YOUR WISH IS OUR COMMAND Junction boxes Catalog-Junction boxes 04 Index Index Hard rubber junction boxes Technical notes Type 1010 Type 1212 Type 1616 Type 1812 Type 2516 Pages 4-5 Page 6 Page 6 Page 7 Page 7 Page 8 Type 3020 Type 3800 Type 3900 Type 7800 Type 7900 Accessories Page 9 Page 9 Page 10 Page 10 Page 11 Type 1010 Type 2516 Pages 4-8 Hard rubber junction boxes Type 3020 Type 7900 Pages 8-11 Polyester junction boxes Pages 12-13 Applications Polyester casings Various polyester junction boxes Page 12 Page 13 Applications Pages 14 -15 2 Page 8 Pages 14 -15 GIFAS-ELECTRIC GmbH · Dietrichstrasse 2 · P.O. Box 275 · CH-9424 Rheineck · Switzerland Juction boxes – Safety first Junction boxes – Safety first Hard rubber junction boxes Safety first Junction boxes from GIFAS-ELECTRIC open up new possibilities for safe electrical installations and all around. Whether on uneven ground or in restricted conditions, whether in industry or in building construction, for interior or exterior applications - our boxes can be used anywhere, where power flows because... ...safety first! Varied applications • • • • • • sewage plants chemical industry, galvanizing works tunnel construction, tunnels / caverns finishing industry road and garden construction food and luxury food industry mines, transport systems ...and much more! • safety insulated • no corrosion • no condensation – even with significant temperature fluctuations • weather, UV and ozone-proof • strong seal (IP 65) against dust and water jets • maintenance-free • widely resistant to chemicals, therefore also suitable for the chemical industry and sewage plants • shatterproof and impact-resistant • maximal safety in fire conditions: self-extinguishing, halogen-free (no toxic gases) • assembled according to your technical specifications • individual, flexible and fast Polyester junction boxes Various junction boxes / casings • • • • • • • • •assembled according to your technical specifications •various dimensions, executions and materials available: safety insulated impact-resistant UV resistant - halogen free resistant to aging and temperature resistant resistant to oil and acid widely resistant to chemicals barely flammable, self-extinguishing with 4 exterior assembly and fixing points - stainless steel V2A/V4A - polycabonate - small polyester casings - ABS standard – ATEX executions also possible Phone +41 71 886 44 44 · Fax +41 71 886 44 49 · www.gifas.ch · info@gifas.ch 3 Technical notes Technical notes Technical notes – perfect, systemised power branching Casing Terminals The casings have a technically matured design and offer maximum Material features quality. Ten casings are available in different sizes and shapes, and in the colours electric grey RAL 7035 and black. Only high quality connection and junction terminals are used for the installation. Screwed cable glands Accessories For installation there is a hand-picked range of equipment available with special Material features features. A strong impermeability (IP 68) and resistance to chemical influences are key features of these screwed cable glands. The accessories available include mounting plates or brackets made from rust-free metal (V2A/V4A) for uneven bases or where space is at a premium. Rails Labelling Standardised DIN rails are ideal for the easy and rapid installation of terminals or command and messaging equipment. Retrofitting or add-on installations are possible. An engraved or inscription plate is possible for clear identification of technical operating notes on request. The notes given on this page relate to the solid rubber junction boxes. This information applies to fire-proof junction boxes (from page 14) in a limited way only. 4 GIFAS-ELECTRIC GmbH · Dietrichstrasse 2 · P.O. Box 275 · CH-9424 Rheineck · Switzerland Technical notes Technical notes With our system you can stay flexible Mounting plate or bracket made from stainless steel for simple and fast fitting. V2A/V4A Sealing groove, sealing part and rubber seal