Application Report SBAA211 – August 2014 Achieving True Universal Input Capability Using ADS1248 and ADS1148 Rajiv Mantri, Gitesh Bhagwat ABSTRACT In this application report, we design a simple connection scheme which can be used to connect multiple transducers to ADS1248/1148. The scheme utilizes features of the devices such as current sources, internal reference, and so forth, while allowing same circuitry on each channel; thus realizing true universal input capability. 1 2 3 4 5 6 Contents Introduction ................................................................................................................... 2 1.1 ADS1146/7/8 and ADS1246/7/8 .................................................................................. 2 1.2 ADS1248 Operation ................................................................................................ 2 Application Schematic ....................................................................................................... 4 Operation ..................................................................................................................... 6 3.1 Two-Wire RTD ...................................................................................................... 6 3.2 Three-Wire RTD .................................................................................................... 6 3.3 Four-Wire RTD ...................................................................................................... 7 3.4 Thermocouple Connections (without CJC) ...................................................................... 8 3.5 Thermocouple Connections (with CJC) .......................................................................... 8 3.6 Analog Input Connections (0–10 V) ............................................................................. 9 3.7 Input Current Connections (4-20 mA ) ......................................................................... 10 Test Results ................................................................................................................. 10 4.1 2-Wire RTD Emulation ........................................................................................... 11 4.2 3-Wire RTD Emulation ............................................................................................ 12 4.3 4-Wire RTD Emulation ............................................................................................ 13 4.4 Current Input Emulation 4–10 mA .............................................................................. 14 Conclusion .................................................................................................................. 15 Reference ................................................................................................................... 15 List of Figures 1 Block Diagram ................................................................................................................ 2 2 Multiplexer .................................................................................................................... 3 3 Universal Input Connection Scheme ...................................................................................... 4 4 Two-Wire RTD Connections................................................................................................ 6 5 Three-Wire RTD Connections .............................................................................................. 7 6 Four-Wire RTD Connections ............................................................................................... 7 7 Thermocouple Connections (Without CJC) 8 Thermocouple Connections (with CJC) ................................................................................... 9 9 Analog Input (0–10 V) Connections ....................................................................................... 9 10 Current (4–20 mA) Connections 11 12 13 .............................................................................. ......................................................................................... Resistance Directly Connected to EVM Board ......................................................................... Resistance Connected Through Switch Scheme (Internal Reference Used) ...................................... Resistance Directly Connected to EVM board ......................................................................... SBAA211 – August 2014 Submit Documentation Feedback Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated 8 10 11 11 12 1 Introduction www.ti.com 14 Resistance Connected Through Switch Scheme (Internal Reference Used) ...................................... 12 15 Resistance Directly Connected to EVM Board ......................................................................... 13 16 Resistance Connected Through Switch Scheme (Internal Reference Used) ...................................... 