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Overview........................................................................................................................................ 2 2. Application Examples .................................................................................................................... 3 3. Characteristics of the Hall IC ........................................................................................................ 6 4. Cautions on Use .......................................................................................................................... 16 5. Troubleshooting ........................................................................................................................... 20 1 1. Overview Hall.ICs.are.magnetic.field.sensor.ICs.integrating.a.Hall.element.that.detects.magnetic.fields.generated.by.magnet.together.with. peripheral.circuits.such.as.amplifiers,.comparator,.and.so.on..The.Panasonic.Hall.ICs,.which.integrate.the.Hall.element.and.peripheral. circuits.on.the.same.chip.using.the.Bi-CMOS.process,.are.easy-to-use.magnetic.sensor.ICs.to.connect.directly.to.digital.devices.such. as.microcomputers. 1-1. The construction of Hall IC and operating theory The.theory.of.Hall.element.is.that.the.electrode.A,.B,.C.and.D.are.made.on.a.resistor.(the.same.diffusion.process.as.resistors. of.ICs).shown.in.Figure.1(a);.then.the.voltage.is.applied.between.A.and.B,.and.the.current.flows.as.a.result;.in.this.conditions,.if. magnetic.flux.is.given.vertically.to.the.resistor,.by.Fleming's.left.hand.rule.(Shown.in.Figure.2),.force.'F'.works.from.D.to.C.direction,. and.the.current.density.will.be.C.>.D.between.C.and.D,.and.potential.difference.will.be.generated..(Shown.in.Figure.1(b).) .This.phenomenon.is.called."Hall.effect".and.the.potential.difference.is.called.Hall.voltage..This.phenomenon.was.discovered.by. Dr..E..H..Hall. The.Hall.element.made.from.compound.semiconductors.with.high.electron.mobility,.such.as.GaAs,.InAs.and.InSb,.has.an. advantage.of.its.large.Hall.voltage..However,.in.spite.of.its.small.Hall.voltage,.a.practical.advantage.for.the.silicon.Hall.element.is.to. integrate.peripheral.circuits.on.the.same.chip.. A A N F (Force) B (Magnetic flux density) C D C S B (a) D B I (Current) (b) Figure 1 Operating theory of Hall IC 1-2. Category of Hall IC products ・Classification.by.magnetic.field.detection.method Unidirectional.magnetic.field.detection.type Bidirectional.magnetic.field.detection.type Alternating.magnetic.field.detection.type ・Classification.by.output.type Open.collector.type Incorporated.resistor.type.(Pull-up.resistor) CMOS.inverter.type ・Classification.by.power.supply.control.method Ever-on.type Intermittent-operation.type ・Classification.by.application Consumer.use Industrial.use Automotive.use 2 Figure 2 Fleming's left hand rule 2. Application Examples The.Hall.ICs.are.applied.in.the.various.fields. Please.refer.to.the.notice.and.cautions.as.described.below.for.designing.typical.applications. ・Application for opened/closed detection Video camera with LCD display Flip type cellular phone Notebook PC ・Application for rotation detection Mouse MPU fan motor 2-1. Application for index sensors Alternating.magnetic.field.detection.type.as.described.in.2),.is.suitable.than.using.unidirectional.type.to.reduce.the.variation.of.the. pulse.timing.of.index.sensor. The.accuracy.will.be.much.more.improved.if.the.magnetic.density.steeply.changes.at.the.changing.point.from.S.pole.to.N. Especially,.using.of.two.magnets.can.generate.steeper.change.of.the.magnetic.density.than.single.magnet.. S N S S N N S N Magnetic flux density 1) Unidirectional (One-way magnetic