16-18 UNEF-2A
1 5/16-18 UNEF-2A
1 7/16-18 UNEF-2A
MS3471 RECEPTACLE, IN LINE
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, IN LINE
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
1 OF 1
REV
DWG. NO.
MS3471
-
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87
MS3474
MIL-DTL-26482 SERIES 2
MS3474 JAM NUT RECEPTACLE
MIL-DTL-26482 SERIES 2
MIL-DTL-26482 SERIES 2
MS3474 JAM NUT RECEPTACLE
MS3474 JAM NUT RECEPTACLE
F
D
A
E
G
MASTER
KEYWAY
F
B
C
D
A
E
G
MASTER
KEYWAY
.190
.130
H
B
C
SHELL SIZE: 16
.190
.130
H
SHELL SIZE: 16
Shell Size
8
10
12
14
16
18
20
22
24
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
A
Max.
0.954
1.078
1.266
1.391
1.516
1.641
1.828
1.954
2.078
B
C
± .005 + .006
0.525 0.468
0.650 0.585
0.813 0.745
0.937 0.870
1.061 0.995
1.186 1.220
1.311 1.245
1.436 1.370
1.561 1.495
D
E
0.707
0.658
0.113
0.086
0.772
0.721
0.148
0.096
F
Max.
1.405
1.405
1.405
1.405
1.405
1.405
1.465
1.465
1.465
G
Accessory
Thread
1/2-20 UNF-2A
5/8-24 UNEF-2A
3/4-20 UNEF-2A
7/8-20 UNEF-2A
1-20 UNEF-2A
1 1/16-18 UNEF-2A
1 3/16-18 UNEF-2A
1 5/16-18 UNEF-2A
1 7/16-18 UNEF-2A
TITLE
SHEET
CONNECTOR, ELECTRICAL, JAM NUT WALL MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
1 OF 1
H
Mounting
Thread
9/16-24 UNEF-2A
11/16-24 UNEF-2A
7/8-20 UNEF-2A
1-20 UNEF-2A
1 1/8-18 UNEF-2A
1 1/4-18 UNEF-2A
1 3/8-18 UNEF-2A
1 1/2-18 UNEF-2A
1 5/8-18 UNEF-2A
REV
DWG. NO.
MS3474
-
http://www.corsairelectricalconnectors.com (949) 833-0273
88
MS3475/MS3476
MIL-DTL-26482 SERIES 2
MS3475 PLUG, RFI GROUNDING
MS3476 PLUG, STANDARD
MIL-DTL-26482 SERIES 2
A
MS3475 PLUG, STANDARD
A
Max.
B
Accessory
Thread
8
0.782
1/2-20 UNEF-2A
10
0.926
5/8-24 UNEF-2A
12
1.043
3/4-20 UNEF-2A
14
1.183
7/8-20 UNEF-2A
16
1.305
1-20 UNEF-2A
18
1.391
1 1/16-18 UNEF-2A
20
1.531
1 3/16-18 UNEF-2A
22
1.656
1 5/15-18 UNEF-2A
24
1.777
1 7/16-18 UNEF-2A
Shell Size
B
A
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL, RFI PLUG & STD. PLUG
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
.190
.130
.320
MIN
SHELL SIZE: 16
TOLERANCE
SHELL SIZE: 16
1.420 MAX
1 OF 1
DWG. NO.
MS3475/MS3476
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
89
MIL-DTL-26482
SERIES 2
MIL-C-26482 TYPE REAR RELEASE PLUGS
(Corsair CJ series intermateable with MIL-C-26482 Solder or Hermetic pin receptacles)
These three insert layouts, are not qualified
to MIL-C-26482 Series 2. However, they
are rear release and meet all of the appropriate
parameters of Series 2, thus providing a
higher level of environmental capabilities.
