Interrupting Rating

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Device Basics
&
Important Criteria
Hershey
Feldstein
It’s simple
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WHY DO FUSES EXIST
To Help Prevent
Electrical Fires.
Electrical Explosions.
To Help Protect
People from injury due to fires and explosions.
Electrical/Electronic Equipment.
The customers investment in the above.
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WHERE ARE FUSES USED
Factory/Office Buildings
Machines/Motors
Air Conditioners
Lighting Circuits
Computers
Power Supplies
Automobiles
Rapid Transit (Metro-Link, BART,
etc.)
Telecommunication
Transmission
Utility Generation
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OVERCURRENTS
Any current in excess of the rated
current of the equipment, the ampacity
of a conductor, or the circuit
Overload
Short-circuit (fault)
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TYPES OF OVERCURRENTS
OVERLOAD
Current in excess of the normal, full-load
rating, that when it exists for a
sufficient period of time, will cause
damage or dangerous overheating.
Within normal path
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TYPES OF OVERCURRENTS
SHORT-CIRCUIT
An overcurrent, typically many times
larger than the normal operating
current.
Outside of normal path
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Short Circuit
VS
R
R
Source
R
ISC= VS / RT
Load
R
R
R
R
Out of the circuit
Outside the normal path
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TYPICAL SHORT CIRCUIT CURRENTS
•
•
•
•
•
•
•
•
Home Receptacle - 200 to 500 amps
Home Service - 2,000 to 10,000 amps
Bussmann Headquarters - 70,000 amps
New York City - 202,000 amps
St. Louis, MO - 210,000
Chicago, IL - 215,000
Dallas, TX - 220,000
Tulsa, Oklahoma - 260,000 amps
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Overcurrent Protection…
…is like insurance.
You hope you never need it…
But when you do, you want the best !
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What will be covered
ƒ Overcurrent Protective Devices
ƒ Criteria: Overcurrent Protection
Other Typical Components
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Review Device Types
ƒ Mechanical overcurrent protective devices, listed for:
• Overload & short-circuit (thermal mag CB)
• Short-circuit only (MCP)
• Overload only (overload relays & MMS)
• Overload & short-circuit (self protected starters)
ƒ Fuses
• Overload & short-circuit
• Short-circuit only
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Mechanical OCPDs
Common Characteristics:
ƒ current sensing means
ƒ unlatching means
ƒ contact parting means
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Common Characteristics:
ƒ current sensing means
ƒ unlatching means
ƒ contact parting means
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Magnetic Element
Bimetal
Trip Bar
Circuit Breaker
Operation
Load
Line
Latch
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Spring Loaded Contacts
Magnetic Element
Bimetal
Trip Bar
Thermal Overload
Operation
Unlatches
Opens
Load
Line
Latch
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Spring Loaded Contacts
Magnetic Element
Bimetal
Trip Bar
Short Circuit
Operation
Unlatches
Contacts Part &
Arcing
Load
Line
Latch
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Spring Loaded Contacts
Thermal Magnetic Circuit Breakers
SPD P. 55
Thermal Magnetic Molded
Case Circuit Breaker TimeCurrent Curve
Overload Region
Instantaneous Region
Interrupting Time
Unlatching Time
Interrupting Rating
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Modern Current- Limiting
Fuses
Fuse:
Simple, reliable
Based on thermal principle
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Fuse Characteristics
ƒ Time vs Current curves show how long it
will take for a fuse to open given a specific
current level.
ƒ Current limiting effect charts and curves
show the amount of current a fuse will let
through when clearing a fault.
(later in presentation)
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Fuse Time Current Curves
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SPD P. 51
Fuse Characteristics
Non time delay
(NON/S - Limiters)
Fast acting
(JJN/S, KWN/S, KTN/S)
Time Delay
(KRP-C)
Dual-element, time delay (LPS/N,FRN/S, LPJ)
High speed (semiconductor protection)
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Fuse Element Basics
Element Melting Degrees F
Zinc
788
Silver
AG / M Tin Spot
1763
550
Copper
CU / M Tin spot
1981
600
Dual Element Fusing Alloy
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285
FAST ACTING FUSES
Fast acting fuses are typically only
used in circuits without an inrush
current.
‹Lighting & Heating
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TIME DELAY FUSES
Time delay fuses allow temporary
and harmless inrush currents from
motors, transformers and other
sources to pass without opening
the circuit.