field operation type) + − Sample 1 Sample 2 Wide in dispersion width Figure 3 3 2. Application Examples NS NS Magnetic flux density 2) Bidirectional (Alternating magnetic field operation type) + NS − Sample 1 Sample 2 Narrow in dispersion width Figure 4 S N Figure 5 2-2. Application for flip type cellular phones Closing of a flip causes a signal to be transmitted to a microcomputer, then the power supply is turned off to save the power consumption. Figure 6 Magnet mounted on the flip. Figure 7 High.sensitivity,.low.current.consumption.and.unidirectional.magnetic.field.operation.type.is.suitable..For.example:.AN48836B. 2-3. Application for micro-switches Alternating field operation type is suitable to maintain the stroke accuracy and to make On/Off stroke small. Figure 8 4 2. Application Examples Same.size.two.magnets.are.used.to.make.a.steep.change.of.magnetic.flux.density. Their.N-pole.usually.faces.to.a.Hall.IC.and.let.their.S.face.to.it.for.the.operation..(switching.as.On) Figure 9 2-4. Application for box fan motors The.fan.motors.of.two-phase.systems. The.box.fan.motors.generally.use.two.phase.blush-less.motor. The.Hall.IC.detects.the.rotary.position.of.rotor.magnet.as.three.phase.blush-less.motors. Figure 10 2-5. Application for the reciprocating motion switches and motors When.using.the.hall.IC.in.a.reciprocating-action.switch.or.sensor,.a.unidirectional-operation.type.is.used.if.sensing.position.of.ON. is.not.sufficient. Use.the.alternating-magnetic-field.operation.type.and.arrange.3.magnets.as.N,.S,.N.as.shown.below.if.accuracy.is.necessary,.so.it. could.output.only.when.the.S.pole.passes.across.the.Hall.IC. [Position accuracy is higher.] S N S [Position accuracy is Lower.] N S N . S Alternating.magnetic.field.operation.type. Unidirectional.magnetic.field.operation.type Figure 11 5 3. Characteristics of the Hall IC The definition of '+' and '-' in the operating flux density N S S Surface of Hall IC package N Magnetic field Surface of Hall IC package N Magnetic field S S N 1) In case the magnetic flux density is plus 2) In case the magnetic flux density is minus Figure 12 Note). Except.the.mini-mold.package,.the.IC.chip.face.comes.to.the.face.(type.name.marked).of.the.package. 3-2. Alternating magnetic field detection IC The.Hall.IC.that.operates.in.the.magnetic.field.which.changes.continuously.S.→.N.→.S.→.N. Magnetic flux density S BW BH-L N Rotation S BL-H N N S Hall IC output Hall IC output Figure 13 3-3. Unidirectional magnetic field detection IC The.Hall.IC.that.operates.only.by.S-pole.or.N-pole. Magnetic flux density BW S BH-L BL-H N Moving direction N S Hall IC output (Note) Operated by either S or N. Hall IC output Figure 14 8 3. Characteristics of the Hall IC 3-4. Bidirectional magnetic field operation Hall IC Hall.IC.that.operates.for.magnetic.fields.of.both.S.pole.and.N.pole. Magnetic flux density BWS S BH-LS BL-HS BL-HN BH-LN N S Moving direction N BWN Hall IC output (Note) Operated by both of S and N. Hall IC output Figure 15 3-5. Measuring method for the operating flux density Measure.in.an.uniform.magnetic.field.using.electromagnets.with.large.cross-section.area.to.avoid.influence.of.the.chip.position.of. the.Hall.IC..This.allows.you.to.measure.the.sensitivity.of.the.Hall.IC.itself.regardless.of.the.distance.between.the.magnet.and.the.Hall. IC. <Measuring method> Power supply for Hall IC R Volt meter Measure Hall IC's output Volt meter Figure 16 Power supply for electromagnet Density of magnetic flux generated in coil 1). Measure.the.current.of.the.coil.and.the.generated.magnetic.flux.density.by.using.a.tesla.meter. 2). You.can.change.the.current.flows.in.the.coil.by.changing.the.power.supply.to.convert.current.value.into.flux.density.value. 