TENDERTECHNICALSPECIFICATION FOR SUPPLY, ERECTION (INCLUDING CIVIL WORK), COMMISSIONING & TESTING OF 11KV RMU (RING MAIN UNIT) AT KHAJOD UNDER ALTHAN S/DN OF PIPLOD DIVISION PART - II TECHNICAL SPECIFICATIONS: DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 1/44 Company’s Round Seal INDEX 1.0 Supply, Erection, Commissioning And Testing Of 11kv Sf6 Insulated Ring Main Unit With Vacuum Circuit Breaker. 2.0 List of Approved Makes of Equipments and Accessories for Proposed Project DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 2/44 Company’s Round Seal GENERAL INFORMATION (TECHNICAL): 1.1. CODES, STANDARDS & REGULATIONS The design, manufacture, erection and testing of the equipments and material to be supplied shall comply with latest revisions of relevant Indian Standards or equivalent IEC standards. In addition, the Indian Electricity Rules, Electricity Act 2003,Statutory requirements of Central Govt., GERC and State Government of Gujarat( applicable codes), shall also be complied with. Any complications arising out of it will be set right by the bidder without any implication to DGVCL. The bidder shall submit his offer as per information given in submission of tender. Drawings, Data and Documents The bidder shall furnish following documents/ information along with offer in spiral bound volumes. General description of equipment offered specifying the important features, make, technical parameters, materials of construction etc. To enable DGVCL to have proper understanding of the material offered and its operation. The drawings and documents shall be furnished to DGVCL by the successful bidder for approval of DGVCL, within the period stipulated in the draft contract/mutually agreed terms at the time of placement of order, the bidder shall submit a list of all such drawings and documents he proposes to submit. The list will be approved by DGVCL and may be modified, if necessary. Each drawing /document in the list shall be identified with a serial number, description and scheduled date of submission. This should be submitted in a spiral bound volumes. 1.2. FOR REFERENCE • • • • • OEM’s Complete and comprehensive i n s t r u c t i o n manuals with operation and maintenance of the equipments supplied by the bidder. Preventive maintenance schedule for each equipment. Procedure for shutdown and HT equipment. Safety procedures for safe operation of equipment and complete system. Test procedure for site tests. drawings for 1.3. AS- BUILT DRAWINGS On completion of installation, testing and commissioning, the bidder shall in Corporate visions/ modification if any, in the reproducible and submit ‘as built’ drawing for DGVCL’s record in spiral bound volumes and soft copy. The drawings shall be in AutoCAD DXF format. 1.4. TEST AND INSPECTION FOR INDIVIDUAL ITEM Routine test/ Acceptance tests shall be carried out on all equipment at manufacture’s works/ ERDA as per appropriate IS/IEC. The bidder shall make reasonable facilities, at his cost for inspection and testing of the equipment/material by DGVCL’s Officials. No equipment/item shall be dispatched to site without provisional certificates of acceptance issued by DGVCL. Inspection and test shall be carried out at the place of manufacture as well as on receipt of the equipment at site if required. Inspection and tests do not relieve the bidder of his contractual obligations regarding performance of the equipment at site/in actual use. The bidder shall submit the brief summary of all type test certificates for similar equipment supplied by him elsewhere and the actual type test certificates as and when asked. In case type test certificates for similar equipment is not available, the same shall be conducted in the DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 3/44 Company’s Round Seal presence of DGVCL’s Authorized representative if DGVCL so desires, without any financial implications to the DGVCL. The type test report shall not be older than 5 year from the date of tender opening (Technical bid opening). The supplier of the equipment shall ensure that the equipment available at his works for routine test/type test/acceptance test are duly calibrated and necessary certificate shall be made available to the inspecting officer of DGVCL. As far as possible, the supplier of equipment shall give a minimum of 15 days notice of readiness of material and give the inspection call accordingly. If on arrival of inspecting officer at the works, the material is not found to be ready, the concerned supplier of equipment shall be liable for additional expenditure DGVCL may incur on account of retention or re-deputation of the inspecting officer. The officer deputed for inspecting for particular lot of material according to intimation from you may also like to check Quality Control Plan and for that purpose he may demand the Test Reports of raw material being procured. 1.5. FUNCTIONAL AND COMPOSITE TESTING Following test shall be conducted on equipment after completion of erection in the presence of Engineer-in-charge from point of view of completeness in the presence of DGVCL’s Authorized Representative. • • • • • • • • • • Visual inspection of total system. Checking of continuity of power and LT/HT cables. Checking of nameplate data of complete system. Verification and measurement of earthing resistance. Checking of cable terminations and laying, dressing etc. in the equipment kiosk. Checking of safe accessibility of components. All the equipments and materials shall be passed through checks and test as per approved Field Quality Plan. The insulation resistance test shall be carried out HV installation above 11 KV- by 2500V M e g g e r Power circuit of voltage up to 1KV- by 1000 V Megger 1.6. BAR CHARTS The Bidder shall furnish along with the bid, the bar charts in Project and project schedules indicating starting and completion dates of each activity, such as preparation & approval of drawings, manufacturing/supply/ delivery, civil works, Cable laying erection, testing, pre commissioning and commissioning etc. so that quarter wise completion activities suffice the purpose for releasing the connections. 1.7 GENERAL Identification labels shall be provided on all equipments as per client’s approval. All labels shall be engraved on plastic (white letters with black background) and all text shall be in English language. Any exclusion /deviation from specification shall be clearly spelt out and listed at one place only and bidder shall substantiate the same with appropriate reasons. In the absence of clearly spelt out and mutually agreed deviation, it shall be considered that the bidder has undertaken to comply with the technical specification totally, in letter and spirit. It will be responsibility of the successful bidder to obtain necessary approval of statutory authority as per rules of Govt. of Gujarat before energizing/ charging the equipment/system. However bidder shall be extended all assistance by the DGVCL in regard to application for the same. For installation work at site, the bidder shall be fully responsible for arranging the supply DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 4/44 Company’s Round Seal of required tools and tackles, welding sets, cable crimping tools, labours, scaffolding, ladders, etc. The power connection will be provided by DGVCL at one point only at the prevailing tariff, from where the bidder has to arrange for temporary connection and further distribution of supply at his own cost. The installation of energy meter, cut out, switches etc. for construction power shall be as per prevailing norms of DGVCL. The test report and other requirement to release the connection shall be as per prevailing rules of DGVCL. On completion of the installation but before energizing the system, all installation shall be physically checked and properly tested. These checks and tests shall be conducted by the bidder under the supervision of Engineer In-charge and bidder shall furnish the final status and test results shall be made good by the bidder free of cost within contract completion period. All clamps, brackets, bolts, nuts, screws, markers, ferrules, lugs and glands and other hardware necessary for erection work, shall include in the scope of work and shall be arranged by the bidder. 1.8 APPROVED MAKES OF EQUIPMENTS /ITEMS OF SUPPLY. List of approved makes of equipments and accessories for proposed whole project. (Sheet below) Notes (i)The DGVCL reserves the right to make changes (add or delete names of other makes) in the list during execution of contract. (ii) If bidder wants to propose additional vendors for any of the items, same shall be stated along with the tender or within 30 days from the date of LOI & decision thereof will be conveyed within 30 days thereafter by DGVCL. 2.0 INSPECTION AND TESTING OF EQUIPMENT Manufacturing Progress reviews, inspection & testing of equipment covered under the technical specification shall be carried out by the DGVCL’s Authorized Representative at the manufacturer’s works/premises prior to dispatch, to ensure that their quality & workmanship are in conformity with the contract specifications and approved drawings. 3.0 RESPONSIBILITY FOR INSPECTION Any inspection by the DGVCL’s Authorized Representative does not relieve the Bidder from his responsibility of quality assurance and quality control functions. As such, any approval which the Inspecting Engineer of the DGVCL may have given in respect of equipment and other particulars and the work or workmanship involved in the contract (whether with or without test carried out) shall not bind the DGVCL to accept the plant & equipment, should it on further tests at site be found not comply, with the requirements of the contract. If required, audit wing of DGVCL Inspection Department shall also be entrusted with inspection of particular item/equipment received at site. The bidder is to meet the inspection & testing requirements for the equipment coming under the statutory regulations e.g. weights & measures, safety, IE rules, etc. and submit calibration certificates and documents from appropriate authority to the DGVCL Inspecting Engineer for the same, on demand. 