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Fuse Construction
ƒ Dual Element Time-Delay
• Designed to be sized close to load and
accommodate motor and transformer
inrush which could not be
accomplished by single-element nontime-delay or fast-acting fuses.
• Overload (time delay) Element
• Short Circuit (current limitation)
Element
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Dual Element Fuse Element
Small volume of metal to
vaporize
Short–circuit element
Overload Element
Short-circuit operation
filler quenches arc
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Overload Operation
SPD p.15
Before
ƒ Dual Element Time-Delay
• Under sustained overload
condition, spring operated
trigger assembly separates the
“connector” from the shortcircuit element, opening the
circuit.
After
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Short-Circuit Operation
ƒ Dual Element TimeDelay
• Under a short-circuit
condition, restricted
portions of the shortcircuit element melt
and arc to burn back
the resulting gaps until
the arcs are
suppressed by the arc
quenching material and
increased arc
resistance.
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Buss Dual-Element Fuses
• Sustain Harmless Overloads
• Size Close to Loads
• Save on Switch Size
• Provide Better Protection
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Major Fuse Advantage
Simple, reliable operating principal.
Factory calibrated replacements after
an overcurrent.
No required maintenance.
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Criteria That Might Be
Very Important
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
Ampere rating
System voltage & device voltage ratings
Interrupting rating(s)
Current-limitation
Selective coordination
Protection of components
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Criteria That Might Be
Very Important
ƒ Reliability
ƒ Maintenance practices
ƒ Worker Safety
• Arc Flash
• Shock
ƒ Size
ƒ Cost
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Ampere Rating
LPS-RK 30 SP
I L=40 Amps
600 Volt fuse
LOAD
480 Volt
Improper Application
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Ampere Rating
LPS-RK 50 SP
I L=40 Amps
600 Volt fuse
480 Volt
Correct Application
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LOAD
Voltage Ratings
ƒ Several Voltage Considerations
• General OCPD Rating / system voltage
• Creepage & clearance capabilities
• AC/DC
• Slash ratings i.e. 480Y/277
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Voltage Rating
LPN-RK 30 SP
250 Volt Rated Fuse
LOAD
480 VOLTS
Improper Application
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Voltage Rating
LPS-RK 30 SP
600 Volt fuse
480 Volt
Correct Application
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LOAD
Voltage AC / DC
ƒ Overcurrent protective devices can be rated
for AC only, DC only, AC / DC.
ƒ AC rating is not necessarily equal to DC rating
ƒ Some OEMs & MROs have DC applications
ƒ Be sure to use properly rated overcurrent
protective devices.
Ask about the time-constant
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Interrupting Rating
‹What is this???
The maximum amount of current a device
can safely clear at rated voltage.
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Interrupting Rating
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Interrupting Rating
480 Volt
600 Volt fuse
10,000 A IR
50,000A Available
Violation 110.9
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LOAD
Interrupting Rating
OCPD with improper Interrupting Rating
10,000A IR, 600V, Class H Fuse
50,000 Available
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Interrupting Rating
OCPD with improper Interrupting Rating
10,000A IR, 600V, Class H Fuse
50,000 Available
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Interrupting Rating
OCPD with improper Interrupting Rating
10,000A IR, 600V, Class H Fuse
50,000 Available
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Interrupting Rating
OCPD with improper Interrupting Rating
10,000A IR, 600V, Class H Fuse
50,000 Available
한국조달, 052-227-8325, http://hankookjodal.com
Interrupting Rating
OCPD with improper Interrupting Rating
10,000A IR, 600V, Class H Fuse
50,000 Available
한국조달, 052-227-8325, http://hankookjodal.com
Interrupting Rating
OCPD with improper Interrupting Rating
10,000A IR, 600V, Class H Fuse
50,000 Available
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Interrupting Rating
L
480 V Circuit Breaker
14,000 A IR
480 Volt
50,000A Available
Violation 110.9
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LOAD
Interrupting Rating
OCPD with improper Interrupting Rating
14,000A IR, 480V, Circuit Breaker
50,000 Available
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Interrupting Rating
OCPD with improper Interrupting Rating
14,000A IR, 480V, Circuit Breaker
50,000 Available
한국조달, 052-227-8325, http://hankookjodal.com