A
B
BA
A B
C
A
CA
A C
B
0802 0802
AD
D A
D
BC
C B
C
A
B
B
B
08020803 0803
08030804 0804
0804
CONTACT AND TOOLING INFORMATION
Contact
Part Nmber
SOCKET: 244-2001-009
PIN: 264-2001-009
Crimp
Tool
Turret
M22520/1-01 M22520/1-02
or
or
M22520/2-02 M22520/2-02
Insertion/Removal
Tool
M81969/14-01
ORDERING NOMENCLATURE
Corsair Prefix
Shell Configuration
70 Receptacle, narrow flange
71 Receptacle, cable connecting
72 Receptacle, wide flange
74 Receptacle, jam nut
75 Plug, RFI grounding
76 Plug, straight
Class (materials/finish)
A Aluminum, black anodized
L Aluminum, electroless nickel
W Aluminum, olive drab cadmium
Over electroless nickel
Shell Size
08
Insert Arrangement
02, 03, 04
Contact Type
P = Pin, S = Socket
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
CJ09
76
W
TITLE
08
SHEET
CONNECTOR, ELECTRICAL,CJ SERIES, PLUG,SOLDER
CONTACTS, MIL-DTL-26482 SERIES 2
1 OF 1
02
P
DWG. NO.
MIL-DTL-26482
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
90
AS81790
MS 90362 (SIX PIN) GENERAL SPECIFICATIONS
Contacts, Power
Thread, 3/8-24UNF-2A
Contacts, Control
Thread, 10-32UNF-2A
Silver plated Copper AlloySilver plated Copper Alloy
Nut
MS35650-3385T
Nut
MS35650-305T
Flat Washer
AN961-616T
Flat Washer
AN961-10T
Lock Washer
MS35335-91
Lock Washer
MS35335-88
Receptacle Base Molded Polyester / Glass
MS 3506-1 (THREE PIN) GENERAL SPECIFICATIONS
Contacts, Power
Thread, 3/8-24UNF-2A
Contacts, Control
Thread, 10-32UNF-2A
Silver plated Copper AlloySilver plated Copper Alloy
Nut
MS35650-3385T
Nut
MS35650-305T
Flat Washer
AN961-616T
Flat Washer
AN961-10T
Lock Washer
MS35335-91
Lock Washer
MS35335-88
Receptacle Base Molded Polyester / Glass
Shield Aluminum, Epoxy Coated, permanently attached
ORDERING NOMENCLATURE
EXTERNAL AIRCRAFT RECEPTACLES AND ASSOCIATED COMPONENTS
MILITARY AND CORSAIR PART NUMBER CROSS REFERENCE
Description
Military Part No.
Corsair Part No.
Remarks
Connector, Receptacle,
External Electric Power
Aircraft, 115/200 volt,
400 Hertz, (six pin)
MS 90362-1
MS 90362-3
MS 90362-4
CJ01 GP6RP-1
CJ01 GP6RP
CJ01 GP6RP-4
with Shield only
basic receptacle only
with Shield and Cover
Shield (for six pin)
MS 17845-1
014-1627-001
Cover (for six pin)
MS 3505-1
411-1600-001
Description
Military Part No.
Corsair Part No.
Remarks
Connector, Receptacle,
MS 3506-1
CJ01GP3RP
Receptacle with shield
External Electrical Power,
N/A
CJ01GP3RP-1
Receptacle with no shield,
Aircraft, 28 VDC
(with no applicable military
Operating power,part number)
(three pin)
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
CONNECTOR, ELECTRICAL,POWER
RECEPTACLE ,AS81790
1 OF 5
DWG. NO.
