OTM at Schneider Electric Presented by: Srihari Thalli Associate General Manager Schneider Electric Confidential Property of Schneider Electric | page 1 Schneider Electric, the Global Specialist in Energy Management and Automation ~5% €25 billion Diversified end markets – FY 2014 revenues Non-residential & Residential Buildings Data Centers & Networks ~170,000 of revenues devoted to R&D FY 2014 revenues Industrial & Machines people in 100+ countries Balanced geographies – FY 2014 revenues Utilities & Infrastructure 28% 25% North America 33% 14% 27% Western Europe 26% 28% Asia Pacific 19% Rest of World Confidential Property of Schneider Electric | Page 2 As the global specialist in Energy Management and Automation, we create connected technologies that …… RESHAPE INDUSTRIES Confidential Property of Schneider Electric | Page 3 TRANSFORM CITIES ENRICH LIVES Schneider Electric Global Business in Over 100 Countries North America Western Europe 33,700 Employees 38 Factories 3 Asia Pacific 47,600 Employees 92 Factories 3 Rest of the World 61,500 Employees 3 Including JV 77 Factories 34,100 Employees 38 Factories 3 Including JV 2.3 6.3 4.1 20031 20142 1: Published figures in billion € restated to reflect country-market view; 2: Billion € pro-forma basis including LTM Sep 2014 revenue for Invensys 3: Including Invensys, excluding Delixi and Fuji Confidential Property of Schneider Electric | Page 4 6.7 20031 20142 1.2 7 20031 20142 1.2 4.8 20031 20142 Schneider Electric Approach with Deep Vertical Segment Expertise Integrated Architecture Segment expertise 20 of the largest Oil and Gas companies in the world use Schneider Electric solutions 9 of the 10 largest Mining, Metals and Minerals companies in the world use products and solutions from Schneider Electric Confidential Property of Schneider Electric | Page 5 11 of the top international brands within Food & Beverage partner with Schneider Electric Global Network of Account managers 100 plus countries rely on Schneider Electric solutions to power, automate and help operators manage their water and/or wastewater plant and network processes 1 million Buildings around the world including 3 of 5 top international hotel chains ensure guest comfort & safety and an estimated 40% of the world’s hospitals benefit from healthy and safe facilities with Schneider Electric Global Delivery and Lifecycle Services 10 of the world’s top electric utilities use Schneider Electric solutions to deliver safe and reliable power to homes & businesses 3 of the top 4 biggest hyper scale cloud providers use Schneider Electric Solutions for their datacenters 8 the top 10 packaging machine builders use Schneider Electric Solutions OTM – Architecture and Rates Configuration Confidential Property of Schneider Electric | Page 6 OTM Global footprint at Schneider Electric OTM in Schneider: • Global coverage with 19 DCs in Oracle ERP and 9 DC and Plants in SAP ERP. • Over 300,000 deliveries • Over 44,000 tons shipped • Global footprint to increase manifold with OTM integrating v Transportation Management is a critical activity of daily Logistics Execution and hence OTM the best in class TMS was chosen. v It provides key competitive advantage in our committed approach to better serve our customers in the market. v The more close to/with the customers we operate the Business Transformation, the more visible & effective we are. to key SAP enabled plants in Schneider To enhance the Customer Experience and reach Supply Chain Excellence, decision was made to implement “best in class” Transportation Management System. Confidential Property of Schneider Electric | Page 7 Oracle ERP/OTM Integration Architecture using BPEL Legend: Green – Active Oracle messages Red – Custom developed messages Blue – Not implemented EDI, Internet, Email Carriers Load Tenders Track & Trace Invoices Load Tenders Tender Response Shipment Status Shipment Invoice Confidential Property of Schneider Electric | Page 8 OTM BPEL Oracle BI Oracle EBS Items Master Data Locations Service Providers Order Management (Includes Items and Locs) Shipment Planning Planned Shipment Deliveries Shipment Actuals Carriers Order Management Orders Shipment Execution WMS Receive/Pick/ Pack/Ship Shipment Execution MSCA Visibility RF Scanning Freight Settlement Payment Voucher Shipments Master Data Accounts Payable Deliveries BPEL Deliveries Actuals, Pro #s, etc. Precision Manifest / Documentation, Shipping Labels ERP SAP/OTM Integration Architecture using XI Legend: Green – Active Oracle messages Red – Custom developed messages Blue – Not implemented OTM Master Data Order Management XI Items Locations Service Providers Deliveries (includes Items and Locs) Shipment Planning Shipment Execution