13 17 ADC Excitation Current On (Drop Across R4 = 300 mV) ............................................................. 14 18 ADC Excitation Current On (Drop Across R4 = 900 mV) ............................................................. 14 19 ADC Excitation Current On (Drop Across R4 = 1.9 V) ................................................................ 15 List of Tables 1 Switch Positions.............................................................................................................. 5 2 Test Data .................................................................................................................... 10 1 Introduction 1.1 ADS1146/7/8 and ADS1246/7/8 The ADS1146, ADS1147, and ADS1148 are highly-integrated, precision, 16-bit analog-to-digital converters (ADCs). The ADS1146/7/8 feature an onboard, low-noise, programmable gain amplifier (PGA), a precision delta-sigma ADC with a single-cycle settling digital filter, and an internal oscillator. The ADS1147 and ADS1148 also provide a built-in voltage reference with 10-mA output capacity, and two matched programmable current digital-to-analog converters (DACs). The ADS1146/7/8 provide a complete front-end solution for temperature sensor applications including thermal couples, thermistors, and resistance temperature detectors (RTDs). The ADS1246, ADS1247, and ADS1248 are similar devices with 24-bit analog-to-digital converters (ADCs). We will now discuss the detailed operation of the ADS1248. Similarities can be drawn to other devices. 1.2 ADS1248 Operation The block diagram for ADS1248 is shown in Figure 1. AVDD REFP0/ REFN0/ ADS1248 Only GPIO0 GPIO1 REFP1 REFN1 VREFOUT VREFCOM Burnout Detect Voltage Reference VREF Mux VBIAS DVDD ADS1247 ADS1248 GPIO AIN0/IEXC AIN1/IEXC SCLK System Monitor AIN2/IEXC/GPIO2 AIN3/IEXC/GPIO3 Input Mux AIN4/IEXC/GPIO4 AIN5/IEXC/GPIO5 PGA DIN 3rd Order DS Modulator Dual Current DACs AIN6/IEXC/GPIO6 AIN7/IEXC/GPIO7 ADS1248 Only Adjustable Digital Filter Serial Interface and Control DRDY DOUT/DRDY CS START RESET Internal Oscillator Burnout Detect AVSS IEXC1 IEXC2 CLK DGND ADS1248 Only Figure 1. Block Diagram 2 Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated SBAA211 – August 2014 Submit Documentation Feedback Introduction www.ti.com The ADS1246, ADS1247, and ADS1248 are highly integrated 24-bit data converters. They include a lownoise, high-impedance programmable gain amplifier (PGA), a delta-sigma (ΔΣ) ADC with an adjustable single-cycle settling digital filter, internal oscillator, and a simple but flexible SPI-compatible serial interface. The ADS1247 and ADS1248 also include a flexible input multiplexer with system monitoring capability and general-purpose I/O settings, a very low-drift voltage reference, and two matched current sources for sensor excitation. The block diagram for the multiplexer is shown in the Figure 2. AVDD AVDD IDAC2 IDAC1 System Monitors AVSS AVDD VBIAS AVDD AVDD AIN0 AVSS AVDD VBIAS VREFN AIN1 ADS1247/48 Only Temperature Diode VREFP AVSS AVDD VREFP1/4 VBIAS VREFN1/4 VREFP0/4 AIN2 AVSS AVDD VREFN0/4 VBIAS AVDD/4 AIN3 AVSS/4 DVDD/4 ADS1248 Only AVSS AVDD DGND/4 VBIAS AIN4 AVDD AVSS AVDD Burnout Current Source (0.5mA, 2mA, 10mA) VBIAS AIN5 AINP AVSS AVDD VBIAS AVSS AVDD VBIAS PGA AINN To ADC AIN6 Burnout Current Source (0.5mA, 2mA, 10mA) AIN7 AVSS Figure 2. Multiplexer SBAA211 – August 2014 Submit Documentation Feedback Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated 3 Application Schematic 2 www.ti.com Application Schematic Figure 3 gives the proposed application schematic which shows the different connections required for implementing a universal input scheme. U1 CD74HC4051PWT R4 S1-0 J0 100ES4-0 1 R1 2 18K 3 16 VCC A4 1 15 A2 A6 2 14 A1 A 3 13 A0 A7 4 12 A3 A5 5 11 S0 ~E 6 10 S1 VEE 7 9 S2 4 100E R3 R2 2K 2K S5-0 1 DVDD SCLK 28 2 DGND S2-0 S3-0 R18 S6-0 GND 8 U2 ADS1248IPW 3 CLK DIN 27 DOUT/DRDY 26 ADS1248IPW 4 RESET R9 S1-1 J1 100ES4-1 1 R6 2 18K 3 DRDY 25 5 REFP0/GPIO0 CS 24 6 REFN0/GPIO1 START 23 7 REFP1 AVDD 22 8 REFN1 AVSS 21 9 VREFOUT IOUT1 20 10 VREFCOM 4 S5-1 R7 12 AIN1/IEXC AIN2/IEXC/GPIO2 17 2K 2K 13 AIN4/IEXC/GPIO4 AIN7/IEXC/GPIO7 16 14 AIN5/IEXC/GPIO5 AIN6/IEXC/GPIO6 15 833E R5 100E S4-2 S6-1 S3-1 R13 S1-2 J2 AIN3/IEXC/GPIO3 18 R8 R19 TO_MCU_ADC IOUT2 19 11 AIN0/IEXC S2-1 100E S25 1 R10 2 18K 3 4 R20 R12 R11 2K 2K S5-2 100E S4-3 R17 S1-3 J3 S2-2 S3-2 S6-2 100E 1 R14 2 18K 3 4 R15 2K 2K S5-3 S2-3 R16 S3-3 100E S6-3 R21 Figure 3. Universal Input Connection Scheme 4 Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated SBAA211 – August 2014 Submit Documentation Feedback Application Schematic www.ti.com Using this scheme, each device can be used to connect 4 differential inputs, thus enabling 4 transducer connections. A total of 20 SPST and 5 SPDT switches are required in the scheme. These can