3). The.current.running.in.the.coil.can.be.read.from.the.voltage.generated.at.the.two.ends.of.the.resistance.R..Adjust.the.resistance. value,.for.example,.to.set.100.mT.=.1.000.V..This.allows.you.to.read.directly.the.voltage.as.1.mV.=.0.1.mT.using.a.voltmeter.. (Since.there.may.not.be.linearity.within.the.necessary.flux.density.range,.the.relationship.between.the.flux.density.and.voltage. should.be.measured.and.verified.in.advance.) Linear zone Voltage between both sides of "R" Figure 17 9 3. Characteristics of the Hall IC Magnetic flux density B (mT) 3-6. Hall IC sensitivity When BH-L of the Hall IC is 30 mT (maximum), the operation up to 4 mm in distance is guaranteed. 90 Apply data (in the worst case) on which the magnetic flux density becomes minimum due to the temperature characteristic, and variation of magnetization. 60 30 0 0 1 2 3 4 5 Distance (mm) Figure 18 The.Hall.IC.sensitivity.is.the.value.at.the.chip.surface.(magnetism-sensing.surface),.not.the.value.at.the.Hall.IC.package.surface. The. operation. sensitivity. of. Hall. IC. varies. depending. on. the. temperature. characteristic. or. mechanical/thermal. stress..Take. sufficient.margin. 0.27 mm Sample).AN48841B Figure 19 When.the.distance.between.the.magnet.surface.and.the.surface.of.Hall.IC.package.is.1.mm,.actual.distance.will.be.as.follows. . 1.mm.+.0.27.mm.=.1.27.mm Be.sure.to.actually.measure.the.flux.density.of.the.magnet..Paticularly,.in.case.of.multi-polar.magnetized.disk.type.magnet,. magnetic.flux.will.decrease.extremely.in.a.small.distance.even.if.the.magnetic.flux.density.at.the.surface.seems.to.be.sufficiently. large. 3-7. About the sensitivity variation There.exists.some.variation.in.the.operating.sensitivity.(operating.magnetic.flux.density).of.Hall.ICs..When.designing.equipments,. be.sure.to.take.variations.including.temperature.and.power.supply.fluctuations.sufficiently.into.account. 3-7-1. Alternating magnetic field detection type Magnetic flux density S BW BL-H N Hall IC output Pulse width varies with sensitivity variation Figure 20 − 1 10 BH-L (BH-L)' (BW)' (BL-H)' 3. Characteristics of the Hall IC Hall IC output H Variation zone Variation zone L − BL-H (BL-H)' 0 BH-L (BH-L)' + Magnetic flux density (mT) Figure 20 − 2 3-7-2. Unidirectional magnetic field detection type Magnetic flux density (BH-L)' (BL-H)' S BH-L BL-H N Hall IC output Pulse width varies with sensitivity variation Figure 21 − 1 Hall IC output H Variation zone Variation zone L − 0 BL-H (BL-H)' BH-L (BH-L)' + Magnetic flux density (mT) Figure 21 − 2 11 3. Characteristics of the Hall IC 3-7-3. Bidirectional magnetic field detection type Magnetic flux density (BH-LS)' (BL-HS)' S BH-LS BL-HS BL-HN BH-LN (BL-HN)' (BH-LN)' N Hall IC output Pulse width varies with sensitivity variation Figure 22 − 1 Hall IC output H Variation zone Variation zone Variation zone Variation zone L − (BH-LN)' BH-LN (BL-HN)' BL-HN 0 BL-HS (BL-HS)' BH-LS (BH-LS)' + Magnetic flux density (mT) Figure 22 − 2 3-7-4. Maximum operating frequency ■ Maximum operating frequency for Ever-on types Since.Hall.ICs.have.a.incorporated.Schmidt.trigger.circuit,.even.if.the.magnet.rotation.speed.(frequency).is.slow,.the.output.will. be.a.square.waveform..There.is.a.delay.in.both.of.rise.and.fall.time,.which.is.indicated.as.a.and.c.in.the.switching.wave.form.in.the. Figure.25..When.the.changes.are.faster.than.the.term,.the.IC.output.signal.will.not.reach.to.the.specified.H.or.L.levels..Please.use.Hall. ICs.at.frequencies.less.than.these.term..For.example,.when.the.rise.and.fall.time.is.supposed.to.be.3.ms.+.40.ns ≒ 4.ms,.maximum. frequency.will.be.250.kHz,.although,.please.design.the.system.within.100.kHz.as.a.margin.in.consideration. For.example, If.the.disc.type.magnet.rotates.with.60.000.rpm.