AS81790
REV
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91
AS81790
MS 90362 SERIES
CONNECTOR, RECEPTACLE, EXTERNAL ELECTRIC POWER, AIRCRAFT, 115/200 VOLT, 400 HERTZ, SIX PIN
MS 90362-1
Six pin receptacle with
Shield (MS 17845-1)
MS 90362-3
Six pin receptacle only
MS 90362-4
Six pin receptacle with
Shield (MS 17845-1)
SHIELD
MS17845-1
and
Cover (MS 3505-1)
MS 90362-1
SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1)
MS 90362-1
SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1)
SHIELD MS17845-1
MS 90362-1 Six Pin Receptacle with Shield
(MS 17845-1)MS 90362-1
SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1)
SHIELD MS17845-1
RECEPTACLE BASE AND
CONTACT
ASSEMBLY
RECEPTACLE
BASE AND
REF:CONTACT
MS 90362-3
ASSEMBLY
REF: MS 90362-3
RECEPTACLE BASE AND
CONTACT ASSEMBLY
REF: MS 90362-3
MS 90362-3 Six
Pin Receptacle Only
BASE
TERMINAL POST
TERMINAL POST
MS 90362-3
SIX PIN RECEPTACLE ONLY
MS 90362-3
SIX PIN RECEPTACLE ONLY
BASE
POWER PIN
CONTACT
POWER PIN
BASE
CONTACT
TERMINAL POST
TERMINAL PAD
TERMINAL PAD
MS 90362-3
SIX PIN RECEPTACLE ONLY
N
E
POWER PIN
CONTACT
F
TERMINAL PAD
A
E
F
C
EB
CONTROL PIN
CONTACT
CONTROL PIN
CONTACT
C
N
B
A
TERMINAL POST
TERMINAL POST
N
F
C
A
B
TERMINAL POST
CONTROL PIN
MS 90362-4 Six Pin Receptacle with Shield (MS
CONTACT17845-1) and Cover (MS 3505-1)
MS 90362-4
SIX PIN RECEPTACLE
MS 90362-4
WITH SHIELD (MS
17845-1)
SIX PIN
RECEPTACLE
AND COVER
(MS 3505-1)
WITH SHIELD
(MS 17845-1)
AND COVER (MS 3505-1)
MS 90362-4
SIX PIN RECEPTACLE
WITH SHIELD (MS 17845-1)
AND COVER (MS 3505-1)
SHIELD MS17845-1
SHIELD MS17845-1
SHIELD MS17845-1
COVER MS3505-1
COVER MS3505-1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
RECEPTACLE BASE AND
CONTACT
ASSEMBLYBASE AND
RECEPTACLE
CONTACT ASSEMBLY
SHEET
COVER MS3505-1
CONNECTOR, ELECTRICAL,POWER
RECEPTACLE ,AS81790
RECEPTACLE BASE AND
CONTACT ASSEMBLY 2 OF 5
DWG. NO.
AS81790
REV
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92
AS81790
MS 3505-1 COVER
MS3505-1 COVER
USE WITH MS90362 EXTERNAL POWER RECPTACLE
FOR USE WITH MS 90362 EXTERNAL POWER FOR
RECEPTACLE
5.124
2.562
1.375
1.750
1.562
1.875
2.250
1.600
3.124
1.000
1.750
TYPICAL INSTALLATION
TYPICAL INSTALLATION
SHIELD MS17845-1
OPTIONAL LOCATION
OF AIRFRAME
RECEPTACLE BASE AND
CONTACT ASSEMBLY
AIRFRAME
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
COVER MS3505-1
TITLE
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CONNECTOR, ELECTRICAL,POWER
RECEPTACLE ,AS81790
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AS81790
MS17845-1 SHIELD
FOR USE WITH MS 90362 EXTERNAL POWER RECEPTACLE
MS17845-1 SHIELD
FOR USE WITH MS 90362 EXTERNAL POWER RECEPTACLE
1.750
R .205
4 HOLES
1.375
1.540
1.875
2.250
4.500
SCALE
3.500
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
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CONNECTOR, ELECTRICAL,POWER