be manually operated DIP switches or electronically controlled FET switches, depending on the accessibility of the unit. The sheet in Table 1 details on the different switch positions for different transducer options: Table 1. Switch Positions Input Type Termination S/W Connections U1 MUX Reference Int/Ext Internal Current Connection Internal Current Value MCU ADC Ch 0 15 mA NA S1 S2 S3 S4 S5 S6 S25 (2,3) RTD Close Open Open Open N/O Open Do not care Do not care External 3-wire RTD (2,3) RTD, 4 Exc Close Open Open Open N/C Open Do not care Do not care External Ch 0 and 1 15 mA NA 4-wire RTD (2,3) RTD, (1,4) Exc Close Open Open Open N/C Open N/O A0 External IOUT 1 (pin 20) 15 mA NA TC (2,3) TC Close Open Open Open N/O Open Do not care Do not care External Ch 1 15 mA NA 2-wire RTD TC with CJC (2,3) TC, 1 Temp Close Open Open Open N/O Open N/C A0 External Ch 1 15 mA For cold jn temp 0–10 V 2 Open Close Close Open N/C Open Do not care Do not care Internal Ch 0 and1 0.1 mA NA 4–20 mA 2 Close Open Open Close N/C Close Do not care Do not care Internal Ch 1 1 mA NA SBAA211 – August 2014 Submit Documentation Feedback Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated 5 Operation 3 www.ti.com Operation Now we take a look at the operation of the scheme for different switch positions for a few of the transducers. 3.1 Two-Wire RTD Figure 4 shows the connection diagram for a 2-wire RTD connection. The dotted red lines show the current flow path. The excitation current flows out of Ch0 of the device, through the RTD and into the 833Ω resistor to ground. The magnitude is set to 1.5 mA, thus giving a drop of 1.25 V across the resistor. This voltage is used as the reference to eliminate any inaccuracies due to variation of the excitation current value. Figure 4. Two-Wire RTD Connections 3.2 Three-Wire RTD Figure 5 shows the connection diagram for a 3-wire RTD connection. The dotted red lines show the current flow path. The excitation current flows out of Ch0 and Ch1 of the device. The current from Ch0 flows into the RTD and then into the 833-Ω resistor to ground. The current from Ch1 flows into one of the leads of the RTD, then through the 833-Ω resistor into ground. Differential measurement between Ch0 and Ch1 gives the RTD drop. This includes the drop because of the leads. The single channel reading of Ch1 gives the drop of the leads which can be used to offset the differential reading for better accuracy. The voltage across the 833-Ω resistor is 2.5 V and can be used as a reference to eliminate any inaccuracies due to variation in the excitation current value. 6 Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated SBAA211 – August 2014 Submit Documentation Feedback Operation www.ti.com Figure 5. Three-Wire RTD Connections 3.3 Four-Wire RTD Figure 6 shows the connection diagram for a 4-wire RTD connection. The dotted red lines show the current flow path. The excitation current flows out of excitation current pin 1. This flows through the RTD, then through the 833-Ω resistor, into ground. Thus, there is no current flow through the measurement leads connected on Ch1 and Ch1, eliminating any drops. Here as well, the drop across the 833-Ω resistor can be used as the reference. Figure 6. Four-Wire RTD Connections SBAA211 – August 2014 Submit Documentation Feedback Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated 7 Operation 3.4 www.ti.com Thermocouple Connections (without CJC) Figure 7 shows the connection diagram for a thermocouple without cold junction compensation. The dotted red lines show the current flow path. The excitation current flows out of Ch1 of the device. This current flows through the 833-Ω resistor to ground and is used to generate a common mode voltage greater than 100 mV to meet the minimum requirement of the device (page 3 of device data sheet). The voltage across the thermocouple adds on to this voltage and care should be taken to ensure that the total value does not exceed the maximum value of common mode voltage. However, this does not impact the temperature measurement as the thermocouple voltage is differential across Ch0 and Ch1. Figure 7. Thermocouple Connections (Without CJC) 3.5 Thermocouple Connections (with CJC) Figure 8 shows the connection diagram for a thermocouple with cold junction compensation. The connection scheme is the same as in the previous case of measurement without CJC. The only additional connection is that of CJC input which is routed to the MCU ADC through the external multiplexer and switch S25. The CJC input is connected on pin 1 of external connector J0. 