Interrupting Rating
OCPD with improper Interrupting Rating
14,000A IR, 480V, Circuit Breaker
50,000 Available
한국조달, 052-227-8325, http://hankookjodal.com
Interrupting Rating
OCPD with improper Interrupting Rating
14,000A IR, 480V, Circuit Breaker
50,000 Available
한국조달, 052-227-8325, http://hankookjodal.com
Interrupting Rating
OCPD with improper Interrupting Rating
14,000A IR, 480V, Circuit Breaker
50,000 Available
한국조달, 052-227-8325, http://hankookjodal.com
Interrupting Rating
OCPD with improper Interrupting Rating
14,000A IR, 480V, Circuit Breaker
50,000 Available
한국조달, 052-227-8325, http://hankookjodal.com
Interrupting Rating
OCPD with improper Interrupting Rating
14,000A IR, 480V, Circuit Breaker
50,000 Available
한국조달, 052-227-8325, http://hankookjodal.com
Interrupting Rating
OCPD with improper Interrupting Rating
14,000A IR, 480V, Circuit Breaker
50,000 Available
한국조달, 052-227-8325, http://hankookjodal.com
Interrupting Rating
LPS-RK 50 SP
I L=40 Amps
480 Volt
600 Volt fuse
300,000 A IR
50,000 A AVAILABLE
Complies with 110.9
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LOAD
Select OCPD’s with I.R. equal to or greater than shortcircuit current available at each point of application
300,000 Amp Interrupting Rating
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Interrupting Rating
Fuses: 300,000 A.I.R. / Isca = 50,000 A
Before
After
Proper Interrupting Rating With Fuses – No Violence
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Major Fuse Advantage
Interrupting Rating
Modern current limiting fuses
typically can be applied without
concern of exceeding the fuse
interrupting rating !
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Short Circuit Current
Asymmetrical
Degree asymmetry
• Power factor
• Point on cycle
when initiated
Normal Load Current
Fault Occurs
At this Time
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Fault Current
Noncurrent-limiting
2 ½ cycle opening
Current-limiting
less than 1/2 cycle opening
1/4 cycle opening
cy opening
11cycle
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Current-limitation
SPD P. 71
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Current-limitation
SPD P. 72
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Typical Circuit Components
Insulated conductors
Switches
Motors
Starters
Contactors
Transformers
Coils
Heating elements
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Capacitors
Busway
Lighting fixtures
Semiconductor devices
Motor control centers
Lighting panels
Panelboards
Switchboards
Lacking Coordination
Selective Coordination
OPENS
NOT AFFECTED
OPENS
UNNECESSARY
POWER LOSS
NOT
AFFECTED
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Fault
Fault
Selective Coordination
ƒ Modern current-limiting fuses assure selective
coordination.
ƒ Simply use amp rating ratios
ƒ Typically 2:1 for Low Peak to Low Peak
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Selective Coordination
SPD P. 52
Line Side Fuse
Load Side Fuse
LOW-PEAK® : LOW-PEAK®
2:1 Line:Load Ratio
Selectivity Ratio Table Assures Coordination!
No Plotting required!
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Lacking Coordination
Selective Coordination
125
OPENS
400
NOT AFFECTED
UNNECESSARY
POWER LOSS
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90
Fault
60
OPENS
NOT
AFFECTED
30
Fault
Thermal Magnetic Circuit Breakers
ƒ
90A & 400A Molded Case
Circuit Breakers
ƒInherent long delay between
unlatching and interrupting due to
mechanical means of breaking
current
ƒ Upstream breaker can unlatch
before the downstream breaker
can clear the fault
ƒ Lack of Selective Coordination in
the Short-Circuit Region
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SPD. 56
Major Fuse Advantage
Modern Current Limiting Fuses offer:
ƒ Best current limitation to provide
exellent component protection under
short-circuit conditions.
ƒ Easy coordination using published
ratios.
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Fuse Characteristics
SPD P. 19-21
Voltage Ratings
Ampere Rating Range For Family
Ampere Rating Case Size
Interrupting Rating
UL Class - Degree of current-limitation
Physical Size
Termination Methods
Branch Circuit or Supplementary Protection
Special Purpose Applications
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There is a difference
Fuses
Circuit Breakers
ƒ Simple & Reliable
ƒ Factory Calibrated
Replacements
ƒ High Interrupting Rating
ƒ Current-limiting
ƒ Protect Components
ƒ Selective Coordination
ƒ No Maintenance
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ƒ Mechanical Device
ƒ After Fault Must Be Tested
& Maybe Replaced
ƒ More Cost For Higher
Interrupting Ratings
ƒ Typically Not CurrentLimiting – Higher Cost
ƒ Typically Not Coordinated
ƒ Periodic Maintenance
Required & Possible
Replacement
ƒ OSHA Does Not Permit
Resetting Into Fault
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