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Deutsch Industrial Product Catalog
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Deutsch Distributors
AUSTRALIA:
BRAZIL:
CANADA:
CHINA:
Electro Power & Data
Equipment
2 Michaels Drive
Alfredton, Vic 3350
Australia
Tel: +61 3 5332 0222
www.epde.com.au
Cantwell Cullen &
Company
Av.Cotovia, 124, Apto 103
Moema, Säo Paulo 0451/-000
Tel: +55 11 2537-5745
Cantwell Cullen & Company
Toronto Office
1131 South Service Road West
Oakville, Ontario L6L 6K4
Tel: 1-905-825-3255
Deutsch Connectors
Trading Co.
Rm #1032, 10F Central Plaza
381 Huai Hai Zhong Road
Shanghai 200020, China
Tel: +86 21 66082211
www.deutschipd-china.com
FRANCE:
EUROPE & GERMANY:
INDIA:
ISRAEL:
CDD
Aeroparc Saint-Martin du
Touch
12 rue de Caulet - Cellule B07
31300 Toulouse
Tel: +(33) 5 34 26 53 50
Deutsch Industrial Europe
Fraunhoferstraße 11B
Martinsried
Germany, D-82152
Tel: +49-89-899157-0
Deutsch India Power
Connectors Pvt. Ltd.
#104, Prestige Omega,
EPIP Zone
1st Phase, Whitefield,
Bangalore - 560 066 INDIA
Tel: +91 80 404 66 501
Deutsch Israel Ltd.
31 Hutzot Hayotzer Street
Southern Industrial Zone
P.O.B. 5082
Ashkelon, Israel 78 150
Tel: +972-8-671-9020
ITALY:
JAPAN:
MEXICO:
SINGAPORE:
Deutsch Italia SRL
Viale E. Jenner, 51
I - 20159 Milano
Tel: 00390 2 39322240
Deutsch Japan Limited
4-3-28 Nishidai
Itabashi-ku, Tokyo 175-0045
Japan
Tel: +81-3-5922-1345
www.nihon-deutsch.co.jp
ATM Sealed Connectors
S de RL de CV
2722-3 Barlovento
Colonia Residencial Victoria
Guadalajara, Jalisco 44538
Mexico
Tel: +52-33-3623-0450
Hellermann Tyton Pte. Ltd.
545, Yishun Industrial Park A
Yishun Ave., 7
Singapore, 768741
Tel: +65 6852 8585/93
www.hellermanntyton.com.sg
SOUTH AFRICA:
SOUTH KOREA:
TAIWAN:
UNITED KINGDOM:
Hellermann Tyton
34 Milky Way Avenue
Linbro Industrial Park
Johannesburg
2065 South Africa
Tel: 011 8796600
Nova Corporation
B-905, Keumkang
Peneterium 333-7
Sangdaewon-Dong
Jungwon-gu, Seongnam-Si
Gyeonggi-do, 462-807
South Korea
Tel: 82-31-730-0160
www.novakorea.net
Deutsch Asian Pacific
Operations
Weiting Hsin
18F-1, N. 606, Jung Yi Road,
Sec. 2 Taichung, 408
Taiwan, R.O.C.
Tel: +886 4 2258 5616
Deutsch UK
Castleham Industrial Estate
4 Stainer Road
St. Leonards on Sea
East Sussex, TN38 9RF
Tel: +44 (0)1424 852721
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LADD Industries
4849 Hempstead Station Dr.
Kettering, OH 45429
Tel: 800-223-1236
www.laddinc.com
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UNITED STATES &
CANADA:
In d u st
Table of Contents
General Information
Additional Resources
About Deutsch
2
Modification List
148
Deutsch Connector Series
Overview
8
Standards
150
Features & Benefits
3
Glossary
151
Introduction to Connectors
4
Index
157
Technical Specifications
6
Products
AEC Series
95
HD30 & HDP20 Series
Bussing Options
37
IMC Series
Common Contacts
119
Printed Circuit Board Connectors
79
113
49
Controller Area Networks
43
Quick Connect Series
107
Diodes & Resistors
33
Single Terminal
13
DRB Series
67
STRIKE Series
99
DRC Series
61
Tooling
DT Family
17
WT Series
HD10 Series
73
135
91
About Deutsch
About Deutsch
Deutsch takes pride in the development of reliable products for use in harsh environment conditions. Since its creation in
1938, Deutsch Corporation’s innovative solutions have contributed greatly to the success of major equipment programs.
Deutsch has always been a leader in product innovations. A few of the earliest Deutsch firsts include:
1955- Environment resistant “miniature” connector
1956- Push-pull quick disconnect coupling system
1957- Injection molding of neoprene inserts
1959- Insertable/removable crimp type contacts
1959- Hermetically sealed single compression glass insert
1960- Cold headed contacts
1961- Size 22, subminiature closed entry socket contact
1970- Liquid molding of silicone
1972- Individual contact release retention system for size
22 contacts
1984- Composite cylindrical connector shells
Deutsch Industrial was founded in 1976 to serve the industrial and heavy duty markets with a wide variety of electrical
connectors. Deutsch is a key player in building connector systems and components for high performance machinery such
as off-road equipment, tractors and agricultural machinery, the heavy duty truck market, and several types of recreational
equipment such as boats, motorcycles, and RVs.
In the1960’s Deutsch was a pioneer in quality control,
and it still holds true today with Deutsch taking all the
necessary steps to assure that each of its products consistently meet or exceed customer expectations. Working
in close collaboration with its customers’ research and
development departments, Deutsch provides solutions
for many technological challenges.
Circling the globe, from California to Tennessee, from
France and the United Kingdom to Spain and Italy, from
India to China, Deutsch is here for its customers. This vital
link between Deutsch and its customer base is essential in
developing tomorrow’s connecting technology.
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Features & Benefits
Features & Benefits
Deutsch connectors are ideal where dust, dirt, moisture, salt spray, and vibration can contaminate or damage electrical connections.
 Deutsch Features
 Deutsch Benefits
•
Common contacts- a small number of contacts
terminates multiple Deutsch connectors.
•
Easy to use
•
Maximum current rating- majority of the contacts
do not require a derating curve to determine
proper application.
•
Minimized warranty claims
•
Added customer value
•
Lower tooling costs
Common tooling- hand crimp tools, automated
or semi-automated tooling are available for solid
or stamped & formed contacts.
•
Minimized electrical failures
•
Eliminate mismating
•
Environmental seal- will handle extreme applications.
•
Reduced assembly time
•
Gas tight crimp terminations- when properly
crimped, provide a gas tight crimp which is
highly resistant to increases in resistance as a
result of temperature and oxidation.
•
Simplified field service
•
Decreased down time
•
Reduced repair time
•
Increased product confidence
•
Reduced repair expense
•
Lower inventory cost
•
Increased reliability
•
•
High performance molded shells- impact resistant
and fire retardant.
•
Redundant silicone seals- many connectors
feature integral components that reduce wire
termination assembly time and cost.
•
Hand insertable/removable contacts- no special
contact insertion tools and simplified service.
•
Keying options- prevents mismating in multiple
connector applications.
•
No contact retention “tangs.”
•
Extended wire sealing ranges.
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Introduction to Connectors
Introduction to
Connectors
Deutsch Industrial has been providing high-quality environmentally sealed electrical connectors for harsh environments
for more than 35 years. Developed with simplicity of design and ease of use in mind, Deutsch connectors offer a variety
of innovative solutions to suit any application. Whether it’s for a new application or a retrofit, using a Deutsch connector
provides simplified design and wiring, fewer warranty claims, and easy field repairs.
Deutsch’s rugged all-metal bodies and corrosion resistant
thermoplastic shells are manufactured from high quality materials selected for their ability to withstand years
of environmental exposure. Deutsch connectors are
available in rectangular and cylindrical body shapes and
feature:
•
•
•
Rugged, durable housing
options include metal and
thermoplastic
Wide operating temperature range
Secure locking mechanisms
Positive contact retention system
Because Deutsch connectors are designed to mate securely with minimal force, assembly time is reduced and
field service is easy. The high-performance molded shells
are shock and vibration resistant, and field proven for
long service life.
Deutsch silicone seals and grommets fit tightly around the
wire insulation and at the connector interface to provide
redundant barriers to contamination. In order to create a
reliable environmental seal and ensure continuity of flow,
Deutsch seals:
Silicone seal at connector
interface prevents
contamination
•
Are resistant to most common industrial and
engine fluids
•
Retain their flexibility across a wide temperature
range
•
Never require potting or dielectric grease
With integrated seals that are designed to work with multiple
wire gauges, Deutsch connectors simplify design and inventory management, and provide exceptional performance in
critical environments.
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Introduction to Connectors
The Deutsch Industrial Common Contact System is a
unique system of interchangeable and intermateable
contacts that can be used in many Deustch Industrial
connectors. Contacts are available in solid or stamped
& formed styles, with plating options including gold,
nickel, and tin. Easy-to-use indent crimpers create a gas
tight crimp that is resistant to oxidation. This high-quality
crimp allows Deutsch contacts to provide reliable, lowresistance power and data transmission.
Cross section of stamped &
formed and solid gas tight
contact crimps
With the wide variety of Deutsch connectors available, it is the consistency of design among the connector series that
streamlines production and field service. Deutsch connectors share several common elements that simplify assembly:
•
•
•
•
Integral wire seals and grommets
Clearly marked contact positions
Common contacts and tooling
Indexed connector bodies to prevent mis-mating
Since most Deutsch series use the same processes, contacts, and tooling, time spent training is reduced and production is
streamlined and simplified. This consistency in production creates a higher quality end product with less down time and
fewer warranty claims.
No matter the environment, Deutsch Industrial connectors provide the innovative solutions demanded by harsh conditions.
Deutsch Industrial’s dedication to quality and innovation has created a unique system of easy-to-use connectors to simplify
your processes from start to finish.
Deutsch Features
Common Contacts
Common Tooling
Common Process
Deutsch Connectors Feature:
• Gas tight crimp termination
• High performance molded shells
Assembly Features
• Redundant silicone seals
Plug & play
“Blind” mating
Keying options
• Hand insertable/removable contacts
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Technical Spe
Specifications
Technical Specifications
 Performance Specifications
Deutsch Industrial takes great pride in designing and manufacturing superior environmentally sealed electrical connectors.
Deutsch electrical connectors will stand up to the harsh environmental challenges that are common to industrial markets
that require advanced performance. Deutsch can only warrant electrical performance when proper parts, procedures, and
tooling are used.
Temperature
Operating at temperatures from -55° C to +125° C
continuous at rated current.
• DTMH Series and Quick Connect Series: -55° C to
+150° C
• IMC Series and WT Series: -55° C to +175° C
Durability
No electrical or mechanical defects after 100 cycles of
engagement and disengagement.
Vibration
No unlocking or unmating and exhibits no mechanical
or physical damage after sinusoidal vibration levels of
20 G’s at 10 to 2000 Hz in each of the three mutually
perpendicular planes. No electrical discontinuities longer
than 1 microsecond.
Physical Shock
No unlocking, unmating, or other unsatisfactory
result during or after 50 G’s in each of three mutually
perpendicular planes. No electrical discontinuities
longer than 1 microsecond. MIL-STD 202, Method 213,
Condition “C”.
Fluid Resistance
Connectors show no damage when exposed to most
fluids used in industrial applications.
Insulation Resistance
1000 megohms minimum at 25° C.
Moisture Resistance
Properly wired and mated connections will withstand
immersion under three feet of water without loss of
electronic qualities or leakage.
• WT Series withstands immersion under four feet of
water
• IMC & Quick Connect Series: IP68
• Moisture resistance does not apply to DTMN Series
Dielectric Withstanding Voltage
Current leakage less than 2 milliamps at 1500 VAC.
Thermal Cycle
No cracking, chipping or leaking after 20 test cycles from
-55° C to +125° C.
Voltage (IMC & Quick Connect Series only)
Up to 1000 VAC (rms)
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Technical Specifications
 Material Specifications
AEC Series
Grommet: Silicone rubber
Jackscrew: Steel
Plug Threaded Inserts: Steel
Shell: Thermoplastic
HDP20 Series
Grommet: Silicone rubber
Insert Retainer: Thermoplastic
Plug Coupling Ring: Thermoplastic
Shell: Thermoplastic
Contacts
Pin & Socket: Copper alloy
Finish: Nickel plating
Optional: Gold plating
HD30 Series
Grommet: Silicone rubber
Insert Retainer: Thermoplastic
Plug Coupling Ring: Aluminum
Shell: Aluminum
DRB Series
Flange Body: Thermoplastic
Flange Clip: Steel
Grommet: Silicone rubber
Jackscrew: Steel
Receptacle Threaded Inserts: Steel
Shell: Thermoplastic
Wedgelocks: Thermoplastic
IMC Series
Flange Seal: Nitrile
Insert Retainer: Ultem®
O-ring Seal: Nitrile
Plug Coupling Ring: Ultem®
Shell: Ultem®
Quick Connect Series
Grommet: Silicone rubber
Insert Retainer: Ultem®
O-ring Seal: Viton
Shell: Ultem®
DRC Series
Grommet: Silicone rubber
Insert Retainer: Thermoplastic
Jackscrew: Steel
Receptacle Threaded Inserts: Steel/Brass
Shell: Thermoplastic
STRIKE Series
Flange Seal: Silicone rubber
Plug Grommet: Silicone rubber
Receptacle Threaded Inserts: Brass
Shell: Thermoplastic
TPA: Thermoplastic
DT Family (DT, DTM, DTMH, DTP, DTV)
Grommet: Silicone rubber
Insert Retainer: Thermoplastic
Receptacle Interfacial Seal: Silicone rubber
Shell: Thermoplastic
Wedgelocks: Thermoplastic
WT Series
Grommet: Silicone rubber
Shell: Anodized aluminum or composite
DTHD Series
Grommet: Silicone rubber
Shell: Thermoplastic
HD10 Series
Grommet: Silicone rubber
Insert Retainer: Thermoplastic
Receptacle Interfacial Seal: Silicone rubber
Shell: Thermoplastic
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Deutsch Connector Series Overview
Connector Overview
All Deutsch connectors are designed for harsh environments where dust, dirt, moisture, and vibration can damage electrical
connections. Deutsch Industrial offers a comprehensive product line that features connector options to meet a myriad of
design requirements. Cavity arrangements are available from 1 to 128 cavities, and wire gauges from 26 AWG up to 3/0
AWG. Deutsch connectors offer different shapes, latching mechanisms, mounting styles, and materials to meet diverse
application requirements and all Deutsch product lines offer accessories to further expand the series flexibility.
 AEC Series
Key Features:
• Accepts contact size 16 (13 amps)
• 14-20 AWG
• 40 cavity arrangement
• In-line or PCB mount
• Square thermoplastic housing
• Jackscrew for mating
 DRB Series
Key Features:
• Accepts contact sizes 4 (100 amps), 8 (60
amps), 12 (25 amps), 16 (13 amps), and 20
(7.5 amps)
• 6-22 AWG
• 48, 60, 102, and 128 cavity arrangements
• Flange mount
• Rectangular, thermoplastic housing
• Jackscrew for mating
• Wedgelocks assure contact alignment and
retention
 DRC Series
Key Features:
• Accepts contact sizes 16 (13 amps) and 20
(7.5 amps)
• 14-22 AWG
• 24, 38, 40, 50, 60, 64, 70, and 80 cavity arrangements
• In-line, flange, or PCB mount
• Rectangular, thermoplastic housing
• Jackscrew for mating
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Deutsch Connector Series Overview
 DTHD Series
Key Features:
• Accepts contact sizes 4 (100 amps), 8 (60
amps), and 12 (25 amps)
• 6-14 AWG
• 1 cavity arrangement
• In-line or flange mount
• Circular, thermoplastic housing
• Integrated latch for mating
 DT Series
Key Features:
• Accepts contact size 16 (13 amps)
• 14-20 AWG
• 2, 3, 4, 6, 8, and 12 cavity arrangements
• In-line, flange, or PCB mount
• Rectangular, thermoplastic housing
• Integrated latch for mating
• Wedgelocks assure contact alignment and
retention
 DTM Series
Key Features:
• Accepts contact size 20 (7.5 amps)
• 16-22 AWG
• 2, 3, 4, 6, 8, and 12 cavity arrangements
• In-line, flange, or PCB mount
• Rectangular, thermoplastic housing
• Integrated latch for mating
• Wedgelocks assure contact alignment and
retention
 DTP Series
Key Features:
• Accepts contact size 12 (25 amps)
• 10-14 AWG
• 2 and 4 cavity arrangements
• In-line, flange, or PCB mount
• Rectangular, thermoplastic housing
• Integrated latch for mating
• Wedgelocks assure contact alignment and
retention
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Deutsch Connector Series Overview
 DTV Series
Key Features:
• Accepts contact size 16 (13 amps)
• 14-20 AWG
• 18 cavity arrangement
• Flange mount
• Rectangular, thermoplastic housing
• Integrated latch for mating
• Wedgelocks assure contact alignment and
retention
 HD10 Series
Key Features:
• Accepts contact sizes 4 (100 amps), 12 (25
amps), and 16 (13 amps)
• 6-20 AWG
• 3, 4, 5, 6, and 9 cavity arrangements
• In-line, flange, or PCB mount
• Circular, thermoplastic housing
• Coupling ring for mating
 HD30 Series
Key Features:
• Accepts contact sizes 4 (100 amps), 8 (60
amps), 12 (25 amps), 16 (13 amps), and 20
(7.5 amps)
• 6-22 AWG
• 2, 6, 7, 8, 9, 14, 16, 18, 19, 20, 21, 23, 29,
31, 33, 35, and 47 cavity arrangements
• In-line or flange mount
• Circular, aluminum housing
• Coupling ring for mating
 HDP20 Series
Key Features:
• Accepts contact sizes 4 (100 amps), 8 (60
amps), 12 (25 amps), 16 (13 amps), and 20
(7.5 amps)
• 4-22 AWG
• 2, 6, 7, 8, 9, 14, 16, 18, 19, 20, 21, 23, 29,
31, 33, 35, and 47 cavity arrangements
• In-line or flange mount
• Circular, thermoplastic housing
• Coupling ring for mating
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Deutsch Connector Series Overview
 IMC Series
Key Features:
• Accepts contact sizes 16 (13 amps), 20 (7.5
amps), and 22 (5 amps)
• 16-26 AWG
• 2, 3, 4, 5, 7, and 12 cavity arrangements
• In-line or flange mount
• Circular, Ultem® housing
• Coupling ring for mating
 Quick Connect Series
Key Features:
• Accepts contact sizes 16 (13 amps), 20 (7.5
amps), and 22 (5 amps)
• 16-26 AWG
• 2, 7, and 12 cavity arrangements
• In-line or flange mount
• Circular, Ultem® housing
• Push button mechanism for mating
 STRIKE Series
Key Features:
• Accepts contact sizes Ø12mm (300 amps),
Ø8mm (150 amps), 12 (25 amps), 16 (13
amps), and 20 (7.5 amps)
• 3/0-20 AWG
• 1, 4, 8, 18, 32, 36, 50, and 64 cavity
arrangements
• In-line, flange, or PCB mount
• Square, thermoplastic housing
• Lever for mating
• TPA assures contact alignment and retention
 WT Series
Key Features:
• Accepts contact sizes 4 (100 amps) and 16
(13 amps)
• 6, 16-20 AWG
• 3, 16, and 31 cavity arrangements
• In-line or flange mount
• Circular, anodized aluminum or composite
housing
• Coupling ring for mating
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Single Terminal
Contents
DTHD Series Overview
14
DTHD Part Numbering System
14
DTHD Dimensions
14
DTHD Special Modifications
15
DTHD Accessories
15
Jiffy Splice Overview
16
Jiffy Splice Dimensions
16
Jiffy Splice How To Instructions
16
13
Single Terminal Solutions
Single Terminal Overview
Deutsch offers two different solutions for applications that require heavy duty single terminal connections. With the DTHD
Series and the Jiffy Splices, Deutsch provides environmentally sealed field-serviceable connections for the full range of wire
gauges covered by the Deutsch Common Contact System. The DTHD connectors are heavy duty power terminations for inline and mounted applications. Jiffy Splices are lightweight in-line splices for quick connections. Both options provide easy
installation and service with standard Deutsch tools and contacts.
 DTHD Series Overview
DTHD connectors are single terminal connectors for
heavy duty applications. Easy to install, environmentally
sealed and compact in size, they are a simple, field
serviceable alternative to a splice. DTHD connectors are
available in three sizes, carry 25 to 100 amps, and can be
mounted or used in-line.
 DTHD Series Part Numbering System
DTHD 06 - 1 - 4 S - XXXX
Special Modifications
Series
Style
Contacts
04 = Receptacle
06 = Plug
P = Pin
S = Socket
Single Terminal
Contact Size
4, 8, or 12
 DTHD Series Dimensions
F
B
C
E
A
DTHD Plug
Contact
Overall Length Overall Height
Size
A
B
12
1.498 (38.05)
8
4
D
DTHD Receptacle
Overall Width Overall Length Overall Height Overall Width
C
D
E
F
.771 (19.58)
.570 (14.48)
2.068 (52.53)
1.498 (38.05)
.861 (21.87)
.660 (16.76)
2.068 (52.53)
.940 (23.88)
.800 (20.32)
1.498 (38.05)
1.076 (27.33)
.875 (22.23)
2.068 (52.53)
1.170 (29.72)
1.045 (26.54)
Dimensions are for reference only.
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.850 (21.59)
.710 (18.08)
Single Terminal Solutions
Special Modifications
The DTHD Series connectors offer modifications to enhance the design flexibility and meet application specific needs. Options include end caps and flanges.
 E003 Modification
 L013 and L009 Modification
The E003 is an end cap modification. The end cap is a
protective cap that is sonically welded to the rear of the
connector to provide extra assurance.
The L013 and L009 are sealed flange modifications. The
L013 offers outside mounting and the L009 offers inside
mounting.
L009
L013
Accessories
There is a full line of mounting clips available for use with the DTHD Series. The mounting clips offer straight or side mounting and several material options. The mounting clips are designed to be used on all DTHD receptacles.
Mounting Clip
Part Number
Mounting
Direction
Color/Material
Hole O.D.
inches (mm)
1027-003-1200
Straight
Stainless steel
.433 (11.0)
1027-005-1200
Straight
Stainless steel
.512 (13.0)
1027-004-1200
Straight
Steel w/
zinc plating
.512 (13.0)
1027-008-1200
Side
Steel w/
zinc plating
.433 (11.0)
1027-013-1200
Side
Steel w/
zinc plating
.323 (8.2)
1011-026-0205
Straight
Gray
plastic
.200 (5.08)
1011-030-0205
Straight
Black
plastic
---
Straight
Black
plastic
---
1011-310-0205*
*Connector removeable
with 50N of force
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Single Terminal Solutions
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 Jiffy Splice Overview
In d u st
Part Number
Deutsch Jiffy Splices are a unique, field-serviceable alternative to permanent splices. Made from the same high
quality silicone elastomer as Deutsch connector seals and grommets, the Jiffy Splice body houses a contact
retention system that secures a mated pair of contacts in a compact environmentally sealed unit. Jiffy Splices
are easy to install and service with standard Deutsch tools.
Size
A
B (min.)
Wire AWG
Insulation O.D.
JS-04-00
4
3.437
(87.30)
.765
(19.43)
6
.280-.292
(7.11-7.42)
JS-12-00
12
2.500
(63.50)
.500
(12.70)
12-14
.134-.170
(3.40-4.32)
JS-16-00
16
2.465
(62.61)
.385
(9.78)
14-20
.100-.134
(2.54-3.40)
Dimensions are for reference only.
B Dia.
A
Note
N
ote
Notice
Jiffy Splices
Jiffy Splices
accept one
accept one
pin and one
pin and one
socket.
socket.
How To Instructions
 Contact Insertion (after crimping)
Step 1:
Grasp contact approximately one
inch behind the contact crimp
barrel.
Step 2:
Hold Jiffy Splice between thumb
and forefinger approximately one
half inch behind cavity.
Step 3:
Push contact straight into Jiffy
Splice until a positive stop is felt.
An audible “snap” will occur when
correctly mated. A light tug will
confirm it is properly seated.
Step 2:
Hold Jiffy Splice between thumb
and forefinger approximately one
half inch behind cavity. Slide tool
into cavity until resistance is felt and
retaining fingers are engaged. Do
not twist or insert tool at an angle.
Step 3:
Grip Jiffy Splice between thumb
and forefinger and slowly pull
contact wire assembly with
removal tool out of cavity.
 Contact Removal
Step 1:
Snap appropriate size removal
tool over the wire.
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DT Family
Contents
DT Family Overview
18
DTV Series
28
Part Numbering System
18
DTMH Series
29
Dimensions
19
DTMN Series
30
Configurations
20
How To Instructions
31
Required Components
21-22
Special Modifications
22-23
Accessories
24-27
17
DT Family
DT Family Overview
Deutsch DT, DTM, and DTP Series environmentally sealed connectors are designed specifically for cable to cable
applications. The DT connectors are used in harsh environment applications where even a small degradation in connection
may be critical. Thermoplastic housings offer a wide operating temperature range and silicone rear wire and interface seals
allow the connectors to withstand conditions of extreme temperature and moisture.
The connector may be populated with either solid or stamped & formed style contacts. Contact insertion and removal does
not require any special tools. Contacts are retained in locked position by dielectric fingers which are molded as an integral
part of the housing. Secondary wedgelocks are assembled at the mating interfaces to ensure contact positioning.
The Deutsch DT Series general purpose connectors will provide reliability and performance on the engine or transmission,
under the hood, on the chassis, or in the cab.
 DT Series Overview
 DTM Series Overview
Deutsch’s DT Series connectors offer field proven reliability
and rugged quality. The DT design strengths include
optional flange mounting, multi-pin arrangements,
lower cost, and design flexibility. The DT Series offers the
designer the ability to use multiple size 16 contacts, each
with 13 amp continuous capacity, within a single shell.
Deutsch’s DTM Series connectors are the answer to all
of your smaller wire gauge applications. Building on
the DT design strengths, the DTM connector line was
developed to fill the need for lower amperage, multipin, inexpensive connectors. The DTM Series offers the
designer the ability to use multiple size 20 contacts, each
with 7.5 amp continuous capacity, within a single shell.
 DTP Series Overview
Deutsch’s DTP Series connectors are the solution for your
power application requirements. Building on both the DT
and DTM design strengths, the DTP connector line was
developed to fill the need for higher amperage, multi-pin,
inexpensive connectors.
The DTP Series offers the designer the ability to use
multiple size 12 contacts, each with a 25 amp continuous
capacity, within a single shell. The DTP connectors are
currently available in two and four pin configurations.
 DT Family Part Numbering System
DT* 06 - 2 S * - XXXX
Special Modifications
Series
Blank = DT Series
M = DTM Series
P = DTP Series
Key (if applicable)
Contacts
Style
P = Pin
S = Socket
04 = Receptacle
06 = Plug
Configuration
18
A
STEP
AHEAD
DT Family
 DT Series Dimensions
E
B
C
D
A
F
DT Plug
Cavity Overall Length Overall Height
A
B
2
3
4
6
1.118 (28.4)
1.118 (28.4)
1.218 (30.94)
1.218 (30.94)
.628 (15.95)
.934 (23.72)
.724 (18.39)
.891 (22.63)
8
12
1.217 (30.91)
1.218 (30.94)
.776 (19.71)
.716 (18.19)
Overall Width
C
.591 (15.01)
.718 (18.23)
.716 (18.19)
.716 (18.19)
1.465 (37.21)
1.597 (40.56)
DT Receptacle
Overall Length Overall Height
D
E
Overall Width
F
1.708 (43.38)
1.698 (43.13)
1.808 (45.92)
1.808 (45.92)
.670 (17.02)
.973 (24.71)
.776 (19.71)
.951 (24.16)
.675 (17.15)
.832 (21.13)
.820 (20.83)
.820 (20.83)
1.798 (45.67)
1.808 (45.92)
1.000 (25.40)
.876 (22.25)
1.435 (36.45)
1.597 (40.56)
Dimensions are for reference only.
 DTM Series Dimensions
E
B
C
D
A
F
DTM Plug
Cavity Overall Length Overall Height
A
B
2
3
4
6
8
12
1.620 (41.15)
1.620 (41.15)
1.720 (43.69)
1.720 (43.69)
1.720 (43.69)
1.720 (43.69)
.638 (16.21)
.638 (16.21
.772 (19.61)
.937 (23.80)
.796 (20.22)
.796 (20.22)
Overall Width
C
.475 (12.07)
.640 (16.26)
.600 (15.24)
.600 (15.24)
1.245 (31.62)
1.575 (40.01)
DTM Receptacle
Overall Length Overall Height Overall Width
D
E
F
1.085 (27.56)
1.085 (27.56)
1.185 (30.10)
1.185 (30.10)
1.185 (30.10)
1.185 (30.10)
.508 (12.90)
.551 (14.00)
.695 (17.65)
.817 (20.75)
.600 (15.24)
.600 (15.24)
.651 (16.54)
.861 (20.73)
.756 (19.20)
.756 (19.20)
1.245 (31.62)
1.575 (40.01)
Dimensions are for reference only.
 DTP Series Dimensions
E
B
D
A
C
F
DTP Plug
Cavity Overall Length Overall Height
A
B
2
4
1.364 (34.65)
1.364 (34.65)
.711 (18.06)
.960 (24.38)
Overall Width
C
.732 (18.59)
.868 (22.05)
DTP Receptacle
Overall Length Overall Height Overall Width
D
E
F
1.861 (47.27)
1.861 (47.27)
.869 (22.07)
1.069 (27.15)
.732 (18.59)
.868 (22.05)
19
Dimensions are for reference only.
