CAINCO P R O D U C T C ATA L O G - S TA N D A R D A N D C U S T O M P A N S OUR COMPANY OUR COMPANY Cainco was founded in 1973 as a manufacturer of baking pans. We feature a full line of pans: our tool shop and engineering department are technologically updated and count with a very experienced staff. That, together with our several press lines, allow us to perform in-house virtually every single operation required in the manufacture of all types of pans. We also count with another industrial unit that manufactures proofers and fermentation control equipment for the baking industry. Our best warranty to our clients is our daily commitment to quality, reliability and strength of our products. Silicone Release Coatings are also applied in-house to conform with the strictest specifications and process parameters. Our customers, both potential and repeat buyers, are invited to know our line of baking pans with this recently reformatted catalog. We are eager to provide top quality products in a very expedient manner. INDEX CAINCO PRODUCT CATALOG Release Coating - Material Selection A - Bread Pans and Sets Folded End Bread Pans Seamless Bread Pans Folded Pans on Strapped Sets Seamless Pans on Strapped Sets Seamless Pans on Seamed Sets Bread Sets - Extra Features Pullman/Sandwich Bread Sets Pullman/Sandwich Drop Covers A B - Hamburger and Hot-Dog Bun Pans Standard Features and Options Extra Features B C - Cupcake and Muffin Pans Standard Features and Options Cupcake Frames - Channel Bar Construction with seamed Moulds Cupcake Frames - Channel Bar Construction with Grommet Design Extra Features and Options C D - Cake Pans Round Cake Pans and Strapped Sets Seamless Tube Cake Pans and Strapped Sets Tube Cake Pan Sets - Channel Bar Frame With Lock Grommet Design Sheet Pan, Cake and Jelly Roll Pans and Strapped Sets D E - Baguette and French Bread Pans Standard US style Baguette Pans With Reinforcing Frame L- Frame construction Light Construction Heavy Duty Style with aluminum frame Stainless Steel Frame Baguette Perforation Patterns For other languages, please visit our website. Para Español, por favor visite nuestro website. Vi invitiamo a visitare il nostro website www.cainco.com.br E Para outros idiomas, por favor visite nosso website. Pour le catalogue en Français, visitez s’il vous plaît notre website. Besuchen Sie bitte unser Link im Netz RELEASE COATINGS CAINCO Several coatiings are available to improve the baked product appearance, and help release the product from its pan. We provide here a short explanation on each one of them. In all cases, if the use of the specific coating is a new experience, we recommend a full field test before commiting to any technology; the performance of the coating may vary with the sugar content of the loaf, water percentage, and other factors. We can always recommend the most appropriate coating in each case. All our coatings conform with European, US, and international regulations for food grade material. A - SILICONE GLAZE • • • • • • • • • • Most popular coating among US bakers. Helps keep pans clean Helps release the baked product, eliminating or reducing pan greasing. Consists of a layer of grey silicon resin that is applied to the surface of the pan, and then cured under special temperature conditions; The glaze consists of a hard, one-layer coating approximately 20 um thick that is a slightly shiny, very smooth surface This coating can be combined with an earlier preparation of the base surface to turn the base metal (usually aluminized steel) into a darker color, to mprove the heat properties of the pan. The darker color is mostly used in proof and bake systems. The glazing life cycle consists usually of 300-600 cycles, after which the pan can be reglazed. The glaze life can be up to 1500 bakes on special circunstances and preparation of the pan; Usually not suitable for frozen dough This coating can be used in conjunction with appropriate demolding oils, when the product to be baked contains a certain percentage of sugar. The other types of coating also have alternatives for sweet products. B - SILICONE RUBBER • French style rubber coating - usually redish orange color • High Quality multi-layer coating (75 - 100um thick) applied onto a carefully cleaned and prepared substrate • Very well suited for Hamburguer, Baguette and Hot-dog type pans, where the cavities or moulds do not have tall vertical walls that would increase depanning friction. • The durability varies with the product, but it is typically at least three to five times that of glazing; it is typical to have between 1200 and 2000 oven cycles in low friction pans. • Can be used in temperatures up to 350ºC (650ºF) • Can be used very efficiently for freezing C - PTFE COATING • Very popular hard coat, used by wholesale bakers to completely eliminate the need for greasing, and improve bakery hygiene and production speed; • Provides a very long life span, adapted to friction prone pans; • Almost exclusive use of SBS coatings, with worldwide warranty available; • The typical number of release cycles with this coating is around 3000-5000 with low sidewalls, and 2000 cycles for bread and pullman pans; • SBS coating is applied with the latest SBS technology, by a licensed SBS partner. "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAINCO BREAD PANS AND SETS FOLDED END BREAD PANS Standard Features and Options A Folded End Construction • • • • • • 26, 24 or 22 gauge aluminized steel are recommended depending on specific pan handling characteristics. Aluminum or stainless available in some cases. Folded end construction strengthens individual pans. Vertical pan edges are extra strong due to folded end design, overlapping three sheets on the edge. No exposed edges internally. Wire is virtually hidden under pan material. SEAMLESS BREAD PANS Standard Features and Options Seamless Pans - Deep drawn Ultimate sanitary pan. 22 or 20 gauge (0,8 -1,0 mm) aluminized steel - typical minimal thickness after stamping is 0,7mm, guaranteeing excelent resistance and tear protection. • Stainless steel and aluminum available for some models. • By construction, rounded corners and bottom edges reduce packaging problems. • Excelent for PTFE coating, providing a very smooth and uniform surface. • • To view suggested and stock dimensions, please refer to our stock pans catalog. "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" BREAD