Visibility Freight Settlement Confidential Property of Schneider Electric | Page 9 SAP ECC Master Data Order Management Planned Shipment Shipment Execution Shipment Actuals Receive/Pick/ Pack/Ship SAP Outbound Process Operation Flow System Transaction SAP System Transaction Oracle Delivery Creation SAP Shipment Auto Creation SAP Physical Picking Picking list Creation Output Delivery Note Shipment Creation & forwarder assign OTM Picking List SAP Physical Packing Generate Shipping Label Developed System Stick Shipping Label Confidential Property of Schneider Electric | Page 10 Shipping Label SAP Outbound Process (continued) Operation Flow System Transaction SAP System Transaction Oracle Output Stick Shipping Label Belt Packing System Packing and Post Good Issue SAP Create Handover document SAP Stick Packing List and Shipment Plan Hand Over with Forwarder Confidential Property of Schneider Electric | Page 11 Packing List Shipment update with actual issue date OTM Shipping Plan Rates Structure Details 1. Flat rate per shipment based ( city / Province Code /Country or any of their combinations ) with weight and volume constraints. 2. Rates based on distance calculated using PC MILER external distance engine. 3. Unit break rates and unit rates based on Source Location ID to Destination Regions 4. Percentage discount on certain rates based upon Master – Base relationship. 5. Unit rates based upon dimensional weight. 6. Rate based upon based Equipments like 20GP, 40GP , 40HC 7. Based upon Toll, VAT, TDE and other extra costs are defined through accessorial costs 8. Rates based upon fuel surcharges and quality factor . Confidential Property of Schneider Electric | Page 12 Rate structure details – PC Miler and Rate factor Confidential Property of Schneider Electric | Page 13 OTM Data Analytics and Business Intelligence Confidential Property of Schneider Electric | Page 14 Fusion Transportation Intelligence (FTI) • Provides an environment for managing Business Metrics by monitoring, analyzing and reporting metrics at various levels of the organization. • Customized scorecards to translate the corporate strategy into relevant, measurable goals. In turn, to align employee’s actions and accountability with the strategic plan. • Allows users to quickly analyze where the organization is successful and where it needs improvements with its rich pre-built canned metrics on the OTM historical database. Business Metrics Confidential Property of Schneider Electric | Page 15 Targets Scorecard Analysis Forecasts Business Strategy FTI Dashboard Dashboard Name Report Name Dashboard Filter Prompts List of DCs included Report Options Drill down on click Dashboard • Collection of performance metrics designed to reflect the strategic goals of a unit or level in an organization. • The metrics are shown as a combination of charts, graphs, tables etc Confidential Property of Schneider Electric | Page 16 FTI: Dashboard Reports 1. Reports on FTI dashboard consists of a table and a corresponding chart. 2. The data in table can be drilled down further by a click on any of the data points in the table. 3. This would further filter the table as per the data point selected. 4. Similarly, we may navigate to the same table on click on ‘Germany’ in the chart’s X-axis Data points Confidential Property of Schneider Electric | Page 17 Embedded BI Reporting Confidential Property of Schneider Electric | Page 18 Embedded BI Reporting Confidential Property of Schneider Electric | Page 19 G-Log Notification / Proactive Alert Messages Confidential Property of Schneider Electric | Page 20 Proactive Health Monitoring Confidential Property of Schneider Electric | Page 21 Monitoring and Optimizing through threads Confidential Property of Schneider Electric | Page 22 Monitoring and Optimizing through threads Confidential Property of Schneider Electric | Page 23 Monitoring Bulk plans and Transmissions Confidential Property of Schneider Electric | Page 24 Periodic Archiving and Purging of Business Objects Confidential Property of Schneider Electric | Page 25 New Challenges and Opportunities Confidential Property of Schneider Electric | Page 26 3D Load Configuration 3D Load Configuration placement is designed to pack three dimensional rectangular objects into a rectangular container, considering constraints including: • Orientation preferences for THU (i.e. Upright, Prone, Lengthwise, Width wise) • Stacking compatibilities for THU (i.e. bottom only, max stacking layer = 2, floor compatibility, max top weight, and max height overhang constraints such as maximum of 20% unsupported) Confidential Property of Schneider Electric | Page 27 CO2 Payload Reporting 1. CO2 Emission per shipment : Distance x