4.0 METHOD OF GIVING INSPECTION CALLS Inspection calls shall be given by the Bidder to Chief Engineer DGVCL, Surat in accordance with mutually agreed program with 15 days’ clear time for all equipments. Four sets of relevant test certificates and inspection report of the Bidder/ Sub-bidder after satisfactory completion of DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 5/44 Company’s Round Seal internal inspection and test shall be submitted along with acceptance/routine test certificate of the tests witnessed by DGVCL Inspector. The DGVCL reserves the right to visit at any stage of manufacture at plant and ask for additional inspection & tests if it is found necessary after completion of detailed design & engineering and approval of drawings. The DGVCL or his duly authorized representative shall on giving written instructions to the bidder, setting out any grounds of objection which he may have in respect of the work, be at liberty to reject all or any part of plant/equipment or workmanship which are not in conformity with the contract provisions. 5.0 BIDDER’S RESPONSIBILITY The Bidder shall provide all reasonable facilities to the Inspecting Engineer of the DGVCL to the Bidder’s or their sub-bidder’s premises at any time during contract period, to facilitate him to carryout inspection & testing of equipment during manufacture of equipment. The Bidder shall delegate a representative/coordinator to deal with DGVCL on all inspection matters. The Bidder shall comply with instructions of the DGVCL’s Inspecting Engineer fully. The Bidder shall ensure that the equipment and materials once rejected by the Inspecting Engineer are not reused in the manufacturing of the equipment and materials. Where parts rejected by the Inspecting Engineer have been rectified as per agreed procedures laid down in advance, such parts shall be segregated for separate inspection and approval, before being used in the work. 6.0 INSPECTION WAIVER For certain standard bought-out items and the products of reputed firms where the DGVCL has earlier experience on the quality of their products, the DGVCL may consider allowing of inspection waiver for such items. The Chief Engineer DGVCL, Surat shall issue approval of inspection waiver certificate after scrutiny of bidder’s internal inspection report, test certificates and other documents. However, it is not binding upon DGVCL to give waiver on bidder’s request. DGVCL may weigh the important issues like quantity of material, cost of material, importance of material, distance of travel & time of travel required to inspect before deciding the waiver of the inspection. 7.0 AUDIT INSPECTION From the lots inspected by the DGVCL, the Inspector of DGVCL may pick up samples from the lots supplied at stores of contractor at random for quality check only. The samples picked up will be tested for acceptance test / type test or as decided by DGVCL at Government/ NABL approved laboratory or ERDA laboratory at DGVCL RSO, Surat or any store of DGVCL, in presence of representatives of contractor and DGVCL as per relevant ISS/BIS/ DGVCL specifications. The test results will be binding on the suppliers and DGVCL, in general will not allow re-sampling. If the material fails in any of the acceptance tests carried out, the full lot of materials will be considered as rejected, and if replacement is not possible due to consumption of the materials then in that case for whole of the rejected lot, DGVCL will deduct maximum up to 30% (Thirty) of the contractual order cost of that item. If the same are not utilized / consumed, then DGVCL may ask for replacement at sole discretion of DGVCL or may accept with maximum deduction up to 30% (Thirty) of the contractual order cost of that item, and all these will be binding on the contractor. In case if the materials does not confirm to specifications or fails at Government approved laboratory or other laboratory decided by DGVCL for testing and if subsequent testing are to be carried out (which will solely at DGVCL discretion), then all Testing fees, expenses of the inspector and other expenses incurred by DGVCL will be to contractor’s account. The decision in this regard for acceptance as above of DGVCL shall be final and this will be binding on the contractor. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 6/44 Company’s Round Seal 8.0 OTHER CONDITIONS Any clarification / amendment necessary, in any or more clauses incorporated in the present A/T, you will have to make a detailed reference to the DGVCL latest within ten days from the receipt of A/T. If you fail to do so, no request for any clarification / amendment shall be considered thereafter. Please also note that all the points which need clarification / amendment should be brought out at once. No piecemeal clarification/amendment will be entertained. 9.0 PRE INSPECTION AND VERIFICATION OF SITE BY BIDDERS Bidder, if desire, may visit and inspect proposed work site of Khajod under Althan S/dn of Piplod Division. Prospecting bidder may contact our Executive Engineer (O&M) Shri R.M Parmar Piplod division (082380 41553) with prior appointment and confirmation. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 7/44 Company’s Round Seal 1.0: SUPPLY, ERECTION, COMMISSIONING AND TESTING OF 11KV SF6 INSULATED RING MAIN UNIT WITH VACUUM CIRCUIT BREAKER SYSTEM RATED VOLTAGE UP TO 12 kV DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 8/44 Company’s Round Seal SPECIALINSTRUCTIONSTOBIDDER Please read following instructions carefully before submitting your bid. 1. All the drawings, i.e. elevation, side view, plan, cross sectional view etc., in AutoCAD format and manuals in PDF format, for all items including installation (civil work) shall be submitted. Also the hard copies as per specification shall be submitted. 2. The bidder shall submit Quality Assurance Plan for manufacturing process and Field Quality Plan with the technical bid. 3. The bidder shall have to submit all the required type test reports f o r the offered item. However, in the event of partial submission or reports older than specified limit, bidder must submit his confirmation for those type test report/s to be submitted in the event of an order, without affecting delivery schedule, before commencement of supply, free of cost. In a b s e n c e of t h i s c o n f i r m a t i o n , the evaluation shall be carried out accordingly as non submission of type test reports. 4. The bidder must fill up all the point of GTP for offered item/s. Instead of indicating “refer drawing, or as per IS/IEC”, the exact value/s must be filled in. 5. All the points other than GTP, which are asked to confirm in technical specifications must be submitted separately with the bid. 6. The bidder is required to impart training in view of manufacture, assembly, erection, operation and maintenance for offered item, at his works, to the person/s identified by DGVCL, in the event of an order, free of cost. The cost of logistics will be bear by DGVCL. 7. Please note that the evaluation will be carried out on the strength of content of bid only. No further correspondence will be made. 8. The bidder shall bring out all the technical deviation/s only at the specified annexure. 9. The bidder should indicate manufacturing capacity by s u b m i t t i n g latest updated certificate of a Chartered Engineer (CE). DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 9/44 Company’s Round Seal QUALIFYINGREQUIREMENTDATA (For Supply) Bidder to satisfy all the following requirements. 1) The principal manufacturer/s of bidder shall be Original Equipment Manufacturer (OEM). The offered equipment have to be designed, manufactured and tested as per relevant IS/IEC with latest amendments and approved vendor of DGVCL. 2) The minimum requirement of manufacturing c a p a c i t y of OEM for offered type, size and rating of equipment shall be 7 times tender / bid quantity. The bidder should indicate manufacturing capacity by submitting latest updated certificate of a Chartered Engineer (CE). 3) Equipment proposed sh all be of similar or higher rating and in service for a minimum period of Five (5) years and satisfactory performance certificate in respect of this is to be available and submitted. 4) The bidder should clearly indicate the qu an ti t y an d Single Value Contract executed during last FIVE (5) years, for the offered equipment. Bidder should have executed o n e si ngl e contract d u r i n g last five years for the q u a n t i t y equivalent to tender / bid. The details are to be submitted in following format, Sr. No ITEMS SUPPLIED TO ORDER REFERENCE No. & DATE ITEMS QUANTITY ORDER FULLY EXECUTED. YES/NO STATUS, IF ORDER UNDER EXECUTION REMARK 5) Equipment offered shall have Type Test Certificates from Govt approved/accredited laboratory (accredited based on ISO/IEC Guide 25 / 17025 or EN 45001 by the National accredition body of the country where laboratory is located), as per IEC / IS / technical specification. All the required type tests Should not be older than 5 (five) years from the date of opening of technical bid. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 10/44 Company’s Round Seal TECHNICAL SPECIFICATION FOR OUTDOOR 11 KV RING MAIN UNIT SWITCHGEAR 1.1 GENERAL: 1.1.1 All equipment and material shall be designed, manufactured and tested in accordance with the latest applicable IEC standard. 1.1.2 Equipment and material conforming to any other standard, which ensures equal or better quality, may be accepted. In such case copies of English version of the standard adopted shall be submitted. 1.1.3 The electrical installation shall meet the requirement of Indian Electricity Rules-1956 as amended up to date; relevant IS code of practice and Indian Electricity Act-1910. In addition other rules and regulations applicable to the work shall be followed. In case any discrepancy the most stringent and restrictive one shall be binding. 