(rotation.frequency.per.minute) . 60.000.÷.60.=.1.000.rotations/second Suppose.the.number.of.magnetic.pole.is.20.poles.at.most. . 1.000.×.20.÷.2.=.10.000.(Hz)...(1.Hz.at.S.and.N) Therefore,.compared.with.the.mechanical.operation.described.above,.the.operational.speed.of.Hall.ICs.is.generally.fast.enough. Schmidt Amplifier trigger Figure 23 Block diagram of IC interior 12 3. Characteristics of the Hall IC Switching characteristic of Hall IC a S N N 3 µs S a b b c c 40 ns Hall IC In case the supply voltage is constant, only the interval 'b' changes with variation in the rotation frequency. VCC In case of VCC = 12 V, a = 3 ms (typ.), c = 40 ns (typ.) Figure 24 Measuring circuit Figure 25 Switching waveforms ■ Maximum operating frequency of intermittent-operation types In.intermittent-operation.type.Hall.ICs,.since.the.power.source.in.the.IC.is.supplying.voltage.intermittently.to.a.Hall.sensor,.the. maximum.operating.frequency.at.which.the.Hall.IC.output.responds.to.the.input.magnetic.flux.density.is.one.cycle.of.the.power. source.intermittent.operation.time.(Sample.rate.=.Operating.time.+.Idle.time),.or.in.other.words,.(1/Intermittent.operation.time). 3-7-5. Method for measuring magnet characteristics N Sensor S Magnet Tesla meter Distance Lg Figure 26 1). Gradually.increase.the.distance.between.the.magnet.surface.and.the.sensor.and.measure.the.magnetic.flux.density.at.each.point.. (Magnet.Data.Example.1) 2). Measure.the.variations.in.the.magnetism.of.the.magnet..(Magnet.Data.Example.1) 3). Measure.the.temperature.characteristics.listed.above.1).and.2)..(Magnet.Data.Example.2) 13 3. Characteristics of the Hall IC 3-7-5. Method for measuring magnet characteristics (continued) Magnet data example 1 Magnet data example 2 100 80 80 typ. 60 max. 40 20 0 . (Temperature characteristics) 100 Magnetic flux density B (mT) Magnetic flux density B (mT) (variation of magnetization) min. 40 20 min. 0 1 25°C 60 2 3 4 0 5 max. 0 1 . Distance from magnet surface Lg (mm) 2 3 4 5 Distance from magnet surface Lg (mm) Figure 27 Figure 28 3-7-6. Differences due to magnet material In.general,.rare-earth.magnets.are.extremely.powerful..Although.ferrite.magnets.cannot.acquire.large.magnetic.flux.densities. compared.with.rare-earth.magnets,.their.cost.is.lower. The.flux.density.changes.by.the.material.even.if.the.magnet.size.is.the.same. The comparison between the ferrite magnet and manganese aluminium magnet. (mT) Magnet l Sensor 160 Lg 140 Manganese aluminium magnet (anisotropic) of 4 mm in diameter and 5 mm in length 150 Lg = 0 130 120 Isotropic ferrite magnet of 4 mm in diameter and 5 mm in length 110 100 90 Lg = 0 Lg = 0.5 mm 80 70 Lg = 1.0 mm 60 50 Lg = 1.0 mm 40 20 Lg = 2.0 mm 3 2 1 1 10 2 3 3 l (mm) 2 1 1 2 3 l (mm) Figure 29 14 Lg = 2.5 mm 30 Lg = 1.5 mm 4 3. Characteristics of the Hall IC 3-7-7. Differences due to magnet shape or magnetism pattern The.flux.density.changes.by.the.shape.and.the.number.of.magnetizing.pole.even.if.the.materials.is.the.same. Please.design.after.the.test.of.the.characteristics.of.actual.magnet.which.will.be.used. <Reference data> Measured example of manganese aluminium magnet Axial-direction space-magnetic-flux density of axial type magnet (04BR) Axial-direction space-magnetic-flux density of axial type magnet (07BR) 200 200 S φ 6.5 N L 18L 10L 100 8L 18L 100 10L 5L 50 50 0 . 1 Lg 150 14L 0 N L Lg Magnetic flux density B (mT) Magnetic flux density B (mT) 150 S φ4 2 3 4 5 0 6 0 1 . Distance from magnet surface Lg (mm) 2 3 4 5 6 Distance from magnet surface Lg (mm) Figure 30 Figure 31 Radial-direction space-magnetic-flux density of ring type magnet 150 15 mm 4 mm Radial-direction space-magnetic-flux density (on magnet surface) of ring type magnet 100 100 Surface Magnetic flux density B (mT) Magnetic flux density B (mT) Lg 8 poles 50 24 poles 0 . 