ISSN 2319-8885 Vol.04,Issue.52, December-2015, Pages:11159-11168 www.ijsetr.com A High Voltage Gain Modular Multilevel DC/DC Converter and Inverter Fed Induction Motor RAFI MOHAMMAD1, O. RANJIT KUMAR2 1 PG Scholar, Dept of EEE, QIS Institute of Technology, Ongole, Prakasam (Dt), AP, India. Assistant Professor, Dept of EEE, QIS Institute of Technology, Ongole, Prakasam (Dt), AP, India. 2 Abstract: In this paper a high voltage gain modular multilevel dc/dc converter is derived by integrating the full bridge converter and three level flying capacitor for high voltage and high step down applications. The high switch voltage stress on the primary side is effectively reduced full bridge modules in series and zero voltage switching performance for all the active switches due to phase shift control scheme. Therefore low rated power devices can be employed to obtain the benefits of low conduction loss. More importantly the voltage auto balance ability among cascaded full bridge modules is achieved by inherent small flying capacitor, which removes additional active components or control loops. By using this modular multilevel dc/dc converter the performance of induction motor is checking with Matlab/Simulink software. Keywords: Input Voltage Auto Balance, Modular Multilevel Dc/Dc Converter, Phase-Shift Control Scheme, Zero-Voltage Switching (ZVS), Induction Motor. I. INTRODUCTION Electric power conversion can be met in various modern applications. Starting from household appliances, for example computers, mobile phone chargers, and white appliances, up to industrial applications, such as traction motors, steel mills, and even up to the electrical network level, when transferring vast amounts of power. As a consequence of such a wide application range, power conversion is required to be as efficient as possible, in order not to overuse valuable resources, and to reduce the environmental impact of human activities. A lot of progress has been made during recent years towards higher efficiency of power electronic conversion systems, such as new topologies, control methods, and even new materials are investigated. High-voltage AC-AC power converters have been widely used in industry, because of the wide speed range, quick response and good performances. In the field of high-voltage AC-AC power conversion, traditional ―high-low high‖ two-level AC-AC converters with introduction of transformers have the disadvantages of large volume, high cost and low efficiency, and high-voltage ACAC converters based on power electronic devices in series are hard to achieve. Contrast to the drawbacks of traditional ACAC converters mentioned above, the multilevel converter technology has the advantages of low harmonic component, small dV/dt, high power factor, and it has developed rapidly in the last few years [1]-[3]. However, the AC-AC converters using neutral-pointclamped multilevel converters and flying-capacitor multilevel converters have the disadvantages such as the complex topology structure and the identical specification. The cascaded H-bridge multilevel converter is widely used recently because it is easy to install and to develop to higher voltage. Induction motors have been available for nearly 100 years. In fact the first electric motors were designed and built for operation using direct current power. Although AC motors are mainly used in industry for high speed operation because they are smaller, lighter, less expensive, require virtually no maintenance comparing to their DC counter parts, the latter are still used. The reasons for this are that they exhibit wide speed range, good speed regulation, starting and accelerating torques in excess of 400% of rated, less complex control and usually less expensive drive. Today, induction motors are still used in several applications as in industrial production and processing of paper pulp, textile industries, in electric vehicle (EV) propulsion and in public transport such as TRAM (trolley) and METRO. The control of these motors is usually made of power electronics devices, such as modular multilevel inverter fed AC drives or chopper-fed AC drives and because of their simplicity, ease of application, reliability and favorable cost have been a backbone of industrial applications. Another way to classify AC motor drives is according to the type of the converter which is utilized in order to control the speed and the torque of the AC motor ([2]-[4]). When a modular multi level inverter (one or three phase) is used the respective category is called: Controlled inverter-Fed induction Motor Drive. In case that a DC to DC converter is used the respective category is called: Chopper Fed Induction Motor Drive. Both of these categories can further subdivided into non-generative and generative drives based on what was mentioned earlier. Induction motors are used extensively in adjustable-speed drives and position control applications. Copyright @ 2015 IJSETR. All rights reserved. RAFI MOHAMMAD, O. RANJIT KUMAR Their speeds below the base speed can be controlled by