8 Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated SBAA211 – August 2014 Submit Documentation Feedback Operation www.ti.com Figure 8. Thermocouple Connections (with CJC) 3.6 Analog Input Connections (0–10 V) Figure 9 shows the connection diagram for an analog voltage from 0–10 V. The scheme steps down the input voltage by a factor of 10. This is done through the voltage divider formed by resistors R1 and R2. The 0- to 10-V input is scaled down to 0–1 V. It also ensures that the minimum common-mode voltage requirement is met. Figure 9. Analog Input (0–10 V) Connections SBAA211 – August 2014 Submit Documentation Feedback Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated 9 Operation 3.7 www.ti.com Input Current Connections (4-20 mA ) Figure 10 shows the connection diagram for a 4- to 20-mA current voltage. The scheme converts input current into voltage across the resistor (R4).The same is measured through Ch0 and Ch1 of ADS1248. Figure 10. Current (4–20 mA) Connections 4 Test Results A few of the previously mentioned transducer connections have been emulated and tested. The details for the emulated test setup and the summarized readings are given in Table 2. Table 2. Test Data Emulated Input Scenario Measured Value Connection Directly to EVM Measured Value Connection Through Proposed Scheme 1 2-wire RTD 49.8 mV 50.8 mV 470-Ω resistor (5% tolerance) connected between Ch0 and Ch1; 100-µA current into Ch0; Ch0 and Ch1 connected as inputs to ADC; internal reference used, external reference (generated by Ch0 current into 833-Ω resistor) use should help improve results. 2 3-wire RTD 49.8 mV 50.8 mV 470-Ω resistor (5% tolerance) connected between Ch0 and Ch1; 100-µA current into Ch0 and Ch1; Ch0 and Ch1 connected as inputs to ADC; internal reference used, external reference (generated by Ch0,1 currents into 833-Ω resistor) use should help improve results. 3 4-wire RTD 45.2 mV 46.1 mV 470-Ω resistor (5% tolerance) connected between Ch0 and Ch1; 100-µA current into lout0; Ch0 and Ch1; connected as inputs to ADC; internal reference used, external reference (generated by lout0 current into 833-Ω resistor) use should help improve results. 4 4 to 20-mA current input Differential voltage measured - decimal Differential voltage measured - analog value Test Setup Comments 4.1 4 mA input 4750 298 mV 800 mV supply connected to channel 2 of external connector J0, drop measure across R4 = 100 Ω 4.2 10 mA input 14412 904 mV 2-V supply connected to channel 2 of external connector J0, drop measure across R4 = 100 Ω 4.3 20 mA 30207 1.9 V 4-V supply connected to channel 2 of external connector J0, drop measure across R4 = 100 Ω Sr. No. 10 Test Setup Comments Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated SBAA211 – August 2014 Submit Documentation Feedback Test Results www.ti.com 4.1 2-Wire RTD Emulation Figure 11 and Figure 12 use 100 µA current into Ch0; Ch0 and Ch1 inputs. Figure 11. Resistance Directly Connected to EVM Board Figure 12. Resistance Connected Through Switch Scheme (Internal Reference Used) SBAA211 – August 2014 Submit Documentation Feedback Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated 11 Test Results 4.2 www.ti.com 3-Wire RTD Emulation Figure 13 and Figure 14 use 100 µA current into Ch0; Ch0 and Ch1 inputs; one terminal of external resistance directly connected to ground. Figure 13. Resistance Directly Connected to EVM board Figure 14. Resistance Connected Through Switch Scheme (Internal Reference Used) 12 Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated SBAA211 – August 2014 Submit Documentation Feedback Test Results www.ti.com 4.3 4-Wire RTD Emulation Figure 15 and Figure 16 use 100 µA connected to channel from current source- Iout0. Figure 15. Resistance Directly Connected to EVM Board Figure 16. Resistance Connected Through Switch Scheme (Internal Reference Used) SBAA211 – August 2014 Submit Documentation Feedback Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated 13 Test Results 4.4 www.ti.com Current Input Emulation 4–10 mA Figure 17 shows the current input emulation settings for 4-mA input. Figure 17. ADC Excitation Current On (Drop Across R4 = 300 mV) Figure 18 shows the current input emulation settings for 10-mA input. Figure 18. ADC Excitation Current On (Drop Across R4 = 900 mV) 14 Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated SBAA211 – August 2014 Submit Documentation Feedback Conclusion www.ti.com Figure 19 shows the current input emulation settings for 20-mA input. Figure 19. ADC Excitation Current On (Drop Across R4 = 1.9 V) 5 Conclusion Using the arrangement shown in this report, ADS1248/1148 and other similar devices can be used to design a universal input terminal. Further transducers can be made compatible by making additions on similar lines. 6 Reference 1. ADS1248 data sheet (SBAS426G) 2. ADS1148 data sheet (SBAS453F) (http://www.ti.com/lit/ds/symlink/ads1148.pdf) SBAA211 – August 2014 Submit Documentation Feedback Achieving True Universal Input Capability Using ADS1248/1148 Copyright © 2014, Texas Instruments Incorporated 15 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. 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