1.1.4 The high-tension switchgear offered shall in general comply with the latest issues including amendments of the following standards but not restricted to them. 1.2 SCOPE: Design, Engineering, Manufacture, assembly, Stage testing, inspection and testing before supply and delivery at site, Erection, Installation, testing & Commissioning of Ring Main units outdoor type SF6 filled , with various combinations of load break isolators & breakers. The scope includes Supply, Erection, testing and commissioning of outdoor type RMU with necessary take off terminal units for automations contains load break isolators, breaker and associated accessories, equipments. (including civil works and earthing-Erection of earthing by using GI strip (minimum 35 mm strip) with earthing plate including cost of coal/salt to RMU). The Installation of 11KV Outdoor SF6 Insulated RMU covering erection, testing and commissioning with associated equipment including civil work of RMU, drawing and Bom(Bill of Material) of civil work submit by bidder along with technical details. The RMUs should be provided with necessary take off terminal units for automations and all these units should be shielded in a outdoor metal-body for making them suitable for outdoor use. The insulation/dielectric media inside the stainless steel welded tank should be SF6 gas. The RMUS should be Modular, extensible type on both sides with provision of attaching/connecting with SNAP FIT arrangement W/o External Busbars additional load break switches and circuit breakers in future whenever required. Alternatively Extension shall be possible by adding trunking chambers and required accessories or by plug-in bushing type arrangement. The Package scope of work shall include survey, design, manufacture, FAT and delivery, installation and commissioning of new SCADA enabling equipments of new “SCADA-Read The RMU should have compatibility with OPEN PROTOCOL SCADA system. Ring Main Units capable of being monitored and controlled by the SCADA/DMS. The RMU should have the castle lock for avoiding dual supplyand safety purpose. Where relevant, the RMU scope of work shall be coordinated with the work to be carried DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 11/44 Company’s Round Seal out under the project’s other construction packages & associated materials to the designated destinations as per this tender specification and Bill of quantities. supply & fixing of relevant 11KV cable termination kits indoor type and jointing kits (if any) at RMU side as per relevant IS standard in bidder’s scape. Each RMU shall include its own power supply unit (including auxiliary power transformer, batteries, and battery charger), which shall provide a stable power source for the RMU. The RMUs will be connected to the FRTU which will be procured, supplied and installed as a part of Part A of R-APDRP. The RMU will also supply 230VAC 500VA for FRTU. FRTU, MODEM, Power and I/O cable interface between FRTU and Control panel of RMU/sectionaliser are excluded in the scope of supply and these items will be provided by DGVCL/SIA. Each new RMU shall be equipped with main-line load break switches and a fault passage indicator (FPI). Furthermore, to protect each of its lateral / transformer feeders, it shall be equipped with a corresponding set of circuit breakers and self-powered numerical relays. The RMU shall include potential-free contacts and control contacts so as to connect to SCADA/DMS via FRTUs, so as to: Monitor and control the open/closed status of the RMU circuit breakers and load break switches. Monitor the local/remote position of RMU motorised (in case if failure of motor) manually-operated switches that can be used to enable and disable remote monitoring. Monitor the health of the power supply, which will include battery failure and low voltage indications. Monitor the open/closed status of RMU earthing switches. Monitor the open/closed status of RMU enclosure doors in case of Hinge doors. Monitor for low SF6 gas pressure indication. Monitor for circuit breaker relay operations. Monitor for indication of main-circuit fault detected by the RMU’s FPI. 1.2.1 Configurations Required:11KV RMU (Both sides extensible refer 1.17 for more details) a) 1-way (R) , 11KV ,Gas (SF6) Insulated RMU with 1Nos 630A load break switch b) 1-way (L) , 11KV ,Gas (SF6) Insulated RMU with 1No. SF6 insulated VCB of suitable rating c) 2-way (RL) , 11KV ,Gas (SF6) Insulated RMU with 1Nos 630A load break switch and 1No. SF6 insulated VCB of suitable rating d) 3-way (RRL) , 11KV ,Gas (SF6) Insulated RMU with 2Nos 630A load break switch and 1No. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 12/44 Company’s Round Seal SF6 insulated VCB of suitable rating – e) 3-way (RLL) , 11KV ,Gas (SF6) Insulated RMU with 1Nos 630A load break switch and 2No. SF6 insulated VCB of suitable rating f) 4-way (RRLL),11KV Gas (SF6) Insulated RMU with 2Nos 630A Load break switches and 2Nos , SF6 Insulated VCB of suitable rating – g) 4-way (RLLL),11KV Gas (SF6) Insulated RMU with 1Nos 630A Load break switches and 3Nos , SF6 Insulated VCB of suitable rating – h) 4-way (RRRL),11KV Gas (SF6) Insulated RMU with 3Nos 630A Load break switches and 1Nos , SF6 Insulated VCB of suitable rating – i) 5-way (RRLLL) , 11KV ,Gas (SF6) Insulated RMU with 2Nos 630A load break switch and 3No. SF6 insulated VCB of suitable rating – j) 5-way (RRRLL) , 11KV ,Gas (SF6) Insulated RMU with 3Nos 630A load break switch and 2No. SF6 insulated VCB of suitable rating – k) 6-way (RRRLLL) , 11KV ,Gas (SF6) Insulated RMU with 3Nos 630A load break switch and 3No. SF6 insulated VCB of suitable rating. Sr. No. 1 2 3 Item Description 11KV RMU R 11KV RMU L 11KV RMU RL 4 11KV RMU RRL 5 11KV RMU RLL 6 11KV RMU RLLL 7 11KV RMU RRLL 8 11KV RMU RRRL 9 11KV RMU RRRLL 10 11KV RMU RRLLL 11 11KV RMU RRRLLL Unit Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. DGVCL’s Tentative Quantity 1 1 1 1 2 1 11 1 1 1 4 Note: R stands for isolators L stands for Circuit breaker PLS NOTE: THE NOMINAL CURRENT RATING OF VCB SHALL BE ACCORDING TO LOAD OF THE FEEDER AND ACCORDINGLY SUITABLE RELAY SHALL BE PROVIDED AND ANY CHANGE IN COMBINATION/CONFIGURATION SHALL BE EXECUTED WITH THE APPROVAL OF CHIEF ENGINEER OF RESPECTIVE DGVCL. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 13/44 Company’s Round Seal 1.1 This Specification provides for design, manufacture, inspection and testing before dispatch, packing and delivery F.O.R.(Destination) of SF6 insulated RMUs with necessary take off terminal units for future automations, compatible with SCADA system other accessories and auxiliaries equipment and mandatory spares, described herein and required for their satisfactory operation. 1.2. The objective of the RMUs is for extremely small construction width, compact, maintenance free, independent of climate, easy installation, operational reliability, Safe and easy to operate, minimum construction cost, minimum site work and minimum space requirement. 1.3. The RMUs shall conform in all respects to high standards Of Engineering design, workmanship and latest revisions of relevant standards at the time of offer. RMU to be installed on Plinth Erection of plinth with cost of cement etc as per below requirement Plinth size minimum 5’x4’x2’ or as per required Cement ratio 1: 2 : 4 ;Weight of RMU 510 kg to 1000 kg. 1.4. The type of the 11 KV circuit breaker shall be VCB and insulating medium for load break isolators, Earth switch, 11 KV Buses and other associated equipments should be SF6 gas. Necessary current sensors / transformers for protection and metering (wherever required). All necessary dry (potential-free) contacts for indications relevant to RMU monitoring status and control. A PT Panel including auxiliary power transformer for measurement of system voltage and for charging the batteries. Battery and battery charger, to provide stable as per motor rating, 24 VDC, power for the RMU’s motors. Capacitor voltage dividers serving live-line cable indicators. 1.3 GENERAL: The Ring Main Unit shall be installed at 11 KV junction points to have continuous supply by isolating faulty sections. The RMU shall be extensible on both sides and consists of the following combinations of load break switches and Circuit breakers for a nominal voltage of 12 KV using SF6 gas as insulating and Vacuum as arc quenching medium. The RMU and combination shall be tropicalised and outdoor metal enclosed type. The RMU metal parts shall be of high thickness, high tensile steel which must be grit/short blasted, thermally sprayed with Zinc alloy, phosphate or should follow the 7 tank pre-treatment process and be subsequently painted with polyurethane based powder paint. The overall paint layer thickness shall be not less than 80 microns. Relevant IE rules for clearances, safety and operation inside the enclosure shall be applicable. The enclosure shall be IP 54 and type tested for weather proof at EREDA/CPRI. All live parts except for the cable connections in the cable compartments shall be insulated with SF6 gas. The SF6 gas tank shall be made of robotic or TIG or MIG welded stainless steel, to have the best weld quality. The gas cubicle shall be metal enclosed with stainless Steel of thickness as per IEC tested/ designed so as to provide safety and to avoid leakage of gas and should be provided with a pressure relief arrangement away from operator. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 14/44 Company’s Round Seal Both the load break switches and the tee off circuit breaker must be motorized. The cable box of isolators and circuit breakers both should be of front access type as per site requirement. Any accidental over pressure inside the sealed chamber shall be limited by the opening of a pressure-limiting device in the top or rear-bottom part of the tank or enclosure. Gas will be release to the rear of the switchboard away from the operator and should be directed towards the bottom, into the trench to ensure safety of the operating personnel and the pedestrians / civilians. All the manual operations should be carried out on the front of the switchboard. 1.3.1 GENERAL TECHNICAL REQUIREMENTS 1 Fixed type SF-6 gas insulated / Vacuum circuit breakers. It should be maintenance free, having stainless steel robotically/ TIG / MIG welded enclosure for OUTDOOR RMU. However, offer with high quality of the welding which has necessary extensive leakage test with leak rate of 0.1% per annum can be accepted. The RMUs to be used are only outdoor type. 2 Low gas pressure devices- 1.2 Bar pressure. RMU should have full rating with 0.0 Bar gas pressure. 3 Live cable indicators- High operator safety. 4 Fully Rated integral ear thing switch on each device. 5 Self powered Microprocessor Based relay- Does not require any external source of power. 6 Units fully SCADA Compatible. Retrofitting at site possible at a later date. Line switches (Load break switches) as well as T- OFF circuit Breaker can be operated by remote. ( Manual operations should be possible in case of motor failure.) 7 For indoor Cable boxes should be front access and interlocked with earth switch. No rear /side access required. For outdoor RMUs cable boxes shall be on front. 8 Cable testing possible without disconnection of cables. 9 Compact in dimension. 10 Circuit Breaker with self powered O/C & E/F RELAY. 11 Low pressure, sealed for life equipment, can operate at “0” bar pressure. 12 Cable ear thing switch on all switching device-standard, for operator safety. 