RECEPTACLE ,AS81790
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AS81790
MS 3506-1
CONNECTOR, RECEPTACLE, EXTERNAL ELECTRICAL POWER, AIRCRAFT, 28 VDC, THREE PIN
MS 3506-1
Three pin receptacle, with
Shield permanently attached
MS 3506-1
CONNECTOR RECEPTACLE,
EXTERNAL ELECTRICAL POWER
AIRCRAFT, 28VDC, THREE PIN
BASE
CONNECTOR RECEPTA
EXTERNAL ELECTRICAL PO
AIRCRAFT, 28VDC, THREE
SPECIFICATIONS
BASE
RECEPTACLE BASE AND
CONTACT ASSEMBLY
2.125
RECEPTACLE BASE AND
CONTACT ASSEMBLY
TERMINAL POST
MS 35
2.125
TERMINAL POST
SEE SPECIFICATIONS
ON PAGE 22 FOR REQUIRED
NUTS AND WASHERS
4.500
3.750
SEE SPECIFICATIONS
TERMINAL POST
ON PAGE 22 FOR REQUIRED
NUTS AND WASHERS
3.750
4.500
SHIELD
SHIELD PERMANENTLY
ATTACHED TO BASE
TERMINAL POST
SHIELD
SHIELD PERMANENTLY
ATTACHED TO BASE
DETAILS OF BASE AND CONTACT ASSEMBLY
1.988
.750
.750
1.500
POWER PIN
CONTACT
TERMINAL PAD
1.000
1.875
1.988
TERMINAL POST
.750
.750
1.500
POWER PIN
CONTACT
TERMINAL PAD
BASE
1.000
.500
.375
2.250
TERMINAL POST
R .205
4 HOLES
CONTROL PIN
CONTACT
.250
1.000
1.875
2.250
.500
.750
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
BASE
TITLE
.375
SHEET
.500
CONNECTOR, ELECTRICAL,POWER
RECEPTACLE ,AS81790 .250
.500
95
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R .2054 HOLES
CONTROL PIN
CONTACT
http://www.corsairelectricalconnectors.com
(949) 833-0273
.750
MIL-DTL-5015
SERIES II
ADDITIONAL CONTACT INFORMATION
FOR MIL-DTL-5015 III CONNECTORS
Contact
Size
16S
16
12
8
4
0
DC Test
Current
13 AMPS
13 AMPS
23 AMPS
46 AMPS
80 AMPS
150 AMPS
MIL-C-39029 (P/N = M39029)
Contact Slash Sheet Number-PIN
PIN (Color Code)
Socket
/30-217 RED/BRN/BLU
N/A
/29-212 RED/BRN/RED /30-218 RED/BRN/GRY
/29-213 RED/BRN/ORN /30-219 RED/BRN/WHT
/29-214 RED/BRN/YEL /30-220 RED/RED/BLK
/29-215 RED/BRN/GRN /30-221 RED/RED/BRN
/29-216 RED/BRN/BLU /30-222 RED/RED/RED
Wire
Range
20-16 AWG
20-16 AWG
14-12 AWG
10-8* AWG
6-4* AWG
2-0* AWG
Insulation
Sealing
Range ø
.053-.103
.053-.103
.085-.158
.132-.255
.237-.370
.360-.550
Sealing
Plugs
MS27488
-16-3 (BLU)
-16-3 (BLU)
-12-3 (YEL)
-8-3 (RED)
-4-3 (BLU)
-0-3 (YEL)
*Utilization of smaller wire is accomplished by use of MS3348 bushings
MIL-DTL-5015, SERIES III CONNECTORS
MIL-DTL-5015 III ASSEMBLY INFORMATION
CRIMP TOOLS AND INSERTION / REMOVAL TOOLS
Contact
Size
16S
16
12
8
4
0
Extraction
Crimping
Tool
Tool
Positioner
Die
Locator
Metal
M22520/1-01 M22520/1-02
N/A
N/A
M81969/8-208
M22520/1-01 M22520/1-02
N/A
N/A
M81969/8-208
M22520/1-01 M22520/1-02
N/A
N/A
M81969/8-210
M22520/23-01
N/A*
M22520/23-02 M22520/23-09 M81969/15-01
M22520/23-01
N/A*
M22520/23-03 M22520/23-11 M81969/15-02
M22520/23-01
N/A*
M22520/23-04 M22520/23-13 M81969/15-03
Insertion
Removal Tool
Plastic
M81969/14-03
M81969/14-03
M81969/14-04
M81969/14-06
M81969/14-07
M81969/14-08
*Pneumatic Crimping Machine required.