current-type rectifiers can be employed. In this section, the armature-current control. Speeds above the base speed are widely adopted current-type full-wave rectifier is applied as obtained by field-flux control. As speed control method for an example to explore the circuit performance of the proposed induction motors are simpler and less expensive than those for modular multilevel configuration, which is illustrated in Fig. the AC motors, DC motors are preferred where wide speed 1. In the primary side, the capacitors C1and C2are used to split range control is required. DC choppers also provide variable the high input voltage, S11−S14are the power switches of the top full-bridge module, S21−S24form the bottom full-bridge dc output voltage from a fixed dc input voltage. module,Cs11−Cs24are the parasitic capacitors of the power II. DERIVATION LAW OF MODULAR MULTILEVEL switches, and Llk1and Llk2 are the leakage inductors of the CONVERTERS transformersT1andT2, respectively. In the secondary side, The derivation process of the proposed modular Do11, Do12, Lf1, and Co1 are for the top full-bridge module and multilevel dc/dc converters is discussed in this section. It is Do21, Do22, Lf2, and Co2 are for the bottom full-bridge module. well known that the neutral-point-clamped (NPC) converters ip1, ip2, iDo11, iDo12, iDo21, and iDo22are the primary and and flying capacitor-based converters are the major multilevel secondary currents through the windings of the transformers topologies for the high-voltage and high-power applications. with the defined direction in Fig. 1. And is1and is2 are the filter For the conventional NPC converters with pulse width inductors currents. modulation control, the abnormal operation condition, such as the mismatch in the gate signals, may cause the voltage imbalance of the input capacitors. Therefore, the converter reliability is impacted. Furthermore, the phase-shift control scheme is not suitable for the conventional NPC converters, which leads to large switching losses. Fortunately, by inserting a small flying capacitor parallel connected with the clamping diodes, the input capacitor voltages are automatically shared because the flying capacitor can be directly parallel with the series input capacitors alternatively. Based on the previously summarized combined multilevel derivation principle, the cascaded full bridge converter and three level flying capacitor are integrated to derive the advanced modular multilevel dc/dc converter, which is illustrated in Fig.1. Fig.2. Proposed Modular Multilevel Dc/Dc Converter with Input Voltage Auto Balance Ability. Fig.1. Derivation of the proposed modular multilevel dc/dc converter: (a) cascaded full-bridge converter, (b) flying capacitor-based TLC, and (c) proposed modular multilevel dc/dc topology. III. OPERATION PRINCIPLE AND INPUT VOLTAGE AUTOBALANCE MECHANISM For the secondary side of the derived modular multilevel dc/dc converters, the current-type full-wave rectifier, fullbridge rectifier, current doubler rectifier, and other advanced A. Operation Analysis The phase-shift control scheme is employed in the proposed converter to realize the ZVS performance of all the power switches, where S11, S13, S21, and S23 are the leading-leg switches and S12, S14, S22, and S24 are the lagging-leg switches. The key waveforms of the proposed converter are shown in Fig. 2. For the top full-bridge module, S11 and S13 act with 0.5 duty cycle complementarily with proper dead time td, so as for the switches S12 and S14. The phase-shift angle between the leading and lagging switch pairs is defined as ϕ1. The gate signal pattern of the bottom full-bridge module is similar to that of the top full-bridge module with the phase-shift angle ϕ2. Meanwhile, the leading switches pair S11 andS13 turns ON and OFF simultaneously with the switch pair S21 and S23, while the phase-shift angles ϕ1 and ϕ2 are decoupled control freedoms for the output voltage regulation. The mode 0 <ϕ1−ϕ2 <td is taken into consideration when analyzing the operation of the converter, and the equivalent International Journal of Scientific Engineering and Technology Research Volume.04, IssueNo.52, December-2015, Pages: 11159-11168 A High Voltage Gain Modular Multilevel DC/DC Converter and Inverter Fed Induction Motor operation circuits are depicted in Fig. 3. In order to simplify the analysis, the following assumptions are made: all the power switches and diodes are ideal; the parasitic capacitorsCs11−Cs24of the switches have the same value as Cs; the voltage ripples on the divided input capacitorsC1,C2 and flying capacitors Cf are small due to their large capacitance; the turns ratio of both transformers is N= n2:n1; and the input voltage is balanced and the auto balance mechanism will be depicted later. There are 15 operation stages in one switching period. Due to the symmetrical circuit structure and operation, only the first eight stages are analyzed as follows. Fig.4. Stage 1. Stage 2 [t1,t2]: At t1, the turn-off signals of the switches S11and S21are given. ZVS