A
STEP
AHEAD
DT Family
 DT Family Connector Configurations
Insert Arrangement
Keying Options
A = A key
B = B key
C = C key
D = D key
Insert Layout
Number and Size of Cavities
DT04-4P
4 size 16
X, X, X
 DT Series Configurations
DT0*-2*
2 size 16
DT0*-3*
3 size 16
DT0*-4*
4 size 16
DT0*-6*
6 size 16
DT0*-08**
8 size 16
A, B, C, D
DT0*-12**
12 size 16
A, B, C, D
 DTM Series Configurations
DTM0*-2*
2 size 20
DTM0*-3*
3 size 20
DTM0*-4*
4 size 20
DTM0*-6*
6 size 20
DTM0*-08**
8 size 20
A, B, C, D
STEP
AHEAD
 DTP Series Configurations
DTP0*-2*
2 size 12
DTP0*-4*
4 size 12
20
A
DTM0*-12**
12 size 20
A, B, C, D
DT Family
Required Components
 Secondary Wedgelocks
Deutsch DT style electrical connectors require secondary wedgelocks which are sold separately. The wedgelocks ensure
proper contact alignment within each connector. Secondary wedgelocks are assembled at the mating interface and click
into place. If by chance the secondary wedgelocks are not properly seated during assembly, they will be pressed into locked
position during the mating of the connector.
Adding to the design flexibility of the DT Series, several wedgelocks offer keying options. Wedgelocks for enhanced seal
retention plugs (P012) are also available.
DT Series Wedgelocks
Receptacle
Plug
W2P*
W
Wedgelock for 2 way receptacle
*A, B, C, D keying available
W
W2S*
Wedgelock for 2 way plug
*A, B, C, D keying available
W3P*
W
Wedgelock for 3 way receptacle
*J1939 keying available
W3S*
Wedgelock for 3 way plug
*J1939 keying available
W4P*
W
Wedgelock for 4 way receptacle
*A, B, C, D keying available
W4S*
Wedgelock for 4 way plug
*A, B, C, D keying available
W6P
W
Wedgelock for 6 way receptacle
W6S
Wedgelock for 6 way plug
W8P
W
Wedgelock for 8 way receptacle
W8S
Wedgelock for 8 way plug
W12P
Wedgelock for 12 way receptacle
W12S
Wedgelock for 12 way plug
Note
Notice
Jiffy Splices
Wedgelocks for
accept one
enhanced plugs
pin and one
(P012) are
socket.
available.
DTP Series Wedgelocks
Receptacle
Plug
WP-2P
Wedgelock for 2 way receptacle
WP-2S
W
Wedgelock for 2 way plug
WP-4P
W
Wedgelock for 4 way receptacle
WP-4S
Wedgelock for 4 way plug
21
A
STEP
AHEAD
DT Family
DTM Series Wedgelocks
Receptacle
Plug
WM-2P*
W
Wedgelock for 2 way receptacle
*A, B, C, D keying available
W
WM-2S*
Wedgelock for 2 way plug
*A, B, C, D keying available
WM-3P
W
Wedgelock for 3 way receptacle
WM-3S
W
Wedgelock for 3 way plug
WM-4P
W
Wedgelock for 4 way receptacle
WM-4S
Wedgelock for 4 way plug
WM-6P
W
Wedgelock for 6 way receptacle
WM-6S
W
Wedgelock for 6 way plug
WM-8P
W
Wedgelock for 8 way receptacle
WM-8S
W
Wedgelock for 8 way plug
WM-12P
W
Wedgelock for 12 way receptacle
WM-12S
W
Wedgelock for 12 way plug
Special Modifications
The DT Series connectors offer several modifications to enhance the design flexibility and meet application specific needs.
Options include enhanced seal retention, flanges, and connector body color just to mention a few. By combining the DT
Series connectors with the available modifications and accessories, the design possibilities are immense.
 B016 Modification
The B016 receptacle modification provides safety against
mis-mating. The B016 is available for the DT 12 way
connectors, DT13/15, and DTF13/15 PCB Series connectors. In addition to the four keying positions (A, B, C, or
D) and color coding, the B016 enhancement gives the
user both visual and tactile proof of correct mating, thus
eliminating mis-mating opportunities during assembly.
Please note the P012 plug is the required mate for the
B016 receptacle to make the enhancement effective.
 P012 Modification
The DT P012 plugs provide enhanced front seal retention providing an ultra tight environmental seal. The
enhanced seal retention keeps the seal in place during
mating and unmating. The P012 modification requires an
enhanced P012 wedgelock. Deutsch’s P012 modification
is available in 2, 3, 4, 6, 8, and 12 cavity arrangements.
P012 plugs have a black connector body except for the 8
and 12 cavity arrangements, where the color is based on
the key.
22
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STEP
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DT Family
 E007 & E008 Modification
 Flange Modifications
To meet the application requirements where wires
need added protection, the DT (E008) and DTM (E007)
Series may be supplied with shrink boot adapters. These
adapters accept shrink tubing.
Designed to simplify wire routing and assembly, DT Series
receptacles are available in many mounting configurations and styles.
Welded flange
• Welded flange - BL04, BL08, CL03, L012, LE14
• Welded flange, end cap - LE07, LE11
• Welded flange, shrink boot adapter - LE08, LE12
Sealed flange
• Sealed flange, end cap - CL09, LE01, LE05, LE06,
LE09, LE10, LE17, LE21
• Sealed flange, shrink boot adapter - BL10, CL07
 C015 Modification
 E003 Modification
The C015 modification offers a reduced diameter insert
cavity allowing for a proper seal with smaller wire insulation. The C015 modification is also referred to as an “E”
seal.
The E003 modification offers a protective end cap
attached to the rear of the connector. There are holes in
the cap to allow the contacts to be inserted.
 E004 Modification
 E005 Modification
The E004 modification changes the connector body
color to black.
The E005 modification offers a protective end cap
attached to the rear of the connector and has a black
connector body.
Note
Notice
Jiffy Splices
For additional
accept one
modifications,
pin and one
please consult
socket.
the factory.
23
A
STEP
AHEAD
DT Family
Accessories
Deutsch Industrial offers several accessory items that can be used to complement the connectors. The DT family accessories
include items such as boots, backshells, gaskets, dust caps, and mounting clips. They are designed to assist in completing the
design requirements of specific applications. Accessory items cover a wide array of design requirements such as assisting with
mounting, providing additional protection, and offering increased aesthetics.
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 Gaskets
In d u st
Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed
mounting flanges. Rated to operate in environments from -70°F to +225°F, these rugged high quality
neoprene gaskets form a tight seal between the panel face and connector flange to help keep out
destructive elements. The gaskets have a thickness of .125” and meet the UL-94-HBF, Mil-R-6130C, and
FMVSS-302 flammability specifications.
Gasket P/N
Connector P/N
DT3P-L012-GKT
DT04-3P-L012
DT4P-L012-GKT
DT04-4P-L012
DTP4P-L012-GKT
DTP04-4P-L012
DT8P-L012-GKT
DT04-08P*-L012
DT12-L012-GKT
DT04-12P*-L012
DTM04-12P*-L012
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 Dust Caps
In d u st
The DT Series dust caps are made of either thermoplastic or durable plastisol and are designed to provide
protection for the connector interface when the two halves are not mated. The plastisol caps, available for
plugs and receptacles, are ideal for providing temporary protection from dirt, dust, and paint overspray. The
thermoplastic caps provide an environmental seal for an unmated plug.
Thermoplastic Dust Cap P/N
Connector P/N
1011-344-0205
DT06-2S
1011-345-0305
DT06-3S
1011-346-0405
DT06-4S
1011-347-0605
DT06-6S
1011-348-0805
DT06-08S*
1011-349-1205
DT06-12S*
Plastisol Dust Cap P/N
Connector P/N
DTM3S-DC
DTM06-3S
DT3P-DC
DT04-3P
DT4P-DC
DT04-4P
DT6P-DC
DT04-6P
DTM12P-DC
DTM04-12P*
DT12P-DC, DT12P-DC-BK
DT04-12P*
DT12S-DC
DT06-12S*
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DT Family
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 Boots
In d u st
Boots provide a professional looking finishing touch for your Deutsch DT family connectors. Made of durable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection
from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20° F to +212° F and
offer a slip-on design making installation quick and easy.
Receptacle Boot Description
Boot Part Number
DT Series
DTM Series
DTP Series
2 way receptacle boot, gray
DT2P-BT
DTM2P-BT
DTP2P-BT
2 way receptacle boot, black
DT2P-BT-BK
DTM2P-BT-BK
DTP2P-BT-BK
3 way receptacle boot, gray
DT3P-BT
DTM3P-BT
3 way receptacle boot, black
DT3P-BT-BK
4 way receptacle boot, gray
DT4P-BT
4 way receptacle boot, gray, enhanced length
-
DTM4P-BT
-
DTP4P-BT
DTP4P-BT-EN
6 way receptacle boot, gray
DT6P-BT
6 way receptacle boot, black
DT6P-BT-BK
8 way receptacle boot, gray
DT8P-BT
8 way receptacle boot, black
DT8P-BT-BK
12 way receptacle boot, gray
DT12P-BT
DTM12P-BT
-
12 way receptacle boot, black
DT12P-BT-BK
DTM12P-BT-BK
-
-
-
12 way receptacle boot, gray, enhanced length DT12P-BT-EN
DTM6P-BT
-
DTM8P-BT
-
-
Boot Part Number
DT Series
DTM Series
DTP Series
Plug Boot Description
2 way plug boot, gray
DT2S-BT
DTM2S-BT
2 way plug boot, black
DT2S-BT-BK
DTM2S-BT-BK
-
3 way plug boot, gray
DT3S-BT
DTM3S-BT
-
3 way plug boot, black
DT3S-BT-BK
DTM3S-BT-BK
-
4 way plug boot, gray
DT4S-BT
DTM4S-BT
4 way plug boot, gray, enhanced length
-
DTM6S-BT
DTP2S-BT
DTP4S-BT
DTP4S-BT-EN
6 way plug boot, gray
DT6S-BT
6 way plug boot, black
DT6S-BT-BK
8 way plug boot, gray
DT8S-BT
DTM8S-BT
8 way plug boot, black
DT8S-BT-BK
DTM8S-BT-BK
-
12 way plug boot, gray
DT12S-BT
DTM12S-BT
-
12 way plug boot, black
DT12S-BT-BK
DTM12S-BT-BK
-
12 way plug boot, gray, enhanced length
DT12S-BT-EN
-
-
48 way plug boot, gray
DT48S-BT
-
-
-
-
25
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DT Family
 Backshells
The Deutsch DT Series backshells are designed to
snap onto and mate with all standard (basic plug and
receptacles without modifications) DT Series connectors.
The rigid, durable backshells offer a high level of
protection and allow convoluted tubing to nest within
the rear of the backshell. Straight (180°) and right
angle (90°) versions and backshells with strain relief for
jacketed cable are also available.
The backshells are available for both standard plugs
and standard receptacles. Since they are designed to
work with the standard DT connectors, tests should be
conducted for fit and function of a backshell being used
on any part with a modification.
Plug Backshells
Receptacle Backshells
Connector Style
DT04-2P
Strain
Relief
180°
180°
DT04-3P
X
X
180°
180°
X
DT04-4P
X
180°
180°
X
90°
DT04-6P
X
180°
180°
X
90°
90°
X
DT04-08P* 180°
90°
DT04-12P* 180°
90°
DT06-2S
6, 7.5, 8.5, and 10 1011-230-0205
90°
6, 7.5, 8.5, and 10 1011-258-0205
90°
DT06-3S
180°
6, 7.5, 8.5, and 10 1011-234-0305
90°
6, 7.5, 8.5, and 10 1011-262-0305
90°
180°
6, 7.5, 8.5, and 10 1011-238-0405
90°
6, 7.5, 8.5, and 10 1011-266-0405
90°
DT06-6S
1011-241-0605
8.5, 10, and 13
1011-269-0605
180°
8.5, 10, and 13
1011-242-0605
90°
8.5, 10, and 13
1011-270-0605
1011-245-0805
8.5, 10, and 13
1011-246-0805
10, 13, and 17
1011-249-1205
10, 13, and 17
1011-250-1205
90°
DT06-08S* 180°
90°
DT06-12S* 180°
90°
P/N
6, 7.5, 8.5, and 10 1011-255-0205
6, 7.5, 8.5, and 10 1011-228-0205
X
6, 7.5, 8.5, and 10 1011-256-0205
6, 7.5, 8.5, and 10 1011-231-0305
X
6, 7.5, 8.5, and 10 1011-259-0305
6, 7.5, 8.5, and 10 1011-232-0305
X
6, 7.5, 8.5, and 10 1011-260-0305
6, 7.5, 8.5, and 10 1011-235-0405
X
6, 7.5, 8.5, and 10 1011-263-0405
6, 7.5, 8.5, and 10 1011-236-0405
X
180°
8.5, 10, and 13
8.5, 10, and 13
X
180°
6, 7.5, 8.5, and 10 1011-265-0405
Tubing Size
(mm)
6, 7.5, 8.5, and 10 1011-227-0205
180°
6, 7.5, 8.5, and 10 1011-261-0305
DT06-4S
Strain
Relief
180°
180°
6, 7.5, 8.5, and 10 1011-237-0405
90°
Connector Style
6, 7.5, 8.5, and 10 1011-257-0205
6, 7.5, 8.5, and 10 1011-233-0305
90°
90°
P/N
6, 7.5, 8.5, and 10 1011-229-0205
90°
90°
Tubing Size
(mm)
X
X
6, 7.5, 8.5, and 10 1011-264-0405
8.5, 10, and 13
1011-239-0605
8.5, 10, and 13
1011-267-0605
8.5, 10, and 13
1011-240-0605
8.5, 10, and 13
1011-268-0605
8.5, 10, and 13
1011-243-0805
8.5, 10, and 13
1011-244-0805
10, 13, and 17
1011-247-1205
10, 13, and 17
1011-248-1205
 Pull Off Strength
FT
FT
90°
90°
FP
FP
Connector
FP [N]
FT [N]
DT04-2P / DT06-2S
50 / 50
50 / 10
DT04-3P / DT06-3S
50 / 50
50 / 50
DT04-4P / DT06-4S
50 / 50
50 / 25
DT04-6P / DT06-6S
50 / 50
50 / 30
DT04-08P* / DT06-08S*
50 / 50
50 / 35
DT04-12P* / DT06-12S*
50 / 50
50 / 40
26
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DT Family
 Mounting Clips
Mounting clips are used to mount DT Series connectors. To meet design needs, the clips are available for several
configurations and in plastic or stainless steel.
Mounting Clip
Part Number
Used On
(Receptacles)
Mounting
Direction
Color/Material
Hole O.D.
inches (mm)
1027-003-1200
DT 2, 3, 4, 6, 12
DTM, DTP (all)
Straight
Stainless steel
.433 (11.0)
1027-005-1200
DT 2, 3, 4, 6, 12
DTM, DTP (all)
Straight
Stainless steel
.512 (13.0)
1027-004-1200
DT 2, 3, 4, 6, 12
DTM, DTP (all)
Straight
Steel w/
zinc plating
.512 (13.0)
1027-008-1200
DT 2, 3, 4, 6, 12
DTM, DTP (all)
Side
Steel w/
zinc plating
.433 (11.0)
1027-013-1200
DT 2, 3, 4, 6, 12
DTM, DTP (all)
Side
Steel w/
zinc plating
.323 (8.2)
1027-001-0800
DT 8 cavity only
Straight
Stainless steel
.433 (11.0)
1027-006-0800
DT 8 cavity only
Straight
Stainless steel
.512 (13.0)
1027-002-0800
DT 8 cavity only
Straight
Steel w/
zinc plating
.512 (13.0)
1027-014-0800
DT 8 cavity only
Straight
Steel w/
zinc plating
.323 (8.2)
1011-026-0205
DT 2, 3, 4, 6, 12
DTM, DTP (all)
Straight
Gray
plastic
.200 (5.08)
1011-030-0205
DT 2, 3, 4, 6, 12
DTM, DTP (all)
Straight
Black
plastic
---
*Connector removeable
with 50N of force
DT 2, 3, 4, 6, 12
DTM, DTP (all)
Straight
Black
plastic
---
1011-027-0805
DT 8 cavity only
Straight
Gray
plastic
.200 (5.08)
1011-310-0205*
27
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DT Family
DTV Series Overview
Deutsch’s DTV Series connectors offer the same time tested reliability and performance
as the DT Series, with the added flexibility of an 18 cavity flanged design. Deutsch continues its tradition of providing an environmentally sealed connector to meet even your
toughest application needs.
 DTV Series Part Numbering System
DTV 06 - 18 S *
Key
Series
A, B, C, or D
Style
Contacts
02 = Receptacle
06 = Plug
P = Pin
S = Socket
Configuration
 DTV Series Dimensions
E
B
C
F
A
DTV Plug
D
DTV Receptacle
Cavity
Overall Length
A
Overall Height
B
Overall Width
C
Overall Length
D
Overall Height
E
Overall Width
F
18
1.405 (35.69)
1.059 (26.90)
1.450 (36.83)
2.495 (63.37)
1.786 (45.36)
3.194 (81.12)
Dimensions are for reference only.
 Secondary Wedgelocks
DTV Series Wedgelocks
Receptacle
WV-18P
Plug
Wedgelock for 18 way
receptacle
WV-18S
28
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STEP
AHEAD
Wedgelock for 18 way plug
DT Family
DTMH Series Overview
The DTMH is an environmentally sealed, high temperature connector capable of operating in temperatures -55° to +150°C. The DTMH accepts size 20 contacts and carries 7.5
amps each. The DTMH connectors feature an integrated TPA for easy assembly.
 DTMH Series Part Numbering System
DTMH 04 - 2 P *
Key
Series
A, B, C, or D
Style
Contacts
04 = Receptacle
06 = Plug
P = Pin
S = Socket
Configuration
 DTMH Series Configurations
DTMH0*-2**
2 size 20
DTMH0*-3**
3 size 20
DTMH0*-4**
4 size 20
 DTMH Series Dimensions
B
E
D
A
F
C
DTMH Plug
DTMH Receptacle
Cavity
Overall Length
A
Overall Height
B
Overall Width
C
Overall Length
D
Overall Height
E
Overall Width
F
2
1.085 (27.56)
.508 (12.90)
.555 (14.10)
1.620 (41.15)
.638 (16.21)
.729 (18.52)
3
1.085 (27.56)
.558 (14.17)
.640 (16.26)
1.620 (41.16)
.638 (16.21)
.894 (22.71)
4
1.185 (30.10)
.652 (16.56)
.680 (17.27)
1.720 (43.69)
.772 (19.61)
.834 (21.18)
Dimensions are for reference only.
29
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DT Family
DTMN Series Overview
The DTMN is a non-environmentally sealed connector. The DTMN is available in a 2 or 3
cavity connector and accepts size 20 contacts. The DTMN connector is designed to offer
Deutsch quality and reliability when a sealed connector is not required.
 DTMN Series Part Numbering System
DTMN 04 - 2 P
Series
Contacts
Style
P = Pin
S = Socket
04 = Receptacle
06 = Plug
Configuration
 DTMN Series Configurations
DTMN0*-2**
2 size 20
DTMN0*-3**
3 size 20
 DTMN Series Dimensions
C
F
B
E
A
DTMN Plug
D
DTMN Receptacle
Cavity
Overall Length
A
Overall Height
B
Overall Width
C
Overall Length
D
Overall Height
E
Overall Width
F
2
.950 (24.13)
.346 (8.78)
.370 (9.40)
1.198 (30.43)
.334 (8.48)
.444 (11.28)
3
.945 (24.00)
.406 (10.31)
.785 (19.93)
1.188 (30.18)
.400 (10.16)
.810 (20.56)
Dimensions are for reference only.
30
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DT Family
How To Instructions
 Contact Insertion
Step 1:
Grasp crimped contact approximately one inch behind
the contact barrel.
Step 2:
Hold connector with rear
grommet facing you.
Step 3:
Push contact straight into
connector grommet until a
click is felt. A slight tug will
confirm that it is properly
locked in place.
Step 4:
Once all contacts are in
place, insert green wedge.
The green wedge will snap
into place.
NNNo
Note
ote
Note
oote
ttee
Notice
Jiffy Splices
Theaccept
receptacle
one is
shown,
use
the
pin and one
samesocket.
procedure
for the plug.
 Contact Removal
Step 1:
Remove green wedge using
needlenose pliers to pull
wedge straight out.
Step 2:
To remove the contacts,
gently pull wire backwards,
while at the same time
releasing the locking finger
by moving it away from the
contact with a screwdriver.
Step 3:
Hold the rear seal in place,
as removing the contact will
displace the seal.
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Diodes & Resistors
Contents
Diodes & Resistors Overview
34
Part Numbering System
34
Configurations
34
Diode & Resistor Characteristics
35
33
Diodes & Resistors
Diodes & Resistors Overview
Deutsch DT connectors with diodes and resistors are useful anywhere you need to regulate power or protect a device
against a potential power surge.
A diode allows current to flow in one direction only. By preventing current from traveling a circuit in the wrong direction,
a diode can protect an electronic device from damage. Devices with batteries will often use diodes to prevent power from
flowing in reverse if the battery is not installed correctly.
A resistor limits or blocks current flow in both directions. Resistors protect sensitive electronics by limiting the amount of
electricity that can flow to the device through the resistor, and therefore preventing power spikes. For example, resistors are
used to prevent power surges from burning out an LED by restricting current flow to the light.
Deutsch diode and resistor connectors are easily added to an application after the fact if unwanted power surges are
discovered.
 Part Numbering System
DT* 04 - 2 P - RT XX
Special Modifications
Series
Blank = DT Series
M = DTM Series
Electronic Package Designator
Style
Contacts
04 = Receptacle
06 = Plug
P = Pin
S = Socket
Configuration
 Diode & Resistor Configurations
Insert Arrangement
Note
Notice
Jiffy Splices
Please see DT
accept one
Family for
pin and one
connector
socket.
dimensions.
Insert Layout
Number and Size of Cavities
DT04-4P-****
4 size 16
 DTM Series Configurations
 DT Series Configurations
DTM0*-2*-****
2 size 20
DT0*-2*-****
2 size 16
DT0*-3*-**** DT0*-4*-****
3 size 16
4 size 16
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Diodes & Resistors
 Deutsch Diode Characteristics
DT
Series
Part
Number
Plug or
Receptacle
Diode Part
Number
Peak Reverse Peak Forward Avg. Forward
Color
Volts
Volts
Current
DT04-2P-RT01
Receptacle
Motorola
Diode:
MUR460
600 V max.
1.28 V max.
4.0 A max.
Black
DT04-2P-RT02
Receptacle
Toshiba Diode:
3GZXX
400 V max.
1.0 V max.
3.0 A max.
Black
DT04-4P-RT01
Receptacle
Motorola
Diode:
MUR460 (3)
600 V max.
1.28 V max.
4.0 A max.
Black
DT04-4P-RT03
Receptacle
Motorola
Diode:
MUR460 (2)
600 V max.
1.28 V max.
4.0 A max.
Gray
 Deutsch Resistor Characteristics
DTM
Series
DT
Series
Part
Number
Plug or
Receptacle
Resistor
Ohms
Resistor
Watts
Resistor
Tolerance
Color
DTM04-2P-EP10
Receptacle
120
0.4
5%
Black (B keyed
wedgelock included)
DTM04-2P-P006
Receptacle
120
0.4
5%
Gray (A keyed
wedgelock included)
DTM06-2S-EP10
Plug
120
0.4
5%
Black (B keyed
wedgelock included)
DTM06-2S-P006
Plug
120
0.4
5%
Gray (A keyed
wedgelock included)
Part
Number
Plug or
Receptacle
Resistor
Ohms
Resistor
Watts
Resistor
Tolerance
Color
DT04-2P-RT25
Receptacle
27k
0.5
1%
Black
DT04-3P-EP10
Receptacle
120
0.4 min.
10%
Black (J1939 keyed
wedgelock included)
DT04-3P-P006
Receptacle
120
0.4 min.
10%
Gray (J1939 keyed
wedgelock included)
DT06-3S-EP10
Plug
120
0.4 min.
10%
Black (J1939 keyed
wedgelock included)
DT06-3S-P006
Plug
120
0.4 min.
10%
Gray (J1939 keyed
wedgelock included)
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Bussing Options
Contents
DT Bussed Feedback Overview
38
HDFB Series Overview
40
DT Family Part Numbering
System
38
HDFB Part Numbering System
40
DT Series Dimensions
38
HDFB Series Dimensions
40
DT Bussed Arrangements
39
HDFB Series Arrangements
41
HDFB Series Accessories
41
37
Deutsch Bussing Options
Bussed Overview
Deutsch Industrial bussed feedback receptacles are environmentally sealed connectors designed for use in heavy duty applications where multiple circuits require a common electrical pathway. Available in the DT and HDFB Series, Deutsch bussed
connectors feature integrated bussbars with standard Deutsch contacts.
A bussbar, or buss, is a thin conductive strip connecting two or more contacts within the body of a connector. Bussbars
allow power or data to be fed into a connector through one or more terminals and drawn out as needed through the other
contacts on the same buss. Connectors can carry one or more bussbars, creating multiple independent electrical circuits
within the same connector body and distributing power or data to many components. A single bussed connector can replace several standard connectors or splices, saving space, wiring, and weight.
 DT Series Bussed Feedback Receptacles
DT bussed feedback receptacles are a compact economical
bussing option housed in rugged, field-proven DT
receptacle bodies. The bussed DTs mate with standard
DT plugs and meet all the performance specifications for
the DT Series. The connectors are available in multiple
buss configurations using standard size 16 contacts, with
plating options in nickel or gold.
 DT Family Part Numbering System
DT 04 - 4 P * - XXXX
Special Modifications
Series
Style
Key (if applicable)
04 = Receptacle
Contacts
Configuration
P = Pin
 DT Series Dimensions
DT Receptacle
Cavity Overall Length Overall Height
A
B
4
1.868 (47.45)
.797 (20.24)
.820 (20.83)
6
1.858 (47.19)
.972 (24.69)
.820 (20.83)
8
1.848 (46.94)
1.000 (25.40)
1.435 (36.45)
12
2.043 (51.89)
.876 (22.25)
1.597 (40.56)
B
C
A
Dimensions are for reference only.
38
A
Overall Width
C
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Deutsch Bussing Options
 DT Series Bussed Arrangements
Bussing
Arrangements
Maximum
Current Rating*
Buss
Plating
Connector
Color
Receptacle
Part Number
Mating Plug
Part Number
(1) 4 Pin Buss=26 amps
Nickel
Nickel
Black
Gray
DT04-4P-EP13
DT04-4P-P021
DT06-4S-****
DT06-4S-****
(1) 6 Pin Buss=39 amps
Nickel
Nickel
Black
Gray
DT04-6P-EP13
DT04-6P-P021
DT06-6S-****
DT06-6S-****
(2) 3 Pin Busses=13 amps
each
Nickel
Black
DT04-6P-EP14
DT06-6S-****
(1) 8 Pin Buss=52 amps
Nickel
Nickel
Gray
Black
DT04-08PA-P021
DT04-08PB-P021
DT06-08SA-****
DT06-08SB-****
(1) 3 Pin Buss=13 amps
(1) 5 Pin Buss=26 amps
Nickel
Nickel
Gray
Black
DT04-08PA-P028
DT04-08PB-P028
DT06-08SA-****
DT06-08SB-****
(2) 4 Pin Busses=26 amps
each
Nickel
Nickel
Gray
Black
DT04-08PA-P026
DT04-08PB-P026
DT06-08SA-****
DT06-08SB-****
(1) 12 Pin Buss=78 amps
Gold
Gold
Nickel
Nickel
Gray
Black
Gray
Black
DT04-12PA-P016
DT04-12PB-P016
DT04-12PA-P021
DT04-12PB-P021
DT06-12SA-****
DT06-12SB-****
DT06-12SA-****
DT06-12SB-****
(2) 6 Pin Busses=39 amps
each
Nickel
Nickel
Gold
Gray
Black
Black
DT04-12PA-P026
DT04-12PB-P026
DT04-12PB-P027
DT06-12SA-****
DT06-12SB-****
DT06-12SB-****
(3) 4 Pin Busses=26 amps
each
Nickel
Gray
DT04-12PA-P075
DT06-12SA-****
(4) 3 Pin Busses=13 amps
each
Nickel
Nickel
Gold
Gold
Gray
Black
Gray
Black
DT04-12PA-P030
DT04-12PB-P030
DT04-12PA-P031
DT04-12PB-P031
DT06-12SA-****
DT06-12SB-****
DT06-12SA-****
DT06-12SB-****
(1) 4
(1) 6
(2) 3’s
(1) 8
(1) 3, (1) 5
(2) 4’s
(1) 12
(2) 6’s
(3) 4’s
(4) 3’s
*Maximum current rating is the total amperage for the buss
6.5 amps
10 amps
Notice
The maximum current
rating is the total amount
of current for the entire
buss. Current can be
distributed in many
combinations, but
cannot exceed 13
amps per contact.
3 amps
13 amps
13 amps
6.5 amps
In the examples, there are three size 16 pins each rated for 13 amps mounted to the
buss. A total of 13 amps can be pulled into one pin and going out the 13 amps are split
between the remaining two pins. No more than 13 amps can go through any single pin.