guarantee a high protection category (IP 65). Fitting holes outside the terminal area for complete safety insulation. Wall thickness from 7 to 15 mm, also for use in extreme conditions. Casing: Special mixture of butyl rubber, which makes it self-extinguishing and halogen-free. Cover: made of polycarbonate, self-extinguishing and halogen-free. When using especially aggressive cleaning and operating Material featuress we recommend using covers in V2A/V4A versions! (on request) Temperature conductance (condensate formation) Rubber in vulcanised form is a poor conductor of heat. The thick-walled design of all casings provides very good storage of the given temperature (inside and outside). The dew point (time when humid air condenses) is therefore only transferred very slowly towards the inside. The risk of moisture condensate forming on the inside is virtually excluded. The notes given on this page relate to the solid rubber junction boxes. This information applies to fire-proof junction boxes (from page 14) in a limited way only. Phone +41 71 886 44 44 · Fax +41 71 886 44 49 · www.gifas.ch · info@gifas.ch 5 Hard rubber junction boxes Hard rubber junction boxes Type 1010 Technical Data Item no Technical Data 5x2.5mm2 100x100x65mm 83x83x52mm IP65 Cable glands grey black 057997 057998 057999 058007 058000 058001 058006 058008 3x M16x1.5 4x M16x1.5 2x M20x1.5 Empty casing 68 82 6 For cable-Ø up to.: External dimensions: Internal dimensions: IP rating: Terminal no no no Item no grey black 070201 070202 070203 070204 070205 070206 070207 056764 070251 070252 070253 070254 070255 070256 070257 056765 65 5x6mm2 125x125x76mm 108x108x64mm IP65 Cable glands Terminal 4xM16x1.5 2xM20x1.5 3xM20x1.5 4xM20x1.5 1xM25x1.5 / 2xM20x1.5 1xM25x1.5 / 3xM20x1.5 2xM25x1.5 Empty casing incl. DIN Rail 107 3 x 6 mm2 5 x 2,5 mm2 5 x 6 mm2 5 x 6 mm2 5 x 6 mm2 5 x 6 mm2 5 x 6 mm2 76 93 For cable-Ø up to.: External dimensions: Internal dimensions: IP rating: Type 1212 GIFAS-ELECTRIC GmbH · Dietrichstrasse 2 · P.O. Box 275 · CH-9424 Rheineck · Switzerland Hard rubber junction boxes Hard rubber junction boxes Type 1616 Type 1812 Technical Data Technical Data For cable-Ø up to.: External dimensions: Internal dimensions: IP rating: Item no grey black 070211 070212 070213 070215 070216 070217 070218 070219 056766 070261 070262 070263 070265 070266 070267 070268 070269 056767 5x16mm2 160x160x90mm 142x142x74mm IP65 Cable glands 3xM20x1.5 4xM20x1.5 6xM20x1.5 3xM25x1.5 4xM25x1.5 2xM32x1.5 2xM32x1.5 / 2xM20x1.5 2xM32x1.5 / 2xM25x1.5 Empty casing incl. DIN Rail 136 For cable-Ø up to.: External dimensions: Internal dimensions: IP rating: Terminal 5x6mm2 5x6mm2 5x6mm2 5x6mm2 5x10mm2 5x10mm2 5x16mm2 5x16mm2 Item no grey black 070221 070222 070223 070224 070225 070226 070227 056768 070271 070272 070273 070274 070275 070276 070277 056769 5x16mm2 180x125x90mm 157x107x74mm IP65 Cable glands 3xM20x1.5 4xM20x1.5 2xM25x1.5 3xM25x1.5 2xM32x1.5 2xM25x1.5 / 2xM20x1.5 2xM25x1.5 / 3xM20x1.5 Empty casing incl. DIN Rail 5x6mm2 5x6mm2 5x6mm2 5x6mm2 5x16mm2 5x10mm2 5x16mm2 90 90 101 142 122 Terminal Phone +41 71 886 44 44 · Fax +41 71 886 44 49 · www.gifas.ch · info@gifas.ch 7 Hard rubber junction boxes Hard rubber junction boxes Type 2516 Technical Data For cable-Ø up to.: External dimensions: Internal dimensions: IP rating: Item no grey black 070231 070233 070234 070235 070237 070238 070239 070240 056770 070281 070283 070284 070285 070287 070288 070289 070290 056771 Type 3020 Technical Data 5x25mm2 250x160x90mm 229x141x74mm IP65 Cable glands 6xM20x1.5 3xM25x1.5 4xM25x1.5 5xM25x1.5 3xM32x1.5 4xM32x1.5 2xM40x1.5 3xM40x1.5 Empty casing incl. DIN Rail For cable-Ø up to.: External dimensions: Internal dimensions: IP rating: Terminal 18x2.5mm2 5x10mm2 5x10mm2 5x16mm2 5x16mm2 5x35mm2 5x35mm2 5x35mm2 Item no grey black 051060 051061 051062 051072 051063 051065 051066 051073 5x35mm2 300x200x110mm 281x182x94mm IP65 Cable glands 3xM32x1,5 2xM50x1,5 10xM20x1,5 Empty casing incl. DIN Rail 263 8 5x35mm2 5x70mm2 