13 Enclosure with IP 54 standard protection for OUTDOOR RMUs and IP2X for INDOOR RMUs 14 All live parts should be inside a stainless steel enclosure for outdoor type RMU & minimum 2 mm thickness of stainless steel robotically/TIG/MIG welded enclosure for Outdoor / indoor RMU. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 15/44 Company’s Round Seal 1.3.2 TECHNICAL AND GUARANTEED PARTICULARS: The bidders shall furnish all guaranteed technical particulars as called for in Schedule “A” of this specification. Particulars which are subject to guarantee shall be clearly marked. Bids lacking information in G.T.P are liable to be rejected The Entire units or minimum three functions of RMU shall be enclosed in a single compact metal clad, outdoor enclosure suitable for all weather conditions. The switchgear/steel gas tank shall be filled with SF6 as per IEC/IS Standards relative pressure to ensure the insulation and breaking functions. The steel gas tank must be sealed for life and shall meet the “sealed pressure system” criteria in accordance with the IEC 298 standard. The RMU must be a system for which no handling of gas is required throughout the 20 years of service life. The RMU shall have a design such that in the event of an internal arc fault, the operator shall be safe. This should be in accordance with IEC 298 and relevant Test certificates shall be submitted with the Tender. The offered switchgear and control gear should be suitable for continuous operation under the basic service conditions indicated below. Installation should be in normal indoor conditions in accordance with IEC 60694. Ambient temperature – 10 degree C to + 45 degree C Relative humidity - up to 95% Altitude of installation - up to 1000m, IEC 60120 1.3.3 The RMU shall be tested for an internal arc rating of 20 kA for 1 Sec. for 11 KV RMU. Suitable temperature rise test on the RMU shall be carried out & test reports shall be submitted with tender for technical bid evaluation. Each switchboard shall be identified by an appropriately sized label, which clearly indicates the functional units and their electrical characteristics. The switchgear and switchboard shall be designed so that the position of the different devices is visible to the operator on the front of the switchboard and operations are visible as well. The entire system shall be totally encapsulated. There shall be no access to exposed conductors. In accordance with the standards in effect, the switchboards shall be designed so as to prevent access to all live parts during operation without the use of tools. The entire 11 KV RMU are insulated by inert gas (SF6) suitable for operating voltage up to 13.8KV respectively. The 11KV circuit breakers must be VCB breaker. It is necessary to fit an absorption material in the tank to absorb the moisture from the SF6 gas. The SF6 insulating medium shall be constantly monitored via a temperature compensating gas pressure indicator DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 16/44 Company’s Round Seal offering a indication at different temperature ranges, having distinctive RED and GREEN zones for safe operation. All the RMUs must be routine tested for the following at factory in India: Micro-ohm test for the assembly inside the tank. Circuit breaker analyzer test so as to ensure the simultaneous closing of all poles for VCB. SF6 gas leak test. Partial Discharge test on the complete gas tank so as to be assure of the proper insulation level and high product life. High voltages withstand. Secondary test to ensure the proper functioning of the live line indicators, fault passage indicators and relays. 1.3.4 Sulphur Hex fluoride Gas (SF6 GAS) The SF6 gas shall comply with IEC 376,376A, and 376B and shall be suitable in all respects for use in 11 KV RMUs under the operating conditions. The SF6 shall be tested for purity, dew point air hydrolysable fluorides and water content as per IEC 376,376A and 376B and test certificate shall be furnished to the owner indicating all the tests as per IEC 376 for each Lot of SF6 Gas. 1.3.5 DIELECTRIC MEDIUM SF6 / VCB GAS shall be used for the dielectric medium for 11KV RMUS in accordance with IEC376. It is preferable to fit an absorption material in the tank to absorb the moisture from the SF6 / VCB gas and to regenerate the SF6 / VCB gas following arc interruption. The SF6 / VCB insulating medium shall be constantly monitored via a temperature compensating gas pressure indicator offering a simple go, no-go indication. 1.3.6 General structural and mechanical construction: The offered RMU should be of the fully arc proof metal enclosed, free standing, floor mounting, flush fronted type, consisting of modules assembled into one or more units. Each unit is made of a cubicle sealed-for life with SF6 / VCB and contains all high voltage components sealed off from the environment. The overall design of the indoor switchgear should be such that front access only is required. It should be possible to erect the switchboard against a substation wall, with HV and LV cables being terminated and accessible from the front. The units should be constructed from Minimum 2 mm thick stainless steel sheets. However, Offer with type test report of pressure withstand test for gas filled compartment with pressure relief device test as per cl. no. 6-103-1 of IEC 62271-200-2003 can be accepted for 2mm stainless steel tank thickness. The design of the units should be such that no permanent or harmful distortion occurs either when being lifted by eyebolts or when moved into position by rollers. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 17/44 Company’s Round Seal For outdoor RMUs a weather proofing process shall be carried out. SHEET METAL MUST BE GRIT BLASED / THERMALLY SPRAYED AND POLYURETHANE PAINTED WITH ABOUT 70 MICRON THICKNESSES, TO ACHIVE OUTDOOR WORTHINESS AND CORROSION PROOF NESS. - RMU ENCLOSURE M U S T BE SHIELDED AGAINST SOLAR IRRADIATION AND T E S T E D FOR A AMBIENT OF 45 DEGREE C WITHOUT DERATING OF THE EQUIPMENT. The cubicle should be have a pressure relief device. In the rare case of an internal arc, the high pressure caused by the arc will release it, and the hot gases is allowed to be exhausted out at the bottom / top / rear of the cubicle. A controlled direction of flow of the hot gas should be achieved. The switchgear should have the minimum degree of protection (in accordance with IEC 60529) - IP 67 for the tank with high voltage components - IP 2X for the front covers of the mechanism - IP 3X for the cable connection covers - IP 54 for the outdoor enclosure. 1.4 STANDARDS: Unless otherwise specified elsewhere in this Specification, the RMU, Switchboard (Switchgear), Load break isolators, Instrument Transformers and other associated accessories shall conform to the latest revisions and amendments thereof to the following standards. 1. IEC 60 298/IEC 62 271-200/IS 12729:1988 - General requirement for Metal Enclosed Switchgear 2. IEC60129/IEC62271-102/IS 9921 - Alternating current disconnector’s (Load break isolators) and earthing switch 3. IEC 62 271-100 & 200/IEC 60 056/IS 13118:1991 - Specification for alternating current circuit breaker 4. IEC 62 271-1/IEC 60694 - Panel design, SF6/Vacuum Circuit Breakers 5. IEC 60044-1/IEC 60185/IS 2705:1992 - Current Transformer 6. IEC 60265/IS 9920:1981- High voltage switches. 7. IEC 376 - Filling of SF6 gas in RMU. 8. IEC 60273/IS: 2099 - Dimension of Indoor & Outdoor post insulators i. with voltage > 1000 Volts. 9. IEC 60529/IS 13947(Part-1) - Degree of protection provided by i. enclosures for low voltage switchgear and ii. Control gear. 10. Indian Electricity Rules/IS Code Equipment meeting with the requirements of any other authoritative standards, which ensures equal or better quality than the standard mentioned above shall also be acceptable. If the equipments, offered by the Bidder conform to other standards, salient points of difference between the standards adopted and the specific standards shall be clearly brought out in relevant schedule. In case of any difference between provisions of these standards and provisions of this specification, the provisions contained in this specification shall prevail. One copy of such standards with authentic English Translations shall be furnished along with the offer.(Hard copy) DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 18/44 Company’s Round Seal 1.4.1 Applicable Standards The RMUs shall be manufactured to the highest quality consistent with best practice and workmanship and in full accord with the Supplier’s quality assurance plan. The RMUs shall conform to the Indian or IEC international standards that are applicable. These include the standards listed in Table 1Error! No text of specified style in document.-1 below. Table 1Error! No text of specified style in document.-1: Applicable Standards Standard Description IS 3427 AC metal enclosed switchgear and control gear for rated voltages above 1 kV and up to and including 52 kV IS 12063 Classification of degrees of protection provided by enclosures of electrical equipment IS 9920 (Parts 1 to 4) High Voltage Switches IS 9921 (Parts 1 to 5) IS 13118 IS 10601 Specification for AC disconnectors and earthing switches for voltages above 1000 V HV AC Circuit Breakers Dimensions of terminals of HV Switchgear and Control gear IS 12729 General requirements of switchgear and control gear for voltages exceeding 1000 V IEC 1330 IEC 60694 IEC 6081 IS 2705 IS 3156 IS 8686 IEC 62271200 High voltage/Low voltage prefabricated substations Common clauses for MV switchgear standards Monitoring and control Current Transformers Voltage transformers Specification for Static Protective Relays Standards for high voltage metal clad switchgear up to 52 KV. INDIAN This is to be as per Central Electricity Authority (Safety Requirement for ELECTRCIATY Construction, Operation & Maintenance of Electrical Plants and Electric Lines) REGULATION Regulations, 2011 2011 1.5 THE STANDARDS MENTIONED ABOVE ARE AVAILABLE FROM: IEC - (INTERNATIONAL ELECTRO-TECHNICAL COMMISSION, BUREAU CENTRAL DE LA COMMISSION, ELECTRO TECHNIQUE INTERNATIONAL, 1, RUE DE VEREMBE, GENEVA, SWITZERLAND.) ISO - INTERNATIONAL STANDARD ORGANISATION 1.6 SPECIFIC REQUIREMENTS IN RMU:- 1.6.1 CLIMATE CONDITIONS DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 19/44 Company’s Round Seal The climatic conditions under which the equipment should operate satisfactory are as under: Maximum ambient air temperature :40-45 deg. C Minimum ambient air temperature :10 deg.C Maximum daily average ambient air temperature :40 C Maximum humidity :100% Altitude above M.S.L. (maximum) :1000 metres Average annual rainfall(mm) :925 Max. wind