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39
Deutsch Bussing Options
s
h
LA
DD
ble thro
r
ie
il a
ug
Ava
 HDFB Series Overview
In d u st
Deutsch Industrial HDFB connectors are selfcontained, environmentally sealed, bussed feedback modules designed for use in heavy duty
applications. Available in five bussing arrangements with two contact sizes, each HDFB holds
one or more integrated busses formed from
standard Deutsch pin contacts and a thin conductive strip. HDFBs mount in place with lightweight aluminum brackets, and the pins inside
mate with standard Deutsch sockets.
 HDFB Series Part Numbering System
HDFB - 12 - **S
Arrangement
Series
01 = (1) 10 pin bus
02 = (1) 6 pin bus & (1) 4 pin bus
03 = (2) 4 pin busses & (1) 2 pin bus
04 = (3) 2 pin busses & (1) 4 pin bus
06 = (1) 9 pin bus & (4) 3 pin busses
Contact Size
12 or 16
 HDFB Series Dimensions
B
A
C
HDFB Receptacle
Bussing
Arrangement Overall Length Overall Height Overall Width
A
B
C
01-04
1.197 (30.40)
1.589 (40.36)
2.310 (58.67)
06
1.197 (30.40)
1.619 (41.12)
2.326 (59.08)
Dimensions are for reference only.
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Deutsch Bussing Options
 HDFB Series Arrangements
Size 12 Contacts
HDFB-12-01S
01 Arrangement
HDFB-12-02S
02 Arrangement
HDFB-12-03S
03 Arrangement
HDFB-12-04S
04 Arrangement
Size 16 Contacts
HDFB-16-06S
06 Arrangement
Accessories
Deutsch Industrial offers mounting brackets for use with the HDFB Series. The brackets are aluminum and accommodate
two or three HDFB modules. Please request a drawing for mounting specifications.
Mounting Brackets
Part Number
Description
0427-202-0290
2 module capacity mounting bracket, outside dimensions
3.575 x 3.019 (90.81 x 76.68)
0427-201-0390
3 module capacity mounting bracket, outside dimensions
3.575 x 4.016 (90.81 x 102.01)
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Controller Area
Networks
Contents
CAN Overview
44
J1939/13 9-pin Diagnostic
45
J1939/11 Schematics
46
J1939/15 Schematics
47
ISO Box
48
43
Controller Area Networks
CAN Overview
Controller Area Networks, or CAN are multiplex data systems. Multiplexing allows multiple data signals to travel on the same
wires, integrating separate electronic systems and applications to a single point control and monitoring system. Using signals
sent over a serial network, CAN systems provide instantaneous monitoring of diagnostic and control systems allowing early
detection of potential problems. Early detection of problems leads to lower repair costs and reduced downtime. CAN systems
allow an operator to use a single command station to control diagnostic systems and receive such varied information as
brake and transmission temperature, tire pressure, fuel efficiency, and emissions levels. Anything that can be measured and
controlled electronically can be monitored and directed by a CAN system.
Whether you’re building a Controller Area Network
for anything from on/off-highway, construction, material handling, agriculture machines, or your OEM fleet of
fire engines, Deutsch has a solution for your CAN needs.
Deutsch offers several configurations: 2-wire, 3-wire, and
4-wire, with in-line and flange mount, along with splitters,
heavy duty breakaway connectors, and an off-board 9-pin
diagnostic connector.
SAE J1939 is a specific type of CAN that defines the communications pathways for vehicle networks. Improved
electrical systems as defined under SAE J1939 allow electrical devices to communicate with each other. Communication occurs using a Controlled Area Network between
intelligent sensors over a serial network. Through a series
of microprocessors a CAN interconnects every device establishing a common link between each.
There are four main electrical interconnect subsets of
J1939 including /11, /12, /13, and /15:
•
J1939/11 is a 3-wire system that uses the Deutsch
DT Series connectors primarily for truck and
bus. The DT Series accepts size 16 contacts and
14-20 AWG. Connector options include in-line,
bulkhead, “Y” splitter, and terminating resistors.
•
J1939/12 is a system that requires the Deutsch DT
Series, HD30 Series, and ISO Box (HDBox). This
group of electrical interfaces terminates a CAN
between the tractor and its implement. Its main
feature is a breakaway function that prevents
damage to the tractor or implement in case of an
accidental drive-away disconnect.
•
J1939/13 is a system that uses the Deutsch HD10
Series connectors for on-board diagnostics. The
HD10 Series accepts size 16 contacts and 14-20
AWG.
•
J1939/15 is a 2-wire system that uses the Deutsch
DTM Series connectors. The DTM Series accepts
size 20 contacts and 16-22 AWG. Connector
options include in-line, “Y” splitter, and
terminating resistors.
The continued sophistication in design of equipment is demanding increased response of electrical systems. The application of J1939 has allowed designers to improve both
the quantity and the quality of the options offered along
with the increased electrical system reliability.
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Controller Area Networks
 J1939/13 Universal 9-pin Diagnostic
Description
Part Number
Receptacle
HD10-9-1939P
Receptacle, Panel Nut Mount
HD10-9-1939P-B022
Receptacle, Panel Nut Mount,
Reduced Wire Seal
HD10-9-1939PEB022
Receptacle, Reduced Wire Seal
HD10-9-1939PE
Plug, Coupling Ring
HD16-9-1939S
Plug, Coupling Ring, Reduced Wire
Seal
HD16-9-1939SE
Plug, No Coupling Ring (Slip-on)
HD17-9-1939S
Plug, No Coupling Ring (Slip-on),
Reduced Wire Seal
HD17-9-1939SE
Pin, Solid, Size 16, Gold
0460-202-1631
Pin, Solid, Size 16, Gold, Extended
0460-247-1631
Socket, Solid, Size 16, Gold
0462-201-1631
Socket, Solid, Size 16, Gold,
Extended
0462-221-1631
Deutsch’s J1939/13, HD10 9 pin connector is a standard
diagnostic tool interface for on- and off-highway OEMs.
The HD10-9-1939P is a data port connector designed to
allow an on-board CAN system to mate with a diagnostic
computer. The connectors are for use with the 250 kbps
network. The Deutsch HD10 J1939/13 connectors offer
several mounting options for the receptacle, and a mating plug that is available with or without a coupling ring.
 J1939/13 Type II Universal 9-pin Diagnostic
Description
Part Number
Receptacle, Flange Mount, Type II
HD10-9-1939P-P080
Receptacle, Flange Mount, Type II,
Reduced Wire Seal
HD10-9-1939PE-P080
Receptacle, Panel Nut Mount, Type
II
HD10-9-1939P-BP03
Receptacle, Panel Nut Mount, Type
II, Reduced Wire Seal
HD10-9-1939PE-BP03
Receptacle, Type II
HD14-9-1939P-P080
Receptacle, Type II, Reduced Wire
Seal
HD14-9-1939PE-P080
Plug, Coupling Ring, Type II
HD16-9-1939S-P080
Plug, Coupling Ring, Type II,
Reduced Wire Seal
HD16-9-1939SE-P080
Plug, No Coupling Ring (Slip-on),
Type II
HD17-9-1939S-P080
Plug, No Coupling Ring (Slip-on),
Type II, Reduced Wire Seal
HD17-9-1939SE-P080
Pin, Solid, Size 16, Gold
0460-202-1631
Pin, Solid, Size 16, Gold, Extended
0460-247-1631
Socket, Solid, Size 16, Gold
0462-201-1631
Socket, Solid, Size 16, Gold,
Extended
0462-221-1631
Deutsch’s J1939/13, HD10 9 pin connector is a standard diagnostic tool interface for on- and off-highway
OEMs. The HD10-9-1939P*-P080 is a data port connector designed to allow an on-board CAN system to mate
with a diagnostic computer. The green, Type II connectors, HD10-9-1939P-P080, are for use with the 500 kbps
network. The Deutsch HD10 J1939/13 connectors offer
several mounting options for the receptacle, and a mating plug that is available with or without a coupling ring.
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Controller Area Networks
 SAE J1939/11 Deutsch Connector Options
Deutsch J1939/11 connectors are rugged field proven DT 3 pin connectors designed to meet the SAE requirements for
3-wire CAN applications linking ECUs for serial data communications. The DT 3 way connectors accommodate the CAN_HI,
CAN_LO and shield wires with a variety of options including “Y” receptacles, connectors with mounting flanges, keyed
wedgelocks to prevent mis-mating, and network terminating connectors with molded-in 120Ω resistors.
ECU I
ECU II
Receptacle-A-
ECU II + I
Receptacle-A-
Receptacle-A-
DT04-3P-E008
DT04-3P-EE01
DT04-3P-LE08
Wedge-A-
W3P
DT04-3P-LE08
Wedge-A-
Wedge-A-
W3P
Plug-A-
W3P
Plug-A-
Plug-A-
DT06-3S-P032
DT06-3S-P032
Wedge-A-
Wedge-A-
W3S-P012
W3S-P012
DT06-3S-P032
Wedge-A-
W3S-P012
Terminating Receptacle
DT04-3P-P006
DT04-3P-EP10
Plug-A-
DT06-3S-P032
Wedgelock Included
Wedge-A-
W3S-P012
Plug-B-
DT06-3S-P032
Wedge-B-
W3S-1939-P012
Receptacle “Y”Plug-B-
Plug-BWedge-B-
W3S-1939-P012
Receptacle-B-
DT06-3S-P032
DT06-3S-P032
DT04-3P-LE08
Plug-B-
DT04-3P-P007
DT06-3S-P032
Wedge-B-
Wedge-B-
Wedge-B-
W3S-1939-P012
W3P-1939
W3S-1939-P012
Plug-B-
DT06-3S-P032
+Battery
Wedge-B-
W3S-1939-P012
Terminating Receptacle
DT04-3P-P006
DT04-3P-EP10
Wedgelock Included
J1939/11 3 Wire System
Part Number
DT04-3P-P007
DT04-3P-E008
DT04-3P-P006
DT04-3P-EE01
DT04-3P-EP10
DT06-3S-E008
DT06-3S-P006
DT06-3S-EP11
DT06-3S-PP01
DT06-3S-PE01
DT06-3S-P032
Description
Receptacle, “Y” Connector
Receptacle, Gray, Shrink Boot Adapter
Receptacle, Gray, 120 Ohm Resistor
Receptacle, Black, Shrink Boot Adapter
Receptacle, Black, 120 Ohm Resistor
Plug, Gray, Shrink Boot Adapter
Plug, Gray, 120 Ohm Resistor
Plug, Black, Shrink Boot Adapter
Plug, Black, 120 Ohm Resistor
Plug, Black, 120 Ohm Resistor, Latch
Guard
Plug, Black, Single Piece Shrink Boot
Adapter
Part Number
W3P-1939
W3S
W3S-P012
W3S-1939
W3S-1939-P012
0460-202-1631
1060-16-0144
0460-247-1631
0462-201-1631
1062-16-0144
0462-221-1631
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Description
Wedgelock, Blue
Wedgelock, Orange
Wedgelock, Green
Wedgelock, Blue
Wedgelock, Blue
Pin, Solid, Size 16, Gold
Pin, Stamped & Formed, Size 16, Gold
Pin, Solid, Size 16, Gold, Extended
Socket, Solid, Size 16, Gold
Socket, Stamped & Formed, Size 16,
Gold
Socket, Solid, Size 16, Gold, Extended
Controller Area Networks
 SAE J1939/15 Deutsch Connector Options
SAE J1939/15 defines the requirements for reduced physical layer 2-wire CAN systems consisting of an unshielded twisted
pair of wires. Deutsch DTM 2 way connectors are offered in several modifications to meet the requirements of this standard. DTM connectors for serial data communications include “Y” receptacles, connectors with end caps and shrink boot
adapters, and receptacles with molded-in 120Ω resistors for network terminations.
ECU
ECU N
ECU N + I
Receptacle “A”
DTM04-2P-****
Receptacle “A”
Receptacle “A”
DTM04-2P-****
DTM04-2P-****
Wedge “A”
Wedge “A”
Wedge “A”
WM-2P
WM-2P
WM-2P
Plug “A”
DTM06-2S-****
Plug “A”
Plug “A”
Wedge “A”
DTM06-2S-****
DTM06-2S-****
WM-2S
Wedge “A”
Wedge “A”
WM-2S
WM-2S
Terminating Receptacle
DTM04-2P-EP10
Wedge “B”
Plug “A”
WM-2PB
DTM06-2S-****
Wedgelock Included
Wedge “A”
WM-2S
Plug “B”
DTM06-2S-****
Wedge “B”
Plug “B”
Receptacle “B”
Plug “B”
DTM06-2S-**** DTM06-2S-****
Plug “B”
DTM04-2P-**** DTM06-2S-****
Wedge “B”
Wedge “B”
Wedge “B”
Wedge “B”
WM-2SB
WM-2SB
WM-2PB
WM-2SB
WM-2SB
Y-Receptacle
DTM04-2P-P007
Plug “B”
DTM06-2S-****
Wedge “B”
WM-2SB
Terminating Receptacle “B”
DTM04-2P-EP10
Wedge “B”
WM-2PB
Wedgelock Included
J1939/15 2 Wire System
Part Number
Description
Part Number
Description
DTM04-2P-P007
DTM04-2P-E007
Receptacle, “Y” Connector
Receptacle, Gray, Shrink Boot Adapter
WM-2PA
WM-2PB
Wedgelock, Gray
Wedgelock, Black
DTM04-2P-P006
DTM04-2P-EE03
DTM06-2S-P007
DTM06-2S-P006
DTM06-2S-EE03
DTM06-2S-EP10
WM-2P
Receptacle, Gray, 120 Ohm Resistor
Receptacle, Black, Shrink Boot Adapter
Plug, Gray, Shrink Boot Adapter
Plug, Gray, 120 Ohm Resistor
Plug, Black, Shrink Boot Adapter
Plug, Black, 120 Ohm Resistor
Wedgelock, Orange
WM-2S
WM-2SA
WM-2SB
0460-202-2031
1060-20-0144
0462-201-2031
1062-20-0144
Wedgelock, Orange
Wedgelock, Gray
Wedgelock, Black
Pin, Solid, Size 20, Gold
Pin, Stamped & Formed, Size 20, Gold
Socket, Solid, Size 20, Gold
Socket, Stamped & Formed, Size 20,
Gold
47
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STEP
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Controller Area Networks

ISO/CD 11783-2 & J1939/12 ISO Box and
Associated Connectors
Description
Part Number
ISO Box Assembly
HDBOX-24-91PN
ISO Box Assembly, Reduced Wire
Seal
HDBOX-24-91PE
Plug, Cable Clamp Assembly
HD36-24-91SN-059
Plug, Cable Clamp Assembly,
Reduced Wire Seal
HD36-24-91SE-059
Plug, Breakaway Coupling, Cable
Clamp Assembly
HDB36-24-91SN-059
Originally designed for agricultural applications, the
Deutsch J1939/12 ISO Box creates a communication
pathway between an on-board CAN system and the
electronic components on an attached implement. The
HDBox, which holds two DT13 connectors and an HD30
Series receptacle, mounts on the vehicle and mates with
an HD30 plug connector that features a breakaway coupling ring. Deutsch breakaway couplings are designed to
prevent damage to the vehicle or the attached implement
by fragmenting and separating from the vehicle in the
event of a drive-away disconnect.
Plug, Breakaway Coupling, Cable
HDB36-24-91SE-059
Clamp Assembly, Reduced Wire Seal
Plug, Black, End Cap
DT06-4S-EP06*
Plug, Black, End Cap
DT06-2S-EP06*
Wedgelock, Green
W4S-P012
Wedgelock, Green
W2S-P012
Pin, Solid, Size 8
0460-204-08141
Pin, Solid, Size 12
0460-204-12141
Pin, Solid, Size 16, Gold
0460-202-1631
Socket, Solid, Size 8
0462-203-08141
Socket, Solid, Size 12
0462-203-12141
Socket, Solid, Size 16, Gold
0462-201-1631
*DT Series receptacles are molded in the HDBox
48
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Printed Circuit Board
Contents
Printed Circuit Board
Overview
50
PCB Connector Options
50
DRC Series
51-52
DT Family
53-55
HD10 Series
55
STRIKE Series
55
PCB Enclosures and Headers
56-57
Electronic Module Design
Recommendations
58-59
49
Printed Circuit Board Connectors
Printed Circuit Board Overview
Deutsch Industrial printed circuit board or PCB connectors are heavy duty environmentally sealed connectors designed for
wire-to-circuit board connections. Deutsch PCB connectors are built to maintain the integrity and continuity of data and
power signals in harsh environments. Developed and designed for heavy duty electronically equipped vehicles, Deutsch
Industrial printed circuit board connections use standard Deutsch connector bodies and will withstand dust, dirt, moisture,
and vibration.
Available in a variety of styles from several different connector families, Deutsch printed circuit board connectors cover a
range of pin counts from 2 to 80 and wire gauges from 10 to 22. Many of the connectors are available in straight, 90°, or
solder pot options.
Deutsch PCB connectors mate with standard Deutsch plugs. With integral silicone wire seals and molded-in contacts that
do not require potting or epoxy sealant, Deutsch PCB connectors are sealed, reliable, and easy to install.
all.
Nt
Note
Notice
 Printed Circuit Board Connector Options
DRC Series
HD10 Series
•
•
•
•
24, 40, 50, 60, 64, 70, 76, and 80 cavity arrangements
Mating connectors accept 14-22 AWG
Jiffy Splices
See individual
accept one
series sections for
pin and one
part numbering
socket.
system.
6 and 9 cavity arrangements
Mating connectors accept 14-20 AWG
STRIKE Series
DT Family
•
•
•
•
•
•
•
•
•
DT Series 2, 3, 4, 6, 8, and 12 cavity arrangements
DT Series mating connectors accept 14-20 AWG
DT Series flangeless options available
DTM Series 8, 12, and 48 cavity arrangements
DTM Series mating connectors accept 16-22 AWG
DTM Series flangeless 48 way option
DTP Series 4 cavity arrangement
DTP Series mating connectors accept 10-14 AWG
Some arrangements of the DT and DTM Series are
available with A, B, C, and D keying options
h el p fu l
hi nt
•
•
32 cavity arrangement
Mating connectors accept 14-22 AWG
EEC Enclosure and Flange Receptacle
•
•
•
•
•
DT Series header 12, 24, 36, and 48 cavity arrangements
DT Series mating connectors accept 14-20 AWG
DTM Series header 12 and 24 cavity arrangements
DTM Series mating connectors accept 16-22 AWG
Some arrangements of the DT and DTM Series are
available with A, B, C, and D keying options
By fixing the connectors to the
board prior to soldering, pressure
can be greatly reduced at the
solder joint.
50
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Printed Circuit Board Connectors
 DRC10 Series Straight
Materials
Housing: Thermoplastic
Grommet: Silicone elastomer
Receptacle Threaded Insert: Steel
Contacts: Molded-in copper alloy,
tin plated solder pot standard (gold
optional - see modifications)
DRC10-24P*
24 size 16
Mating Plugs
24 Pin: DRC16-24S*
40 Pin: DRC16-40S
Modifications
A004: Tin plated PCB pins
AG02: Some terminals are gold
plated
DRC10-40P*
40 size 16
 DRC13 Series 90°
Mating Plugs
24 Pin: DRC16-24S*
40 Pin: DRC18-40S*
70 Pin: DRC16-70S*
Materials
Housing: Thermoplastic
Receptacle Threaded Insert: Steel/
Brass
Contacts: Molded-in copper alloy, tin
plated PCB pins standard (gold optional
- see modifications)
Mounting Seal: Silicone
DRC13-24P*
24 size 16
Modifications
C023: 5mm2 threaded insert
mounting holes
G002: Only outside terminal rows
are gold plated
N012: One piece connector design
DRC13-40P*
40 size 16
DRC13-70P*
70 size 16
51
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Printed Circuit Board Connectors
 DRC20/22 Series Straight
Materials
Housing: Thermoplastic
Grommet: Silicone elastomer
Receptacle Threaded Insert: Steel
Contacts: Molded-in copper alloy,
gold plated mating side, tin plated PCB
side (size 12 contacts are tin plated on
mating and PCB sides)
Mounting Seal: Silicone rubber
DRC2*-50P*
50 size 20
Mating Plugs
50 Pin: DRC26-50S**
60 Pin: DRC26-60S**
76 Pin: (2)DRC26-38S**
DRC22
DRC20
DRC20-60P*
60 size 20
DRC20-76P****
68 size 20, 8 size 12
 DRC23 Series 90° Miniature
Materials
Housing: Thermoplastic
Grommet: Silicone elastomer
Receptacle Threaded Insert: Steel
Contacts: Molded-in copper alloy, gold
plated PCB pins standard (tin optional)
Mounting Seal: Silicone rubber
Mating Plugs
24 Pin: DRC26-24S*
40 Pin: DRC26-40S*
64 Pin: DRC26-24S*, DRC26-40S*
80 Pin: (2)DRC26-40S*
DRC23-24**
24 size 20
DRC23-64**
64 size 20
DRC23-40**
40 size 20
DRC23-80**
80 size 20
52
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Printed Circuit Board Connectors
 DT13/15 Series 90° or Straight
Materials
Housing: Thermoplastic
Contacts: Molded-in copper alloy, tin
plated (gold optional - consult factory)
Mounting Seal: Silicone rubber
Mating Plugs
2 Pin: DT06-2S
4 Pin: DT06-4S
6 Pin: DT06-6S
8 Pin: DT06-8S*
12 Pin: DT06-12S*
Modifications
B016: Extended shell and additional keys
G003: Gold plated pins
DT13
DT1*-2P
2 size 16
DT1*-4P
4 size 16
DT1*-6P
6 size 16
DT1*-08P*
8 size 16
A, B, C, D
DT1*-12P*
12 size 16
A, B, C, D
DT15
Note
Notice
 DTM13/15 Series 90° or Straight
Materials
Housing: Thermoplastic
Contacts: Molded-in copper alloy, tin
plated (gold optional - consult factory)
Mounting Seal: Silicone rubber
Jiffy Splices
Camcar
acceptthread
one
forming
pin andscrews
one
are recommended.
socket.
See drawing.
Mating Plugs
12 Pin: DTM06-12S*
DTM13
DTM1*-12P*
12 size 20
A, B, C, D
DTM15
 DTP10 Series Straight
Materials
Housing: Thermoplastic
Contacts: Molded-in copper alloy, tin
plated
Mounting Seal: Silicone rubber
Mating Plugs
4 Pin: DTP06-4S
DTP10-4P
4 size 12
53
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Printed Circuit Board Connectors
 Flangeless Part Numbering System
DT* 13 - 6 P * - XXXX
Special Modifications
Series
F = DTF Series
MF = DTMF Series
Key
A, B, C, or D (if applicable)
Style
13 = 90° pins
15 = Straight pins
Contacts
P = Pin
S = Socket
Configuration
 DTF13 Series Flangeless 90°
Mating Plugs
2 Pin: DT06-2S
3 Pin: DT06-3S
4 Pin: DT06-4S
6 Pin: DT06-6S
12 Pin: DT06-12S*
Materials
Housing: Thermoplastic
Contacts: Molded-in copper alloy, tin
plated (gold optional - consult factory)
DTF13-2P
2 size 16
DTF13-3P
3 size 16
DTF13-4P
4 size 16
DTF13-6P
6 size 16
Modifications
G003: Gold plated pins
DTF13-12P*
12 size 16
A, B, C, D
 DTF15 Series Flangeless Straight
Mating Plugs
12 Pin: DT06-12S*
Materials
Housing: Thermoplastic
Contacts: Molded-in copper alloy, tin
plated (gold optional - consult factory)
Modifications
G003: Gold plated pins
DTF15-12P*
12 size 16
A, B, C, D
54
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STEP
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Printed Circuit Board Connectors
 DTMF15 Series Miniature Straight
Materials
Housing: Thermoplastic
Contacts: Molded-in copper alloy, tin
plated (gold optional - consult factory)
Mating Plugs
12 Pin: (4) DTM06-12S*
Modifications
B026: Alternate keying position
Mating Plugs
6 Pin: HD16-6-96S
9 Pin: HD16-9-96S
Modifications
N005: Straight reduced diameter pins
supplied as standard
DTMF15-48P
(4)12 size 20
 HD10 Series Straight
Materials
Housing: Thermoplastic
Contacts: Molded-in copper alloy,
nickel plated
Mounting Seal: Standard O-rings may
be used
D
B
F
C
B
A
E
C
HD10-6-96P-N005
6 size 16
F
A
J
D
E
H
G
HD10-9-96P-N005
9 size 16
 STRIKE13/15 Series 90° or Straight
Mating Plugs
32 Pin: SRK06-MD*-32A-***
Materials
Housing: Thermoplastic
Contacts: Molded-in copper alloy, tin
plated (gold optional - consult factory)
Mounting Seal: Silicone rubber
SRK1*-MD*-32A-001-****
4 - Size 16
28 - Size 20
55
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Printed Circuit Board Connectors
Printed Circuit Board Enclosures and Headers
Deutsch Industrial offers compact circuit board enclosures that accept snap-in headers. The enclosure features a through
hole mounting flange on each side, as well as optional venting. Designed with space to accommodate one or more DT or
DTM Series interfaces, the headers feature 90° pins. A radial flange seal provides environmental sealing to the enclosure.
The headers mate with the DT and DTM standard plugs.
 DTM Series Enclosure and Header Dimensions
A
DTM Series Enclosure with Header
Overall Length Overall Height Overall Width
A
B
C
B
5.24 (133.03)
1.42 (36.00)
4.68 (118.80)
Dimensions are for reference only.
C
 DTM Header Connector
Materials
Contacts: Molded-in nickel mating side,
tin plated PCB side
DTM13-12P*-****
12 size 20
A, B, C, D
Mating Plugs
12 Pin: DTM06-12S*
24 Pin: (2) DTM06-12S*
DTM13-12PA-12PB-****
(2) 12 size 20
A, B
Modifications
GR01: DTM Series snap-in header with
gold plated pins
R008: DTM Series snap-in header
DTM13-12PC-12PD-****
(2) 12 size 20
C, D
 DTM PCB Enclosure
Venting*
A: With vent hole
B: Without vent hole
Material
Housing: Thermoplastic
Modifications
E016: Molded in clear Ultem® material
Board Size
3.25” X 4”
56
EEC-325X4*
EEC
325X4*
EEC-325X4*-E016
EEC 325X4* E016
A
STEP
AHEAD
Printed Circuit Board Connectors
 DT Series Enclosure and Header Dimensions
DT Series Enclosure with Header
Overall Length Overall Height Overall Width
A
B
C
A
B
7.93 (201.30)
2.15 (54.63)
6.30 (160.00)
Dimensions are for reference only.
C
 DT Header Connector
Materials
Contacts: Molded-in tin (gold optional consult factory)
DT13 12PA R015
DT13-12PA-R015
12 size 16
A
Mating Plugs
12 Pin: DT06-12S*
24 Pin: (2) DT06-12S*
36 Pin: (3) DT06-12S*
48 Pin: (4) DT06-12S*
DT13-24PAB-R015
(2) 12 size 16
A, B
Modifications
GR02: DT Series snap-in header with
gold plated pins
R015: DT Series snap-in header
DT13-36PABC-R015
(3) 12 size 16
A, B, C
DT13-48PABCD-R015
(4) 12 size 16
A, B, C, D
Note
Notice
Jiffy Splices
Keying
position
accept
one of
receptacle
must
pin and one
match
keying
socket.
position of mating
plug(s).
 DT PCB Enclosure
Venting*
A: With vent hole
B: Without vent hole
Material
Housing: Thermoplastic
Board Size
5” X 6.50”
EEC 5X650*
EEC-5X650*
57
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STEP
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Printed Circuit Board Connectors
Electronic Module Design Recommendations
Deutsch connectors are designed to handle all environmental conditions typically seen on heavy duty equipment. Design
considerations have been given for temperature, vibration, and high current levels to exist simultaneously in a connector
with no performance degradation.
 Low Voltage Circuits
Applications with data input/output signals of 0 to 5 volts require special consideration in the terminal selection. The primary concern is ensuring the low voltage signal is carried through the circuit. To minimize signal degradation, select a gold
plated terminal. Gold is a better plating choice for 0 to 5 volt applications because it does not oxidize and easily conducts
lower voltage signals. Nickel and tin platings are not designed for voltage levels less than 5 volts. Terminals plated with
nickel and tin will over time form a layer of oxidation on the surface of the plating that only higher voltage signals are able
to break through. The small additional cost for the gold terminal can dramatically improve the reliability of the electronic
system.
 Air Tight Connections
In some applications, it is important to prevent air from
penetrating electronic enclosures. Air can bring in water
vapor and create condensation on the printed circuit
board. To prevent this from happening, potting or a light
conformal coating can be applied to the board.
Another method for protecting against air penetration
is to seal the enclosure after it is assembled and tested.
One drawback to consider is accommodating the connector interface. The flange seal prevents air penetration at the flange, but there is still a possibility for air to
enter through the pin terminal area. Deutsch has several
designs that offer a seal around the terminal. This can
prevent any air penetration through the connector up to
a 5 p.s.i. pressure differential. Consult a Deutsch representative for additional assistance.
58
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Printed Circuit Board Connectors
 Eliminating Long Term Vibration Problems
A critical concern when applying connectors to printed circuit boards is the long term durability as it relates to temperature
cycling and vibration. All of the components including the design of the box, the pc board, the connector, and the seal
must work together to account for temperature cycling and vibration. The main concern is to not have the pc board flex in
service.
A typical heavy duty application uses either a straight
extended pin connector or a connector with pins that
are bent 90° to the axis of the connector. At the point
the connector mates with the board, there is a mechanical attachment for the connector to the pc board which
is independent of the solder. The engaging end of the
connector normally goes through an opening in the box
that houses the pc board. The connector is then attached
to the box during which time a seal is used to prevent
moisture intrusion into the box.
