Technical Specification for Environmental Chamber 1 Description of Function Sl Name 1.1 Technical Bidders Specs Deviation quoted if any by bidder 1. Environmental chamber provides an atmosphere for Conditioning and Testing Tobacco and Tobacco Products 2 Operational Requirements Sl Name 2.1 .Materials of construction 1. The chamber must be monobloc construction which comprises all systems necessary for operation. 2. The outer housing must be made of good quality galvanized steel sheet which is inside and outside primered and painted to a standard finish with high quality materials 3. The exterior surface shall have high wear resistance. 4. A photograph / brochure showing inside and outside details of the chamber should be supplied. 2.2 Features: Castors The test equipment shall be capable of moving easily to different locations using 4 castor wheels of which 2 are preferably fitted with brakes Dehumidification To avoid condensation of moisture on the test specimen the chamber should have a dehumidification system using the high stage refrigeration circuit and preferably be activated automatically whenever the chamber set point is changed from a colder temperature to a hotter temperature below 25ºC. Humidification Automatic refresh feature for stable / supply of humidification water . 3 Technical Specifications Technical Bidders Specs Deviation quoted if any by bidder Sl Name 3.1 Temperature: Temperature Variation : Stability Temperature Range Sensor Controller Temperature Display Adjustable Alarm Limit : Average heating rate Average cooling rate Resolution 3.2 Technical Bidders Specs Deviation quoted if any by bidder ± 0.2°C : ± 0.1°C : 15°C- 50°C : Thermocouple : PID : LCD To be provided : 5 ºC / min. : 5 ºC / min. : 0.5ºC Humidity: Variation (RH %) Stability (% RH) Range (working) Controller Display Alarm RH Water Refrigerator Auto de-frosting Light Control Light Intensity Resolution : ±2 : 0.1 : 15-75 % RH : PID : LCD : To be provided : (approx) 15L : Yes : To be provided : 12000 Lux (at center) : 25000 Lux (at sides) : 0.5%RH 3.3 Instrumentation & control The chamber should be provided with microprocessor /computer control and monitoring system. • Continuous display of set value & actual value of temperature and humidity. • Selection of manual and automatic modes. • Should be possible to create temperature test programmes with immediate graphical check of programming. • Should print any test programme in text format and graphical format. • Should refer to and modify any previously created test programmes and delete test programmes that are no longer needed. • Should have integrated programmer with a programme memory.. • Programmes should easily be stored and recalled at any time and activated without the necessity of operator having prior programming knowledge. • Should have digital set point and actual display of temperature. • Should have built in capability to restart the test chamber after power failure. • Should have the capability of recording of graphic printout of set and actual value of test carried out. • System should have RS232/422/.485/IEEE 488 interfaces for communication with PC. •The display and control panel should be at the front. • 4 digital switching channels should be provided as an option. • Potential free Changeover contact at 24V, 0.5A for Malfunction signal should be provided as an option. 3.4 Chamber Dimensions:WxDxH (mm) Exterior :960 x 920x1840 (approx) Interior Volume:Approx 400 L Water Outlet Pressure : 2 Bar Drain/ basin : To be provided Door : 1. The door must be of lockable type with hinges 2.The exterior of the door must be made of galvanized steel sheet primered inside and outside and painted with good quality paint outside, 3. The inner side of the door must be made of non magnetic stainless steel. 4. The door must be provided with double continuous seal rings of silicone rubber material. 5. The door is to be provided with a micro switch to have an interlock between the conditioning fan and the door opening. That is the conditioning fan should stop once the door is opened 3.5 Insulation The insulation material must be of low ‘k’ factor, high density and nonhygroscopic nature. The insulation shall be multi- layered with double vapor barrier. Asbestos free mineral fiber insulation is preferred . 3.6 Inspection window The door is to be provided with a multipane toughened glass inspection window with built in heaters. The size of the window should be 200mm x 200mm (minimum) . 3.7 Refrigeration system The refrigeration system must be 1. Air cooled condenser. 2. Cascade system (High stage and low stage semi hermetic compressors). 3. Environment friendly refrigerants (R404A / R23) and special oil. 4. Evaporator should have copper tubes and copper fins, with anti-oxidation coating 5. The compressor should be on anti vibration mounts (acoustic isolation) for safe efficient long running 4 System Configuration Accessories, spares and consumables Sl Name 4.1 Spares • • • • Technical Bidders Specs Deviation quoted if any by bidder One set of door gaskets. 5 kg each of refrigerant gases (R404A) & R-23 with cylinder. 5 liters compressor oil used for the refrigeration compressors. A set of recommended spares with a list indicating respective quantity and unit price. 5 Environmental factors Sl Name 5.1 The unit should be capable of being stored continuously in ambient temperature in the range of 0 -50deg C and relative humidity in the range of 15-90% 5.2 Thu unit should be capable of operating in ambient temperature in the range of 10-42 deg C and relative humidity of less than 70% Technical Bidders Specs Deviation quoted if any by bidder 6 Power Supply Sl Name 6.1 1.Power input to be 220-240VAC, 50Hz fitted with BIS plug (ISI mark) Technical Bidders Specs Deviation quoted if any by bidder 7 Standards, Safety and Training Sl Name 7.1 Safety & Protection: Safety and protection devices • Over temperature protection for test specimen. • Software temperature limiter for min. / max. test chamber temperature . • Protection for excess pressure in cooling circuit HP/LP cut out. • Protection for overloaded motor of test space fan and compressors (thermal cutout). • All power lines should have fuse protection. • The control and monitoring system should be protected against input electrical surge and spike. • Drain for condensate and cleaning water. • Earth point. • System protection class should conform to IP 20. • All wiring should comply to EC/other applicable standards. • Power interrupt socket, time meter Hour counter for recording total running time of the chamber. • The Power consumption by safety & control devices shall be as low as possible. • Pressure gauges for high / low stage. 7.2 Should be FDA , CE,UL or BIS approved product 7.3 Comprehensive warranty for 2 years and 5 years AMC after warranty 7.4 Manufacturer/Supplier should have ISO certification for quality standards. Technical Bidders Specs Deviation quoted if any by bidder 7.5 Should be compliant with IEC 61010-1:(or any international equivalent e.g. EN/UL 61010) covering safety requirements for electrical equipment for measurement control and laboratory use 7.6 The bidder shall assure supply of spares for a minimum period of 10 years from the date of supply 8 Documentation Sl Name 8.1 User/Technical/Maintenance manuals to be supplied in English. 8.2 Certificate of calibration and inspection. 8.3 List of Equipments available for providing calibration and routine Preventive Maintenance Support as per manufacturer documentation in service/technical manual. 8.4 List of important spare parts and accessories with their part number and costing. 8.5 Compliance Report to be submitted in a tabulated and point wise manner clearly mentioning the page/para number of original catalogue/data sheet. Any point, if not substantiated with authenticated catalogue/manual, will not be considered. 8.6 Log book with instruction for daily, weekly, monthly and quarterly maintenance checklist. The job description of the hospital technician and company service engineer should be clearly spelt out 8.7 Current User’s / performance list to be provided Technical Specs quoted by bidder Bidders Deviation if any