ADDITIONAL CONTACT INFORMATION
FOR MIL-DTL-26482 SERIES 2 CONNECTORS
Contact
Size
20
16
12
MIL-C-39029 (P/N = M39029)
Contact Slash Sheet Number-PIN
DC Test
Current
PIN (Color Code)
Socket
7.5 AMPS /4-110 BRN/BRN/BLK /5-115 BRN/BRN/GRN
13 AMPS /4-111 BRN/BRN/BRN /5-116 BRN/BRN/BLU
23 AMPS /4-113 BRN/BRN/ORN /5-118 BRN/BRN/GRY
Wire
Range
24-20 AWG
20-16 AWG
14-12 AWG
Insulation
Sealing
Range ø
.040 - .083
.053 - .103
.097 - .158
Sealing
Plugs
MS27488
-20-2 (RED)
-16-2 (GRN)
-12-2 (ORN)
Other information for MIL-DTL-26482 is provided on page 17.
CONDUCTOR
CRIMP BARREL
INSPECTION HOLE
1/32" TO 3/32"
INSULATION
NOTE: INSULATION SHOULD NOT
TOUCH THE CRIMP BARREL
The proper stripping length of the conductor is the length of wire in the contact wire barrel
(properly seated, and seen through the wire inspection hole), plus 1/32” to 3/32” of exposed wire between
the insulation and the wire barrel. This exposed wire insures that the assembler will not crimp
on the insulation, and also adds a point of flexibility.
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
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ADDITIONAL CONTACT AND ASSEMBLY
TOOLING INFORMATION
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MIL-DTL-5015 SERIES II
CONTACT AND ASSEMBLY
TOOLING INFORMATION
Corsair Electrical Connectors
MIL-DTL-5015
SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
SHEET
MIL-DTL-5015 SERIES II,
CONTACT AND ASSEMBLY TOOLING INFORMATION
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MIL-DTL-38999
SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
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ADDITIONAL CONTACT AND ASSEMBLY TOOLING
INFORMATION, MIL-DTL-38999
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SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
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INFORMATION, MIL-DTL-38999
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SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
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RECOMMENDED PANEL DIMENSIONS, THREAD DETAILS,
SERIES I, II AND III, MIL-DTL-38999
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SERIES I, II & III
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
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SERIES I, II AND III, MIL-DTL-38999
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MANUFACTURING
PROCESS FINISHES
MIL-DTL-5015, MIL-DTL-26482 & AS81790
APPLICABLE MANUFACTURING PROCESS FINISHES
CLASS W
Cadmium (Olive Drab) over Nickel Plate, used for 500 hour salt spray
requirements. Cadmium plate per QQ-P416 Type II, Class 2. Color: Olive Drab
(Electrically conductive) over Electroless Nickel per MIL-C-26074, Class 4, Grade
B. (Total thickness to be .0010” minimum. Bake after nickel plate 1 hour @ 375
+/- 10 degrees F. Bake after cadmium plate and chromed treatment for 1 hour
@ 375 +/- 10 degrees F.
CLASS L
Nickel Plate (Electroless) Electroless Nickel per MIL-C-20674, Class 3 or 4,
Grade B. Total thickness to be .0010” minimum.
CLASS A
Hard Black Anodize (Aluminum parts only) Anodize (non-conductive) per
MIL-A-2685, Type III, Class 2, .0004” minimum for military, and .0010” for industrial.
CLASS
Passivate (Stainless Steel parts only) Passivate per QQ-P-35
G/KS/LS
CLASS N
Electrodeposited Nickel Finish (Stainless Steel parts only)
Electrodeposited nickel per QQ-N-290
CLASS KT
Cadmium (Olive Drab) per QQ-P-416, Type II, Class 2.
SHIELDS
Chemically Surface Treated (Green) per MIL-C-5541, Class 2, over Epoxy Primer
Coat per MIL-P-85582
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
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PROCESS FINISHES
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
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CORSAIR ELECTRICAL CONNECTORS
17100 Murphy Ave. | Irvine, California 92614
Phone: 949-833-0273 | Fax: 949-833-0280 | Web: www.corsairelectricalconnectors.com