Another design pitfall is stress on the soldered terminal
on the connector. To avoid these concerns, an allowance
must be made to assure that stress between the pc board
and connector does not interfere with the seal performance. There are a variety of methods that can be used
to create a successful design. These methods include
having the pc board loose in the box and then pot the
box with a flexible sealant after the sealing flange is attached to the box. Another possibility would be to reflow
the solder after the board and connector are mounted
in the box. There are several good approaches to solving
these problems and providing a trouble free installation.
Consult a Deutsch representative for assistance specific to
your application.
59
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DRC Series
Contents
DRC Series Overview
62
Part Numbering System
62
Connector Styles
62
Dimensions
63
Mating
63
Connector Configurations
64
Accessories
65-66
61
DRC Series
DRC Series Overview
The environmentally sealed DRC Series is a rectangular connector series that offers
insert arrangements of 24, 40, 50, 60, 64, 70, 76, and 80 cavities and accept size 12,
16, and 20 contacts. Several mounting options are available including in-line, flange
mount, and PCB mount.
 Part Numbering System
DRC 14 - 40 P * X - XXXX
Special Modifications
Series
Wire Seals
Contact Size
Blank = Standard Seal
T = Thin Wall Seal (Size 16 Only)
E = Extra Thin Wall Seal (Size 16
Only)
1 = Size 16 Contacts
2 = Size 20 Contacts
Style
0 = Molded in Contacts
2 = Flange Mount Receptacle
3 = 90° Receptacle PC Termination
4 = In-line Receptacle
6 = Plug
8 = Keyed Plug (40 Pin Size 16 Only)
Key (if applicable)
Contacts
P = Pin
S = Socket
Configuration
 Connector Styles
In-line Receptacle
Flange Mount
Receptacle
PCB Receptacle
Note
Notice
Jiffy Splices
Several
modifi
cations
accept
one
are available.
Consult
pin and one
your local
Deutsch
socket.
representative or the
factory for specific
requirements.
62
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AHEAD
Standard Plug
DRC Series
 Dimensions
D
A
E
B
F
C
DRC Plug
DRC Receptacle
Cavity
Overall
Length
A
24 (sz. 20)
1.435 (36.45)
1.244 (31.60)
2.004 (50.90)
1.785 (45.34)
1.500 (38.10)
3.104 (78.84)
24 (sz. 16)
1.600 (40.64)
1.148 (29.16)
2.100 (53.34)
1.742 (44.25)
1.202 (30.53)
2.154 (54.71)
38
1.435 (36.45)
1.274 (32.36)
2.700 (68.58)
--
--
--
40 (sz. 20)
1.380 (35.05)
1.244 (31.60)
2.700 (68.58)
1.785 (45.34)
1.500 (38.10)
3.800 (96.52)
40 (sz. 16)
1.597 (40.56)
1.202 (30.53)
2.868 (72.85)
1.699 (43.15)
1.202 (30.53)
2.908 (73.86)
50
1.435 (36.45)
1.408 (35.76)
2.700 (68.58)
--
1.987 (50.47)
3.094 (78.59)
60
1.435 (36.45)
1.448 (36.78)
2.700 (68.58)
--
2.161 (54.89)
3.094 (78.59)
64
--
--
--
1.785 (45.34)
1.500 (38.10)
5.866 (149.00)
70
1.643 (41.73)
1.421 (36.09)
4.094 (103.99)
1.757 (44.63)
1.421 (36.09)
4.094 (103.99)
76
--
--
--
1.115 (28.32)
1.827 (46.41)
5.686 (144.42)
80
--
--
--
--
1.320 (33.53)
6.363 (161.62)
Overall Height Overall Width
B
C
Overall
Length
D
Overall Height Overall Width
E
F
Dimensions are for reference only.
 Mating Criteria
The Deutsch DRC Series plugs are keyed to provide positive alignment and to prevent mis-mating.
Jackscrew
Note
Notice
Jiffy Splices
Do not
over
Note
accept
ept
p one
otorque
jackscrew.
The
recompin and one
mendedsocket.
torque rating
for the DRC Series plug
jackscrew when tightening is 25-28 IN-LB
(2.83-3.16 N.M.).
Key
63
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STEP
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DRC Series
 Configurations
Insert Arrangement
Connector Configurations
I = In-line
F = Flange Mount Receptacle
P = PCB Receptacle
X size XX
X, X, X
DRC1*-24**
24 size 16
I, F, P
DRC2*-24**
24 size 20
I, F, P
DRC2*-40**
40 size 20
F, P
DRC26-38**
34 size 20, 4 size 12
(Plug for DRC20-76P****)
DRC1*-40**
40 size 16
I, F, P
DRC2*-60**
60 size 20
P
DRC2*-64**
64 size 20
P
DRC20-76P****
68 size 20, 8 size 12
P
DRC1*-70**
70 size 16
I, F, P
64
Insert Layout
Number and Size of Cavities
DRCXX-XX
DRC2*-80**
80 size 20
P
A
STEP
AHEAD
DRC2*-50**
50 size 20
P
DRC Series
Accessories
Deutsch Industrial offers several accessory items that are used to complement the connectors. The DRC Series accessories
include items such as boots, gaskets, backshells, and wire routers. Accessories are designed to complete the application
and meet a wide array of design requirements such as providing additional protection and offering increased aesthetics.
 Backshells
The Deutsch DRC Series backshells are designed to snap onto the back of the connectors and accept convoluted tubing.
The rigid, durable backshells offer a high level of protection, provide strain relief, and improve aesthetics.
Backshells and Wire Routers
Connector Cavities
Part Number
Description
38
0528-003-3805
90° backshell to the side, plug
38
0528-004-3805
90° backshell, plug
38
0528-005-3805
90° low profile backshell, plug
40
0515-015-4005
Wire router, plug
50
0528-001-5005
90° backshell, plug
60
0528-002-6005
90° backshell, plug
60
0528-007-6005
90° backshell to the side, plug
70
0515-029-7005
Straight wire router, plug
70
0515-031-7005
Straight wire router, plug or receptacle
70
0528-006-7005
Straight backshell, plug or receptacle,
requires two halves and wire router
70
0528-012-7005
90° backshell to the side, plug or receptacle,
without tubing rib
70
0525-013-7005
90° backshell to the side, plug or receptacle,
with tubing rib
s
h
LA
DD
ble thro
r
ie
il a
ug
Ava
 Boots
In d u st
Boots provide a professional looking finishing touch for your Deutsch DRC Series connectors. Made of durable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection
from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20° F to +212° F and
offer a slip-on design making installation quick and easy.
Boot
Part Number
Description
DRC24-BT
24 way boot, size 16 contact arrangements, black
DRC26-24BT
24 way boot, size 20 contact arrangements, black
DRC40-BT
40 way boot, size 16 contact arrangements, black
DRC40-BT-90DEG
40 way boot, size 16 contact arrangements, 90° bend, black
DRC26-40BT
40 way boot, size 20 contact arrangements, black
DRC70-BT
70 way boot, size 16 contact arrangements, black
65
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DRC Series
s
h
LA
DD
ble thro
r
ie
il a
ug
Ava
 Gaskets
In d u st
M
Moisture,
dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed
mounting flanges. Rated to operate in environments from -70°F to +225°F, these rugged high quality neom
p
prene gaskets form a tight seal between the panel face and connector flange to help keep out destructive
eelements. The gaskets have a thickness of .125” and meet the UL-94-HBF, Mil-R-6130C, and FMVSS-302
flammability specifications.
Gasket P/N
h el p fu l
hi nt
Connector P/N
DRC24-GKT
DRC12-24P**
DRC40-GKT
DRC12-40P**
DRC70-GKT
DRC12-70P**
Harness design should permit
filling the cavities from the
center out in order to provide
support for the center of the
harness and to allow easier
connector assembly.
66
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DRB Series
Contents
DRB Series Overview
68
Part Numbering System
68
Dimensions
68
Connector Configurations
69
Required Components
Accessories
How To Instructions
69-70
71
71-72
67
DRB Series
DRB Series Overview
The DRB Series connectors are heavy duty connectors ideal for bulkhead applications.
They are designed to accommodate multiple wire gauges and feature high pin counts,
including 48, 60, 102, and 128 cavities. To increase the design flexibility, the DRB Series offers several mounting flange options and wire arrangements. The DRB Series is
perfectly suited to on and off highway applications, marine, industrial, and agriculture
markets in harsh environments.
 Part Numbering System
DRB 16 - 60 S * E - ****
Special Modifications
Series
L018 = Wire Router
Style
Wire Seals
16 = Plug
12 = Flange Mount Receptacle
E = Environmental
NE = Non-Environmental
Configuration
Key
Contacts
A, B, C, or D
P = Pin
S = Socket
 Dimensions
A
D
B
E
F
C
Cavity
DRB Plug
Overall Length Overall Height
A
B
DRB Receptacle
Overall Width Overall Length Overall Height Overall Width
C
D
E
F
48 & 60
1.406 (35.71)
2.606 (66.19)
2.606 (66.19)
2.077 (52.76)
2.606 (66.19)
2.606 (66.19)
102
1.778 (45.16)
2.966 (75.34)
4.951 (125.76)
2.291 (58.19)
2.966 (75.34)
4.951 (125.76)
128
1.748 (44.40)
2.966 (75.34)
4.951 (125.76)
2.291 (58.19)
2.966 (75.34)
4.951 (125.76)
Dimensions are for reference only.
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DRB Series
 Configurations
DRB1*-48**
12 size 12
12 size 16
24 size 20
DRB1*-60**
12 size 16
48 size 20
DRB1*-102***
2 size 4
4 size 8
16 size 12
80 size 16
DRB1*-128***
16 size 12
112 size 16
Required Components
 Required Components
A complete DRB assembly requires a wedgelock for each plug and receptacle and a mounting flange. There are several
flange options to accommodate design requirements. Please see the next page for flange options. The wedgelocks are
required to ensure proper contact placement.
Plug
Plug
Wedgelock(s)
Flange
Receptacle
Wedgelock(s)
Receptacle
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DRB Series
 Flange Options
Flange
Part
Number
Accept
Connectors
Description
DRBF-2*
(1) DRB 48 or 60 Way
Single mounting flange for one 48 or 60 way DRB plug
and receptacle mated pair
DRBF-3**
(2) DRB 48 or 60
Ways
Double mounting flange for any combination of two 48 or
60 way DRB plug and receptacle mated pairs
DRBF-1*
(1) DRB 102 Way
or (1) DRB 128 Way
Single mounting flange for the 102 or 128 way DRB plug
and receptacle mated pair
DRBM-2*
(1) DRB 102 Way
or (1) DRB 128 Way
Single mounting flange for the 102 or 128 way DRB plug
and receptacle mated pair, includes two 125 amp mounting
posts
*A, B, C
C, D kkeying
i available
il b
 Secondary Wedgelocks
Deutsch DRB electrical connectors require secondary wedgelocks which are sold separately. The wedgelocks ensure proper
contact alignment and offer keying options within each connector. Secondary wedgelocks are assembled at the mating
interfaces and click into place.
Receptacle
Plug
WB-48P*
Wedgelock for 48 way receptacle
WB-48S*
Wedgelock for 48 way plug
WB-60P*
Wedgelock for 60 way receptacle
WB-60S*
Wedgelock for 60 way plug
WB-51P*L
Left wedgelock for 102 way receptacle
WB-51S*L
Left wedgelock for 102 way plug
WB-51P*R
Right wedgelock for 102 way receptacle
WB-51S*R
Right wedgelock for 102 way plug
WB-64P*
Wedgelock for 128 way receptacle (requires two)
WB-64S*
Wedgelock for 128 way plug (requires
two)
*A, B, C, D keying available
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DRB Series
Accessories
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 Boots
In d u st
Boots provide a professional looking finishing touch for Deutsch DRB Series connectors. Made of durable
plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection from
dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20° F to +212° F and offer a
slip-on design making installation quick and easy.
Boot
Part Number
Description
DRB48/60-BT
48 way plug or receptacle boot, black
DRB48/60-BT
60 way plug or receptacle boot, black
DRB102-BT
102/128 way plug or receptacle boot, black
How To Instructions
 Assembly
Step 1:
Wedgelocks should be
pressed firmly in place, with
only a slight gap showing
between the wedgelock and
connector.
Step 2:
If the wedgelock will
not go all the way in,
check to make sure
all of the contacts are
properly seated.
Improper assembly can cause the jackscrew to be stripped during assembly.
To prevent damage, the jackscrew will strip out before the threads in the
connector are damaged. If the jackscrew becomes stripped, please replace
the jackscrew and the push nut.
Step 3:
Contacts should be fully
inserted into the connector, with the locking fingers in place under the
shoulder of the contact.
If a contact is not fully
inserted, the retention
finger will prevent the
wedgelock from pressing
into place.
Step 4:
When mating the plug
with the receptacle,
ensure that the plug is
not being pulled into the
receptacle at an angle by
the jackscrew.
Notice
Do not
overone
torque
accept
jackscrew.
The
recompin and one
mendedsocket.
torque rating
for the DRB Series plug
jackscrew when tightening is 30-35 IN-LB
(3.38-3.95 N.M.).
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DRB Series
 Contact Insertion
Step 1:
Hold connector with rear
grommet/wire router cap facing you.
Step 2:
Push contact straight into contact cavity until a click is heard/
felt. A slight tug will ensure the
contact is inserted correctly.
Step 3:
Once all contacts are in place,
insert wedgelock by lining up
the keyway. The wedgelock
will press into place.
 Contact Removal
Step 1:
Remove wedgelock using a
screwdriver. Pull wedgelock
straight out.
Step 2:
To remove contacts, gently
pull wire backwards, while at
the same time releasing the
locking finger by moving it
away from the contact with
a screwdriver.
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HD10 Series
Contents
HD10 Series Overview
74
Part Numbering System
74
Dimensions
74
Connector Styles
75
Configurations
75
Special Modifications
75
Accessories
76-78
73
HD10 Series
HD10 Series Overview
The HD10 is an environmentally sealed, thermoplastic cylindrical connector series and
offers arrangements from 3 to 9 cavities. All HD10 connectors are available either
in-line or flanged and accept size 12 or 16 contacts, or a combination of size 16 and
size 4 contacts. The HD10 Series is heavily used for diagnostic connectors, eliminates
problems associated with assembly and maintenance time, and is designed for long
service life.
 Part Numbering System
HD 10 - 9 - 96 P * XXXX
Special Modifications
Series
Wire Seals
Style
Blank = Normal
E = Extra Thin
10 = Square Flange Receptacle
14 = In-line Receptacle
16 = Plug
Contacts
Configuration
S = Socket
P = Pin
Threaded Rear
4 = 4 Configuration
12 = No Coupling Ring on Plug, 6
Configuration
96 = 3, 6, or 9 Configurations
Non-Threaded Rear
16 = 3, 5, or 9 Configurations
 Dimensions
A
C
ØB
ØD
HD10 Plug
HD10 Receptacle
Cavity Overall Length Overall Height Overall Length Overall Height
A
ØB
C
ØD
3
1.609 (40.87)
1.069 (27.15)
1.639 (41.63)
.851 (21.62)
4
1.639 (41.63)
1.595 (40.51)
1.639 (41.63)
1.281 (32.54)
5
1.609 (40.87)
1.218 (30.94)
1.639 (41.63)
1.001 (25.43)
6
1.619 (41.12)
1.453 (36.91)
1.639 (41.63)
1.141 (28.98)
9
1.609 (40.87)
1.593 (40.47)
1.639 (41.63)
1.281 (32.54)
Dimensions are for reference only.
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HD10 Series
 Connector Styles
Plug HD16
Square Flange
Receptacle HD10
In-line Receptacle
HD14
 Configurations
Cavity identification shown from rear of receptacle
A
A
B
B
C
3-16/3-96*
3 size 16
E
D
C
4-4
1 size 4
3 size 16
B
A
D
F
B
A
B
C
C
5-16
5 size 16
E
D
E
C
D
6-12
6 size 12
C
E
A
6-96
6 size 16
D
J
D
F
H
A
B
F
G
9-16
9 size 16
C
B
E
F
A
J
H
G
9-96*
9 size 16
*Also available in an “E” seal
Special Modifications
The HD10 Series connectors offer several modifications to enhance the design flexibility and meet application specific
needs. Options include the addition of a coupling ring and connector body color, just to mention a few. By combining the
HD10 Series connectors with the available modifications and accessories, the design possibilities are increased.
 B010 Modification
 E004 Modification
The B010 modification provides the addition of a
coupling ring used for mating. The B010 modification is
only available on the HD16-6-12S-B010 connector.
The E004 modification changes the HD10 Series
connector from the standard gray to a black connector
body.
Note
Notice
Note
N
Jiffy see
Splices
Please
Comaccept
one
mon Contact
pin
and one
section
for
socket.
extended PCB
pins.
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HD10 Series
Accessories
Deutsch Industrial offers several accessory items that are used to complement the connectors. The HD10 Series accessories
include items such as boots, backshells, gaskets, and protective caps. Accessories are designed to complete the application
and meet a wide array of design requirements such as solutions for mounting, providing additional protection, and offering
increased aesthetics.
The Deutsch HD10 Series backshells are designed to screw onto all threaded HD10 connectors. Rated for
temperatures from -40°C to +134°C, the rigid, durable backshells offer a high level of protection, provide
strain relief, and improve aesthetics.
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 Backshells
In d u st
Backshell and Compression Nut Assembly
Cable
Connector Part Number
Diameter
Deutsch HD10 Series 3 Way
HD1*-3-96*
Deutsch HD10 Series 6 Way
HD1*-6-96*
HD1*-6-12*
Deutsch HD10 Series 9 Way
HD1*-9-96*
HD1*-9-1939**
Backshell
Part Number
Compression Nut
Part Number
.187-.300
.300-.430
M902-2131
M902-2132
M902-2041
M902-2042
.187-.300
.300-.430
.430-.570
.570-.710
M902-2161
M902-2162
M902-2163
M902-2164
M902-2041
M902-2042
M902-2053
M902-2054
.187-.300
.300-.430
.430-.570
.570-.710
M902-2191
M902-2192
M902-2193
M902-2194
M902-2041
M902-2042
M902-2053
M902-2054
Backshell Technical Specifications:
Material - PC/PET Polyester Blend, UV-Stabilized, Flame Retardant, Black
Flammability - UL94-VO, Weatherability - UL746C
 Strain Relief
Deutsch HD10 Series strain reliefs are designed to screw onto threaded 3, 4, 6, and 9 cavity HD10 connectors. The rigid,
durable strain reliefs offer a high level of protection, provide tie wrap holders to reduce the strain from the wires, and improve aesthetics.
HD18 Backshell
Part Number
Description
HD18-003
3 cavity strain relief
HD18-006
6 cavity strain relief
HD18-009
4 or 9 cavity strain relief
h el p fu l
hi nt
Attaching the connector to a structure eliminates
straining the electrical system in service.
76
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HD10 Series
 Protective Dust Caps
The HD10 Series protective dust caps provide an environmental seal and are used to protect the connector interface when
the connector is not mated.
HDC14 Protective Cap for Plug
Part
Description
Number
HDC16 Protective Cap for Receptacle
Part
Description
Number
HDC14-3
3 cavity plug protective cap
HDC16-3
3 cavity receptacle protective cap
HDC14-6
6 cavity plug protective cap
HDC16-5
5 cavity receptacle protective cap
HDC14-9
9 cavity plug protective cap
HDC16-6
6 cavity receptacle protective cap
HDC16-9
9 cavity receptacle protective cap
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 Boots
In d u st
Boots provide a professional looking finishing touch for Deutsch HD10 Series connectors. Made of durable
plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection from
dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20° F to +212° F and offer a
slip-on design making installation quick and easy.
Boot
Part Number
Description
HD10-3BT
3 cavity boot, gray
HD10-5BT
5 cavity boot, gray
HD10-5BT-BK
5 cavity boot, black
HD10-6BT
6 cavity boot, gray
HD10-9BT
9 cavity boot, gray
HD10-9BT-BK
9 cavity boot, black
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 Gaskets
In d u st
Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed
mounting flanges. Rated to operate in environments from -70°F to +225°F, these rugged high quality neoprene gaskets form a tight seal between the panel face and connector flange to help keep out destructive
elements. The gaskets have a thickness of .125” and meet the UL-94-HBF, Mil-R-6130C, and FMVSS-302
flammability specifications.
Gasket P/N
Connector P/N
HD10-3-GKT
HD10-3-****
HD10-5-GKT
HD10-5-****
HD10-6-GKT
HD10-6-****
HD10-9-GKT
HD10-9-****
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HD10 Series
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 Lanyards
In d u st
HDC9-JDL082397
(Deutsch’s HDC16-9-E004 dust cap
assembled with JDL082397)
Lanyard
JDL082397
L47N-600-1
HDC16-9-L47N
(Deutsch’s HDC16-9 dust cap
assembled with L47N-600-1)
Material
Material
Diameter
Length
Minimum Breaking
Strength
Nitrile o-ring,
3M heat shrink with
thermoplastic adhesive
.07 inches
5.31 inches
---
7 x 7 galvanized steel
cable coated with
clear nylon
.047 inches
6 inches
270 lbs.
Connector Cavities
Lanyard Material
Dust Cap Color
Dimensions are for reference only.
Dust Cap/Lanyard Assemblies
Part Number*
Used On
HDC14-3-JDL
Plug
3
Nitrile
Gray
HDC14-6-JDL
Plug
6
Nitrile
Gray
HDC14-6-LA
Plug
6
Steel
Gray
HDC14-9-JDL
Plug
9
Nitrile
Gray
HDC16-3-JDL
Receptacle
3
Nitrile
Gray
HDC16-3-LA
Receptacle
3
Steel
Gray
HDC16-5-LA
Receptacle
5
Steel
Gray
HDC16-6-JDL
Receptacle
6
Nitrile
Gray
HDC16-6-LA
Receptacle
6
Steel
Gray
HDC16-9-JDL
Receptacle
9
Nitrile
Gray
HDC9-JDL082397
Receptacle
9
Nitrile
Black
HDC16-9-L47N
Receptacle
9
Steel
Gray
HDC16-9-E004-L47N
Receptacle
9
Steel
Black
*Other dust cap/lanyard assemblies may be available
78
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HD30 & HDP20
Series
Contents
HD30 & HDP20 Series
Overview
80
Mounting
Dimensions
80
How To Instructions
Part Numbering System
81
Configurations
82-83
Wire Insulation
83
Special Modifications
84-85
Accessories
85-87
79
88
89-90
HD30 & HDP20 Series
HD30 & HDP20 Series Overview
Designed specifically for the truck, bus, and off-highway industry, the HD30 & HDP20 Series are heavy duty, environmentally
sealed, multi-pin circular connectors. Available in metal or thermoplastic housings, these connectors offer multiple pin configurations that accept contact sizes 4 through 20.
The HD30 is a metal shell while the HDP20 Series shells are thermoplastic. Both feature quick connect-disconnect bayonet
coupling, single hole bulkhead mounting, silicone seals, and a rear insertion/rear removal contact system.
 HD30 Series Overview
The Deutsch HD30 Series connectors are constructed from
a metal shell developed to meet the needs of the heavy
duty equipment and transportation industries. The HD30
features include quick connect-disconnect bayonet coupling, single hole bulkhead mounting, silicone seals, and a
rear insertion/rear removal contact system.
 HDP20 Series Overview
The HDP20 Series is a heavy duty rated, environmentally
sealed, composite shell, multi-pin connector. The
composite thermoplastic shell is ideal in applications
where chemicals can damage a connector housing.
HDP20 features quick connect-disconnect bayonet
coupling, single hole bulkhead mounting, silicone seals,
and a rear insertion/rear removal contact system.
 HD30 & HDP20 Series Dimensions
ØB
B
Shell
Size
ØD
A
C
HD/HDP Plug
Overall Length
Overall Height
A
ØB
HD/HDP Receptacle
Overall Length
Overall Height
C
ØD
18
1.521 (38.63)
1.700 (43.17)
1.648 (41.86)
1.750 (44.45)
24
1.521 (38.63)
1.950 (49.53)
1.648 (41.86)
2.000 (50.80)
Dimensions are for reference only.
80
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HD30 & HDP20 Series
 HD30 Series Part Numbering System
HD X 36 - 24 - 21 S N - XXX
Special Modifications
Series
072 = Threaded adapter
059 = Cable clamp/adapter
B = Breakaway plug option
N = Non-environmental option
Wire Seals
N = Normal position wire seals
(green ring)
T = Thin wall wire seals (gray ring)
E = Extra thin wall wire seals (blue
ring)
Style
4 = Receptacle
6 = Plug
Shell Size
18 or 24
Contacts
P = Pin
S = Socket
Configuration
Note
Notice
Noo
Note
N
Jiffy
ffy Splices
li
Reverse
arrangeaccept
one
ments are available
pin
and
one
as a keying
socket.
option for the
HD30 & HDP20
Series.
 HDP20 Series Part Numbering System
HDP 26 - 24 - 21 S N - XXXX
Special Modifications
Series
L015 = Threaded adapter
L017 = Ring adapter
Style
4 = Receptacle
6 = Plug
Wire Seals
N = Normal position and wire seals
(green ring)
T = Thin wall wire seals (gray ring)
E = Extra thin wall wire seals (blue
ring)
Shell Size
18 or 24
Configuration
Contacts
P = Pin
S = Socket
h el p fu l
hi nt
Correct
Making the socket contact side
the “hot side” can reduce the
danger of electric shock.
Incorrect
81
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STEP
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HD30 & HDP20 Series
 HD30 & HDP20 Series Configurations
Insert Arrangement (shown from the
socket rear)
Wire Seal Options
N = Normal wire seals (green ring)
T = Thin wall wire seals (gray ring)
E = Extra thin wall wire seals (blue ring)
Shell Size - Configuration
Number and Size of Cavities
XX-XX
X size XX
X, X, X
18 Shell Size Configurations
2
1
3
C
D
P
N
E
M
4
B
C
A
H
G
20
F
19
A
G
B
L
F
17
2 11
3 12
1
18 6
14
16 15
6
5
7
19
13
4
9 10
8
12
3
5
21
20
11
1
6
17
J
10
2
7
18
H
K
9
8
E
D
5 4
13
16 15 14
18-8
18-14
18-20
18-21
2 size 4 & 4 size 16
8 size 12
14 size 16
2 size 16 & 18 size 20
N, E
N, E
N, T, E
21 size 20
N, E
N
18-6
24 Shell Size Configurations
2
T
1
4
S
3
7
V
Y
6 7
E
B
J
C
N
M
17
9
1
5
10
2
16
K
8
8
18
H
D
P
7
9
A
6
10
6
4
3
11
15
L
12
13
14
24-7(-C038 only)
24-9
24-14
24-16
24-18
3 size 4† & 4 size 16
1 size 4, 2 size 8
& 6 size 12
1 size 4, 1 size 12
& 12 size 16
16 size 12
1 size 8, 3 size 12
& 14 size 16
N, E
N, E
N
19
18
6
5
16
15
9
W
11
3
4
14
G
10
2
1
H
X
8
7
17
13
E
U
12
D
C
3
V
L
K
G
U
T
S
E
C
D
O
R
Q
5
29 17
L
B
A
F
P
J
H
M
N
R
N, E
W
K
T
N, E
X
J
B
A
F
V
S
82
5
1
11
W
X
R
4
12
Z
5
G
3
13
U
R
F
S
2
14
M
1
28 16
27
15
26
4
13
14
25
N
24
P
31
6 18
19
7
8
2
10
3
12
19
17
6
20
9 21
28 16
22
11 23
7
15
27
20
8
30
29 18
2
9
3
1
5
21
10
22
11
4
13
25
24-19
24-21
24-23
24-29
24-31
6 size 12
& 13 size 16
4 size 12
& 17 size 16
23 size 16
4 size 12, 19 size 16
& 6 size 20
31 size 16
N, E
N, E
N, T, E
E*
†Requires size 4 contact part numbers, 5960-203-04**(pin) and 5962-203-04**(socket)
A
STEP
*Modified seal, see drawing.
AHEAD
12
24
14
26
23
T*, E*
HD30 & HDP20 Series
32
33 17
16
18
14
15 6
51
31
30
13
4
29
28
27
19
7
2
11
26
20
8
3
12
35
34
9
10
25
21
22
23
24
33 16
18
19
7
17
20
8
21
9
22
10
32
23
5
4 3 11
14
31
24
13 12
26 25
30 29
28
27
15
6
1
35
47 34
20 36
33
8 21
32
31
9
19
18
2
10 22
30
7
3
23
45
11
1
17
6
4
44
12 24 37
5
29 16
13
15
38
14
39
43 28
25
40
26
42 27
41
3
46
2
2
4
1
9
5
7
8
6
24-33
24-35
24-47
24-91-P064‡
33 size 20
3 size 16 & 32 size 20
5 size16 & 42 size 20
N
N, E
E*
2 size 8, 2 size 12 &
5 size 16
N, E
*Modified seal, see drawing
‡Without P064 modification, plug cavities 4 and 5 are internally connected
 Wire Insulation
Contact
Size
20
N Seal
Green Ring
Recommended Wire Insulation O.D.
T Seal
Gray Ring
E Seal
Blue Ring
.040-.095 (1.02-2.41)
.040-.095 (1.02-2.41)
.040-.095 (1.02-2.41)
16
.100-.134 (2.54-3.40)
.088-.134 (2.23-3.40)
.053-.120 (1.35-3.05)
12
.134-.170 (3.40-4.32)
.113-.170 (2.87-4.32)
.097-.158 (2.46-4.01)
8
.190-.240 (4.83-6.10)
.170-.240 (4.32-6.10)
.135-.220 (3.43-5.59)
4
.280-.292 (7.11-7.42)
.261-.292 (6.63-7.42)
.261-.292 (6.63-7.42)
Note
Notice
Jiffy
ffy Splices
Undersized
wire
accept one
insulation
is
pin and one a
major
cause for
socket.
leakage.