10x6mm2 110 90 177 136 212 Terminal GIFAS-ELECTRIC GmbH · Dietrichstrasse 2 · P.O. Box 275 · CH-9424 Rheineck · Switzerland Hard rubber junction boxes Hard rubber junction boxes Type 3800 Type 3900 Technical Data For cable-Ø up to.: External dimensions: Internal dimensions: IP rating: Item no grey black 051067 051069 051074 051070 051071 051077 Technical Data 5x50mm2 360x250x133mm 327x220x106mm IP54 Cable glands 4xM40x1,5 2xM63x1,5 Empty casing incl. DIN Rail For cable-Ø up to.: External dimensions: Internal dimensions: IP rating: Terminal Item no 5x70mm2 5x120mm2 grey black 109006 081669 5x50mm2 360x250x173mm 327x220x144mm IP54 Cable glands Terminal Empty casing incl. DIN Rail The casing Type 3900 has a greater installation depth than Type 3800 (+40mm). It is used for special requirements such as all cable glands in the same side wall, terminals installed at different heights, etc. For special applications we recommend using a mounting plate to fit series Type 3800 and Type 3900 (see page 11). 327 133 173 217 217 327 Phone +41 71 886 44 44 · Fax +41 71 886 44 49 · www.gifas.ch · info@gifas.ch 9 Hard rubber junction boxes Hard rubber junction boxes Type 7800/Type 7900 Type 7900 execution with door and lock Technical Data The casing type 7900 has a larger installation depth than type 7800 (+40mm). It is used for special requirements such as all cable glands in the same side wall, terminals installed at different heights, etc. Type 7800 For cable-Ø up to.: External dimensions: Internal dimensions: IP rating: 5x95mm2 500x360x133mm 447x327x106mm IP54 For special applications we recommend using a mounting plate to fit series type 7800 and type 7900 (see page 11). Versions with door and lock are available on request Type 7900 For cable-Ø up to.: External dimensions: Internal dimensions: IP rating: 5x95mm2 500x360x173mm 447x327x144mm IP54 Type 7800 Item no grey black 051079 051080 051082 051083 051081 051086 051085 051088 Cable glands Terminal 4xM50x1.5 5x120mm2 1x cable glands special (cable-Ø46-60cm) 4xM50x1.5 5x120mm2 10xM32x1.5 5x120mm2 Empty casing incl. DIN Rail Item no grey black 109008 108999 Cable glands Terminal Empty casing incl. DIN Rail, door and mounting plates Type 7900 Item no grey black 109007 073740 Cable glands Terminal Empty casing incl. DIN Rail Type 7800 Type 7900 10 133 467 173 327 327 467 GIFAS-ELECTRIC GmbH · Dietrichstrasse 2 · P.O. Box 275 · CH-9424 Rheineck · Switzerland Accessories Accessories Mounting plates / Mounting brackets Mounting plates punched / Mounting rings Mounting plates Mounting plates, punched Solid steel plates which can be mounted all-over onto the rear socket wall. The top of the mounting plate is protruding and is provided with one, two or three fixing holes (large „key“ holes). => For complex mounting conditions such as shafts, tight spaces, etc. Item no for Type Item no for Type 011411 3800/3900 019877 7800/7900 Mounting rings Version Item no grey inside Size Core hole mm Height mm 058205 1010 square, rust-free, A2 black 052787 1212 square, rust-free, A2 056834 056826 M16x1.5 19 12 056828 M20x1.5 24 12 052788 1616 square, rust-free, A2 056837 052789 1812 diagonal, rust-free, A2 056838 056829 M25x1.5 29 13 056831 M32x1.5 36 13 052785 1812 vertical, rust-free, A2 056839 052790 2516 diagonal, rust-free, A2 056840 056832 M40x1.5 44 15 056833 M50x1.5 55 15 030465 M63x1.5 67 15 052792 2516 vertical, rust-free, A2 056841 049943 3020 diagonal, rust-free, A2 030466 050917 3020 vertical, rust-free, A2 040119 3800/3900 diagonal, rust-free, A2 Mounting brackets Installation instruction Mounting brackets which can be mounted on the left and right side 1st step: 2nd step: across the casing rear wall. The top and the bottom of the fitting brackets are protruding and are provided with generous mounting holes. => For a correct and permanent installation with 4 mounting holes 3rd step: 4th step: 5th step: degrease junction box properly (with nitro diluter) drill a whole for the mounting ring (Ø acc. to chart, i.e. M16=19 