pressure(Kg/sq.m) :200 Seismic level(Horizontal accn.) :0.3 g Iso-ceraunic level(Days per Year) :50 Average thunder storm days per annum :50 1.6.2 Distribution Network Electrical Parameters The main parameters of the distribution network are as follows: 1 Nominal system voltage: 11 kV (rms) 2 Highest system voltage: 12 kV (rms) 3 Number of phases: 3 4 Frequency: 50 Hz 5 Variation in frequency: 49.5 Hz to 50.5 Hz 6 Type of earthing: Solid 7 Power frequency withstand voltage: 28 kV 8 Basic impulse withstand voltage 1.7 : 75 kV RMU OUTDOOR METAL CLAD ENCLOSURE. The RMU enclosure must be a metallic, it shall follows an industrialized process of manufacturing. The RMU and combination shall be tropicalised and outdoor metal enclosed type. The RMU metal parts shall be of high thickness, high tensile steel which must be grit/short blasted, thermally sprayed with Zinc alloy, phosphate or should follow the 7 tank pre-treatment process and be subsequently painted with polyurethane based powder paint. The overall paint layer thickness shall be not less than 80 microns. The rating of enclosure shall be suitable for operation on three phase, three wire, 11 KV, 50 cycles, DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 20/44 Company’s Round Seal A.C. System with short-time current rating of 20KA for 3 seconds for 11 KV with RMU Panels. The enclosure should have two access doors one for the operation and relay monitoring and other for the cable access. Both the doors should have the locking facility to prevent the access to operating mechanism to avoid unauthorized operating of RMU and relay. 1.7.1 RMU Design Features All design features of the proposed RMU, as described in the supplier’s bid and in the bid’s reference materials, shall be fully supported by the equipment actually delivered. The key design features include those that relate to: Maintainability, expandability, and life span Ability to operate in severe outdoor environmental conditions. Immunity to electrical stress and disturbance. Acceptable insulation properties. Convenient FRTU interconnection features. 1. MODULAR DESIGN, PANEL TYPE WITH FRONT CABLE ACCESS. 2. RMU MUST BE MADE OF ROBOTICALLY / TIG / MIG WELDED STAINLESS STEEL. 3. Offered RMU must be extensible. i. RMU Type Installation BOTH SIDES EXTENSIBLE Type. 1. Specification • Rated Voltage-12 KV. • Rated Power Frequency withstand voltage- 28 KV • Rated Lightening impulse withstand voltage-75 KV. • Rated Current for Ring Main Feeder- 630 A. • Rated Current for VCB Feeder- 630 A. • Rated short time current- 21 KA/3 Sec. • Rated short making current- 52 kA. • Ambient temperature- (-5 degree Celsius to +45 degree Celsius) 2. Scope of Supply • Each including Enclosure IP-54. Each load break Switches includes • SF6 three position switches with position ON-OFF-EARTH. • Motor operated spring mechanism ON-OFF. • Mechanical indicators for position ON-OFF-EARTH. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 21/44 Company’s Round Seal • Mimic diagram at the front facia of RMU. • Socket for Capacitive Voltage Indicator • Padlocking facility. Each Vacuum Circuit Breaker includes • Motorized VCB with position ON-OFF. • Manual Line disconnector with three positions switches ON-OFF-EARTH. • Auxiliary switches 4 NO + 4 NC with wiring • Self powered relay for Over current and earth fault protection. • Space for SCADA Unit. 3 Phase definite time over current, earth fault and short-circuit protection with variable tripping times (ANSI 50/51), 3phase over current protection with selectable inverse time characteristic and definite time short circuit current element. ( ANSI50/51),Definite time earth over current and earth short circuit protection by internal calculations (ANSI 50N/51N),earth over current protection with selectable inverse time characteristics and instantaneous short circuit current element (ANSI 50N /51N) LV Current transformer compatible with self powered relay. • • Socket for capacity voltage indicator • Padlocking facility. • 24 V DC Battery • Battery charger Inherently designed LT voltage transformer of suitable VA burden for LT supply voltage for battery charger and protection. • • Earthing of RMU as per IS 3043-1987. • HT metering panel as per relevant IS ACCECORIES WITH EACH RMU Includes. 1. Operating handle- 1 No. 2. Right angle cable boots- 2 x sets. 3. Capacitor voltage indicator Type HR-ST Make Hortsmann or equivalent -1 Nos. 4. Potential free contacts and wiring for future communication and RTU provision. 5. Fault passage indicator for ring feeder. 6. Battery Backup for control supply. 7. All Cable termination kits at RMU side. 8. Ready for Service indicator. This should have facility that from the SCADA control room the controller should be able to check the pressure of SF6 gas in the individual tank and the signals of the readiness of the RMU) NOTE: 3phase Potential transformer with voltage ratio of 11KV/110V for 11KV RMU. The PT shall be DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 22/44 Company’s Round Seal of cast resin construction and they shall confirm the IS-3156. Current transformer provided should be with dry type with rating & ratio as per requirement of site situation & as per IEC 60185& capable for measurement of current for connection & with protection/ relay circuit of RMU OUT DOOR RMU 1. Stainless steel enclosure for OUT DOOR RMU application. The manufacturers shall conform the normal current ratings mentioned in GTP at 45 deg. Ambient without derating or as per IEC Standard 2. Enclosure with I.P.54 standard protection. 3. Offered RMU must be extensible. 4. Cable boxes shall be on Front sides. 5. RMU ENCLOSURE MUST BE SHIELDED AGAINST SOLAR IRRADIATION AND TESTED FOR AMBIENT OF 45 DEGREE C. The manufacturers shall conform the normal current ratings mentioned in GTP at 45 deg. Ambient without derating, however, design for higher ambient temperature than 45 degree may be admissible. 6. MODULAR DESIGN, PANEL TYPE WITH FRONT CABLE ACCESS. 7. RMU MUST BE MADE OF ROBOTICALLY / TIG / MIG WELDED STAINLESS STEEL. 8. Offered RMU must be extensible. 1.8 TAKE OFF TERMINAL UNITS FOR AUTOMATION: The RMU should be provided with necessary take off terminal units for automations, located in the front recesses / LV cubical of the RMU. The connectivity to the FRTU for SCADA purpose shall be provided. Refer Annexure-1 for general arrangement of the terminals. 1.9 ISOLATORS (LOAD BREAK TYPE) The load break isolators for Incoming and Outgoing supply must be provided. These should be fully insulated by SF6 gas. The load break isolators shall consist of 630 Amp fault making/load breaking spring assisted ring switches, each with integral fault making earth switches. The switch shall be naturally interlocked to prevent the main and earth switch being switched “ON‟ at the same time. The selection of the main and earth switch is made by a lever on the facia, which is allowed to move only if the main or earth switch is in the off position. The load break isolators should have the facility for remote operation. Each load break switch shall be of the triple pole, simultaneously operated, automatic type with quick break contacts and with integral earthing arrangement. The isolating distance between the OFF and the ON position in the isolator should be sufficient to withstand dielectric test as per IS/IEC, so as to have enough isolating distance for ensuring safety during DC injection for Cable testing. 1.9.1 Load break switch should have the following Motor operated 12 KV, 630A Load Break switch and manually operated Earthing Switch with making capacity. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 23/44 Company’s Round Seal “Live Cable” LED Indicators thru Capacitor Voltage Dividers mounted on the bushings. Mechanical ON/OFF/EARTH Indication Anti-reflex operating handle Cable Testing facility without disconnecting the cable terminations, cable joints and terminal protectors on the bushings. Cable terminations Cable boxes suitable for 1 X 3C x 300 sq mm XLPE Cable with right angle Cable Termination Protectors. 1.10 EARTHING OF ISOLATORS AND BREAKER (EARTH SWITCH) Necessary arrangements are provided at Load break isolators Breaker for selecting Earth position. Mechanical interlocking systems shall prevent the RMU function from being operated from the “ON” to “Earth On” position without going through the “OFF” position. 1.11 DISTRIBUTION TRANSFORMER/FEEDER BREAKER (VACUUM) The VCB breaker for the controlling of DT/Feeder Breaker must be provided inside welded stainless steel SF6 gas tank with the outdoor metal clad enclosure. The VCB circuit breaker must be a spring assisted three positions with integral fault making earth switch. The selection of the main/earth switch lever on the facia, which is allowed to move only if the main or earth switches is in the off position. The manual operation of the circuit breaker shall not have an effect on the trip spring. This should only be discharged under a fault (electrical) trip; the following manual reset operation should recharge the trip spring and reset the circuit breaker mechanism in the main off position. The circuit breaker shall be fitted with a mechanical flag, which shall operate in the event of a fault (electrical) trip occurring. The “tripped” flag should be an unambiguous colour differing from any other flag or mimic. Both the circuit breaker and ring switches are operated by the same unidirectional handle. The protection on the circuit breaker shall comprise of the following components:- 3 class X protection CT‟s, - a low burden trip coil and - a self powered (No external DC or AC source required) IDMT protection relays (Numeric/Micro processor based) 3 x over current and earth fault element shall be Definite Time type relay . The protection system should be suitable for protecting transformers of rated power from 250 KVA on wards. The relay should be housed within a pilot cable box accessible. 1.11.1 Circuit Breaker should have the following: - Motor operated 200 A / 630A SF6 insulated Vacuum circuit breaker and Ear thing Switch with making capacity - Mechanical tripped on fault indicator - Auxiliary contacts 4NO and 4NC - Anti-reflex operating handle - “Live Cable” LED Indicators thru Capacitor Voltage Dividers mounted on the bushings. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 24/44 Company’s Round Seal - O/C + E/F self powered relay - Shunt Trip circuit for external trip signal - Mechanical ON/OFF/EARTH Indication - Cable boxes suitable for 1 X 3C x 300 sq mm XLPE Cable with right angle Cable Termination / protectors / boots 1.12 TECHNICAL DATA 1.12.1 Ring Main Unit, Electrical data Electrical data and service conditions Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Rated voltage KV Power frequency withstand voltage KV KV Impulse withstand voltage Rated frequency Hz Rated current busbars A Rated current (cable switch) A Rated current (T-off) A Breaking capacities: active load A closed loop (cable switch) A off load cable charging (cable switch) A earth fault (cable switch) A earth fault cable charging (cable switch) short circuit breaking current (T-off circuit kA Rated making capacity kA Rated short time current 3 sec. kA Ambient temperature: Maximum value °C Maximum value of 24 hour mean °C Minimum value °C Altitude for erection above sea level4 m Relative humidity 12/15.5 KV 28 / 35 75 / 95 50 630 630 200 / 630 630 630 135 200 115 20 / 21 52 20 / 21 + 45 + 40 0 ...1000 Max 95% 1.12.2 Ring Main Unit Technical data (11KV/22KV) No. General data, enclosure and dimensions 1 Standard to which Switchgear complies 2 Type of Ring Main Unit 3 4 5 6 Number of phases Whether RMU is type tested Whether facility is provided with pressure relief Insulating gas DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer IEC Metal Enclosed, Panel type, Compact Module. 3 Yes Yes SF6 Page 25/44 Company’s Round Seal 7 Nominal operating gas pressure 8 9 Gas leakage rate / annum Expected operating lifetime 10 Whether facilities are provided for gas monitoring 11 Material used in tank construction No. 1 2 3 4 5 6 7 8 9 Operations, degree of protection and colours Means of switch operation Means circuit breaker operation Rated operating sequence of Circuit Breaker Total opening time of Circuit Breaker Closing time of Circuit Breaker Mechanical operations of switch (co) Mechanical operations of CO earthing switch Mechanical operations of circuit breaker (co) Principle switch / earth switch Degree of protection: High Voltage live parts, SF6 / VCB tank Front cover mechanism Cable covers Outdoor Enclosure Colours: Front cover Side and cable cover 10 11 12 13 14 15 1.4 bar @ 20° C. However offer with Nominal operating gas pressure shall be as per manufacturer standard and suitable to satisfy the rated dielectric strength can be accepted 0.075% 30 years Yes, temperature compensated manometer can be delivered Stainless steel sheet, minimum 2 mm separate handle separate handle and push buttons O - 3min-CO-3min-CO approx. 45ms approx. 40ms 1000 1000 2000 3 position combined switch / earth switch IP 67 IP 2X IP 3X IP 54 1.13 BUSHINGS The units are fitted with the standardized bushings that comply with IEC standards. All the bushings are the same height from the ground and are protected by a cable cover. 1.14 CABLE BOXES All the cable boxes shall be air insulated suitable for dry type cable terminations and should have front access. The cable boxes at each of the two ring switches should be suitable for accepting HV cables of sizes 3c x 300 sq.mm and circuit breaker cable suitable up to 3c x 300 sq.mm. The cable boxes for an isolator in its standard design should have sufficient space for connecting two cables per phase .Necessary Right angle Boot should be supplied to the cable terminations .The type of the Right angle Boot should be cold applied insulating Boot. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 26/44 Company’s Round Seal 1.15 CABLE TESTING FACILITY It shall be possible to test the cable after opening the cable boxes. The cable boxes should open only after operation of the earth switch. Thus ensuring the earthing of the cables prior to performing the cable testing with DC injection. 1.16 VOLTAGE INDICATOR LAMPS AND PHASE COMPARATORS The RMU shall be equipped with a voltage indication to indicate whether or not there is voltage on the cable. There should be a facility to check the synchronization of phases with the use of external device. It shall be possible for the each of the function of the RMU to be equipped with a permanent voltage indication as per IEC 601958 to indicate whether or not there is voltage on the cables. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 27/44 Company’s Round Seal 1.17 EXTENSIBLE (BOTH SIDES) Each combination of RMU shall have the provision for extension by load break isolators / breakers in future, with suitable accessories and necessary Bus Bar. The equipment shall be well designed to provide any kind of extension / trunking chamber for connecting and housing extensible Busbars. Extensible isolators and circuit breakers shall be individually housed in separate SF6 gas enclosures. Multiple devices inside single gas tank / enclosure will not be acceptable. In case of extensible circuit breakers, the Breaker should be capable of necessary short circuit operations as per IEC at 20 KA, and the Breaker should have a rated current carrying capacity of 200 A to 630 A. 1.18 WIRING & TERMINALS: The wiring should be of high standard and should be able to withstand the tropical weather conditions. All the wiring and terminals (including take off terminals for future automation, DC, Control wiring), Spare terminals shall be provided by the contractor. The wiring cable must be standard single-core non-sheathed, Core marking (ferrules), stripped with nonnotching tools and fitted with end sleeves, marked in accordance with the circuit diagram with printed adhesive marking strips. The wiring should be of high standard and should be able to withstand the tropical weather conditions. All wiring shall be provided with single core multi-strand copper conductor wires with P.V.C insulation. The wiring shall be carried out using multi-strand copper conductor super flexible PVC insulated wires of 650/1100V Grade for AC Power, DC Control and CT circuits. Suitable colored wires shall be used for phase identification and interlocking type ferrules shall be provided at both ends of the wires for wire identification. Terminal should be suitably protected to eliminate sulphating. Connections and terminal should be able to withstand vibrations. The terminal blocks should be stud type for controls and disconnecting link type terminals for CT leads with suitable spring washer and lock nuts. Flexible wires shall be used for wiring of devices on moving parts such as swinging Panels (Switch Gear) or panel doors. Panel wiring shall be securely supported, neatly arranged readily accessible and connected to equipment terminals, terminal blocks and wiring gutters. The cables shall be uniformly bunched and tied by means of PVC belts and carried in a PVC carrying trough. The position of PVC carrying trough and wires should not give any hindrance for fixing or removing relay casing, switches etc., Wire termination shall be made with solder less crimping type of tinned copper lugs. Core identification plastic ferrules marked to correspond with panel wiring diagram shall be fitted with both ends of each wire. Ferrules shall fit tightly on the wire when disconnected. The wire number shown on the wiring shall be in accordance with the IS.375. All wires directly connected to trip circuits of breaker or devices shall be distinguished by addition of a red color unlettered ferrule. Inter-connections to adjacent Panels (Switch Gear) shall be brought out to a separate set of Terminal blocks located near the slots or holes to be provided at the top portion of the panel. Arrangements shall be made for easy connections to adjacent Panels (Switch Gear) at site and wires for this purpose shall be provided and bunched inside the panel. The bus wire shall run at the top of the panel. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 28/44 Company’s Round Seal Terminal block with isolating links should be provided for bus wire. Ateast 10% of total terminals shall be provided as spare for further connections. Wiring shall be done for all the contacts available in the relay and other equipment and brought out to the terminal blocks for spare contacts. Color code for wiring is preferable in the following colours. Voltage supply : Red, Yellow, Blue for phase and Black for Neutral CT circuits : similar to the above DC circuits : Grey for both positive and negative 250V AC circuits : Earthing Black for both phase and neutral : Green The wiring shall be in accordance to the wiring diagram for proper functioning of the connected equipment. Terminal blocks shall not be less than 650V grade and shall be piece-molded type with insulation barriers. The terminal shall hold the wires in the tight position by bolts and nuts with lock washers. The terminal blocks shall be arranged in vertical formation at an inclined angle with sufficient space between terminal blocks for easy wiring. The terminals are to be marked with the terminal number in accordance with the circuit diagram and terminal diagram. The terminals should not have any function designation and are of the tension spring and plug-in type. Clear empty Space shall be mandatorily provided in RMU Panel for mounting FRTU Panel. Dimensions details of required space for FRTU are about 1500 mm H x 600 mm W x 300 mm D. 230V AC Supply for charging of FRTU battery should be available. The Aux supply will be taken through the PT provided for metering in RMU. We require 230V AC and not 110V AC. FRTU will require power up to 500 VA depending upon RMU configuration. The PT must have sufficient burden for meeting the aforesaid requirement also for battery charging. 1.19 EARTHING The RMU outdoor metal clad, Switch Gear, Load break isolators, Vacuum circuit breakers shall be equipped with an earth bus securely fixed along the base of the RMU. The size of the earth bus shall be made of IEC/IS standards with tinned copper flat for RMU and M.S. Flat for Distribution Transformer, earth spike and neutral earthing. Necessary terminal clamps and connectors shall be included in the scope of supply. All metal parts of the switchgear which do not belong to main circuit and which can collect electric charges causing dangerous effect shall be connected to the earthing conductor made of copper having CS area of minimum 75 mm. Each end of conductor shall be terminated by M 12/equivalent quality and type of terminal for connection to earth system installation. Earth conductor location shall not obstruct access to cable terminations. The following items are to be connected to the main earth conductor by rigid or copper conductors having a minimum cross section of 75 mm (a) earthing switches (b) Cable sheath or screen (c) capacitors used in voltage control devices, if any. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 29/44 Company’s Round Seal The metallic cases of the relays, instruments and other panel mounted Equipment’s shall be connected to the earth bus by independent copper wires of size shall be made of IEC/IS standards. The colour code of earthing wire shall be green. Earthing wires shall be connected on the terminals with suitable clamp connectors and soldering shall not be permitted. 1.20 ACCESSORIES & SPARES: The following spares and accessories shall be supplied along with the main equipments at free of costs. This shall not be included in the price schedule. 1. Charging lever for operating load break isolators & circuit breaker of each RMU. 2. The pressure gauges indications - 1 numbers Provision shall be made for padlocking the load break switches/ Circuit breaker, and the earthing switches in either open or closed position with lock & master key. 1.21 TESTING OF EQUIPMENT & ACCESSORIES: Provision for testing CTs, PTs, Relays, Breakers and Cables shall be made available. Procedure and schedule for Periodical & Annual testing of equipments, relays, etc. shall be provided by the supplier. 1.21.1 TYPE TEST The Tenderers should, along with the tender documents, submit copies of all Type test certificate of their make in full shape as confirming to relevant ISS/IEC of latest issue obtained from a International/National Govt. Lab/Recognized laboratory. The above type test certificates should accompany the drawings for the materials duly signed by the institution who has type test certificate. The details of type test certificate as per Schedule F. 1.21.2 ACCEPTANCE AND ROUTINE TESTS All acceptance and routine tests as stipulated in the latest IEC- shall be carried out by the supplier in the presence of DGVCL’s representative. The supplier shall give at least 7 days advance intimation to the DGVCL to enable them to depute their representative for witnessing the tests. The partial discharge shall be carried out as routine test on each and every completely assembled RMU gas tank and not on a sample basis. As this test checks and guarantees for the high insulation level and thus the complete life of switchgear. 1.21.3 ADDITIONAL TESTS The DGVCL reserves the right for carrying out any other tests of a reasonable nature at the works of the supplier/laboratory or at any other recognized laboratory/research institute in addition to the above mentioned type, acceptance and routine tests at the cost of the Board to satisfy that the material complies with the intent of this specification. 1.21.4 PRE-COMMISSIONING TESTS All the pre-commissioning tests will be carried out in the presence of the DGVCL’s testing engineer and necessary drawing manual and periodical test tools shall be arranged to be supplied. During the above tests the contractor representative should be present till the RMUs are put in to service. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 30/44 Company’s Round Seal 1.22 INPSCTION: The inspection may be carried out by the DGVCL at any stage of manufacture. The supplier shall grant free access to DGVCL’s representative at a reasonable time when the work is in progress. Inspection and acceptance of any equipment under this specification by the DGVCL shall not relieve the supplier of his obligation of furnishing equipment in accordance with the specification and shall not prevent subsequent rejection if the equipment is found to be defective. The supplier shall keep the DGVCL informed in advance, about the manufacturing programme so that arrangement can be made for inspection. The DGVCL reserves the right to insist for witnessing the acceptance/routine testing of the bought out items. The DGVCL has rights to inspect the supplier’s premises for each and every consignment for type & routine test. No material shall be dispatched from its point of manufacture unless the material has been satisfactorily inspected and tested / unless the same is waived by the DGVCL in writing. The good/equipments/ materials shall be dispatch first form manufacturer place to RSO Navsari of DGVCL. From RSO Navsari the material will be re-issued to contractor for execution at work site. 1.22.1 : QUALITY ASSURANCE PLAN: The bidder shall invariably furnish following information along with his offer / in case of event of order. I. Statement giving list of important raw materials including but not limited to a) Contact material b) Insulation c) Sealing material d) Contactor, limit switches, etc. in control cabinet. Name of sub-suppliers for the raw materials, list of standards according to which the raw materials are tested, list of test normally carried out on raw materials in presence of Bidder’s representative, copies of test certificates. II. Information and copies of test certificates as in (I) above in respect of bought out accessories & raw materials. III. List of areas in manufacturing process, where stage inspections are to be carried out. IV. Normally carried out for quality control and details of such tests and inspections. V. Special features provided in the equipment to make it maintenance free. VI. List of testing equipment available with the Bidder for final testing of RMUs and associated combinations vis-à-vis the type, special, acceptance and routine tests specified in the relevant standards. These limitations shall be very clearly brought out in the relevant schedule i.e. schedule of deviations from specified test requirements. The supplier shall, within 15 days from the date of receipt of Purchase Order submit following information to the DGVCL. a) List of raw materials as well bought out accessories and the names of sub-suppliers selected from those furnished along with offer. b) Necessary test certificates of the raw material and bought out accessories. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 31/44 Company’s Round Seal c) Quality Assurance Plan (QAP) with hold points for DGVCL’s inspection. The quality assurance plan and hold points shall be discussed between the DGVCL and supplier before the QAP is finalized. The supplier shall submit the routine test certificates of bought out items and raw material, at the time of routine testing of the fully assembled breaker. 1.23 TRAINING: The supplier shall give rigorous training to the engineers & staff for 2 days in attending trouble shooting and maintenance. 1.24 SCADA CONNECTIVITY: Provision shall be made in all the RMUs with necessary take off terminal units for automations and connectivity with FRTU. The all RMUs shall be motorized type and compatible for SCADA operation. All the I/O signals need to be brought to the Terminal Strip on a Din Rail, also the Din Rail should have space to mount the MFT’s provi ded by SIA. The entire DI’s, AI’s and DO’s should be provided as potential free and control contacts. The CT/PT should provide metering grade core for connecting MFT provided with FRTU. The RMU will also supply 230VAC 500VA for FRTU. Refer Annexure-1. The RMU should be provided with provision of following minimum signals available at separate SCADA terminal box. Minimum signals for SCADA/DMS - to be wired to Separate TBs CB close / open potential free contacts LBS close / open potential free contacts LBS & CB Earth Switch close /open potential free contacts CB Test/Service Position potential free contacts Spring charge Status indication potential free contacts SF6 gas pressure low potential free contacts O/C Operated potential free contacts E/F Operated potential free contacts Local/Remote potential free contacts Common Power Supply Healthy potential free contacts Motor MCB Healthy Status potential free contacts Battery charger Fail potential free contacts RMU Door Open potential free contacts CB Trip Coil Healthy potential free contacts CT & PT For SCADA Metering FPI Control FPI remote resetting for SCADA CB control Control from SCADA LBS Control Control from SCADA DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 32/44 Company’s Round Seal 1.25 DOCUMENTATION and DRAWINGS All drawings shall conform to relevant International Standards Organization (ISO) Specification. All drawings shall be in ink and suitable for microfilming. The tenderer shall submit along with his tender dimensional general arrangement drawings of the equipments, illustrative and descriptive literature in triplicate for various items in the RMUs which are all essentially required for future automation. I. Schematic diagram of the RMU panel II. Instruction manuals III. Catalogues of spares recommended with drawing to indicate each items of spares IV. List of spares and special tools recommended by the supplier. V. Copies of Type Test Certificates as per latest IS/IEC. VI. Drawings of equipments, relays, control wiring circuit, etc. VII. Foundation drawings of RMU and D.T. Structure. VIII. Dimensional drawings of each material used for item VII. IX. Actual single line diagram of RMU/RMUs with or without Extra combinations shall be made displayed on the front portion of the RMU so as to carry out the operations easily. The following should be supplied to each consignee circle/town along with the initial supply of the equipments ordered. a. Copies of printed and bound volumes of operation, maintenance and erection manuals in English along with the copies of approved drawings and type test reports etc. b. Sets of the manuals as above shall be supplied to the Chief Engineer/Distribution. A soft copy of the all Technical and Drawing furnished in a CD 1.26 NAME PLATE: Each RMU and its associated equipments shall be provided with a nameplate legible and indelibly marked with at least the following information. a. Name of manufacturer b. Type, design and serial number c. Rated voltage and current d. Rated frequency e. Rated symmetrical breaking capacity f. Rated making capacity g. Rated short time current and its duration h. Purchase Order number and date i. Month and Year of supply j. Rated lighting impulse withstand voltage k. Feeder name (Incoming and Outgoing), DTs Structure name, 11000 Volts Dangers etc. NOTE: I) THE WORD RATED NEED NOT APPEAR ON THE NAME PLATE. RECOGNIZED ABBREVIATIONS MAY BE USED TO EXPRESS THE ABOVE PARTICULARS. II) WHETHER THE CIRCUIT BREAKER IS FITTED WITH CLOSING/TRIPPING DEVICES NECESSITATING DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 33/44 Company’s Round Seal AN AUXILIARY SUPPLY SHALL BE STATED EITHER ON THE CIRCUIT BREAKER NAME PLATE OR ANY OTHER ACCEPTABLE POSITION. 