 Connector Identification
Color Coded Ring
Color code is visible from the rear
of the receptacle or plug.
Green: Normal Seal
Gray: Thin Wall Seal
Blue: Extra Thin Seal
Mating Slot Positions
83
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STEP
AHEAD
HD30 & HDP20 Series
Special Modifications
The HD30 & HDP20 Series connectors offer several modifications to enhance design flexibility and meet application specific
needs. Options include breakaway plugs, adapters, and high amperage options just to mention a few. By combining the HD30
& HDP20 Series connectors with the available modifications and accessories, the design possibilities are greatly expanded.
 HDB - Breakaway Plug (HD30 Series Only)
The HDB is designed to provide an emergency disconnect
between farm tractors and implements that require power
connections. The HDB breakaway plug is designed to
break the connection before damaging the wiring system.
These plugs can be specified with pin or socket contacts
and connect only with the HD30 Series receptacles. As an
added design convenience, the HDB is also available with
an optional cable clamp (059 mod). Breakaway function
occurs at an axial load of 50-100 lbs.
 L015/L017 Modifications
The L015 threaded adapter and L017 ring adapter
modifications are available for the Deutsch HDP20 Series.
These adapter modifications provide simple, low cost
assembly solutions for applications that require a backshell
or conduit. The L015/L017 modifications must be ordered
with the initial connector, as it is factory assembled. The
adapters are designed to be used with the backshell of
your choice.
•
•
The L015 threaded adapter is available on size 24
shells in the HDP20 Series.
The L017 ring adapter is available on size 24 or
size 18 shells in the HDP20 Series.
L015
Threaded Adapter
L017
Ring Adapter
 C030 Modification
Originally designed for multiplexing and battery
cable applications, Deutsch’s C030 modification is an
environmentally sealed, heavy duty two cavity connector
that accepts size 4 solid contacts rated up to 100 amps for
each cavity.
The C030 modification is available in size 18 shell in both
metal (HD30 Series) and thermoplastic (HDP20 Series) to
provide the perfect solution to all of your heavy wire gauge
applications.
84
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STEP
AHEAD
HD30 & HDP20 Series
 Cable Clamp/Backshell Modifications
Deutsch cable clamps provide positive support to the
wire bundle while reducing strain on the connector. The
backshell is available with or without drain holes.
Part Number
Suffix
-072
Description
Adapter only
Adapter and cable clamp assembly
with drain holes
Adapter and cable clamp assembly
without drain holes
-059
-L006
Accessories
Deutsch Industrial offers several accessory items that are used to complement the connectors. The HD30 & HDP20 family
accessories include items such as boots, backshells, gaskets, and protective caps. Accessories are designed to complete the
application and meet a wide array of design requirements such as solutions for mounting, providing additional protection,
and offering increased aesthetics.
 Protective Dust Caps
Protective caps are available for both plug and receptacle
halves of the connectors. The metal caps, for use with the
HD30 Series, come with a mounting chain and are used to
protect the connector while not mated. The thermoplastic
caps, for use with the HDP20 Series, are available with or
without a lanyard.
Shell
Size
Part
Number*
18
HDC26-18
24
HDC26-24
18
HDC36-18
24
HDC36-24
18
HDC34-18
24
HDC34-24
Connector
Plug cap for receptacle
protection
Plug cap for receptacle
protection
Receptacle cap for
plug protection
*To order HD30(HD3*-**) protective caps without the mounting chain,
add -1E to the end of the part number
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 Boots
In d u st
Boots provide a professional looking finishing touch for the Deutsch HD30 & HDP20 family of connectors.
Made of durable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased
protection from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20° F to
+212° F and offer a slip-on design making installation quick and easy.
Boot
Part Number
Description
HD30-18BT
18 shell size boot, gray
LC-90BT-HT
18 shell size boot, 90° bend, high temperature material, yellow
HD30-18BT-90-BK
18 shell size boot, 90° bend, black
HD30-24BT
24 shell size boot, gray
HD30-24BT-BK
24 shell size boot, black
MT-90BT-HT-24
24 shell size boot, 90° bend, high temperature material, yellow
HD30-24BT-90-BK
24 shell size boot, 90° bend, black
85
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STEP
AHEAD
HD30 & HDP20 Series
 Strain Relief
The Deutsch HD30 & HDP20 Series offer several backshell options to meet your design needs. Backshell options include
straight or 90° and plastic or metal. The metal backshells work best with the HD30 Series. It is attached to the rear of the connector using an adjustable screw and is secured to the wire bundle with the use of a tie wrap. The plastic backshells work best
with the HDP20 Series and attach to the rear of the connector with either a clamshell snap closure or by screwing them on to
a threaded adapter. The rigid, durable backshells offer a high level of protection, provide strain relief, and improve aesthetics.
HD30 Series Backshell
Shell
Orientation
Size
18
18
HDP20 Series L017 Backshell
Shell Size
Orientation
24
WHDS-24-1
WHDS-18-2
90°
24
24
WHDS-18-1
Straight
24
18
Part
Number
WHDS-24-2
Part Number
Conduit Size
Straight
2428-016-1805
13, 17, 19 (mm) NW
90º
2428-015-1805
13, 17, 19 (mm) NW
Straight
2428-008-2405
1”
90º
2428-004-2405
1”
Straight
2428-010-2405
17, 19, 23, 26 (mm) NW
90º
2428-011-2405
17, 19, 23, 26 (mm) NW
NW = Nominal Width of the conduit’s inside diameter. See drawings for full specifications.
HDP20 Series L015 Conduit Adapter
Shell
L015 Conduit Adapter
Size
Part Numbers
Seal
Ring
Seal Ring:
SRN21
24
Cap
Nut
Cap Nut:
CN21
Conduit
Size
22 (mm) NW
The Deutsch HDP20 Series backshells are designed to screw onto connectors with the L015 modification,
which adds a threaded adapter. Rated for temperatures from -40°C to +134°C, the rigid, durable backshells
offer a high level of protection, provide strain relief, and improve aesthetics.
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 Backshells for L015 Modification
In d u st
HDP20 Series L015 Backshell
Shell Size Cable Diameter Backshell
Compression Nut
.430-.570
.570-.710
M902-2053
M902-2054
24
Backshell
B
k h ll
C
Compression
i
Nut
Backshell Technical Specifications:
Material - PC/PET Polyester Blend, UV-Stabilized, Flame Retardant, Black
Flammability - UL94-VO, Weatherability - UL746C
86
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M902-2243
M902-2244
STEP
AHEAD
HD30 & HDP20 Series
 Mounting Hardware
Deutsch offers lockwashers and panel nuts to aid in mounting the HD30 and HDP20 Series connectors. The lockwashers are
used to add tension between the threads and the nut to provide a secure mount. The lockwasher and the panel nut should
be used together.
Panel Lockwasher
Shell
Part Number
Size
B
ØA
B
18
114021*
2414-002-1886**
1.886
(47.90)
.062 (1.57)
.020 (0.51)
24
112264*
2414-001-2486**
2.074
(52.68)
.062 (1.57)
.020 (0.51)
ØA
Dimensions are for reference only.
*For use on HD30 Series only.
**For use on HDP20 Series only.
A
B
Panel Nut Mounting Torque
Panel Nut
Shell
Part Number
Size
HD30 18 Shell Size
260-280 IN. LB.
(29.4-31.6 N.M.)
Material
A
B
HDP20 18 Shell Size
45-55 IN. LB.
(5.1-6.1 N.M.)
18
114020-90*
2411-002-1805
Metal
Plastic
1.685
(42.80)
.178 (4.52)
.250 (6.35)
HD30 24 Shell Size
350-375 IN. LB.
(39.5-42.6 N.M.)
24
112263-90*
2411-001-2405
Metal
Plastic
1.875
(47.63)
.178 (4.52)
.250 (6.35)
HDP20 24 Shell Size
65-75 IN. LB.
(7.4-8.4 N.M.)
Dimensions are for reference only.
*For use on HD30 Series only.
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 Gaskets
In d u st
Moisture, dirt, salt, sand, and road debris can
all work their way into electrical panels through
unsealed mounting flanges. Rated to operate
in environments from -70°F to +225°F, these
rugged high quality neoprene gaskets form
a tight seal between the panel face and connector flange to help keep out destructive elements. The gaskets have a thickness of .125”
and meet the UL-94-HBF, Mil-R-6130C, and
FMVSS-302 flammability specifications.
16-04978
(18 Shell Size
Receptacle)
16-04477
(24 Shell Size
Receptacle)
87
A
STEP
AHEAD
HD30 & HDP20 Series
Mounting
 Receptacle Mounting
AØ + .005 (0.13)
B
Flat
+.010 (0.25)
-.000 (0.00)
Panel Nut
Lockwasher
.1875 (4.76)
.0625 (1.59)
Connector Receptacle
Recommended Size of Mounting Hole
Shell Size
AØ
B
18
1.507 (38.28)
1.442 (36.63)
24
1.696 (43.08)
1.632 (41.45)
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Punchable Material:
Up to .078” mild steel or aluminum. Up to .1875”
plastic, wood, paneling, or other soft material.
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The D hole punch is a hand tool used to cut a D shaped hole. The D shaped hole allows the connector to be
securely mounted and prevents the connector from spinning.
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 D Hole Punch
In d u st
Tool Material:
A2 material heat treated to a Rockwell hardness of 60 to
62.
Tool Size: (rough dimensions)
5.5”L x 2”H x 2” D
Sharpening:
The tool can be sharpened as needed.
Counter
nut
Die
Die
Usability:
A .625” minimum pilot hole is required to accommodate the
draw stud. Air tools can be used.
Counter
nut
Exploded view
Draw Stud
*
Shell Size
Part Number
18
18-D-PUNCH
24
24-D-PUNCH
*The rods included with the “D” hole punch are used
to remove the cutout and are not used in the cutting
process.
88
A
STEP
AHEAD
HD30 & HDP20 Series
How To Instructions
 Contact Insertion
Step 1:
Grasp contact approximately one inch behind
the contact crimp barrel.
Step 2:
Hold connector with rear
grommet facing you.
Step 3:
Push contact straight into
connector grommet until a
positive stop is felt. A slight
tug will confirm that it is
properly locked in place.
 Contact Removal
Notice
Step 1:
With rear insert toward you,
snap appropriate size removal
tool over the wire of contact to
be removed.
h el p fu l
hi nt
Step 2:
Slide tool along the wire
into the insert cavity until
it engages contact and
resistance is felt.
Step 3:
Pull contact wire assembly
out of connector.
Jiffy Splices
Do
not twist
accept
one
or
insert
tool
pin and one
at an
angle.
socket.
Mounting connectors horizontally
allows proper water drainage.
89
A
STEP
AHEAD
HD30 & HDP20 Series
 Mating Instructions
To mate the plug and the receptacle, line up the index
groove on the plug with the flat surface on the receptacle, turn 1/4 turn clockwise. You will feel and hear the
pieces snap into the locked position. To unmate the plug
and receptacle, release the coupling ring by turning it
counter-clockwise.
Visually Inspectable
Bayonet for Proper Mating
Mate
Note
Notice
Jiffy Splices
When mating or
accept one
unmating connecpin and one
tors, disassemble by
socket.
hand. Do not use
pliers or any other
tool.
Unmate
Connector
Receptacle
90
A
STEP
Polarizing Indicator
HDP20 Series &
HD30 Series
AHEAD
WT Series
Contents
WT Series Overview
92
Part Numbering System
92
Dimensions
92
Configurations
93
Accessories
93-94
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WT Series
In d u st
The WT connector system was engineered
d to
t address
dd
environmental issues on critical
circuit applications. A black, anodized finish provides improved corrosion resistance
while individual interfacial seals and redundant wire seals provide environmental
protection. The composite coupling ring provides a superior mechanical coupling
advantage. It can be mated and unmated easily even while wearing gloves. Available
in 3, 16, or 31 cavity arrangements, the WT Series accepts size 6 AWG or size 16
AWG. As a rear accessory, the WT backshell system allows mechanical termination of
convoluted tubing. The mechanical termination simplifies the assembly process and
saves time.
 Part Numbering System
WT 04 B - ** - ** - P N
Series
Contacts
Style
P = Pin
S = Socket
04 = Receptacle
06 = Plug
Configuration
Shell Size
Plating
24 or 20
B = Black Anodized
 Dimensions
ØB
ØD
A
Shell
Size
C
WT Plug
WT Receptacle
Overall Length
A
Overall Height
ØB
Overall Length
C
Overall Height
ØD
20
1.420 (36.07) max.
1.750 (44.45)
1.470 (37.34) max.
1.954 (49.63)
24
1.420 (36.07) max.
2.050 (52.07)
1.470 (37.34) max.
2.203 (55.96)
Dimensions are for reference only.
92
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STEP
AHEAD
WT Series
 Configurations
Cavity identification shown from rear socket side
2403 (24-03)
2016 (20-16)
2431 (24-31)
3 Size 4
16 Size 16
31 Size 16
Accessories
Deutsch Industrial offers several accessory items that can be used to complement the connectors. The WT Series accessories
include items such as backshells, panel nuts, o-rings, and lockwashers. Accessories are designed to complement applications and meet a wide array of design requirements such as solutions for mounting, providing additional protection, and
offering increased aesthetics.
 Composite Backshell System
Key to the WT Series is the unique backshell system which mechanically secures the convoluted tubing to the connector.
The unique termination is accomplished by fitting the convoluted tube over the threads on a follower. The follower and
tubing then attach to the connector shell with a coupling nut which permanently secures the convoluted tubing to the
connector.
.300
.994
1.290
B
A
D
E
C
Secondary
grommet
Follower
Coupling Nut
Part Number*
Shell
Size
Convolute Size
(ID) mm
A
B
C
D
E
88057-20-16
20
16
.984
(24.99)
1.117
(28.37)
.788
(20.02)
1.378
(35.00)
.833
(21.16)
88061-20-16
20
19
.984
(24.99)
1.117
(28.37)
.925
(23.50)
1.378
(35.00)
.980
(24.90)
88057-24-31
24
19
1.217
(30.91)
1.368
(34.75)
.925
(23.50)
1.670
(42.42)
.983
(24.97)
88061-24-31
24
22
1.217
(30.91)
1.368
(34.75)
1.110
(28.19)
1.670
(42.42)
1.184
(30.07)
Dimensions are for reference only.
*Backshell systems are sold as a 3-piece set.
93
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STEP
AHEAD
WT Series
 Mounting Hardware
Deutsch offers lockwashers and panel nuts to aid in mounting the WT connectors. The lockwashers are used to add
tension between the threads and the nut to provide a secure mount. The lockwasher and the panel nut should be used
together.
B
A
Panel Nut
12X 15°
.187
Part Number
Shell
Size
A
B
0926-207-2087
20
1.562
(39.67)
.120
(3.05)
0926-207-2487
24
1.812
(46.02)
.120
(3.05)
Dimensions are for reference only.
Lockwasher
B
Part Number
Shell
Size
ØA
B
0914-212-2086
20
1.512
(38.40)
.062
(1.57)
0914-212-2486
24
1.700
(43.18)
.062
(1.57)
ØA
Dimensions are for reference only.
.153
ØA
B
O-Ring
Part Number
Shell
Size
ØA
B
9013-3-02**
20
1.489
(37.82)
.070
(17.78)
9013-3-04-**
24
1.739
(44.17)
.070
(17.78)
Dimensions are for reference only.
** = 01 for silicone
** = 02 for fluorosilicone
94
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STEP
AHEAD
AEC Series
Contents
AEC Series Overview
96
Part Numbering System
96
Dimensions
96
Configurations
97
Accessories
97
95
AEC Series
AEC Series Overview
Deutsch’s AEC Series connectors are environmentally sealed, heavy duty electrical
connectors that accept size 16 contacts. The AEC Series connectors are constructed
of heavy duty thermoplastic and offer receptacles with either in-line or PCB mounting
options.
 Part Numbering System
AEC 14 - 40 P * * - XXXX
Special Modifications
Series
Wire Seals
Contact Size
Blank = Standard Seal
E = Extra Thin Wall Seal
1 = Size 16 Contacts
Style
4 = In-line Receptacle
6 = Plug
7 = PCB Mount Receptacle
Key
A, B, C, D, or U
Contacts
Configuration
P = Pin
S = Socket
 Dimensions
D
A
B
E
C
F
AEC Plug
Cavity Overall Length Overall Height
A
B
40
1.440 (36.58)
1.778 (45.16)
Overall Width
C
1.894 (48.11)
AEC Receptacle
Overall Length Overall Height Overall Width
D
E
F
1.642 (41.71)
Dimensions are for reference only.
96
A
STEP
AHEAD
1.944 (49.38)
1.828 (46.43)
AEC Series
 Configuration
Insert Arrangement
Keying Options
A = A key
B = B key
C = C key
D = D key
U = Universal key
XX-XX
X size XX
Insert Layout
Number and Size of Cavities
X, X, X
Notice
Jiffy
fy Splices
Do not
overone
torque
accept
jackscrew.
The
recompin and one
mendedsocket.
torque rating
for the AEC Series
plug jackscrew when
tightening is
25-28 IN-LB.
AEC1*-40***
40 size 16
A, B, C, D, U
Accessories
Deutsch Industrial offers dust caps for use with the AEC Series. The dust caps are available in both environmentally sealed
and non-environmentally sealed options. The dust caps are designed to provide protection to the connector interface when
the connector halves are not mated.
Dust Cap
Part Number
Description
0504-002-4001
Dust cap, 40 way receptacle, environmentally sealed
0515-009-4005
Dust cap, 40 way receptacle, non-environmentally sealed
0515-010-4005
Dust cap, 40 way plug, non-environmentally sealed
97
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STEP
AHEAD
STRIKE Series
Contents
STRIKE Series Overview
100
Tools & Contacts
Part Numbering System
100
How To Instructions
Dimensions
100
Configurations
101
Required Components
102
Accessories
103
99
103-105
106
STRIKE Series
STRIKE Series Overview
The STRIKE connector series features a lever lock system and is designed for heavy
duty equipment applications. The environmentally sealed series offers three different
size rugged housings that accept contacts from size 20 to Ø12mm with arrangements
from 1 to 64 cavities. The lever lock combined with varying cavity arrangements
allows the STRIKE Series to offer flexible options for electrical designs.
 Part Numbering System
SRK 06 - FLA - 32A - 001 - XXXX
Series
Special Modifications
Style
Cable Attachment
02 = Receptacle
06 = Plug
13 = PCB Receptacle, 90° Pins
15 = PCB Receptacle, Straight Pins
001 = Standard attachment
002 = 90° attachment
003 = 180° attachment
Configuration
Shell Size
SM = Small
MD = Medium
FL = Full
Key
A-D (SM size)
A-J (MD and FL size)
 Dimensions
E
B
C
Shell
Size
A
F
STRIKE Plug
D
STRIKE Receptacle
Overall Length
A
Overall Height
B
Overall Width
C
Overall Length
D
Overall Height
E
Overall Width
F
SM
1.879 (47.74)
2.256 (57.30)
1.902 (48.30)
2.028 (51.50)
2.768 (70.30)
1.811 (46.00)
MD
3.189 (81.00)
1.909 (84.50)
1.531 (38.90)
3.228 (82.00)
2.205 (56.00)
1.575 (40.00)
FL
3.358 (85.28)
1.913 (48.60)
2.780 (70.60)
3.228 (82.00)
2.205 (56.00)
2.953 (75.00)
Dimensions are for reference only.
100
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STEP
AHEAD
STRIKE Series
 Small (SM) Configurations
Notice
SM*-01A
1 - SRK Ø8mm
Consult your
Deutsch representative for customized module
opportunities.
SM*-01B
1 - SRK Ø12mm
 Medium (MD) Configurations
 PCB Configurations
MD*-32A
4 - Size 16
28 - Size 20
MD*-04A
MD*-18A
2 - SRK Ø8mm 6 - Size 12
2 - Size 16
12 - Size 16
MD*-32A
4 - Size 16
28 - Size 20
 Full (FL) Configurations
FL*-08A
4 - SRK Ø8mm
4 - Size 16
FL*-36B
12 - Size 12
24 - Size 16
A
STEP
FL*-22A
2 - SRK Ø8mm
6 - Size 12
14 - Size 16
FL*-36A
2 - SRK Ø8mm
6 - Size 16
28 - Size 20
FL*-50A
6 - Size 12
16 - Size 16
28 - Size 20
FL*-64A
8 - Size 16
56 - Size 20
AHEAD
101
STRIKE Series
Required Components
 Cable Attachments
Cable attachments assist in high vibration applications by providing a location for securing wire bundles with a tie wrap.
The use of a 5mm tie wrap is recommended. STRIKE connector arrangements include either a standard cable attachment
(-001), a 90° attachment (-002), or a 180° attachment (-003) specified in the part number suffix.
standard
attachment
90° attachment
180° attachment
 Cavity Plug
Silicone cavity plugs are used to fill an unused cavity in a connector without an integrated rear seal. Filling the unused cavity
maintains the integrity of the environmental seal. The -04A cavity arrangement requires a cavity plug if the size 16 cavities
are unused.
Cavity
Plug
Contact
Size
Part Number
Material
16
25JH0024
silicone
 Wire Seal Grommets
Wire seal grommets are required on connectors without integrated rear seals in order to maintain an environmental seal.
The size 16 wire seals are required for an environmental seal on any connector using the -04A cavity insert. The wire seals
for Ø8mm and Ø12mm contacts are placed on the wire prior to crimping the contact, and then slid into place once the
contact is inserted into the connector.
Grommet
Contact Size
Part Number
Insulation Range (mm)
Color
25JH0040
.079-.118 (2.00-3.00)
Yellow
25JH0042
.047-.079 (1.20-2.00)
Green
SRK-WS-25-001
.283-.394 (7.20-10.00)
Red
SRK-WS-35-001
.394-.472 (10.00-12.00)
Blue
SRK-WS-70-001
.413-.630 (10.50-16.00)
Red
SRK-WS-90-001
.630-.787 (16.00-20.00)
Blue
16
Ø8mm
Ø12mm
102
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STEP
AHEAD
STRIKE Series
Accessories
Deutsch Industrial offers backshells that can be used to complement the connectors. The backshells provide additional protection and offer increased aesthetics.
 Backshells
The Deutsch STRIKE Series backshells are designed to snap onto the connectors and accept 17mm, 22mm, and 26mm
convoluted tubing. The backshells assist with wire routing to ease engagement and disengagement of the lever lock.
Backshell
Part Number
Size
Direction
Convoluted
Tubing
Description
Straight plastic backshell for small
size plugs and receptacles, max insulation is Ø.472 (12.00)
SRK-BS-SM-ST-001
SRK-BS-SM-ST-002
Small
Straight
N/A
Straight plastic backshell for small
size plugs and receptacles, max insulation is Ø.591 (15.00)
Straight plastic backshell for small
size plugs and receptacles, max insulation is Ø.827 (21.00)
SRK-BS-SM-ST-003
SRK-BS-MD-90-001
S
Medium
SRK-BS-MD-90-002
S
NW17 & 22(-001)
NW22(-002)
90°
SRK-BS-FL-90-001
SRK-BS-FL-90-002
Full
NW22 & 26(-001)
NW26(-002)
SRK-BS-MD-ST-001
SRK-BS-MD-ST-002
Medium
NW17(-001)
NW22(-002)
SRK-BS-FL-ST-001
SRK-BS-FL-ST-002
Full
Straight
90° plastic backshell for medium or
full size plugs and receptacles
NW22(-001)
NW26(-002)
Straight plastic backshell for
medium or full size plugs and
receptacles
Tools & Contacts
Deutsch Industrial offers several easy to use crimp tools for crimping both solid and stamped & formed contacts. Other tools
are also available for the assembly and removal of contacts and secondary locking specific to the STRIKE Series.
 Crimp Tools for STRIKE Series
Contact Size
Contact Style
Ø8mm, Ø12mm
Solid
Hand Crimp Tool
Production Crimp Tool
12-20
Solid
HDT-48-00
HDP-400
12
Stamped & Formed
DTT-12-00, DTT-12-01
DCT12-02-00, DCT12-02-01
16
Stamped & Formed
DTT-16-00, DTT-16-01, DTT-16-02
DCT1620-02-00
20
Stamped & Formed
DTT-20-00, DTT-20-02
DCT1620-02-00
Hex shaped crimp per NFC20.130 standard*
*See drawing 8925-003-0000 for full specifications.
103
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STRIKE Series
 Assembly/Removal Tools for STRIKE Series
Contact Removal Tools
The STRIKE Series Ø8mm and Ø12mm contacts require the following removal tools.
Tool
Part Number
Connector
Description
SRK-EXT-80
Plug and Receptacle
Removal tool for Ø8mm contacts
SRK-EXT-120
Plug and Receptacle
Removal tool for Ø12mm contacts
TPA Tools
The STRIKE Series has integrated TPA, which require removal tools. Multiple STRIKE tools may be needed to service a single
connector. TPA removal tools are specific to each connector half and some cavity arrangements.
Tool
Part Number
Connector
SRK-RT-02
Receptacle
Description
TPA removal tool for receptacles
Not for use with 18 cavity insert
TPA removal tool for receptacles
SRK-RT-02-G2
Receptacle
For use with 18 cavity insert
TPA removal tool for plugs
SRK-RT-06
Plug
Not for use with 18 cavity insert
TPA removal tool for plugs
SRK-RT-06-G2
Plug
For use with 18 cavity insert
SRK-MT-02
Receptacle
TPA mounting tool for receptacles
DT-RT1
Plug and Receptacle
Field service removal tool (TPA or
contacts) for plugs and receptacles
Note
Note
N
ote
t eo
Notice
The TPA removal
tool for the 18 cavity insert cannot be
used on any other
insert.
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STRIKE Series
 Solid Contacts for STRIKE Series
Solid Contact
Part Numbers
Size
Pin
Wire Size
AWG
(mm2)
Socket
20
(0.50)
16-18
20
0460-010-20**
0462-005-20**
(1.0-0.75)
16-20
16
0460-202-16**
0462-201-16**
(1.5-0.50)
14
16
0460-215-16**
0462-209-16**
(2.0)
12-14
12
0460-204-12**
0462-203-12**
(3.0-2.0)
6
Ø8mm SRK-PC-080-16-601 SRK-SC-080-16-601
(16)
20
0460-202-20**
0462-201-20**
Ø8mm SRK-PC-080-20-601 SRK-SC-080-20-601
5
Ø8mm SRK-PC-080-25-601 SRK-SC-080-25-601
4
(25)
Ø8mm SRK-PC-080-32-601 SRK-SC-080-32-601
2
Ø8mm SRK-PC-080-35-601 SRK-SC-080-35-601
(35)
Ø12mm SRK-PC-120-40-601 SRK-SC-120-40-601
Ø12mm SRK-PC-120-50-601 SRK-SC-120-50-601
Ø12mm SRK-PC-120-70-601 SRK-SC-120-70-601
Ø12mm SRK-PC-120-95-601 SRK-SC-120-95-601
1
(40)
1/0
(50)
2/0
(70)
3/0
(95)
Recommended
Min.
Strip Length
Contact
Inches (mm)
Retention
.156-.218
(3.96-5.54)
.156-.218
(3.96-5.54)
.250-.312
(6.35-7.92)
.250-.312
(6.35-7.92)
.222-.284
(5.64-7.21)
.530-.580
(13.47-14.74)
.530-.580
(13.47-14.74)
.530-.580
(13.47-14.74)
.530-.580
(13.47-14.74)
.530-.580
(13.47-14.74)
.837-.887
(21.27-22.54)
.837-.887
(21.27-22.54)
.837-.887
(21.27-22.54)
.837-.887
(21.27-22.54)
20
(89)
20
(89)
25
(111)
25
(111)
30
(134)
56
(250)
56
(250)
56
(250)
56
(250)
56
(250)
56
(250)
56
(250)
56
(250)
56
(250)
Ref Crimp
Tensile
Lbs. (N)
20
(89)
20
(89)
35-20
(156-89)
70
(311)
75-70
(334-311)
367
(632)
416
(1850)
489
(2175)
562
(2500)
598
(2660)
639
(2840)
720
(3200)
819
(3640)
898
(3990)
Max Rated
Amps at 125°
Continuous
7.5
7.5
13
13
25
--------150
------300
Deutsch has tested Ø8mm contacts using 35mm² wire at 150 amps at 125°C continuous, and Ø12mm contacts using 95mm² wire at 300 amps at 125°C
continuous. Therefore, these contacts are rated at full current at 125°C using the max wire gauge cable only. The amperage capacities for the remaining
Ø8mm and Ø12mm contact options using smaller gauge cable will need to be tested based on individual applications.
Amperage ratings are based on single circuits. The test data does not take into account multiple contacts, mixed wire gauges, and other variables that may
be present in an actual application.
Solid Contact Plating Codes
Part Number
Suffix (**)
Material
31
Gold
141
Nickel
601
Silver
Note
Notice
See
Seeinformation
information
drawing 0425-015drawing
04250000 or 8925-003015-0000
orfac89250000.
Consult
tory for alternate
003-0000.
Consult
finishes.
factory
for alternate
finishes.
105
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STRIKE Series
How To Instructions
 Contact Insertion
Step 1:
Ensure TPA locking is
open.
Step 2:
Hold connector with
rear seal retainer facing
you.