0 1 Distance from magnet surface Lg (mm) 2 . 50 0 Lg = 1.5 mm −50 −100 Rotational angle of magnet Figure 32 Figure 33 It.is.possible.to.judge.on.the.graph.whether.this.Hall.IC.is.suitable.or.not.if.it.could.prepare.the.measurement.data.of.the.magnet. described.above. Without.the.above.study,.it.may.lead.to.any.abnormal.operation.of.the.IC.in.mass.production.line.due.to.the.insufficient.magnetic. flux.density. 15 4. Cautions on Use Since.Hall.ICs.are.often.used.in.detecting.moving.objects,.there.is.a.risk.of.changes.in.the.mounted.position.over.a.long.period. of.time.or.changes.in.the.detection.level.due.to.vibrations.or.impacts..In.order.to.avoid.the.risk,.Hall.ICs.should.be.fixed.in.place.by. gluing.the.package.or.setting.them.into.a.special.case. 4-1. A case of using adhesive Some.kinds.of.adhesive.generate.corrosive.gas.(such.as.chloric.gas).during.curing..This.corrosive.gas.corrodes.the.aluminum.on. the.surface.of.the.Hall.IC,.and.may.cause.a.functional.defect.of.disconnection. If.Hall.IC.is.to.be.sealed.after.installation,.attention.should.be.given.to.the.adhesive.or.resin.used.for.peripherals.and.substrate. cleaner,.as.well.as.to.the.adhesive.used.for.Hall.IC.installation..Please.confirm.the.above.matter.to.adhesive.or.resin.manufacturers. before.using. 4-2. Fixing a Hall IC It.is.necessary.to.fix.firmly.with.a.holder.if.any.vibration.could.be.given.when.the.Hall.IC.of.an.insertion.type.package.is.installed. only.by.the.soldered.lead.wire..Otherwise,.vibration.may.cause.metal.fatigue.in.the.lead.wire.of.Hall.IC,.resulting.in.wire.breakage. 4-3. On fixing a Hall IC to holder When.a.Hall.IC.is.mounted.on.the.printed.circuit.board.with.a.holder,.if.the.coefficient.expansion.of.the.holder.is.large,.the.lead. wire.of.the.Hall.IC.will.be.stretched.and.it.may.give.a.stress.to.the.Hall.IC. The.adhesives.between.the.package.and.the.lead.wire.may.be.weakened.and.cause.a.minute.gap.resulting.in.the.deterioration.of.its. resistance.to.moisture.if.the.lead.wire.is.stressed.intensely.due.to.the.distortion.of.holder.or.board. Sensitivity.may.also.be.changed.by.this.stress. 4-4. A case bending lead wire Bend.the.lead.wire.without.stressing.the.package. Wrong Fixed Wrong W W Correct Fixed W Fixed Bending method of lead wire Figure 34 Wrong Wrong Correct Correct (a) (b) 3 mm * 3 mm * Bending position of lead wire Note). *.:.The.distance.can.be.within.3.mm,.if.no.stress.is.applied.to.the.resin.mold.by.tightly.fixing.the.lead.wires.with.a.metallic.mold.or.the.like. Figure 35 16 4. Cautions on Use 4-5. VCC and GND Do.not.connect.VCC.and.GND.reversely..If.the.VCC.and.GND.pins.are.connected.reversely,.this.IC.will.be.destroyed..If.the. IC.GND-pin.voltage.is.set.higher.than.other.pin.voltage,.the.IC.configuration.will.become.the.same.as.a.forward.biased.diode.. Therefore,.it.will.turn.on.at.the.diode.forward.voltage.(approximately.0.7.V),.and.a.large.current.will.rush.through.the.IC,.ending.up. in.its.destruction..(This.is.common.to.monolithic.IC.) 4-6. Cautions on power-on of Hall IC When.a.Hall.IC.is.turned.on,.the.position.of.the.magnet.or.looseness.may.change.the.output.of.a.Hall.IC..Therefore,.care.should. be.given.whenever.the.output.state.of.a.Hall.IC.is.critical.when.the.supply.power.is.on. 4-7. Power supply line/Power transmission line If.a.power.supply.line.or.power.transmission.line.becomes.longer,.noise.or.oscillation.may.be.found.on.the.line..In.this.case,.set. the.capacitor.of.0.1.mF.to.10.mF.near.the.Hall.IC.to.prevent.it. If.higher.voltage.than.maximum.rating.is.supposed.to.be.applied.to.the.power.supply.line,.