turn off for these two switches are achieved due to the capacitors Cs11 and Cs21. Cs11 andCs21 are charged andCs13 andCs23 are discharged by the primary currents as shown in Fig.5. Fig.3. Key waveforms of the proposed converter. Fig.5. Stage 2. Stage 1 [t0,t1]: Before t1, the switches S11,S14,S21, and S24are in the turn-on state to deliver the power to the secondary side. The output diodes Do11 and Do21 are conducted and the output diodes Do12 and Do22 are reverse biased as shown in Fig.4. The flying capacitor Cf is in parallel with the input divided capacitor C1 to make VCf equal toVC1. Stage3 [t2,t3]: At t2, the voltages of Cs13 andCs23 reach 0 and the body diodes of S13 and S23 are conducted, providing the ZVS turn-on condition for S13 and S23 as shown in Fig.6. The flying capacitor Cf is changed to be in parallel with the input divided capacitor C2. The primary currents are derived by (1) (3) (2) (4) International Journal of Scientific Engineering and Technology Research Volume.04, IssueNo.52, December-2015, Pages: 11159-11168 RAFI MOHAMMAD, O. RANJIT KUMAR Fig.8. Stage 5. Fig.6. Stage 3. Stage 4[t3,t4]: At t3,S14turns off with ZVS as shown in Fig.7. Cs14 is charged andCs12 is discharged, leading to the forward bias of Do12; hence, the secondary currentis1 circulates freely through both Do11andDo12. ip1is regulated by Stage 6 [t5,t6]: At t5,Cs12is discharged completely and the anti parallel diode of S12 conducts, getting ready for the ZVS Turn-on ofS12 as shown in Fig.9. During this time interval, ip1 declines steeply duo to half-input voltage across the leakage inductorLlk1. ip1 is given by (5) (7) Fig.7. Stage 4. Stage 5 [t4,t5]: At t4, the turn-off signal of S24comes. ZVS turn-off performance is achieved forS24 as shown in Fig.8. Similar to the previous time interval, Do21 and Do22 conduct simultaneously, thus leading to the transformer T 2 shortcircuit.ip2is regulated by (6) Fig.9. Stage 6. Stage 7 [t6, t7]: At t6,ip1 decreases to 0 and increases reversely with the same slope throughS12 andS13 as shown in Fig.10. Cs22 is discharged completely and the anti parallel diode of S22 International Journal of Scientific Engineering and Technology Research Volume.04, IssueNo.52, December-2015, Pages: 11159-11168 A High Voltage Gain Modular Multilevel DC/DC Converter and Inverter Fed Induction Motor conducts. ip2 declines rapidly duo to half-input voltage across B. Input Voltage Auto balance Mechanism the leakage inductor Llk2.ip2is given by The input voltage imbalance is one of the major drawbacks for most multilevel converters and ISOP converters, which is mainly caused by the asymmetry of the (8) component parameter difference and the mismatch of control signals. It has been carried out that the transformer turns ratio difference (N), leakage inductance distinction (Llk), and phase-shift angle mismatch (ϕ) are the main reasons for the input voltage imbalance in the steady state for the ISOP phase-shift-controlled converters. The effect of these factors is summarized in Table I, which shows that N1 >N2 or Llk1 >Llk2 or ϕ1 >ϕ2 leads to the voltage VC1on the top input capacitor C1higher than the voltageVC2on the bottom capacitor C2 and vice versa. As the parameter difference increases, the voltage gap betweenVC1and VC2 increases correspondingly. The input voltage auto balance mechanism of the proposed modular multilevel dc/dc converter is displayed in Fig. 12 and detailed elaborated as follows. Fig.10. Stage 7. Stage 8 [t7, t8]: At t7, ip2 decreases to 0 and increases reversely through S22 and S23. The current through the output diodeDo11 decreases to 0 and turns off. The output diode D o21 turns off after t8, and then a similar operation works in the rest stages as shown in Fig.11. Fig.11. Stage 8. Fig.12. Input voltage auto balance mechanism: (a)C f in parallel withC1 and(b)Cf in parallel withC2. According to the steady operation of the proposed converter, for the leading-leg switches, the switchesS11andS21have the same time sequence and the switchesS13 andS23 are operated synchronously. WhenS11 andS21 are turned ON, S13 and S23 are turned OFF accordingly, and the flying capacitor Cf is connected in parallel with the top input capacitor C1 as plotted in Fig. 12(a). This makes VCf equal toVc1. In the same way, as given in Fig. 12(b), the flying capacitor Cf is in parallel with the bottom input capacitor C2, whenS13and S23are in turn-on state. This denotes that VCf andVc2 are the same. The connection of Cf with C1 or C2 alternates with high switching frequency, which leads to the voltages on both the input capacitors automatically shared and balanced. It is important to point out that the flying capacitor does not connect with the lagging-leg switches directly. As a result, the operation of Cf hardly affects the states of the lagging-leg switches. Then, both the two phase-shift anglesϕ1 and ϕ2 can be taken as control freedoms to regulate the output voltage. International Journal of Scientific Engineering and Technology Research Volume.04, IssueNo.52, December-2015, Pages: 