Step 3:
Push contact straight
into the grommet until
a positive stop is felt. A
slight tug will confirm
that it is properly
locked in place.
Step 4:
Push to close the TPA.
TPA will not close
unless all contacts
are fully seated in
connector.
Step 3:
Remove the TPA.
Step 4:
Unlock the contacts
and pull on the wire.
 Removal of Deutsch Common Contacts
Step 1:
Use DT-RT1 to open
the TPA with light turn
against the locking
clip.
Step 2:
Repeat step 1 on the
other side of the TPA.
 Removal of Deutsch Ø8mm and Ø12mm Contacts
Step 1:
After TPA is removed,
insert the SRK removal
tool over the contact.
Step 2:
Push the tool to open the
contact retention fingers.
Step 3:
Pull the wire to remove
the contact.
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Quick Connect
Series
Contents
Quick Connect Series
Overview
108
Part Numbering System
108
Dimensions
108
Configurations
109
Accessories
109-111
Tools & Contacts
111-112
107
Quick Connect Series
Quick Connect Series Overview
The Quick Connect Series are environmentally sealed compact connectors that feature
three contact arrangements with wire gauge from 16 to 26 AWG. The small size and
high pin density of the Quick Connect Series is flexible for many engineering design
requirements. Additional flexibility is achieved through a wide range of universal
mounting options to match the demands of harsh environments.
 Part Numbering System
QC 2 6 - 20 07 X
X = Contacts Sold Separately
Series
Configuration
Shell Size
Style
Contact Size
4 = In-line or Panel Mount Receptacle
6 = In-line or Panel Mount Plug
16, 20, or 22
 Dimensions
B
Cavity
D
A
QC Plug
Overall Length
Overall Width
A
B
2
.988 (25.10)
7
1.004 (25.50)
12
.984 (25.00)
.756 (19.20) max.
C
QC Receptacle
Overall Length
Overall Height
C
D
1.319 (33.50) max.
.906 (23.00) max.
Dimensions are for reference only.
108
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Quick Connect Series
 Configurations
Insert Arrangement
Part Number
Number and Size of Cavities
QCXX-XXXXX
X size XX
Plugs - cavity identification from rear
2
1
6
1
10 2
7 12 11 3
6
4
5
4
3
QC26-2007X
7 size 20
1
2
2
6
3
QC26-2212X
12 size 22
QC24-1602X
2 size 16
1
7
1
8
2
5
QC26-1602X
2 size 16
9
1
7
Receptacles - cavity identification from rear
4
5
QC24-2007X
7 size 20
9
10 8
3 11 12 7
4
6
5
2
QC24-2212X
12 size 22
Accessories
Deutsch Industrial offers several accessory items that can be used to complement the connectors. The Quick Connect Series
accessories include items such as back fittings, wire seals, compression screws, and mounting hardware. Accessories are
designed to complement applications and meet a wide array of design requirements such as mounting solutions, providing
additional protection, and offering increased aesthetics.
 Dust Caps
Deutsch offers dust caps for use with the Quick Connect Series of connectors. Dust caps are available to maintain the environmental seal for both the plug and receptacle. The QC dust caps include a lanyard for easy use.
Dust Cap
Part Number
Description
QC28
Pro-cap low cost (plug only)
QC38
Plug pro-cap with lanyard
QC39
Receptacle pro-cap with lanyard
109
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Quick Connect Series
 Back Fittings
Name
Description
Part Number
1. Washer
Neoprene washer that provides an environmental seal between connector
and mounting surface or long compression rear adapter.
429638
2. Panel mount lock nut
Lock nut for attaching connector to mounting surface or to deck mount
flange.
429637
3. Deck mount flange
Flange used to mount the connector. Connector attaches to deck mount
flange and deck mount flange attaches to mounting surface.
429726
4. Deck mount gasket
Neoprene gasket used with the deck mount flange to provide an environmental seal between the flange and mounting surface.
429727
5. Long compression rear
adapter
Adapter used to join the compression screw or compression screw with
strain relief to the connector.
429624
6. Seal ring
Nitrile ring with removable segments to adapt to multiple jacketed cable
diameters. The seal ring is placed in the back of the long compression rear
adapter. The compression screw or compression screw with strain relief
tightens down against the seal ring to form an environmental seal on the
jacketed cable.
429707
7. Compression screw
Screws onto the back of the long compression rear adapter and tightens
down against the seal ring to form a seal on the jacketed cable.
429662
8. Compression screw
with strain relief
Screws onto the back of the long compression rear adapter and tightens
down against the seal ring to form a seal on the jacketed cable. Has two
screws that are tightened down to provide strain relief.
429706
9. Wire seal, 2 way
Wire seal, 7 way
Wire seal, 12 way
1.
2.
Silicone grommet with 2, 7, or 12 cavities that is inserted into the back of
the connector. An environmental seal is achieved on the individual wires.
3.
4.
5.
6.
7.
8.
429621-02
429621-07
429621-12
9.
 Panel Mount Examples
The Quick Connect Series offers several mounting options, below are a few examples. Refer to the back fittings section to
see a complete list of all of the options.
Description
Components
Provides seal against insulation on
individual wires, and between connector and mounting surface.
Provides seal against mounting
surface and deck mount flange,
and between deck mount flange
and connector.
110
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Quick Connect Series
 Wire Seal Examples
The Quick Connect Series offers several sealing options to accommodate many design requirements. The QC connectors
can be used unsealed, or with additional items can be sealed up to an IP68 watertight seal. Below are a few examples of
possible sealing options. Refer to the back fittings section to see a complete list of all of the options.
Description
Components
Provides seal against insulation on
individual wires.
Note
Notice
Jiffy Splices
Diameter .18-.43
accept one
(4.5-11.0) cable sealpin and one
ing, compression
socket.
fittings must be
correctly tightened
to achieve IP68
watertight seal.
Provides seal between connector
and adapter, and against jacketed
cable.
Provides seal against insulation on
individual wires, between connector and adapter, and against jacketed cable. Includes strain relief.
Tools & Contacts
The Quick Connect Series uses special contacts and tools. The contacts are smaller and designed for high pin density.
Removal tools along with multiple crimp tools are available and are designed to work with the smaller contacts and tighter
pin arrangements. The Common Contact System and tools are not compatible with the Quick Connect Series.
 Tools for Quick Connect Series
Tools for Solid Contacts
Part Number
Adjustable Hand Crimp Tools
MH860
QC/IMC #22 crimp tool, adjustable AWG ranges, requires 86-5
86-5
QC/IMC crimp tool positioner for MH860
AF8-TH163
QC/IMC #20 and #16 crimp tool, adjustable AWG ranges
Single Gauge Hand Crimp Tools
AMSC22/1
QC/IMC #22 crimp tool, low cost, only crimps 22 AWG wire
AMSC20/1
QC/IMC #20 crimp tool, low cost, only crimps 20 AWG wire
AMSC16/A/1
QC/IMC #16 crimp tool, low cost, only crimps 16 AWG wire
Insert/Removal Tools
6757-201-2201
Insert/Removal Tool #22
6757-201-2001
Insert/Removal Tool #20
6757-201-1601
Insert/Removal Tool #16
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Quick Connect Series
 Solid Contacts for Quick Connect Series
Size
Solid Contact Part Numbers
Pin
Socket
Wire Size
AWG
Recommended Strip
Length Inches (mm)
Sealing Range
Diameter Inches (mm)
22
6860-201-22278
6862-201-22278
22, 24, 26
.160-.190 (4.06-4.83)
.030-.054 (.76-1.37)
20
6860-201-20278
6862-201-20278
20, 22, 24
.230-.260 (5.84-6.60)
.040-.083 (1.02-2.11)
16
6860-201-16278
6862-201-16278
16, 18, 20
.230-.260 (5.84-6.60)
.065-.109 (1.65-2.77)
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IMC Series
Contents
IMC Series Overview
114
Part Numbering System
114
Dimensions
114
Configurations
115
Accessories
116
Tools & Contacts
117
113
IMC Series
IMC Series Overview
The Industrial Micro Connector Series are unsealed connectors constructed from
Ultem®, a high temperature and corrosion resistant composite material suited for
industrial applications. The IMC Series offers high pin density and several contact
arrangements that accept a wide range of wire gauges. They feature a bayonet style
lock coupling mechanism and withstand heat, dust, and moisture. To create an environmental seal and achieve an IP67 rating, the addition of a back fitting and adhesive
is required.
The compact design is ideal for applications where space is at a premium, meeting the
requirements of manufacturers of test equipment, industrial sensors, medical diagnostic equipment, instrumentations and process control systems.
 Part Numbering System
IMC 1 1 - 20 03 X
X = Contacts Sold Separately
Series
Configuration
Shell Size
1 = 100 Series
2 = 200 Series
Contact Size
16, 20, or 22
Style
1 = In-line Receptacle
4 = Flange Receptacle
6 = In-line Plug
 Dimensions
ØB
Series
100
200
ØD
D
A
C
Style
IMC Plug
IMC Receptacle
Overall Length Overall Width Overall Length Overall Width
A
ØB
C
ØD
In-line
.030 (.755) max. .024 (.600) max. .030 (.755) max. .024 (.599) max.
Flange
--
--
.030 (.755) max. .028 (.705) max.
In-line
.030 (.755) max.
.030 (.755) max
.030 (.755) max. .030 (.755) max.
Flange
--
--
.030 (.755) max. .037 (.945) max.
Dimensions are for reference only.
114
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IMC Series
 Configurations
Insert Arrangement
Part Number
Number and Size of Cavities
IMCXX-XXXXX
X size XX
Plugs - cavity identification from rear
100
Series
2
3
1
2
IMC16-2003X
3 size 20
1
5
1
4
2
2
IMC16-2204X
4 size 22
9
1
7
6
2
5
3
IMC26-2005X
5 size 20
IMC26-1602X
2 size 16
1
3
2
IMC16-2002X
2 size 20
200
Series
4
1
3
4
IMC26-2007X
7 size 20
1
10 2
7 12 11 3
6
4
5
8
IMC26-2212X
12 size 22
Receptacles - cavity identification from rear
100
Series
1
1
2
1
IMC1*-2003X
3 size 20
2
1
5
2
4
3
IMC1*-2204X
4 size 22
2
6
3
IMC2*-2005X
5 size 20
1
7
1
3
IMC2*-1602X
2 size 16
4
2
2
IMC1*-2002X
2 size 20
200
Series
1
3
4
5
IMC2*-2007X
7 size 20
9
10 8
3 11 12 7
4
6
5
2
IMC2*-2212X
12 size 22
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IMC Series
Accessories
Deutsch Industrial offers several accessory items that are used to complement the connectors. The IMC family accessories
include items such as boots, dust caps, and adapters. Accessories are designed to complete the application and meet a
wide array of design requirements such as providing additional protection and offering increased aesthetics.
 Boots
Boots provide a professional looking finishing touch for your Deutsch IMC Series connectors. Santoprene boots are used to
provide additional protection and provide strain relief. The boots can be used with an epoxy adhesive to seal the connectors against dust and moisture and achieve an IP67 rating.
Note
Notice
Boot
Part Number
To achieve an IP67
rating, Raychem
S1125 type 2-part
epoxy must be
used.
Description
6810-207-1001-2-200
100 Series .200 in. (5.08) opening
6810-207-2001-2-105
200 Series .105 in. (2.67) opening
6810-207-2001-2-125
200 Series .125 in. (3.17) opening
6810-207-2001-2-120
200 Series .120 in. (3.05) opening
6810-207-2001-2-140
200 Series .140 in. (3.56) opening
6810-207-2001-2-250
200 Series .250 in. (6.35) opening
6810-207-2001-2-165
200 Series .165 in. (4.19) opening
 Dust Caps
IMC connectors plastic dust caps are available to provide a temporary cover for the connector interface when the connectors are not mated.
Dust Cap
Part Number
Description
IMC18
100 Series pro-cap plug
IMC19
100 Series pro-cap receptacle
IMC28
200 Series pro-cap plug
IMC29
200 Series pro-cap receptacle
 Adapters
The IMC Series adapters are used to provide added protection and strain relief. The adapters are made up of several parts
and feature a housing that is tightened with screws to provide the appropriate grip on the wires.
Adapter
Part Number
Description
IMC1AD
100 Series adapter
IMC2AD
200 Series adapter
116
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IMC Series
Tools & Contacts
The Industrial Micro Connect Series uses special contacts and tools. The contacts are smaller and designed for high pin
density. Removal tools along with multiple crimp tools are available and are designed to work with the smaller contacts and
tighter pin arrangements. The Common Contact System and tools are not compatible with the IMC Series.
 Tools for IMC Series
Tools for Solid Contacts
Part Number
Adjustable Hand Crimp Tools
MH860
QC/IMC #22 crimp tool, adjustable AWG ranges, requires 86-5
86-5
QC/IMC crimp tool positioner for MH860
AF8-TH163
QC/IMC #20 and #16 crimp tool, adjustable AWG ranges
Single Gauge Hand Crimp Tools
AMSC22/1
QC/IMC #22 crimp tool, low cost, only crimps 22 AWG wire
AMSC20/1
QC/IMC #20 crimp tool, low cost, only crimps 20 AWG wire
AMSC16/A/1
QC/IMC #16 crimp tool, low cost, only crimps 16 AWG wire
Insert/Removal Tools
6757-201-2201
Insert/Removal Tool #22
6757-201-2001
Insert/Removal Tool #20
6757-201-1601
Insert/Removal Tool #16
 Solid Contacts for IMC Series
Size
Solid Contact Part Numbers
Pin
Socket
Wire Size
AWG
Recommended Strip
Length Inches (mm)
22
6860-201-22278
6862-201-22278
22, 24, 26
.160-.190 (4.06-4.83)
20
6860-201-20278
6862-201-20278
20, 22, 24
.230-.260 (5.84-6.60)
16
6860-201-16278
6862-201-16278
16, 18, 20
.230-.260 (5.84-6.60)
Size
PCB Pin
Part Number
22
6860-202-22278
20
6860-202-20278
16
6860-202-16278
117
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Common Contacts
Contents
Common Contact System
Overview
120
Crimping
129
Features & Benefits
121
Crimp Inspection
130
Performance Specifications
122
Accessories
131-132
How To Instructions
132-133
Wire Sealing Ranges
123-124
Solid Contacts
125-126
Stamped & Formed Contacts
127
PCB Pins
128
119
Common Contact System
Common Contact System Overview
The word “common” is used to describe the Deutsch contact system because the contacts are used interchangeably in
many Deutsch Industrial connectors and across most connector series. The common contact system improves performance,
reliability, and maintainability by reducing changes in the assembly of the wire harness. The use of a common contact system
eliminates many of the failures reported in harnesses where hundreds of different terminations are used.
 Contacts
Deutsch offers two styles of contacts, stamped &
formed and solid. Both contact types use a crimp style
termination, eliminating the need for solder. All Deutsch
Industrial terminals protect the split socket tines. The only
variations in the Deutsch Common Contact System are
those dictated by wire gauge and contact style.
Solid
The solid contacts are designed for use with larger wire
size and heavy duty applications. Solid contacts are
manufactured using a cold heading process with solid
copper alloy wire and are available with either a nickel or
gold plating finish.
Solid contacts terminate wire from 3/0 AWG to 20 AWG
(95 - 0.5mm2) and are available in 7 sizes each of the pin
and socket. The applicable contact is determined by the
size of the conductor only. The solid style contacts are sold
in bulk.
Stamped & Formed
Deutsch stamped & formed contacts are designed for
use where wire termination costs are of primary concern
without sacrificing reliability of electrical circuits. The
stamped & formed contacts are made on a precision
stamping machine using flat strip stock, then a durable
and corrosion proof nickel, tin, or optional gold plating is
applied.
The stamped & formed style contacts terminate wire from
10 AWG to 22 AWG (6.0 - 0.35mm2) and are available
in multiple sizes to accommodate a wide range of wire
insulation. The specific contact is determined by the
outside diameter of wire insulation and conductor size.
The stamped & formed contacts are sold on reels.
 Design Materials and Selection
Deutsch engineers combined superior material selection
with mechanical CAD/CAM designs to create stamped
& formed contacts that exceed the demands of today’s
industrial electrical systems.
In keeping with the Deutsch commitment to total quality,
all stamped & formed contacts are manufactured using
statistical process controls and are subjected to extensive
rigorous testing programs, in the lab and in actual field
performance.
To provide exceptional durability, performance, corrosion,
and oxidation resistance, contacts are made from copper
alloys, finished with nickel, tin, or gold plating. To
guarantee resistance to crimp relaxation and displacement
of metal, the contacts are designed with the conductor
wings formed in the direction of the crimp to achieve gas
tight crimps that eliminate the need for solder. All Deutsch
socket tines are protected to provide controlled contact
pressure for maximum conductivity with minimum surface
wear.
120
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Common Contact System
 Solid Contact Features
9
3
1
4
2
10
11
7
6
Pin
8
5
Socket
12
7
Closed entry to prevent probe damage and
prevent misalignment, chamfered lead-in to
prevent misalignment
Maximum diameter to prevent bending
8
Durable tines for superior electrical performance
4
Radius for added strength
9
5
Smooth finish to minimize mating forces
Stainless steel sleeve for maximum socket tine
protection (except sleeveless sockets)
6
Radius for smooth engagement and prevent
misalignment
10
Inspection hole
11
Crimp barrel
12
Wire lead-in chamfer to aid wire insertion
1
Wire lead-in chamfer to aid wire insertion
2
Inspection hole
3
 Stamped & Formed Contact Features
1
7
2
3
10
11
6
4
Pin
9
Socket
5
8
1
Insulation wings for additional wire support
2
Conductor wings for minimal contact resistance
3
Maximum diameter to prevent bending
4
Chamfered for added strength
5
Smooth finish to minimize mating forces
6
Radius for smooth engagement and prevent
misalignment
7
Closed entry to prevent probe damage and
prevent misalignment, chamfered lead-in to
prevent misalignment
8
Durable tines for superior electrical performance
9
Stainless steel sleeve for maximum socket tine
protection (except sleeveless sockets)
10
Conductor wings for minimal contact resistance
11
Insulation wings for additional wire support
 Benefits of Deutsch Contacts
•
•
Solid shoulder for high tensile strength pin retention.
Nickel plating standard for corrosion resistance.
•
•
Solder is not recommended, eliminating flux corrosion.
No retention tangs required, eliminating contact
damage.
121
A
STEP
AHEAD
Common Contact System
 Performance Specifications
Deutsch can only warrant electrical performance when proper parts, procedures, and tooling are used.
Durability
No electrical or mechanical defects after 100 cycles of
engagement and disengagement.
Current Rating (Contact current rating @ 125° C
continuous)
Contact Size
Max. Current
Size 20
7.5 amps
Size 16
13 amps
Size 12
25 amps
Size 8
60 amps
Size 4
100 amps
Ø8mm
150 amps*
Ø12mm
300 amps*
Crimp Tensile Strength (Solid)
Contact Size
Tensile Strength
Size 20
20 lbs
Size 16
25 lbs
Size 12
70 lbs
Size 8
90 lbs
Size 4
300 lbs
Ø8mm
367-598 lbs
Ø12mm
639-898 lbs
Crimp Tensile Strength (Stamped & Formed)
Contact Size
Tensile Strength
Size 20
20 lbs
Size 16
25 lbs
Size 12
70 lbs
*Max current is achieved when using max wire gauge only
Contact Retention (Solid and Stamped & Formed)
Contacts withstand a minimum load of:
20 lbs (89 N) for size 20
25 lbs (111 N) for size 16
30 lbs (133 N) for size 12
35 lbs (156 N) for size 8
35 lbs (156 N) for size 4
56 lbs (250 N) for size Ø8mm
56 lbs (250 N) for size Ø12mm
h el p fu l
hi nt
A crimp tensile test easily
and rapidly identifies a
proper crimp.
Contact Millivolt Drop
Contact
Size
Test Current
Amps
Millivolt
Drop
Solids
Millivolt
Drop*
S&F
20
7.5
60
100
16
13
60
100
12
25
60
100
8
60
60
N/A
4
100
60
N/A
*Less drop through wire
122
A
STEP
AHEAD
Common Contact System
 Wire Sealing Ranges
Dimensions are for reference only.
HD30, HDP20, DRC Series Rear Grommet Sealing Ranges
Contact
Size
Normal Seal
N-Seal
Thin Seal
T-Seal
T-Seal
Modified*
Extra Thin Seal
E-Seal
E-Seal
Modified*
4
4 AWG (21.0mm2)
.311-.420
(7.90-10.67)
N/A
N/A
N/A
N/A
4
6 AWG (13.0mm2)
.280-.292
(7.11-7.42)
.261-.292
(6.63-7.42)
N/A
.261-.292
(6.63-7.42)
N/A
8
8-10 AWG (8.0-5.0mm2)
.190-.240
(4.83-6.10)
.170-.240
(4.32-6.10)
N/A
.135-.220
(3.43-5.59)
N/A
12
10-14 AWG (5.0-2.0mm2)
.134-.170
(3.40-4.32)
.113-.170
(2.87-4.32)
N/A
.097-.158
(2.46-4.01)
.097-.158
(2.46-4.01)
16
14-20 AWG (2.0-0.5mm2)
.100-.134
(2.54-3.40)
.088-.134
(2.23-3.40)
.088-.106
(2.24-2.69)
.053-.120
(1.35-3.05)
.053-.103
(1.35-2.62)
20
16-20 AWG (1.0-0.5mm2)
.040-.095
(1.02-2.41)
.040-.095
(1.02-2.41)
N/A
.040-.095
(1.02-2.41)
.040-.083
(1.01-2.10)
*Deutsch cavity arrangements 24-29, 24-47, and 24-31 are only available with the modified seals. Arrangement 24-31 Modified E Seal = .053-.106. Please
see drawings 0425-016-0000 and 0425-021-0000 for full specifications.
DT, DTM, DTP Series Rear Grommet Sealing Ranges
Contact
Size
Standard Seal
Extra Thin Seal
E-Seal
12
10-14 AWG (5.0-2.0mm2)
.134-.170
(3.40-4.32)
.097-.158
(2.46-4.01)
16
14-20 AWG (2.0-0.5mm2)
.088-.145
(2.23-3.68)
.053-.120
(1.35-3.05)
20
16-20 AWG (1.0-0.5mm2)
.053-.120
(1.35-3.05)
N/A
AEC Series Rear Grommet Sealing Ranges
Quick Connect Series Rear Grommet
Sealing Ranges
Contact
Size
Standard Seal
16
16-20 AWG
.065-.109
(1.65-2.77)
20
20-24 AWG
.040-.083
(1.02-2.11)
22
22-26 AWG
030-.054
(.76-1.37)
WT Series Rear Grommet Sealing Ranges
Contact
Size
Standard Seal
Extra Thin Seal
E-Seal
Contact
Size
Standard Seal
16
14-20 AWG (2.0-0.5mm2)
.100-.134
(2.54-3.40)
.053-.120
(1.35-3.05)
4
6 AWG (13.0mm2)
.261-.292
(6.63-7.42)
16
14-20 AWG (2.0-0.5mm2)
.065-.109
(1.65-2.77)
h el p fu l
hi nt
Ø
Proper wire
outside diameters
assure water tight
seals.
123
A
STEP
AHEAD
Common Contact System
 Wire Sealing Ranges (continued)
Dimensions are for reference only.
DRB Series Rear Grommet Sealing Ranges
STRIKE Series Sealing Ranges
Contact
Size
Extra Thin Seal
E-Seal
Contact
Size
Standard
Seal
4
6 AWG (13.0mm2)
.261-.292
(6.63-7.42)
Ø12mm
3/0-1 AWG (95-40mm2)
.413-.787
(10.50-20.00)
8
8-10 AWG (8.0-5.0mm2)
.135-.220
(3.43-5.59)
Ø8mm
2-6 AWG (35-16mm2)
.283-.472
(7.20-12.00)
12
10-14 AWG (5.0-2.0mm2)
.097-.158
(2.46-4.01)
12
12-14 AWG (3.0-2.0mm2)
.077-.158
(1.96-4.01)
16
14-20 AWG (2.0-0.5mm2)
.053-.120
(1.35-3.05)
16
14-20 AWG (2.0-0.5mm2)
.061-.120
(1.55-3.05)
20
16-20 AWG (1.0-0.5mm2)
.040-.095
(1.02-2.41)
20
16-20 AWG (1.0-0.5mm2)
.061-.095
(1.55-2.41)
HD10 Series Rear Grommet Sealing Ranges
Contact
Size
Standard Seal
Extra Thin Seal
E-Seal
4
6 AWG (13.0mm2)
.280-.292
(7.11-7.42)
N/A
12
10-14 AWG (5.0-2.0mm2)
.134-.170
(3.40-4.32)
N/A
16
14-20 AWG (2.0-0.5mm2)
.100-.150
(2.54-3.81)
.053-.120
(1.35-3.05)
Typical Wire Insulation Ranges
(measured in diameter inches)
Wire Gauge
TXL
GXL
SXL
6
N/A
N/A
.287-.294
8
.178-.185
.209-.221
.222-.236
10
.146-.157
.170-.185
.190-.196
12
.120-.128
.137-.146
.159-.168
14
.098-.105
.114-.122
.138-.145
16
.082-.091
.097-.107
.116-.123
18
.073-.084
.089-.098
.103-.110
20
.065-.072
.080-.087
.092-.099
h el p fu l
hi nt
Proper wire routing assures
water tight seal performance.
3” min
124
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STEP
AHEAD
Common Contact System
 Solid Contacts
Solid Contacts - Common Contact System
Solid Contact
Part Numbers
Size
Wire Size
AWG
(mm2)
Pin
Socket
20
0460-202-20**
0462-201-20**
20
0460-010-20**
0462-005-20**
16
0460-202-16**
0462-201-16**
16
0460-215-16**
0462-209-16**
12
0460-204-12**
0462-203-12**
8
0460-204-08**
0462-203-08**
4
0460-204-04**
0462-203-04**
Recommended
Min.
Strip Length
Contact
Inches (mm)
Retention
Ref Crimp
Tensile
Lbs. (N)
Max Rated
Amps at 125°
Continuous
20
(0.50)
16-18
(1.0-0.75)
16-20
(1.5-0.50)
14
(2.0)
12-14
(3.0-2.0)
8-10
(8.0-5.0)
.156-.218
(3.96-5.54)
.156-.218
(3.96-5.54)
.250-.312
(6.35-7.92)
.250-.312
(6.35-7.92)
.222-.284
(5.64-7.21)
.430-.492
(10.92-12.50)
20
(89)
20
(89)
25
(111)
25
(111)
30
(134)
35
(156)
20
(89)
20
(89)
35-20
(156-89)
70
(311)
75-70
(334-311)
125-90
(556-400)
6
(13.0)
.430-.492
(10.92-12.50)
35
(156)
300
(1334)
100
Ref Crimp
Tensile
Lbs. (N)
Max Rated
Amps at 125°
Continuous
300
(1334)
100
7.5
7.5
13
13
25
60
** = Plating Codes. Consult factory for custom finish needs.
Solid Contacts - C038 Modification
Solid Contact
Part Numbers
Size
4
Wire Size
AWG
(mm2)
Pin
Socket
5960-203-04141
5962-203-04141
Note
Notice
See information
drawing 0425015-0000. Consult
factory for alternate
finishes.
4
(21.0)
Recommended
Min.
Strip Length
Contact
Inches (mm)
Retention
.430-.492
(10.92-12.50)
35
(156)
Solid Contact Plating Codes
Part Number
Suffix (**)
Material
31
Gold
90
Nickel (Size 4 pin only)
141
Nickel
125
A
STEP
AHEAD
Common Contact System
Solid Contacts - STRIKE Series Ø8mm & Ø12mm
Solid Contact
Part Numbers
Size
Pin
Wire Size
AWG
(mm2)
Socket
Ø8mm SRK-PC-080-16-601 SRK-SC-080-16-601
6
(16)
Ø8mm SRK-PC-080-20-601 SRK-SC-080-20-601
5
Ø8mm SRK-PC-080-25-601 SRK-SC-080-25-601
4
(25)
Ø8mm SRK-PC-080-32-601 SRK-SC-080-32-601
2
Ø8mm SRK-PC-080-35-601 SRK-SC-080-35-601
(35)
Ø12mm SRK-PC-120-40-601 SRK-SC-120-40-601
Ø12mm SRK-PC-120-50-601 SRK-SC-120-50-601
Ø12mm SRK-PC-120-70-601 SRK-SC-120-70-601
Ø12mm SRK-PC-120-95-601 SRK-SC-120-95-601
Recommended
Min.
Strip Length
Contact
Inches (mm)
Retention
.530-.580
(13.47-14.74)
.530-.580
(13.47-14.74)
.530-.580
(13.47-14.74)
.530-.580
(13.47-14.74)
.530-.580
(13.47-14.74)
.837-.887
(21.27-22.54)
.837-.887
(21.27-22.54)
.837-.887
(21.27-22.54)
.837-.887
(21.27-22.54)
1
(40)
1/0
(50)
2/0
(70)
3/0
(95)
56
(250)
56
(250)
56
(250)
56
(250)
56
(250)
56
(250)
56
(250)
56
(250)
56
(250)
Ref Crimp
Tensile
Lbs. (N)
367
(632)
416
(1850)
489
(2175)
562
(2500)
598
(2660)
639
(2840)
720
(3200)
819
(3640)
898
(3990)
Max Rated
Amps at 125°
Continuous
--------150
------300
Deutsch has tested Ø8mm contacts using 35mm² wire at 150 amps at 125°C continuous, and Ø12mm contacts using 95mm² wire at 300 amps at 125°C
continuous. Therefore, these contacts are rated at full current at 125°C using the max wire gauge cable only. The amperage capacities for the remaining
Ø8mm and Ø12mm contact options using smaller gauge cable will need to be tested based on individual applications.