(flyback.voltage.from.coil.or.the. ignition.pulse,.etc.),.avoid.it.with.external.components.(capacitor,.resistor,.Zener.diode,.diode,.surge.absorbing.elements,.etc.). 4-8. On mounting of the surface mount type package (SMINI-5DE) When.mounted.on.the.printed.circuit.board,.the.Hall.IC.may.be.highly.stressed.by.the.warp.that.may.occur.from.the.soldering.. This.may.also.cause.a.change.in.the.operating.magnetic.flux.density.and.a.deterioration.of.its.resistance.to.moisture. Wrong Correct Figure 36 4-9. On mounting, deburring and soldering of insertion type package If.the.leads.of.a.Hall.IC.in.an.insertion.type.package.are.inserted.up.to.their.root.part.through.holes.on.the.printed.circuit.board,. abnormal.stress.is.applied.to.the.package.and.the.reliability.of.the.Hall.IC.is.likely.to.deteriorate..So,.when.mounting.each.Hall.IC.of. the.insertion.type,.insert.the.leads.in.due.degree.at.which.the.bottom.face.of.the.package.is.separated.at.least.2.mm.from.the.top.face. of.the.PCB. Also.note.that.burrs.of.epoxy.resin.may.be.left.sticking.to.the.lead.wires..(We.are.trying.to.remove.such.burrs.as.much.as.possible. in.the.deburring.process,.but.in.some.cases,.they.are.not.perfectly.removable.) 2 mm Remaining burrs Printed board When soldering the leads, separate the soldering position by 2 mm or more from the resin part of the package. Figure 37 17 4. Cautions on Use 4-10. On surface treatment of mini-mold package Surface.treatment.is..available.in.either.smooth.or.dull.finish. 4-11. On soldering of the surface mount type package Surface.mounting.type.Hall.ICs.are.apt.to.change.its.electrical.characteristics.due.to.the.stress.from.soldering.at.mounting.. Therefore,. avoid. the. mounting. by. flow. (dipping). and. a. soldering. iron.. Please. mount. it. by. reflow. soldering. abiding. by. its. recommended.conditions. 4-12. On using flux in soldering Choose.a.flux.which.does.not.include.ingredients.from.halogen.group,.such.as.chlorine,.fluorine,.etc..The.ingredients.of.halogen. group.may.enter.where.the.lead.frame.and.package.resin.joint,.causing.corrosion.and.the.disconnection.of.the.aluminum.wiring.on. the.surface.of.an.IC.chip. 【Reference tips】 Simple method for determining the S/N poles of a magnet First,. prepare. a. Hall. IC. (unidirectional. magnetic. field. detection.type).and.connect.the.output.of.the.Hall.IC.to.an.LED. as.shown. VCC LED VCC out GND Figure 38 If. the. magnet. approaches. the. marking. side. of. Hall. IC. and. LED.lights.up,..the.near.side.to.the.Hall.IC.is.the.S-pole. VCC Magnet N LED S Figure 39 Magnet Paint.the.S-pole,.then.you.can.surely.find.which.is.which. If.the.magnet.is.even.shorter,.use.it.as.shown.in.the.figure.at. right. Plastic or the like Figure 40 The.S-pole.of.the.other.magnet.will.easily.be.found,.if.the.N-pole.is.protruded. N S It will be better to affix a cellophane adhesive tape to this face. (For easy separability of the other magnet attracted to the N-pole.) Figure 41 18 N Other magnet 4. Cautions on Use Methods to increase magnetic flux density The.magnetic.force.lines.of.a.magnet.tend.to.converge.on.magnetic.materials.such.as.ferrite.or.soft.iron.block..Therefore,.it.can. improve.the.magnetic.flux.density.at.the.magnetism-sensing.surface.of.the.Hall.IC.to.build.a.yoke.using.magnetic.materials.on.the. back.of.the.Hall.IC.shown.below. Caution).For.mass-production,.consult.with.the.magnet.and.yoke.material.manufacturers.and.perform.magnetic.simulations.based.on.the.material.data. and.verification.using.actual.samples. The block of ferrite or soft iron is installed on the back side of Hall IC. Iron core Magnet Hall IC Hall IC Magnet Figure 42 19 5. Troubleshooting