11159-11168 RAFI MOHAMMAD, O. RANJIT KUMAR IV. DYNAMIC MODELLING OF INDUCTION MOTOR In a conventional four pole induction motor, there are two (14) sets of identical voltage profile windings will be present in the Voltage equations in dq0 frame can be solved from the total phase winding. These two windings are connected in basic equations of induction motor series as shown in fig. 13(a). For the proposed inverter these two identical voltage profile winding coils are disconnected, and the available four terminals are taken out, like shown in the fig13 (b). Since these two windings are separated equally, stator resistance, Stator leakage inductance and the magnetizing inductance of each identical voltage profile windings are equal to the half of the normal induction motor shown in fig.13(a). The voltage equitation for the stator winding is given by common dc link. (9) Flux linkages are as follows (10) The effective voltage across the stator winding is the sum of the voltages across the two individual windings. (11) The expression for the electromagnetic torque in terms of dq0 axis currents is (15) Rotor speed in terms of Torque is (16) Fig. 13. Induction Motor stator winding: (a) General arrangement (b) Arrangement for the proposed inverter. The motor phase voltage can be achieved by substituting equations (9) and (10) in (11) (12) Similarly voltage equitation for the remaining phases are (13) Where d: direct axis, q: quadrature axis, s: stator variable, r: rotor variable, , ,: q and d–axis stator voltages, , ,: q and d–axis rotor voltages, : Rotor resistance, : Stator resistance, L1s: stator leakage inductance, L1r : rotor leakage inductance, iqs ,ids: q and d–axis stator currents, iqr, idr: q and d–axis rotor currents, p: number of poles, J: moment of inertia, Te: electrical output torque, TL: load torque. International Journal of Scientific Engineering and Technology Research Volume.04, IssueNo.52, December-2015, Pages: 11159-11168 A High Voltage Gain Modular Multilevel DC/DC Converter and Inverter Fed Induction Motor From the equations (9), (10),(11) it can be observed that there is no difference between the normal induction motor. V. SIMULATION RESULTS Simulation results of this paper is shown in bellow Figs.14 to 26. Fig.16. Simulation Waveform of Proposed System Output Voltage without Flying Capacitor. Fig.14. Matlab/Simulink Circuit of Proposed System without Flying Capacitor. Fig.17.Matlab/Simulink Circuit of Proposed System with Flying Capacitor. Fig.15.Simulation Waveform of Proposed System Input Voltage Without Flying Capacitor. Fig.18.Primary Voltage and Current of converter. International Journal of Scientific Engineering and Technology Research Volume.04, IssueNo.52, December-2015, Pages: 11159-11168 RAFI MOHAMMAD, O. RANJIT KUMAR (a) (b) Fig.19. Simulation Results Of ZVS Operation: (A) ZVS Operation For S11 And (B) ZVS Operation For S14. Fig.22.Matlab/Simulink Circuit with Flying Capacitor fed Induction Motor. Fig.23. Inverter Input Voltage. Fig.20.Simulation Waveform Of Proposed System Input Voltage With Flying Capacitor. Fig.21. Simulation Waveform of Proposed System Output Voltage with Flying Capacitor. Fig.24.Inverter Output Phase To Neutral Voltage. International Journal of Scientific Engineering and Technology Research Volume.04, IssueNo.52, December-2015, Pages: 11159-11168 A High Voltage Gain Modular Multilevel DC/DC Converter and Inverter Fed Induction Motor modular multilevel dc/dc converter concept can be easily extended to N-stage converter with stacked full-bridge modules to satisfy extremely high-voltage applications with low-voltage-rated power switches. The simulation results show that the proposed system effectively controls the motor speed and enhances the drive performance. Fig.25. Inverter Output Line to Line Voltage. Fig.26.Simulation Waveform of Armature Current, Speed and Torque for Induction Motor. VI. CONCLUSION In this paper, a novel phase-shift-controlled modular multilevel dc/dc converter is proposed and analyzed for the high input voltage dc-based systems. Due to the inherent flying capacitor, which connects the input divided capacitors alternatively, the input voltage is automatically shared and balanced without any additional power components and control loops. Consequently, the switch voltage stress is reduced and the circuit reliability is enhanced. By adopting the phase-shift control scheme, ZVS soft-switching performance is ensured to reduce the switching losses. The VII. REFERENCES [1] Wuhua Li, Member, IEEE, Qun Jiang, Ye Mei, Chushan Li, Student Member, IEEE, Yan Deng, and Xiangning He, Fellow, IEEE,‖ Modular Multilevel DC/DC Converters With Phase-Shift Control Scheme for High-Voltage DC-Based Systems‖, IEEE Transactions On Power Electronics, Vol. 30, No. 1, January 2015. [2] H. Kakigano, Y. Miura, and T. Ise, ―Low-voltage bipolartype DC microgrid for super high quality distribution, ‖IEEE Trans. Power Electron., vol. 25, no. 12, pp. 3066–3075, Dec. 2010. [3] S. Anand and B. G. 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