Amperage ratings are based on single circuits. The test data does not take into account multiple contacts, mixed wire gauges, and other variables that may
be present in an actual application.
Solid Contact Plating Codes
Note
Notice
See information
drawing 8925-0030000 for STRIKE
Series. Consult factory for alternate
finishes.
Part Number
Suffix
Material
601
Silver
Solid Contacts - IMC/QC Series
Solid Contact
Part Numbers
Pin
Socket
Wire Size
AWG
(mm2)
22
6860-201-22278
6862-201-22278
22-26
20
6860-201-20278
6862-201-20278
20-24
16
6860-201-16278
6862-201-16278
16-20
Size
Recommended
Min.
Strip Length
Contact
Inches (mm)
Retention
.160-.190
(4.06-4.83)
.230-.260
(5.84-6.60)
10
(44)
15
(67)
.230-.260
(5.84-6.60)
25
(111)
126
A
STEP
AHEAD
Ref Crimp
Tensile
Lbs. (N)
Max Rated
Amps at 125°
Continuous
---
5
---
7.5
---
13
Common Contact System
 Stamped & Formed Contacts
Stamped & Formed
Contact Part Numbers
Size
Pin
Socket
Carrier Strip Wire Size
Wire
Recommended
Min.
Max Rated
IdentificaAWG
Insulation
Strip Length
Contact Amps at 125°
tion
(mm2)
O.D. Range
Inches (mm)
Retention Continuous
20
1060-20-01** 1062-20-01**
20-01
16-22
(1.5-0.50)
.075-.125
(1.91-3.18)
.150-.200
(3.81-5.08)
20
(89)
7.5
20
1060-20-02** 1062-20-02**
20-02
16-22
(1.5-0.50)
.051-.085
(1.30-2.16)
.150-.200
(3.81-5.08)
20
(89)
7.5
1062-20-03**
sleeveless
20-03
16-22
(1.5-0.50)
.075-.125
(1.91-3.18)
.150-.200
(3.81-5.08)
20
(89)
7.5
20
1060-20-06** 1062-20-06**
20-06
14-16
(2.5-1.0)
.075-.125
(1.91-3.18)
.150-.200
(3.81-5.08)
20
(89)
7.5
16
1060-14-01** 1062-14-01**
14-16
14-18
(2.0-.75)
.095-.150
(2.41-3.81)
.150-.200
(3.81-5.08)
25
(111)
13
16
1060-14-10** 1062-14-10**
14-16
14-18
(2.0-.75)
.095-.150
(2.41-3.81)
.150-.200
(3.81-5.08)
25
(111)
13
16
1060-16-01** 1062-16-01**
16-18
14-18
(2.0-.75)
.075-.140
(1.90-3.55)
.150-.200
(3.81-5.08)
25
(111)
13
16
1060-16-06** 1062-16-06**
0.5-1.0
16-20
(1.0-.50)
.055-.100
(1.40-2.54)
.150-.200
(3.81-5.08)
25
(111)
13
16
1060-16-09** 1062-16-09**
16-18
14-18
(2.0-.75)
.075-.140
(1.90-3.55)
.150-.200
(3.81-5.08)
25
(111)
13
16
1060-16-12** 1062-16-12**
1.0-2.5
12-16
(2.5-1.0)
.075-.140
(1.90-3.55)
.175-.225
(4.45-5.72)
25
(111)
13
1062-16-14**
sleeveless
14-16
12-16
(2.5-1.0)
.075-.140
(1.90-3.55)
.175-.225
(4.45-5.72)
25
(111)
13
12
1060-12-01** 1062-12-01**
12-14
12-14
(4.0-2.0)
.113-.176
(2.87-4.47)
.225-.275
(5.72-6.99)
30
(134)
25
12
1060-12-02** 1062-12-02**
10-12
10†
(6.0-4.0)
.140-.204
(3.56-5.18)
.225-.275
(5.72-6.99)
30
(134)
25
20
N/A
16
N/A
** = Plating Codes. Consult factory for custom finish needs.
†
= TXL wire insulation is preferred
S&F Contact Plating Codes
Part Number
Suffix (**)
Material
22
Nickel
44
Gold
66
Tin/Nickel
77
Tin
88
Selective Gold
Note
Notice
See information
drawing 0425015-0000. Consult
factory for alternate
finishes.
127
A
STEP
AHEAD
Common Contact System
 PCB Pins
Deutsch Industrial offers a complete line of straight
reduced diameter extended pins that may be installed
in any of the Deutsch family of connectors. The use of
removable contacts provides design flexibility and a low
cost alternative to meet application needs. These solid
copper alloy pins may be specified in various platings and
assembled in HD30, HDP20, HD10, DRC, or DT receptacles.
Material
Copper alloy
Plating
31: Gold
90: Tin
141: Nickel
Note
Notice
PCB Mounting
Consult factory for PCB mounting details and pin positions.
End of Connector
See information
drawing 0425202-0000 for full
specifications.
D
A
B
C
Part Number
A
B
C
Product
D
0460-208-16**
1.300 (33.02)
.248 (6.30)
.025 (.64)
HD30/HDP20
.939 (23.85)
0460-229-16**
.545 (13.84)
.248 (6.30)
.025 (.64)
HD10
.925 (23.50)
0460-238-12**
.714 (18.14)
.549 (13.94)
.043 (1.09)
DT
.777 (19.74)
0460-241-16**
1.305 (33.15)
.160 (4.06)
.040 (1.02)
DT04-2P
.677 (17.20)
0460-245-16**
.976 (24.79)
.400 (10.16)
.041 (1.04)
DT04-3P
.677 (17.20)
0460-245-12**
1.024 (26.01)
.500 (12.70)
.041 (1.04)
DRC
1.063 (27.00)
0460-257-16**
.793 (20.14)
.248 (6.30)
.025 (.64)
0460-208-12**
1.305 (33.15)
.248 (6.30)
.025 (.64)
0460-263-16**
1.305 (33.15)
.248 (6.30)
.093 (2.36)
Dimensions are for reference only.
HD10 Series
HDP20 Series
128
A
STEP
AHEAD
Note
Notice
Jiffy Splices
“D” is equal to
accept one
the distance from
pin and one
the contact shoulsocket.
der to the end of
the connector.
HD30 Series
Common Contact System
Crimping
Crimping is defined as the act of joining a conductor to a pin or socket contact using a mechanical tool to compress and
displace metal. In a good crimp joint, there is a mutual flow of metal, causing a symmetrical distortion of wire strands and
contact material. A proper crimp will establish mechanical strength and excellent electrical conductivity.
 Crimping Configurations
Stamped & Formed Style
Stamped & formed contacts use a folded type of crimp
(Fig. 1) while solid contacts use a 1, 2, or 4 indent crimp
(Fig. 2). In both styles of crimps, the wire strands and
the contact material are formed together in a solid mass
creating a reduction of the wire strands area. The reduced
wire strand area creates a minimum of voids allowing for
excellent conductivity. Crimping may be accomplished
with hand tools or power tools.
Solid Style
Cross-Section Across Axis
Figure 1
Indenter Crimp
Cross-Section Across Axis
Figure 2
 Benefits of Crimped Contacts
Mechanically crimping contacts is the dominant wire termination method, for some very good reasons:
1. With smaller wire, the crimp is as strong as the wire
itself.
2. The joint can be visually inspected. Viewing the wire
through an inspection hole in the contact makes
inspection quick and easy, both by the operator and
by the inspector.
h el p fu l
hi nt
Solder should not be added to
Deutsch terminals.
3. Plating thickness is not restricted, as in solder joints, so
better corrosion resistance and contact reliability are
achieved.
4. Crimping can be done anywhere, without special
preparation. Terminations are replaced or modified in
the field exactly the same as in the shop, using the
same tools and the same techniques, and with the
same ease of operation and certainty of results.
5. Total installed and maintenance costs are lower.
Note
Notice
Jiffy Splices
The use of
accept one
dielectric
pin and one
grease is not
socket.
recommended.
129
A
STEP
AHEAD
Common Contact System
 Crimp Inspection
Crimping tools provide lower total installation and
maintenance costs. However, controls are required to
ensure that the proper crimp tools designed for the type
and size contact are used, the pin or socket is properly
inserted into the tool, the wire insulation is stripped
properly, and the wire fully inserts into the contact.
Note
Notice
For more detailed
crimp dimensions
please request a factory
drawing. For stamped
& formed style see
0425-203-0000. For
solid style see 0425205-0000.
When a crimp is completed, correct termination can be
visually inspected. The inspector should check for:
• The removed insulation should expose a conductor
length that will pass beyond the inspection hole
in the contact and still reveal .100” (2.54) max. of
conductor between the contact and the insulation
on the wire.
• Wire strands intact.
• All wire strands enter the contact barrel.
• Wire inserted to the proper depth in the contact.
When the correct crimp tool and process are used, a good
termination is assured.
 Solid Contact Crimp
Crimp centered between the inspection
hole and crimp barrel
end
Conductor strands
are visible through
inspection hole
Conductor
strands not
visible
Bir
Birdcage
Correct insulation gap
(.100” max)
Flayed
wire
Acceptable Crimp
Unacceptable Crimps
 Stamped & Formed Contact Crimp
All strands
captured
Conductor
strands not
visible on
both sides
of conductorr
crimp
Bare wire strands
extended from
conductor crimp
Conductor
strand not
captured
Insulation spaced
from conductor
crimp area
Acceptable Crimp
Unacceptable Crimps
130
A
STEP
AHEAD
Conductor
strands bent
and not
completely
captured
Common Contact System
Accessories
The Deutsch Common Contact System is designed to be a reliable easy-to-use combination of pins and sockets. Additional
accessories are available to aid in the design flexibility and sealing requirements of applications. Accessory items such as
keying pins and sealing plugs assist in maintaining an environmental seal and preventing mis-mating.
 Keying Pins
Keying pins are solid plastic rods used to prevent mis-mating of like connectors in close proximity. Applicable Deutsch product
lines include HD10, HD30, HDP20, DT, and DTM Series.
Keying pins are inserted into the retention fingers of an empty socket cavity. Once installed, the keying pin blocks a mating
contact pin from being inserted. The contact pin will be blocked before the coupling device mates the connectors, preventing
the mis-mating of like connectors. Proper usage requires that the corresponding mating pin be omitted and a sealing plug is
inserted in the rear cavity of the mating connector. Individual applications will vary, and testing should be done to determine
the best pattern arrangement to prevent improper connector mating.
Part Number
Contact Size
Color
0413-216-2005
20
Red
0413-215-1605
16
White
0413-214-1205
12
Yellow
Note
Notice
Multiple keying
pins may be
required to prevent
unintentional
forced mating.
 Contact Crimp Sleeve Reducer
Deutsch offers a crimp sleeve reducer to allow size 4 solid contacts to accept 8-10 AWG wire. When populating a connector using a contact with a reducer sleeve, be sure the insert seal penetrates the rear grommet. The use of the crimp sleeve
reducer requires no extra crimp tools and provides an easy transition and increased flexibility.
Note
Notice
Insert Seal
0410-241-0406
Crimp Sleeve
0421-203-04141
TXL wire insulation
with 10 AWG wire is
not recommended
because it may not
provide an
environmental seal
against the insert
seal.
 Cavity Plug
Silicone cavity plugs are used to fill an unused cavity in
a STRIKE Series connector without an integrated rear
seal. Filling the unused cavity maintains the integrity of
the environmental seal. The -04A cavity arrangement
requires a cavity plug if the size 16 cavities are unused.
Cavity
Plug
Part Number
Contact
Size
Material
25JH0024
16
silicone
131
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Common Contact System
 Sealing Plugs
Open cavities provide pathways for contaminates to enter the connectors. To ensure the integrity of the seal, any unused
cavity must be filled with the appropriate size sealing plug.
Sealing Plug
Part Number
Contact Size
Wire Gauge Range
Description
114019
Size 4
4-6 AWG
silicone rubber, used with
Common Contact System
114018
Size 8
8-10 AWG
thermoplastic, used with
Common Contact System
114017
Size 12, 16
12-20 AWG
thermoplastic, used with
Common Contact System
0413-217-1605
(locking sealing plug)
Size 16
14-20 AWG
thermoplastic, used with
Common Contact System,
retained by locking fingers
0413-003-1605
Size 16
14-20 AWG
thermoplastic, used with
STRIKE Series
0413-204-2005
Size 20
20 AWG
thermoplastic, used with
Common Contact System
600300-22
Size 22
22-26 AWG
thermoplastic, used with
Quick Connect Series
How To Instructions
 Sealing Plug Installation
Step 1:
Holding the sealing plug with
large diameter end away from
the connector, gently apply
downward pressure to force the
sealing plug into the cavity.
Step 2:
With perpendicular motion, apply downward pressure to the
large diameter end of the sealing
plug.
Step 3:
Apply pressure until sealing plug
is forced to stop by contact with
rear grommet. Visually inspect
the sealing plug to ensure it is
flush with cavity opening.
132
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Common Contact System
 Locking Sealing Plug Installation
Step 1:
Holding the sealing plug with
large diameter end towards the
connector, gently apply downward pressure to force the
sealing plug into the cavity.
h el p fu l
hi nt
Step 2:
With perpendicular motion,
apply downward pressure to the
small diameter end of the sealing
plug.
Sealing plugs are used to seal the
connector when all the cavities
are not used by wires.
Step 3:
Apply pressure until sealing plug
locks into place. A slight tug on
the sealing plug will ensure it is
locked into place.
Plug
 Contact Crimp Sleeve Reducer Assembly
Step 1:
Place crimp sleeve reducer
into contact barrel.
Step 2:
Slide insert seal onto 8-10
AWG wire stopping just at
the edge of the stripped
insulation.
Step 3:
Insert wire into barrel of
contact and crimp using
designated tooling.
Step 4:
Ensure seal is not
distorted.
133
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Tooling
Contents
Tooling Overview
136
Benefits of Crimping
136
Crimp Inspection
136
Automated Tooling
137-138
Hand Tools
139-140
Removal Tools
Series Specific Tools
How To Instructions
141
142-143
135
143-145
Tooling
Tooling Overview
Deutsch Industrial manufactures two types of contacts, solid and stamped & formed. Both styles of contacts are designed for
crimp style terminations, no solder is required or recommended. A crimp style termination displaces the wire strands creating
a superior bond between the wire and the contact.
Deutsch offers several types of tools to assist with hand and production wire crimping, wire insertion and removal and wedgelock/
terminal position assurance removal. The tools are specific to the solid contacts or the stamped & formed contacts. To ensure
a proper crimp and achieve the highest performance specifications, Deutsch contacts must be crimped with Deutsch tooling.
Deutsch can only warrant electrical performance when proper parts, procedures, and tooling are used.
 Benefits of Crimping
Mechanically crimping contacts is the dominant wire termination method, for some very good reasons:
1. Since no wet process is involved, corrosion is not a
problem. No adhesive, flux, or additives are used.
2. Strength, accuracy and overall reliability of a crimped
contact are controlled by the crimp tool, not the
operator. The field tools (except size 4 solid style)
release the contact only after the full crimping cycle
is completed.
4. Crimping can be done anywhere, without special
preparation. Terminations are replaced or modified in
the field exactly the same as in the shop, using the
same tools and the same techniques, and with the
same ease of operation and certainty of results.
5. Total installed and maintenance costs are lower.
3. The crimp tool is universal, accepts both pins and
sockets of many sizes.
 Solid Contact Crimp Inspection
Crimp centered between the inspection
hole and crimp barrel
end
Conductor strands
are visible through
inspection hole
Conductor
strands not
visible
Bir
Birdcage
Correct insulation gap
(.100” max)
Flayed
wire
Acceptable Crimp
Unacceptable Crimps
 Stamped & Formed Contact Crimp Inspection
All strands
captured
Conductor
strands not
visible on
both sides
of conductorr
crimp
Bare wire strands
extended from
conductor crimp
Conductor
strand not
captured
Insulation spaced
from conductor
crimp area
136
Acceptable Crimp
Unacceptable Crimps
A
STEP
AHEAD
Conductor
strands bent
and not
completely
captured
Tooling
Automated Tooling Overview
For higher production volumes, Deutsch offers a pneumatic power crimp tool for the solid contacts, and applicator dies
for stamped & formed contacts. The HDP-400, the pneumatic solid crimp tool, is a fast, bench-top tool that crimps all of
the contacts in the Deutsch Industrial Common Contact System. The HDP-400 has a foot control, and easy-to-change dies
and locators for each contact size. Deutsch’s stamped & formed applicator dies are heavy duty mini-dies that work in many
industry standard presses. Deutsch’s applicator dies offer simple adjustments and the flexibility to accept different sized
Deutsch contacts and wire gauge.
 Automated Tooling for Solid Contacts
Tool P/N
Contact Size
Contact Part Number
4
0460-204-0490
0462-203-04141
8
0460-204-08141
0462-203-08141
12
0460-204-12**
0462-203-12**
HDP-400
16
20
0460-202-16**
0462-201-16**
0460-215-16**
0462-209-16**
0460-202-20**
0462-201-20**
HDP-400 Dies and Locators
Crimp Tool Part Number
Drawing Number Reference
HDP-400
0425-205-0000
 HDP-400 Tooling Accessories
Go-No-Go Gauges
Part Number
Go-No-Go Gauges
GA20N
HDP-400 Size 20
450GA-16N
HDP-400 Size 16
450GA-12N
HDP-400 Size 12
GA8-SPEC
HDP-400 Size 8
450GA-4-SPEC
HDP-400 Size 4
137
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Tooling
 Automated Tooling for Stamped & Formed Contacts
Tool P/N
Contact Size
Contact Part Number
1060-12-01**
1062-12-01**
DCT12-02-00
12
DCT12-02-01
1060-12-02**
1062-12-02**
DCT16-02-00
1060-16-01**
1062-16-01**
16
1060-16-06**
1062-16-06**
DCT1620-02-00
DCT20-02-00
DCT1620-02-00
1060-20-01**
1062-20-01**
20
DCT Applicator Punches and Anvils
Applicator Part Number
Drawing Number Reference
DCT12-02-00
0425-208-0000
DCT12-02-01
0425-041-0000
DCT16-02-00
0425-203-0000
DCT1620-02-00
0425-059-0000
DCT20-02-00
0425-207-0000
 DCT Tooling Accessories
Bolster plate for mounting Deutsch DCT applicators to AMP K press
Part Number
Bolster Plate Accessories
BOLSTER PLATE
Bolster Plate
BOLSTER PLATE BAR
Bolster Plate Bar
BOLSTER PLT CLAMP
Bolster Plate Clamp
Oiler for DCT Series applicators
Part Number
Oiler Accessories
20000082
Oiler Unit
E807
Terminal Lubricant
138
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Tooling
Hand Tool Overview
For field service, prototype, and low-volume production, Deutsch offers several easy-to-use hand crimp tools for both solid
barrel and stamped & formed contacts. All Deutsch hand crimp tools provide a tight, complete crimp with minimal effort.
The HDT-48-00, the most commonly used tool for solid contacts, crimps a wide range of contact sizes with no need to
change out dies or locators. It provides a symmetrical four indent crimp, is compact and easy-to-use for field service, yet
sturdy and reliable enough for low volume production. Hand crimp tools for stamped & formed contacts are wire gauge
specific and simultaneously crimp the insulation and conductor, saving time and effort during field service.
ble thro
HDT-04-08
HDT-48-00
Contact Size Contact Part Number
HDT-50-00
Crimp Type
4
0460-204-0490
0462-203-04141
HDT-04-08
Two Indent Crimp
8
0460-204-08141
0462-203-08141
HDT-04-08
Two Indent Crimp
HDT-48-00
Four Indent Crimp
12
0460-204-12**
0462-203-12**
HDT-1561
Two Indent Crimp
HDT-50-00
One Indent Crimp
HDT-48-00
Four Indent Crimp
HDT-1561
Two Indent Crimp
HDT-50-00
One Indent Crimp
HDT-48-00
Four Indent Crimp
HDT-1561
Two Indent Crimp
HDT-50-00
One Indent Crimp
16
20
0460-202-20**
0462-201-20**
 HDT-48-00 Hand Tool Accessories
h el p fu l
hi nt
HDT-48-00 Adjustment Screw and Locking Nut
Part Number
s
In d u st
r
HDT-1561
Tool Part Number
0460-202-16**
0462-201-16**
0460-215-16**
0462-209-16**
h
LA
DD
ie
il a
ug
Ava
 Hand Tools for Solid Contacts
Go-no-go gauges are used
to inspect crimp tooling.
The G454 gauge is used
with the HDT-48-00 hand
tool.
Crimp Tool Replacement Part
0426-209-0000 Adjustment Screw and Locking Nut
M2700-395-10
Locking Nut
Go-No-Go Gauge
G
Part Number
P
Description
G454
G
HDT-48-00 Go-No-Go Gauge
139
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Tooling
 Hand Tools for Stamped & Formed Contacts
DTT-12-01
DTT-12-00
Contact Size Contact Part Number
12
16
20
DTT-16-00
DTT-16-01
DTT-20-00
DTT-20-02
Tool Part Number
1060-12-01**
1062-12-01**
DTT-12-00
1060-12-02**
1062-12-02**
DTT-12-01
DTT-16-00
(14-16 AWG)
1060-16-01**
1062-16-01**
1060-16-06**
1062-16-06**
DTT-16-01
(18-20 AWG)
1060-20-01**
1062-20-01**
DTT-20-00
1060-20-02**
1062-20-02**
DTT-20-02
 DT-RT1
The DT-RT1 is a multi-use tool with a small hook on one end to remove the wedgelock, and a small screwdriver on the other
end to push back the locking fingers and release the contact. The DT-RT1 is a helpful tool for the DT, DTM, DTP, DTV, DRB,
and STRIKE series of connectors.
140
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Tooling
 Removal Tools
Deutsch Industrial removal tools are designed to simplify contact removal and field service repair in all connectors that utilize
a round shoulder contact retention system. Removal tools are compact, easy-to-use, and manufactured of heavy duty plastic
to remove contacts without damage to the wire, insulation, connector seals, or connector body. The removal tools are required for wire removal in the DTHD, Jiffy Splices, HD10, HDP20, HD30, DRC, AEC, and WT Series.
Removal Tool
h el p fu l
hi nt
Part Number
Contact Size
Wire Gauge Range
Color
0411-027-0405
Size 4
4 AWG
Black
114009
Size 4
6 AWG
White
114008
Size 8
8-10 AWG
Green
0411-353-0805
Size 8
for HD Box
8-10 AWG
Green
Extended
114010
Size 12
12 AWG
Yellow
0411-337-1205
Size 12
12-14 AWG
Extra Thin Wall
(E-Seal)
Orange
0411-291-1405
Size 16
14-16 AWG
Green
0411-310-1605
Size 16
16-18 AWG
Light Blue
0411-336-1605
Size 16
16-18 AWG
Extra Thin Wall
(E-Seal)
Dark Blue
0411-240-2005
Size 20
20-24 AWG
Red
A contact removal tool taped or
tie wrapped to the harness will
make it easily available, should
repairs be needed.
141
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Tooling
Series Specific Tools
 Crimp Tools for STRIKE Series
Contact Size
Contact Style
Ø8mm, Ø12mm
Solid
Hand Crimp Tool
Production Crimp Tool
12-20
Solid
HDT-48-00
HDP-400
12
Stamped & Formed
DTT-12-00, DTT-12-01
DCT12-02-00, DCT12-02-01
16
Stamped & Formed
DTT-16-00, DTT-16-01,
DTT-16-02
DCT1620-02-00
20
Stamped & Formed
DTT-20-00, DTT-20-02
DCT1620-02-00
Hex shaped crimp per NFC20.130 standard*
*See drawing 8925-003-0000 for full specifications.
 Assembly/Removal Tools for STRIKE Series
Contact Removal Tools
The STRIKE Series Ø8mm and Ø12mm contacts require the following removal tools.
Tool
Part Number
Connector
Description
SRK-EXT-80
Plug and Receptacle
Removal tool for Ø8mm contacts
SRK-EXT-120
Plug and Receptacle
Removal tool for Ø12mm contacts
TPA Tools
The STRIKE Series has integrated TPA, which require removal tools. Multiple STRIKE tools may be needed to service a single
connector. TPA removal tools are specific to each connector half and some cavity arrangements.
Tool
Part Number
Connector
SRK-RT-02
Receptacle
Description
TPA removal tool for receptacles
Not for use with 18 cavity insert
TPA removal tool for receptacles
SRK-RT-02-G2
Receptacle
For use with 18 cavity insert
TPA removal tool for plugs
SRK-RT-06
Plug
Not for use with 18 cavity insert
TPA removal tool for plugs
SRK-RT-06-G2
Plug
For use with 18 cavity insert
SRK-MT-02
Receptacle
TPA mounting tool for receptacles
DT-RT1
Plug and Receptacle
Field service removal tool (TPA or
contacts) for plugs and receptacles
142
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Tooling
 Tools for IMC and Quick Connect Series
The Industrial Micro Connect and Quick Connect Series use special contacts and tools. The contacts are smaller and designed
for high pin density. Removal tools along with multiple crimp tools are available and are designed to work with the smaller
contacts and tighter pin arrangements. The common contact system and tools are not compatible with the IMC or QC Series.
Tools for Solid Contacts
Part Number
Adjustable Hand Crimp Tools
MH860
QC/IMC #22 crimp tool, adjustable AWG ranges, requires 86-5
86-5
QC/IMC crimp tool positioner for MH860
AF8-TH163
QC/IMC #20 and #16 crimp tool, adjustable AWG ranges
Single Gauge Hand Crimp Tools
AMSC22/1
QC/IMC #22 crimp tool, low cost, only crimps 22 AWG wire
AMSC20/1
QC/IMC #20 crimp tool, low cost, only crimps 20 AWG wire
AMSC16/A/1
QC/IMC #16 crimp tool, low cost, only crimps 16 AWG wire
Insert/Removal Tools
6757-201-2201
Insert/Removal Tool #22
6757-201-2001
Insert/Removal Tool #20
6757-201-1601
Insert/Removal Tool #16
How To Instructions
 Wire Stripping
Step 1:
1. Choose the correct
AWG for the contact being used.
Step 2:
1. After stripping, a small
piece of the insulation
should come off.
2. Measure from the end
of the wire the recommended strip length
according to the contact
size.
2. Check for any broken
strands or for a dent in
the wire. If either exist,
the wire is damaged and
should be cut and stripped
again.
Step 3:
Measure the exposed
strands to be sure the
crimp length is correct.
h el p fu l
hi nt
3. Place the wire into a
stripping tool at the recommended strip length.
Strip the wire according to
stripping tool instructions.
Leaving the stripped portion of
the insulation on the wire until
prior to crimping will avoid flayed
wire strands.
Incorrect
Correct
A
STEP
AHEAD
143
Tooling
 Crimping with the HDT-48-00 Hand Tool
Notice
Jiffy Splices
Tool
must
be
accept
one
adjusted
for
pin and one
eachsocket.
type/size
of contact.
Step 1:
1. Strip insulation from
wire.
2. Raise selector knob
and rotate until arrow is
aligned with wire size to be
crimped.
Step 2:
Insert contact with barrel
up. Turn adjusting screw
counterclockwise until contact is flush with indentor
cover. Tighten locknut.
Step 3:
1. Insert wire into contact.
Contact must be centered
between indentors. Close
handles until crimp cycle is
completed.
2. Release handles and
remove crimped contact.
3. Loosen locknut, turn
adjusting screw in until it
stops.
 Crimping with DTT Style Hand Tools (size 16 & 20)
Step 1:
Cycle the hand tool to the
open position. Place the
contact into the correct die
nest.
144
Step 2:
Partially close the tool until
the contact is held in place.
Step 4:
Close the tool until the
ratchet releases. The ratchet
is released when a loud
click is heard and crimp is
complete.
A
STEP
AHEAD
Step 3:
Insert the prestripped wire
into the crimp area of the
contact.
Tooling
 Crimping with DTT-12-01 Hand Tool
Proper
contact
position,
front view
Insulation diameters
Proper
contact
position,
side view
Insulation
selector
Step 1:
Cycle handles to release
ratchet and fully open crimp
jaws. Pull out insulation
selector and push into
proper diameter using the
chart below.
Step 2:
1. Insert contact into locator. Adjust alignment and width of
crimp wings if necessary to ensure capture by crimp jaws.
2. Insert stripped wire into the contact. Close crimp tool until
full-cycle ratchet control releases.
Wire Type Insulation Selector
10 TXL
10 GXL
10 SXL
5.0 mm2
6.0 mm2
.150-.170
.160-.180
.170-.205
.160-.180
.170-.205
 Crimping with DTT-12-00 Hand Tool
Step 1:
Cycle the tool to release ratchet and open tool. Lift the
locator gate, and place the contact into the correct die nest.
Adjust alignment of crimp wings to ensure capture by crimp
jaws.
Step 3:
Insert the prestripped wire
into the crimp area of the
contact.
A
STEP
Step 4:
Close the tool until the
ratchet releases. The ratchet
is released when a loud
click is heard and crimp is
complete.
AHEAD
Step 2:
Partially close the tool until
the contact is held in place.