When.using.a.Hall.IC,.some.precautions.may.prevent.from.problems..Please.refer.to.the.problem.examples.below.and.utilize.the. caution.items.in.section.4.in.the.actual.design.work. Most frequently occurred troubles [Case.1]. The. operation. of. every. Hall. IC. manufactured. by. way. of. trial. was. normal,. but. some. Hall. ICs. put. to. mass. production.did.not.operate. . (Causes). . The.magnetic.flux.density.of.the.magnet.was.insufficient. . . . The.temperature.characteristics.of.the.Hall.IC.and.the.magnet.were.ignored. . (Reasons). . There. was. no. data. on. the. magnetic. flux. density. of. the. magnet,. and. mass. production. was. conducted.in.way.of.referring.to.just.the.equipment.used.in.design.and.test.production. . . . In.some.ferrite.magnets,.the.magnetic.flux.density.drastically.decreases.at.the.high.temperature. side..But.this.property.was.not.duly.taken.into.consideration. . . . The.magnetic.flux.density.was.insufficient.because.the.distance.was.set.between.the.magnet.and. Hall.IC.package.surface,.and.the.distance.to.the.sensor.was.not.considered. .(Remedial.measures). . The.magnet.was.exchanged.to.the.magnet.of.large.magnetic.flux.density. . . . A.block.of.ferrite.or.soft.iron.was.affixed.to.the.reverse.of.the.Hall.IC. . . . The.distance.between.the.magnet.and.the.Hall.IC.was.diminished. Trouble cases occurred less frequently but furnishes useful hints [Case.2]. . Some.Hall.ICs.became.inoperative.on.the.market. (Causes). . The. materials. of. the. adhesive. agents. and. the. resin. molds. used. for. fixation. of. the. Hall. ICs. subsequently. generated. hydrogen. gas. and. other. halogen. gas..This. gas. intruded. into. the. IC. interior.and.corroded.the.aluminum.wires.on.the.IC.surface. .(Remedial.measures). . We.ceased.to.use.those.resin.materials.which.generate.such.gas.as.is.corrosive.to.metals. [Case.3]. . Some.Hall.ICs.became.inoperative.on.the.market. (Causes). . The.surge.voltage.ascribable.to.the.counter.electromotive.force.of.motors.and.solenoids.was. applied.to.these.Hall.ICs.and.it.broke.the.IC.wires.because.the.Hall.ICs.were.being.used.in.the. vicinity.of.motors.and.solenoids. .(Remedial.measures). . The.power.supply.line.was.separated.from.those.of.the.motors.and.the.solenoids. . . . Surge.absorbing.elements.were.additionally.inserted.in.the.Hall.ICs. [Case.4]. . Many.defective.products.were.detected.in.the.mass.production.process. (Causes). . Abnormal.stress.was.applied.to.many.Hall.ICs.and.their.sensitivity.changed.because.no.jig.was. used.in.the.lead.wire.bending.process. .(Remedial.measures). . We.introduced.a.new.method.of.lead.forming.by.a.jig.so.that.abnormal.stress.is.never.applied.to. each.IC. [Case.5]. . Many.defective.products.were.found.in.the.market. (Causes). . The.chloric.solvent.included.in.the.flux.used.for.the.soldering.work.gradually.intruded.into.the. IC.interior.with.the.lapse.of.time,.and.corroded.the.aluminum.wires.on.the.chip.surface. .(Remedial.measures). . Choose.a.flux.which.does.not.include.ingredients.from.the.halogen.group,.such.as.chlorine,. fluorine.and.the.like. 20 Inquiries If you have questions regarding technical information on this manual, please visit the following URL. URL: https://www.semicon.panasonic.co.jp/semi-spt/general/ TO new customers: Please register your user account, log in and access to the "lnquiry" in the application-specific standard-product ICs category of the Semiconductor technical support. Fill in the new inquiry form. Pub. No. A11009GE Hall IC Series Application Notes March 15, 2013 7th Edition Issued by © Panasonic Corporation 2013 1 Kotari-yakemachi, Nagaokakyo City, Kyoto 617-8520, Japan Tel : 81-75-951-8151 http://www.semicon.panasonic.co.jp/en 010413 Printed in Japan