Weight x Emission Factor = CO2 emissions (Km) (Tons) (gCO2/tkm) = (gCO2) Mode Emission Factor (gCO2/tkm) TRUCK TRAIN AIR EXPRESS 127 22 1730 127 2. Pay load – distance per shipment Weight / Distance = Payload - Distance (Kg) (Km) = (Kg/Km) 3. Cost per kg-km per shipment Cost / Weight / Distance = (Cost per kg) per Km (CNY) / (Kg) / (Km) = (CNY/Kg/Km) ** Only the shipment physical weight is considered for the above Confidential Property of Schneider Electric | Page 28 Shipment Distance (Manual) (Kms) 500.00 500.00 475.00 500.00 Mode Shipment Distance (Manual) (Kms) TRUCK TRAIN AIR EXPRESS 500.00 500.00 475.00 500.00 Mode Shipment Distance (Manual) (Kms) TRUCK TRAIN AIR EXPRESS 500.00 500.00 475.00 500.00 Shipment Weight (kg) CO2 Emission (gCO2) 200.00 100.00 300.00 500.00 12700.00 1100.00 246525.00 31750.00 ShipmentWeight PayloadDistance (kg) (kg/km) 250.00 100.00 350.00 500.00 0.5000 0.2000 0.7368 1.0000 Shipment ShipmentCost Cost/kg/km Weight (CNY) (CNY/kg/km) (kg) 250.00 100.00 350.00 500.00 50.00 50.00 50.00 50.00 0.0004 0.0010 0.0003 0.0002 CO2 Payload Reporting Confidential Property of Schneider Electric | Page 29 Multi-stop Shipment Configuration Text Shipment stops . An example of a shipment showing multiple stops Confidential Property of Schneider Electric | Page 30 Text Planning parameter. Multistop planning parameter showing changed parameter values Achievements and Benefits Confidential Property of Schneider Electric | Page 31 Supporting Operational Efficiency to Deliver Better Customer Experience Customer related benefits > Customer-based delivery order execution > Fewer deliveries to customer each day (shipment / customer ratio = 1.1 - cut by 3) > Tailored distribution model: 1. More delivery service offering (express, economy, special) 2. Drop- / direct shipment types 3. Best carrier / delivery mode assignment for customer Logistics execution related benefits > Supported the increase in warehouse productivity (Yearly target of TO line per hour already met) > Warehouse model change from PUSH to PULL > Extensive automation of manual business processes > Enabling application in DC operations of industry standard practices (Freight weight break rate structures for express, shipment consolidation) > People Training & Development of shipping operations knowledge & skills, analytics & dashboards Confidential Property of Schneider Electric | Page 32 Stable and Agile solution > 0 Customer Complaints guaranteed roll out process > Reliable & scalable standard solution > Digitized solution with remote & easy user access via a URL > Private Cloud implementation Secure and Stable > Benchmark run with other industries using same system (Dell, APL Logistics, DuPont) > Project knowledge repository created for sharing & collaboration during future global rollouts Enables business transformations > Supports global initiatives of CPC (Track & Trace, SMS, Express delivery, Calendar delivery…) > Creating a more efficient & customer focused logistics execution (more delivery services offering, streamlined hand over process with carriers) > Achieving planned planned productivity (continued weight break rate structures roll out) > Enabling continuous improvement : master data cleansing (customer, product) > Distance management & CO2 calculation OTM a game changer in =S= logistics domain v Transportation Management System OTM is giving Business Front Office & Logistics Execution better operational visibility (data history, reporting at customer level) for better analytics and understanding of distribution business & customer behaviors. v A great success story made possible with transverse & multicultural collaboration between teams across the globe (including GSC Global, Regions & IPO) v Replicable and scalable solution development and documentation for future global deployments v Enabler for opportunities in delivering a better customer experience v Green field implementation “first time ever in =S=” interfacing SAP with external TMS v Change management effectively implemented to introduce the new business processes (Logistics execution & Business Front Office) v Booster for Business Transformation Logistics Execution (freight & carrier segmentation, cost management, better connection between Logistics and Carriers) v Acting as a catalyst for continuous improvement in current processes and for improved efficiency & productivity opportunities OurValues:CareforourPeople,ConnectwithCustomers,ConnectforEfficiency,ConnectacrosstheSENetwork. Confidential Property of Schneider Electric | Page 33 Questions? Confidential Property of Schneider Electric | Page 34 THANK YOU srihari.thalli@schneider-electric.com Confidential Property of Schneider Electric | Page 35