mm) paste mounting ring in (superglue Loctite type 406) Caution: sticks within seconds! fix the mounting ring by hammer finish immediately assemble the cable gland Item no for Type Version 011399 diverse short 058206 1010 long/diagonal 056089 1212/1812 long/diagonal 056090 1616/2516 long/diagonal 056091 1812 long/vertical 056092 2516 long/vertical 049691 3020 long/diagonal 049689 3020 long/vertical Item no Description 056628 3800/3900 long/diagonal 022610 Loctite 406, superglue 051860 7800/7900 long/diagonal Phone +41 71 886 44 44 · Fax +41 71 886 44 49 · www.gifas.ch · info@gifas.ch 11 Polyester junction boxes Polyester junction boxes Polyester casing GFK Type 2616 Technical Data Junctionboxpolyesterenhancedglassfiberreinforced Colour:greyRAL7035 IPrating(emptycasing):IP66 WxHxP:260x160x78mm 260 260 Ø7 20 160 Ø7 160 57.5 • • • • Ø7 Ø7 Item no Description 116890 Junction box FE05 Type 2616 grey RAL7001 - IP66 12 GIFAS-ELECTRIC GmbH · Dietrichstrasse 2 · P.O. Box 275 · CH-9424 Rheineck · Switzerland Various junction boxes / casings Stainless steel industry V2A/V4A • • • • Casingswithconcealedhingeandlock Standardcasingforhygieneareas IPratinguptoIP69K(onrequest) Equipped/ assembled according to your technical specifications Various junction boxes/casings Polycarbonat e/ ABS standard • • • • • Lightplasticcasingforindustrialapplications Polycarbonatecasingwithstandardortransparentcover ABScasingwithstandardcover OptionalEMVversion(coated) Equipped/ assembled according to your technical specifications Various polyester casings Explosion-proof casings/ Explosion-proof equipment • Polyestercasing,glassfiberreinforced,forinstallationsetal. • Mountingoptionsformountingrailsandmountingplates • Aluminium,polyesterandstainlesssteel • Authorizedforzones1,2,21,22(ATEX/IECExII2G,ExII2DtDA21) • Equipped/ assembled according to your technical specifications small polyester casings Fire-proof junction boxes new in Catalog 04 A • Casingsystemswithconcealedexteriorhinges • Standardexecutionorwithinspectionglass • Equipped/ assembled according to your technical specifications • • • • • • with preservation of functionality E30 conforming to DIN 4102, part 12 certified/with test protocol to protect life and property in the case of fire various dimensions on request assembled according to your technical specifications individual, flexible and fast Of all casings various dimensions are available. We would like to advise you on your individual application! Phone +41 71 886 44 44 · Fax +41 71 886 44 49 · www.gifas.ch · info@gifas.ch 13 Applications for hard-rubber junction boxes Applications for hard-rubber junction boxes Sewage plants Simple – Fast – Durable Connection of pumps, indicator and monitoring units: With our hard rubber junction boxes you are flexible in any installation! Rust-free, UV-resistant, and resistant to most chemical substances. For use in the toughest conditions! Industry Your control and distribution problem – our expertise Various casing shapes and sizes give you the options you need. Sensitive controls or terminal strips for combining connection lines can be integrated into our junction boxes in a impact-proof and compact way. National highways / road maintenance We‘ll keep you on the right track! Connection and junction boxes for steering, control and maintenance. Individual component fitting conforming to the standards of the relevant road traffic office. Resistant to continually changing environmental and weather conditions. 14 GIFAS-ELECTRIC GmbH · Dietrichstrasse 2 · P.O. Box 275 · CH-9424 Rheineck · Switzerland Applications Applications Phone +41 71 886 44 44 · Fax +41 71 886 44 49 · www.gifas.ch · info@gifas.ch 15 We reserve the right to make technical modifications. V 0313 GET IN TOUCH WITH US News about the assortment and specific solutions you can find on our website: www.gifas.ch V 3410/1 GIFAS-ELECTRIC GmbH Dietrich Strasse 2 P.O. Box 275 CH-9424 Rheineck Phone +41 71 886 44 44 Fax +41 71 886 44 49 www.gifas.ch info@gifas.ch