145
Additional Resources
Contents
Modification List
Requirements & Standards
148-149
150
Glossary
151-156
Index
157-159
147
Additional Resources
Modification List
Mod #
Series
Description
059
HD30
Addition of threaded adapter and cable clamp assembly
072
HD30
Addition of threaded adapter
A004
DRC
Receptacle with molded-in PCB pins, 24 and 40 way
AG02
PCB
Some terminals are gold plated
B010
HD10
Plug with coupling ring added
B016
DT, DT13/15
B022
HD10
B026
DTMF15
B028
DT
Grommet around PCB pins to meet 5 psi requirement
BE01
DT
Receptacle has extended shell, additional keys and end cap, plug has enhanced seal
retention (P012), 12 way
BL04
DT
Receptacle with extended shell and additional keys (B016), welded flange
BL08
DT
Receptacle with extended shell and additional keys (B016), welded flange, black
BL10
DT
Receptacle with extended shell and enhanced keys (B016), sealed flange, reduced diameter seals (E seal), shrink boot adapter, threaded stainless steel flange inserts
BP03
HD10
C015
DT
Reduced diameter seals (E seal)
C023
PCB
5mm2 threaded insert mounting holes
C030
HD30, HDP20
Four size 16 cavities blocked (1, 2, 5, 6)
C038
HDP20
CL03
DT
Reduced diameter seals (E seal), welded flange
CL07
DT
Reduced diameter seals (E seal), sealed flange, shrink boot adapter
CL09
DT
Reduced diameter seals (E seal), sealed flange, end cap, black
Receptacle has extended shell and additional keys, plug has enhanced seal retention
(P012), 12 way
Receptacle with D-hole panel mount, J1939, black
PCB receptacle with alternate keying position
Receptacle with D-hole panel mount, J1939 Type II, green
Three size 4 cavities, four size 16 cavities, requires 5960-203-04** and 5962-203-04**
size 4 contacts
E003
DT, DTHD, DTM, DTP End cap
E004
DT, DTM, DTP, HD10
E005
DT, DTM
E007
DTM
Shrink boot adapter
E008
DT
Shrink boot adapter
E016
EEC
Standard EEC box, molded in transparent Ultem material
EE04
DTM
High temp 150° C, black
EE05
DT
Connector body black
Connector body black, end cap
High temp 150° C, end cap, plug has enhanced seal retention (P012), black
148
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Additional Resources
Mod #
Series
G002
DRC
Description
Outside rows of pins are gold plated and rest are tin plated
G003
DT13/15, STRIKE
GR01
DTM13 (EEC headers)
Gold plated pins
Snap-in DTM PCB mounted header for EEC enclosure, 12 and 24 pins , gold plated pins
GR02
DT13 (EEC headers)
Snap-in DT PCB mounted header for EEC enclosure, 12, 24, 36, and 48 pins, gold plated
pins
L006
HD30
059 modification using adapter without drain holes
L009
DTHD
Sealed flange, inside mount
L012
DT, DTP, DTM
L013
DTHD
Sealed flange, outside mount
L015
HDP20
Threaded adapter for backshell strain relief
L017
HDP20
Ring adapter for backshell strain relief
L018
DRB
LE01
DT
Sealed flange, inside mount, gasket, end cap
LE05
DT
Sealed flange, inside mount, gasket, end cap
LE06
DT
Sealed flange, inside mount, reduced diameter seals (E seal), end cap
LE07
DT, DTP
LE08
DT
Welded flange, shrink boot adapter (J1939), gray
LE09
DT
Sealed flange, o-ring, end cap, black
LE10
DT
Sealed flange, inside mount, gasket, end cap, black
LE11
DT
Welded flange, end cap, black
LE12
DT
Welded flange, shrink boot end cap (J1939), black
LE14
DT
Welded flange, black
LE17
DT
Sealed flange, gasket sold separately, end cap, black
LE21
DT
Receptacle with extended shell and enhanced keys (B016), sealed flange, reduced diameter seals (E seal), end cap, one piece connector design, threaded stainless steel flange
inserts
N005
HD10
Receptacle with molded in PCB pins, modified shell
N012
DRC
One piece connector design
P012
DT
P064
HD30, HDP20
P080
HD10
R008
DTM13 (EEC headers)
Snap-in DTM PCB mounted header for EEC enclosure, 12 and 24 pins
R015
DT13 (EEC headers)
Snap-in DT PCB mounted header for EEC enclosure, 12, 24, 36, and 48 pins
Welded flange
Wire router
Welded flange, end cap
Plug with enhanced seal retention, 2-6 way are black, 8 and 12 way “A” key is gray,
“B” key is black, “C” key is green, “D” key is brown
24-91 arrangement without internal jumper
J1939 Type II, green
Notice
For additional
modifications,
please consult
the factory.
149
A
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Additional Resourc
Resources
Requirements &
Standards
 Requirements
IMDS
RoHS
The International Material Data System (IMDS) is a
collective, computer-based material data system developed
as a collaborative effort by large automotive OEMs to
manage environmentally relevant aspects of parts used in
vehicles. It has been adopted as the global standard for
reporting material content in the automotive industry. IMDS
was originally developed in response to the European ELV
directive. Deutsch Industrial recognizes IMDS and will work
with customers that use the system.
RoHS is a European directive on the Restriction of Hazardous Substances in electrical and electronic equipment.
The directive restricts the use of lead, mercury, cadmium,
hexavalent chromium, polybrominated biphenyls, and
polybrominated diphenyl ether in new electrical and
electronic components. All Deutsch Industrial products and
LADD Industries’ boots, backshells, and gaskets are RoHS
compliant.
 Standards
IP Rating
J1939/11, J1939/13, and J1939/15
The IP Rating system is a way of classifying the degree of
protection provided against the intrusion of solid objects,
dust, and water in electrical enclosures. Deutsch Industrial
connectors do not have a published IP rating, but their
3 foot submersion rating comes close to meeting the
requirements of IP 67. The 6 in IP 67 means that the connectors have to be completely sealed from fine dust which
they are. The 7 in IP 67 means that the connector needs to
be protected from the effects of a one meter submersion.
Deutsch connectors are rated for three feet submersion,
which is just short of the one meter requirement.
See CAN section.
UL Recognized
A UL Recognized component is one that is expected to be
installed within a larger assembly by a manufacturer, and
this larger assembly is then expected to be tested by UL
to become UL Listed. Many Deutsch Industrial connectors
are UL Recognized including the AEC, DRC, DT, DTM, DTP,
HD10, and HDP20 Series. Not every variation and/or modification within a series may be UL Recognized.
IP 6K9K
IP 6K9K is similar to the standard IP Ratings, but is commonly referred to as a pressure washing spec. The letter
K is used after the numbers to denote special testing. The
6K means the connectors need to be completely sealed
from fine dust. The 9K means the connector needs to be
protected from the penetrating effects of water used for
high pressure/steam jet cleaning purposes. Several connectors in the DT, DTM, DRC, and DRB series have been
through independent lab testing and pass IP 6K9K.
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Glossary
Glossary
AWG (American Wire Gauge): Standardized system of wire
diameter measurement. Commonly referred to as wire gauge.
(Reference: National Bureau of Standards, Copper Wire Table
[Handbook 100] AVS.)
Adapter: Device attached to a connector to allow connection to a second device that it would not otherwise be able to
attach to. In the HD30 Series, a threaded adapter is swedged
onto the connector to allow rear hardware, cable clamps, or
backshells to be attached. Adapter in HD30 Series is designated by the -072 modification.
Blocked Cavities: Unused holes or contact positions in a
connector which have been filled with sealing plugs or made
inaccessible by modification to the rear grommet.
Breakaway: Connector with a slotted coupling ring. Coupling ring is intended to fragment and allow connectors to
separate without damage to the implement in the event of
an unintended pull-away. Commonly used in HD Series (HDB
prefixed part numbers).
Ambient Temperature: The temperature of a medium (gas
or liquid) surrounding an object.
Boot: Attachment for the back of a connector. Boots are typically flexible, made from plastic or plastisol, and may provide
wire strain relief, environmental protection, and/or improved
aesthetics.
Ampere (AMP): The unit of current. One ampere is the
current flowing through one ohm of resistance at one volt
potential.
Bulkhead: Dividing wall or partition. Bulkhead connectors
are designed to be mounted to a dividing wall through a
cutout.
ARC Resistance: Time required for an electrical current to
render the surface of a material conductive due to carbonization by the arc flame. Or, the time required for an arc to
establish a conductive path in a material.
Buss (also bussbar, bus or busbar): A thin conductive strip
connecting multiple contacts within the body of a connector. Used to distribute electrical current to the branches of a
circuit.
Applicator: Tooling used in automatic machines to crimp
stamped and formed contacts.
Cable Clamp: An attachment to provide support and strain
relief to the wire bundle where it exits the connector. In the
HD30 Series, the cable clamp is designated by the -059 modification, which includes the -072 adapter modification.
Backshell: A secondary attachment for the rear of a connector to provide strain relief, environmental protection, and/or
improved aesthetics.
Barrel: (1) Conductor Barrel: the section of the terminal,
splice, or contact that accommodates the stripped wire. (2)
Insulation Barrel: the section of the terminal, splice, or contact that accommodates the unstripped wire.
Barrel Chamfer: Beveled entry at mating end of the socket
contact. Reduces contact mating force for easier connector
mating.
Cavity: Hole in the connector grommet and housing, into
which the contact must fit.
Cold Heading: Process by which contacts are formed from
individual pieces of metal using dies and punches.
Compression Nut: Secondary backshell assembly. Threads
onto rear of backshell to compact wire bundle and provide
additional support.
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Glossary
Conductivity: The capability of a material to carry an
electrical current.
Conductor: Any material capable of carrying an electrical charge easily. The most common materials for wire
and cable applications are aluminum and copper (bare or
coated).
Contact: Conductive device crimped or soldered onto the
end of conductor wire to allow the transfer of electricity or
data to a second conductor. Contacts are most frequently
used in multiples in connectors. Also commonly referred to
as terminals, pins and/or sockets.
Contact, Crimp: Wire termination engineered to be
permanently applied to conductor wire end with pressure.
Does not use solder or heat.
Contact, Insertable/Removable: Wire termination that
can be mechanically joined to or removed from the connector body.
Contact, Pin: Wire termination with solid mating end.
Provides connection by insertion into a female or socket
contact. Also referred to as male contact.
Contact, Socket: Wire termination with hollow mating
end into which the pin or male terminal is inserted. Also
referred to as a female contact.
Contact, Solder: Wire termination joined to the wire conductor with a metal joining compound. Contacts intended
for solder will typically have a cup, hollow-cylinder eyelet
or hook to accept a conductor and retain the applied
solder.
Contact Area: The area where two conductors, a wire termination and a conductor, or two wire terminations touch,
permitting the flow of electricity.
Contact Arrangement: The number, spacing, and organization of cavities in a connector.
Contact Rating: The maximum recommended amperage
to be passed through a wire terminal.
Contact Resistance: The measurement of opposition to
electrical flow through a pair of mated wire terminations.
Resistance may be measured in ohms or in millivolt drop at
a specified current over the mated terminals.
Contact Retention: The axial load in either direction that
a terminal can withstand without being dislodged from its
correct position in the connector.
Contact Shoulder: A small flange or collar on a terminal
that limits the contact’s travel into or removal from the
connector.
Contact Size: Overall size of barrel determined by size of
wire it will accept.
Corrosion Resistance: The ability of a substance to withstand corrosion.
Coupling Ring: Attached cylindrical ring used to lock
mated connectors together.
Crimping: To mechanically secure a terminal or splice to a
conductor by use of pressure.
Crimping Die: The part of a crimping tool that physically
compresses the contact barrel and shapes the crimp.
Crimp Tool: Implement that permanently attaches a contact to a wire using pressure.
Current (I): The rate of transfer of electricity usually expressed in amperes.
Current Rating: The maximum continuous electrical flow
of a current recommended for a given wire situation.
Expressed in amperes.
Dielectric Strength: The voltage which an insulating
material can withstand before breakdown occurs, usually
expressed as a voltage gradient (such as volts/mil).
Dielectric Test: A test in which a voltage higher than the
rated voltage is applied for a specific time to determine the
adequacy of the insulation under normal conditions.
Dielectric Withstanding Voltage: The amount of leakage current that flows through the insulation.
Diode: Electronic component that allows electrical flow in
one direction only.
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Glossary
Direct Current: An electrical current that flows in one
direction only.
Dust Cover: Cap used to protect and conceal the interface of an unmated connector.
“E” Seal: Reduced diameter insert cavity in the rear grommet. Creates a proper seal with smaller than standard wire
or insulation. Also referred to as extra thin or European
seal. “E” seals are smaller than “N” and “T” seals.
End Cap: A protective cover integral to, or sonically
welded onto the rear of a connector.
Engaging and Separating Force: Measured pull required
to mate or unmate contacts or connectors.
Enhanced Key: Additional indexing or polarization to
prevent mis-mating. In the DT Series it is designated by the
B016 modification.
Enhanced Seal Retention: Modification to the plug,
front seal, and wedgelock to prevent the seal from separating from the connector during unmating.
Environmentally Sealed: Maintains functionality when
exposed to environmental elements.
Extraction Tool: An implement for removing contacts
from a connector.
Ground: A conducting connection between an electrical
circuit and the earth or other large conducting body to
serve as an earth thus making a complete electrical circuit.
Heat Seal: In cabling, a method of sealing a tape wrap
jacket by means of thermal fusion.
Heat Shrink: Type of tubing that shrinks to form a tight
bond when heated.
Indenter: The part of a crimp tool or die that compresses
the contact barrel onto the conductor.
In-line: Connectors that are not intended for use in
mounted or PCB applications.
Insertion Tool: A device used to guide contacts into
proper position within a connector.
Inspection Hole: An opening in a barrel contact to allow
visual inspection of the conductor to verify that it has been
inserted to the right depth.
Insulation Resistance: The measure of resistance offered
by insulation material to the flow of current.
Insulation: A material having high resistance to the flow
of electric current.
Flange: A flat, perpendicular extension of the connector body. Flanges are used for mounting and are typically
found on receptacles.
Insulation Crimp: (1) The physical deformation of the
insulation sleeve covering a terminal or splice and the
adjacent conductor insulation to hold the sleeve in place
(2) Shape combination of insulation sleeve to terminal or
splice and conductor insulation after crimping.
Flange Seal: Elastomeric silicone seal used between
flange and mounting surface to prevent leakage around
the mounting cutout.
Insulation Resistance: That property of an insulating
material which resists electrical current flow through the
insulating material when a potential difference is applied.
Front Seal: Elastomeric silicone seal or o-ring on the mating face of a connector. The front seal is also referred to as
an interfacial seal and is usually found on the plug.
Insulation Support: The portion of the contact barrel
enclosing but not crimped to the conductor insulation.
Grommet: Rubber or elastomeric seal. On Deutsch connectors the grommet is on the rear or cable end of the
connector and has the cavities through which the contact
is inserted into the connector body.
Interface: The surfaces of a mating pair of connectors
that face each other when connected.
Interfacial Seal: A multiple ribbed seal at the mating
edge of the connector to prevent ingress of moisture or
contaminants when a connector is properly mated.
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Glossary
Internal Seal: Waterproof form, typically made of silicone
elastomer, that is inside the body of the connector. Provides moisture and fluid resistance when connectors are
properly mated.
Newton (N): A unit of force which is based on the metric
system. It is the force that produces an acceleration of 1
meter per second per second when exerted on a mass of 1
kilogram.
Jacket: An outer nonmetallic protective covering applied
over an insulated wire or cable.
O-ring: Circular seal found around the inside diameter of
a receptacle: typically made from elastomeric or silicone
material. Provides an environmental seal.
Key: Unique pattern of corresponding notches and projections on a set of mating connectors. The projections are
intended to match the notches and prevent mis-mating.
Keying Pin: Solid plastic rod designed to be inserted into
an empty socket cavity to prevent mis-mating.
Locator: A device in a crimp tool to assure proper contact
position during crimping.
Lockwasher: Thin metal ring used between the panel nut
and mounting surface to create spring force to ensure a
tight fitting mount.
Millimeters Squared or mm2: Unit of measure for
European Wire Size Standards (ref. DIN 72551-6 and ISO
6722-3).
Moisture Resistance: Amount of water (in any form)
that a properly wired and mated connection will withstand
without loss of electronic qualities or leakage.
Mounting Bracket: A rectangular metal device used to
attach or mount connectors in an application. Mounting
brackets are used with the HDFB connectors.
Mounting Clip: A plastic or metal piece that attaches
to a non-flanged connector to allow surface mounting.
Deutsch Industrial mounting clips are used with DT, DTM,
DTP, DTHD Series receptacles.
Oxidation: The process of uniting a compound with oxygen, usually resulting in an unwanted surface degradation
of the material or compound.
Panel Nut: A hexagonal threaded plastic or metal ring.
Along with a lockwasher, a panel nut is used to mount
HD10, HD30 and HDP20 receptacles in an application.
Partial Strip: A quantity less than a standard full reel of
stamped and formed contacts.
PCB (Printed Circuit Board) Mount: Connectors designed for wire to printed circuit board applications.
Peak Voltage: The maximum instantaneous voltage.
Plating: Thin overlay coating of metal on contacts or components. Can be used to improve conductivity, provide for
easy soldering, and prevent corrosion.
Plug: One half of a mated pair of connectors. Deutsch
plugs typically have the locking mechanism for the mated
pair, usually house the sockets, and mate with a receptacle.
Pre-Tinned: Solder applied to the contact and/or conductor prior to soldering.
“N” Seal: Normal wire seal diameter.
Pull-Out Force: Measured energy required to separate a
conductor from a contact, or a contact from a termination
assembly.
Neoprene: Thermosetting material, chemically known as
polychloroprene, with excellent flame retarding and abrasion resisting qualities.
Ratchet Control: A crimping device that assures a full
crimping cycle by allowing motion in only one direction
until contact is fully crimped.
Nest: The part of a crimping die that supports the barrel
during crimping.
Receptacle: One half of a mated pair of connectors.
Deutsch receptacles mate with a plug and usually house
pins.
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Glossary
Reduced Diameter Seal: Smaller than standard holes in the
connector grommet. In the Deutsch DT Series this is designated by the C015 modification. In the HD30 and HDP20 Series
this is indicated by “T” or “E” seal.
Removal Tool: Device to disengage contacts from connector
body.
Retaining Bolt: Screw used to draw and hold mating connectors together.
Retaining Sleeve: Lining sheath that fits into receptacle
body to maintain internal seal and provide keying.
Selective Plating: Application of a thin coating of a finish
metal to specific parts of a contact, but not to others. If selective plating is used, plating is typically applied to the mating
surface to provide better conductivity and reduce wear and
corrosion.
Shells: Outside case into which the insert and contacts are
assembled. Shells of mating connectors usually also provide
proper alignment and protection of projecting contacts. Also
known as housing or body.
Shield: A metallic layer, commonly aluminum or copper, of
tape, braid or spiral wrapped wire construction. Its primary
purpose is to prevent electrostatic or electromagnetic interference between adjacent wires and external sources.
Reverse Arrangement: Non-standard cavity/contact assignment (eg. Plug connectors that require pin contacts, and receptacles that require socket contacts.) Reverse arrangements
are available in the Deutsch HD30 and HDP20 Series and are
used to prevent mis-mating where there are multiple similar
connectors in close proximity.
Shielded Cable: A cable in which the insulated conductor
or conductors is/are enclosed in a conducting envelope or
envelopes. Constructed so that essentially every point on the
surface of the insulation is at ground potential or at some
predetermined potential with respect to ground.
Ring Adapter (HDP20): Cylindrical rim or collar attached to
the rear of a connector to allow the attachment of backshells
or strain relief. In the HDP20 Series this is designated by the
L017 suffix.
Shrink Boot Adapter: Thermoplastic rear adapter designed
to provide a lip for heat shrink to form around to attach it
securely to a connector. Commonly used in the Deutsch DT
family of connectors.
Sealed Flange: A flange that is molded or tooled as an integral part of the connector body to help prevent leakage at
the mounting site.
Signal: An electric current used to convey information either
digital, analog, audio or video.
Sealing Plug: A non-conductive dummy pin inserted to fill
an open cavity in a connector. Sealing plugs are required in
Deutsch connectors to maintain the integrity of the environmental seal.
Seamless Terminal or Splice: Terminal or splice conductor
barrel made from a single piece of metal, finished without
lines or grooves that would typically appear where metal is
joined to metal.
Secondary Lock: Device inserted into or onto the connector
interface to position and hold contacts in correct alignment.
Deutsch Industrial secondary locks are called wedgelocks or
terminal position assurance and are used with the DT, DTM,
DTP, DTV, DRB, and STRIKE Series.
Self-Extinguishing: The characteristic of a material whose
flame is extinguished after the igniting flame is removed.
Sleeving: A braided, knitted or woven tube.
Splice: A connection of two or more conductors or cables to
provide good mechanical strength as well as good conductivity.
Socket Contact Sleeve: A cylindrical, protective encasement
for the contact fingers or a contact spring. The socket contact
sleeve holds the inner mechanism of the contact in place and
provides a smooth exterior surface.
Solderless Connection: Joint between two metals created
by pressure without the use of metallic alloy compounds or
heat.
Solid Contact: Closed barrel terminal manufactured using a
cold heading process.
Stamped & Formed Contact: Open barrel terminal manufactured using a precision stamping process.
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Glossary
Strain Relief: Hard plastic or metal device that attaches to
the rear of a connector to provide wire support.
Vibration: A periodic motion of the particles of sound or
other waves.
Strand: A single filament of uninsulated wire.
Volt: A volt is the unit of electromotive force or electric
pressure, a kin to water pressure in pounds per square
inch.
Strip: To remove insulation from a conductor.
Swedge: A cold-forging process to press-fit or force two
metal forms into one. Deutsch and LADD use a swedging
process to force adapters onto the back of HD30 connector bodies.
“T” Seal: Reduced diameter insert cavity in the rear grommet. Also referred to as thin seal, a “T” seal allows for the
use of smaller wire or thinner insulation diameter. A “T”
seal is larger than an “E” seal and smaller than an “N”
seal.
Temperature Coefficient of Resistivity: The change in
resistance per degree of change in temperature.
Terminal: A device designed to attach to the end of a
conductor wire to allow it to connect to another conductor wire and allow electrical current to pass between them.
Also commonly referred to as a contact.
Terminating Resistor: A connector that includes a device
to create electrical resistance. Commonly used on J1939
applications to end the main trunk line or bus network.
Voltage: The term most often used to designate electric
pressure that exists between two points and is capable of
producing a flow of current when a closed circuit is connected between the two points.
Wedgelock: A Deutsch device inserted into or onto the
mating face of a connector to position and hold contacts
in correct alignment. In Deutsch Industrial these are used
with the DT, DTM, DTP, DTV, and DRB Series.
Wicking: The longitudinal flow of a liquid in a wire or
cable construction.
Wiping Action: Movement of two electrical contacts sliding against each other.
Wire Range: The limits of conductor size accommodated
by a contact barrel. Also applies to the insulated conductor
diameter accommodated by a sealing grommet.
Wire Router: Protective device attached to the rear of
connector to provide wire bundle strain relief.
Thermal Cycling: Temperature modulation process developed to improve the performance, strength, and longevity
of a variety of materials.
Threaded Adapter: A cylindrical device with screw
threads attached to rear of connector to allow the attachment of a threaded backshell or strain relief. In the HDP20
connectors it is designated by the L015 modification.
Threaded Rear: Screw threads at the non-mating end of
a connector to allow the attachment of a threaded backshell or strain relief.
Terminal Position Assurance (TPA): A secondary locking mechanism. Snapped into place on the mating face of
a connector after the connector is populated, a TPA holds
contacts in correct alignment for mating and prevents
them from being removed.
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Index
Index
A
Contacts
Solid 125–126
IMC Series 117
Quick Connect Series 112
STRIKE Series 105
Stamped & formed 127
Contact specifications 122
Coupling rings
HD10 Series 75
Crimp
General 129
Inspection 130
Tools 137–140
Crimp sleeve reducer 131
Crimp tools. See also Tooling
Automated 137–138
Hand 139–140
STRIKE Series 103, 142
Adapters
072 adapter 85
IMC Series 116
L015 conduit adapter 86
L015 threaded adapter 84
L017 ring adapter 84
Quick Connect Series 110
Shrink boot adapter 23
AEC Series 95–97
B
Back fittings
Quick Connect Series 110
Backshells
DRC Series 65
DT Series 26
HD10 Series 76
HD30/HDP20 Series 85–86
STRIKE Series 103
WT Series 93
Boots
DRB Series 71
DRC Series 65
DT/DTM/DTP Series 25
HD30/HDP20 Series 85
IMC Series 116
Breakaway connector
HD30 Series 48, 84
Bussing Options 37–41
D
D hole punch 88
Dimensions
AEC Series 96
Bussed feedback receptacles 38
DRB Series 68
DRC Series 63
DT/DTM/DTP Series 19
DTHD Series 14
DTMH Series 29
DTMN Series 30
DTV Series 28
EEC enclosures 56–57
HD10 Series 74
HD30/HDP20 Series 80
HDFB Series 40
IMC Series 114
Jiffy Splices 16
Quick Connect Series 108
STRIKE Series 100
WT Series 92
Diodes 33–35
DRB Series 67–72
DRC Series 61–66
DT/DTM/DTP Series 17–27
C
Cable attachments
STRIKE Series 102
Cable clamps
HD30 Series 85
CAN (Controller Area Network) 43–48
Cavity plug 102, 131
Common Contacts 119–133
Compression nuts
HD10 Series 76
HD30/HDP20 Series 86
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Index
DTHD Series 14–15
DTMH Series 29
DTMN Series 30
DTT Style Hand Tools 140, 144–145
DTV Series 28
Dust caps
AEC Series 97
DT/DTM Series 24
HD10 Series 77
HD30/HDP20 Series 85
IMC Series 116
Quick Connect Series 109
Wire stripping 143
ISO box 48
E
Keying pins 131
EEC enclosures 56–57
End caps
DTHD Series 15
DT Series 23
“E” seal
DT Series 23
HD30/HDP20 Series 82–83
L
J
J1939
J1939/11 46
J1939/12 48
J1939/13 45
J1939/15 47
Jiffy Splices 16
K
Lanyards
HD10 Series 78
Quick Connect Series 109
Lockwashers
HD30/HDP20 Series 87
WT Series 94
F
M
Flange modifications
DTHD Series 15
DT Series 23
Flanges
DRB Series 70
Quick Connect Series 110
Material specifications 7
Modifications
Descriptions 148–149
059 85
072 85
A004 51
AG02 51
B010 75
B016 22, 53
B026 55
BL04 23
BL08 23
BL10 23
C015 23
C023 51
C030 84
CL03 23
CL07 23
CL09 23
E003 15, 23
E004 23, 75
E005 23
E007 23
E008 23
E016 56
Flange 23
G002 51
G003 53, 54
GR01 56
GR02 57
L006 85
L009 15
L012 23
G
Gaskets
DRC Series 66
DT/DTM/DTP Series 24
HD10 Series 77
HD30/HDP20 Series 87
Quick Connect Series 110
Grommet sealing ranges 123–124
H
HD10 Series 73–78
HD30/HDP20 Series 79–90
HDFB Series 40–41
I
IMC Series 113–117
Instructions (How To)
Crimp sleeve reducer 133
DRB Series 71–72
DT Family 31
DTT style hand tools 144–145
HD30/HDP20 Series 89
HDT-48-00 hand tool 144
Jiffy Splice 16
Sealing plugs 132–133
STRIKE Series 106
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Index
L013 15
L015 84
L017 84
L018 68
LE01 23
LE05-LE12 23
LE14 23
LE17 23
LE21 23
N005 55
N012 51
P012 22
P064 83
R008 56
R015 57
Mounting brackets 41
Mounting clips
DT/DTM/DTP Series 27
DTHD Series 15
Performance
Connectors 6
Contacts 122
Standards 150
Strain relief
DT Series 26
HD10 Series 76
HD30/HDP20 Series 85–86
IMC Series 116
Quick Connect Series 110–111
STRIKE Series 99–106
T
Tooling
Assembly 104, 142
Crimp tools
Automated 103, 137–138
Hand 103, 111, 117, 139–140
D hole punch 88
Insert/Removal tools 104, 111, 117, 140–143
Tooling accessories 137–139
TPA (Terminal Position Assurance) 7, 29
“T” seal
HD30/HDP20 Series 83
N
“N” seal
HD30/HDP20 Series 83
O
W
O-ring
WT Series 94
Washers
Quick Connect Series 110
Wedgelocks
DRB Series 70
DT/DTM/DTP Series 21–22
DTV Series 28
Wire router
DRB Series 68
DRC Series 65
Wire sealing ranges 123–124
Wire seals
Quick Connect Series 110
STRIKE Series 102
WT Series 91–94
P
Panel nut
HD30/HDP20 Series 87
Quick Connect Series 110
WT Series 94
PCB pins 117, 128
PCB (Printed Circuit Board) 49–59
Performance specifications
Connectors 6
Contacts 122
Protective caps. See also Dust caps
Q
Quick Connect Series 107–112
R
Removal tools 140–143
Resistors 33–35
S
Sealing plugs 132
Seal ring
Quick Connect Series 110
Shrink boot adapter
DT/DTM Series 23
Specifications
Material 7
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Legal Notice
The copyright for this material is reserved. To copy text or art from this document in any manner constitutes copyright infringement. Any duplication or use must have prior express written permission from Deutsch Industrial.
The information in this catalog is for reference purpose only. Precautions have been taken to assure accuracy of the information. Typographical or pictorial errors that are brought to our attention will be corrected in subsequent issues.
Product dimensions in this catalog are provided for the convenience of our customers. Deutsch reserves the right to make occasional product changes, without prior notification, which may change the dimensions shown. Please consult product drawings for exact specifications and to determine product fitness or suitability for individual design applications.
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Edition 2012
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