1.27 FAULT PASSAGE INDICATORS (FPI): These shall facilitate quick detection of faulty section of line. The fault indication may be on the basis of monitoring fault current flow through the device. The unit should be self-contained requiring no auxiliary power supply. The FPI shall be integral part of RMU. The FPI shall have LCD/LED display, automatic reset facility. FPI Reset from SCADA will be through momentary closureof a potential free contact from FRTU. The sensors to be bushing mounted. The number of FPI should be put in all the three phases of the outgoing branch of the RMUs FPI should have suitable connectivity with the FRTUs for the SCADA purpose. The FPI inside the RMU may be non communicable and hard wired to the TB for the signals Fault Passage indicator OK Fault Passage indicator operated 1.28 TROPICALISATION Due regard should be given to the climatic conditions under which the equipment is to work. Ambient temperatures normally vary between 20 deg C and 40 d e g C, although direct sun temperature may reach 45 deg C. The climate is humid and rapid variations occur, relative humidity between 60% and 95% being frequently recorded, but these values generally correspond to the lower ambient temperatures. The equipment should also be designed to prevent ingress of vermin, accidental contact with live parts and to minimize the ingress of dust and dirt. The use of materials which may be liable to attack by termites and other insects should be avoided. 1.29 MOTORIZATION: All the functions within the RMU i.e Isolators/Breakers should be fitted with motor mechanism and closing coil making it suitable to make it on from remote.( However, manual mechanism should be possible in case of failure/ non working of motor) Other Accessories (required with RMU):a) Shunt Trip Coil ( Coil voltage shall be indicated later on) b) Battery & Battery Charger. c) 4NO+4NC auxiliary contacts. 1.30 METERING: Multifunction Energy meter shall be provided by DGVCL, of accuracy class of 0.5s at incoming isolator of all RMUs. The Metering CTs and PTs of suitable rating shall be provided and wired in SCADA terminal TBs by the bidder. 1.31 TECHNICAL SPECIFICATION FOR RMU 1.31.1 11KV Bus Bar I. Current Carrying Capacity : 630 Amps. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 34/44 Company’s Round Seal II. Short time rating current for 3 secs. : 20 KA for 11kv III. Insulation of bus bar : SF6 IV. Bus bar connections : Anti-oxide grease 1.32 PARAMETERS FOR SWITCH GEAR OF DT AND LOAD BREAK ISOLATORS I. Type : Metal enclosed II. No of Phases :3 III. No. of poles :3 IV. Rated voltage :12 KV V. Operating voltage :11 KV(+10% to -20%) VI. Rated lightning impulse withstand voltage :75 KV VII. Rated power frequency withstand voltage :28 KV VIII. Insulating gas :SF6 IX. Rated filling level for insulation :As Per IEC. Max. Permissible site altitude at the above gas pressures : 1000m (The operating pressure has to be adjusted for greater altitudes) Isolating distance between ON and OFF position in isolator short time current :20 KA.for 11kv Rated short time :3s Rated peak withstand current :50 KA. No of operations in Short circuit :15 Nos (minimum) :80 mm (min). Rated Operating mechanism: Circuit breaker with spring assisted anti reflex mechanism. Rated current (Bus): :630 A Rated current (breaker) :200 A Circuit Breaker interrupter :SF6 insulated VCB Rated frequency : 50 Hz Rated operating sequence :O-3min- CO Number of mechanical/Remote operations for earthing: As per IEC & Ring switches & Number of mechanical/ remote operations for circuit breakers 60298 DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 35/44 Company’s Round Seal 1.33 PRINCIPAL FEATURES Sr. No. DESCRIPTION Breaker 1 2 3 4 Circuit label Mimic diagram Supply voltage indication Current Transformer Self Powered based Microprocessor based IDMT Relay (3OL)/EL Anti - Reflexing Relay Interlock to defeat the operation of the line side earthing when the line side isolator is ON. Yes Yes Yes Yes 5 6 7 Yes Yes Yes 9 Interlock to defeat the operation of the earthing when the breaker is in service position and is ON. Breaker ON/OFF indication 10 Spring Charge indication / Spring assisted mechanism. Yes 11 12 Fault Tripping indication Bus bar end caps Whether the SF6 gas pressure gauge indicator and filling arrangement. Yes Yes 8 13 Yes Yes Yes 14 Whether the spring assisted mechanism with operating handle for ON/OFF. Yes 15 Whether the earth positions with arrangement for padlocking in each position and independent manual operation with mechanically operated indicator are provided Yes 16 RMUs are provided with necessary take off terminals for future automation. Yes 1.34 Earthing switch for 11 KV Line side Isolation and DT Rated short time current : 20 KA.for 11kv. Rated short time :3s Rated peak withstand current :50 KA Interlocking facility: 1) Between 11 KV Line side isolator “ON”&Earthing. 2) Between 11 KV DT side breaker on close condition &earthing 1.35 Current Transformers for breaker CT Type : Tape wound CT Description: The CTs of breaker shall be Suitable for sensing the minimum primary variable current in the order of 10-100 A and the secondary current for the CT is 1 A. The CT shall be housed in outside SF6 chamber for testing and Maintenance DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 36/44 Company’s Round Seal Accuracy Class : class X/5P10 protection Rated burden : Suitable for self powered relay and metering. 1.36 TRAINING: All successful tenderer for RMU shall provide training facility for DGVCL’s engineers. The training shall be for not less than 4 man weeks for operation and maintenance of RMU. Syllabus and other details of the training shall be finalized in consultation with the DGVCL. Boarding, lodging and travel expenses for deputed trainees shall be borne by DGVCL. Charges for training shall be quoted by in the offer separately. This will not be considered for evaluation of the offer. SCHEDULE -A GUARANTEED TECHNICAL PARTICULARS OF RMUs (Technical Data Sheet) SR. NO. OFFERED BY BIDDER. DESCRIPTION 1 SWITCHGEAR ASSEMBLY 1 Make 2 Type 3 reference Standard 4 Voltage (normal/Max) kv. 5 phase (Nos.) 6 Frequency (HZ) 7 Short Circuit rating a) Breaking Symmetrical (KA) b) Breaking Asymmetrical (KA) c) Short Time for 1 Sec. d) Short time 3 Sec. 8 Insulation Level a) Impulse withstand (KV peak) b) 1 Minute 50 HZ Voltage with st5and (KV rms) 9 Metal clad Construction DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 37/44 Company’s Round Seal 10 Degree of protection: 11 Switchgear completely wire and tested at Factory. 2 CONSTRUCTION Overall Dimensions A Breaker i) Length (MM) ii) Bredth (MM) iii) Height (MM) B Isolator i) Length (MM) ii) Bredth (MM) iii) Height (MM) C Total Extensible 3 Panel RMU I) Width (W) (mm) ii) De(t) (D) (mm) D Weight a) Breaker (Kg) b) Isolator (KG) c) Extensible 3 Panel RMU (Kg) d) Heaviest Package (Kg) 3 BUS BAR Make Material & Grade Reference Standard 4 a) Cross Sectional area (mm2) DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 38/44 Company’s Round Seal b) Size (mm2) 5 Continuous Current a) Standard b) At site conditions and within cubicle 6 Maximum temperature rise over ambient © Short time current for 1 Sec (KA rms) Minimum clearance from bare bus bar connection a) Phase to phase (mm) b) Phase to Earth (mm) 9 Bus bar provided with a) Insulator Sleeve b) Case Resin Shrouds for joints 10 Bus bar connection a) Silver plate b) Made with anti-oxide grease 11 Bus bar support spacing (mm) Bus support insulator a) Make b) Type c) Reference standard d) Voltage class (KV) e) Minimum creepage distance (mm) f) Cantilever Strength Kg/mm2) g) Net Weight (KG) 13 Sf gas pressure (Filling pressure at 20 deg. C) DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 39/44 Company’s Round Seal 5 ISOLATORS 1 Make 2 Type 3 Reference Standard 4 Rated Voltage (KV) 5 Rated frequency HZ) 6 No. of poles (No.) 7 Rated current Normal (Standard) (Amps) Derated (Site) Amp. 8 Maximum temperature rise over ambient Deg. C 9 Rated operation duly 10 Rupturing Capacity at Rated Voltage MVA 11 Rated making current KA peak 12 Short time current. a) For 2 Sec KA rms. b) For 3 Sec. KA rms. 13 Impulse Voltage withstand on 1/50 full wave 14 Maximum over voltage factory when switching off. a) Loaded feeder cable 15 Maximum SF6 Gas pressure required? 16 No. of isolator operation permissible without requiring inspection replacement of contacts and other main parts At 100% rated current At 100% rated breaking current. DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 40/44 Company’s Round Seal 2 Isolator Type Materials Dimensions Size Height of cCable box from ground level Arrangement for supplying bus end cable box furnished for extensible ring main Unit Arrangement for mounting an extra cable box on each equipment furnished. 6 NAME PLATE 1 Material Thickness Size for Breaker Cubicle Instruments/Devices 7 PAINTING 1 Finish of Breaker Inside Outside 2 Finish of Isolator Inside Outside 8 NO. OF ACCESSORIES FURNISHED 1 Earthing 3equi8pment DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 41/44 Company’s Round Seal 2 Test Plust 3 Tests 4 Reference Standard 5 Routine Test to be performed on Switchgear 6 Type test quoted 9 DRAWING / DATE 1 General arrangement for Penal; Board 2 Foundation plan 3 SF6/VCB tripping and material schematic 4 Bill of material 5 SF6/VCB LT panel wiring diagram DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 42/44 Company’s Round Seal 2.0 LIST OF APPROVED MAKES OF EQUIPMENTS AND ACCESSORIES FOR PROPOSED TURNKEY PROJECT DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 43/44 Company’s Round Seal Sr. No. 1 Particulars RING MAIN UNIT Makes /Suppliers Crompton Greaves/C&S/Siemens/ABB/Schnieder/Easun Reyrolle approved vendors of DGVCL. 2 XLPE Cables Torrent Cables, Hindustan Vidyut Diamonds cables, Apar Industries, Havell’s, KEI industries, Paramount & other approved vendors of DGVCLs/GETCO/GSECL of GUVNL. 3 LT Cables Torrent Cables, Hindustan Vidyut Diamonds cables, Apar Industries, Havell’s & other approved vendors of DGVCLs/GETCO/GSECL of GUVNL. 4 Mini Section Pillar (MSP) Sintex Industries or any other approved vendor of DGVCLs/GETCO/GSECL of GUVNL. 5 Fuse Section Pillar (FSP) Sintex Industries or any other approved vendor of DGVCLs/GETCO/GSECL of GUVNL. 6 End terminal Kit 7 HRC Fuses 8 Cable Glands 9 Lugs 10 G.I. Pipes 11 Any other accessories/Material UNCIL, Rychame, Bensons, Densons , M-seal Havell’s or any other equivalent brands. HME, EEW or any other IS Dowells Tisco, Sail, Damodar, Zenith & Shivdurg Must be IS marked and approved vendors %%%%%%%%%% DGVCL/SP/1004/Project/Khajod/Technical Specifications Date Place Signature of the tenderer Page 44/44 Company’s Round Seal