PANS AND SETS CAINCO FOLDED PANS ON STRAPPED SETS Standards and Options A Rim Wire and Spacer (5 mm diameter wire) • Wire in pan rims strengthens pan rim area. • Wire in spacer: round rod depressed spacer maintains set stability and alignment. • Rectangular spacer between pan rims available as extra feature. Bandiron Strapping 18 gauge aluminized steel. Closed bead strapping along bottom edge. Individual pans strapped into sets of 3,4,5 or 6, or according to clients specification. • Pans projection welded to bandiron strapping. • Permanent welded lock on bandiron material to secure pans in place. • Splice area is located on each of the long sides of the set. • • • Bandiron Options Bandiron under pan wire rims • • Strapping widths of 1", 1 5/8", 1 15/16" or 2 3/16”. Can be more sanitary than overwire and will allow Pullman cover to drop directly on pan rims. "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAINCO BREAD PANS AND SETS FOLDED PANS ON STRAPPED SETS Standards and Options Bandiron over pan wire rims • • Strapping widths of 1”, 1 5/8", 1 15/16" or 2 3/16". Maximum protection to pan rims, can help maintain better set alignment. SEAMLESS PANS ON STRAPPED SETS Most of the options and special features for folded end sets also available for this design. • Assembly of set can be the same as folded end strapped set: especially engineered projection weld holds pan permanently in place - weld is destructively tested to be at least as strong as pan material • Set can also be mig welded or spot welded to conform to clients specifications "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" A BREAD PANS AND SETS CAINCO SEAMLESS PANS ON SEAMED SETS A • Ultimate in uniform, smooth baked surface • Absolute precision in set dimension • Excelent behavior in conveyored lines, because of round corners and heat stability • Added life span due to absolutely tied in construction • Improved nesting • Also available in stainless steel • Reinforced inner bar available, as well as gussets on top plate. • Individual Pans seamed to top plate, stamped out of one piece of material. "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAINCO BREAD PANS AND SETS BREAD SETS Extra Features (Most of these features are available for every type of bread pan set, including open top, pullman, and seamless pan sets). Tension bow ribs/spacing offsets • Prevent inward bowing. • Absorb corner turn abuse. • Strengthen end bands. • Allow for uniform distances between sets. Perforated Bottom Edges (Edge Holes) • 1/16" diameter holes, 3/8” from bottom, on sidewall of pans. Also available on bottom • Release of trapped gases • Reduce or eliminate cupping and internal holes in loaf Bottom holes • 3/32" centered bottom holes,embossed upwards. • Release of trapped gases • Minimize interior holes and bottom cupping Corrugations • • • • • Better resistance to impact. Improve slicing, by providing loaf with stronger sidewall. Strengthen bottom edge of pan. Maintain proper shape of bottom. Improve heat conduction to loaf due to larger contact area • Eases release of loaf. • Allows longer pan life. a) 45 degree on walls only, or allover, or other special requests. b) 45 reversed, or 90 degree. c) 45 degree bottom edge corrugations. "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" A BREAD PANS AND SETS CAINCO BREAD SETS - EXTRA FEATURES A Large bottom radius Convexed ends (for folded end pans-seamless pans already have this feature as standard) (3/32"arrow) • Flattens loaf end • Improves tight seal in wrapping systems • Eases slicing • Reduces sharp loaf corners and edges. • Helps reduce tearing in bagging operation. • Minimizes wear on inside of nested sets. • Better suited for PTFE coatings Pyramid or convex sidewall • Compensates loaf shrinkage during cooling • Helps produce a straight and smooth sidewall Dome Style sidewall Pyramid sidewall Identification Stamps "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAINCO BREAD PANS AND SETS PULLMAN/SANDWICH BREAD SETS Extra Features and Options Same features as those listed for strap bread pans. In addition: • • • • Straps especially designed for stacking, pan protection, and handling in automatic lines. Height can be adjusted to allow different nesting patterns. Can be adjusted to permit minimum nesting or flush to bandiron. Available in 1”, 1 5/8”, 1 15/16”, and 2 3/16” widths – other sizes upon request. 2 continuous pieces 2 continuous pieces adapted for minum nesting 4 - piece bottom strapping typically used on bar grid systems Continuous bottom strapping Protects pan bottoms - Better pan alignment Can be flush with bottom or adjusted for nesting "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" A BREAD PANS AND SETS CAINCO PULLMAN/SANDWICH BREAD SETS Extra Features and Options A Extra strong double continuous bottom strapping - custom design for special conveyoring systems Continuous bottom strapping away from pans - alternative protection of bottom of pans Extended top profile for rack use Other special supports available upon request "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAINCO BREAD PANS AND SETS PULLMAN/SANDWICH DROP COVERS Standard Features and Options For Pullman Pan sets (Folded or Seamless). Used to bake squared-off loaves. • Cover Material: 18, 20, or 22 gauge aluminized steel. • Nesting style: 1-1/2” depth available • Covers stack in orderly arrangement • Works well in automated cover systems • Cover material is wrapped tightly around band rim • Non-Nesting style: 1”, 1-1/4”, or 1-1/2” depth available. • Oval slots provide heat circulation • Slit Bridge grommet construction adds structural strength and reduces warping and tensions Stacking Rod • Rod is welded to top of cover to maintain proper stack alignment. • Adds strength and weight to cover • Rod protects convex during inverted conveying Convex loaf top • Produces full top on loaf to obtain a flat top after cooling and shrinkage • Pyramid Type usually includes one row of 1/8” holes through apex of convex Dome type convex Pyramid Type Convex "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" A BREAD PANS AND SETS CAINCO PULLMAN/SANDWICH DROP COVERS Standard Features and Options A Corrugations • Increase rigidity of cover • Distinguished appearance of loaf top Chevron type corrugation 45 degree corrugation Perforations over loaf area • Allows escape of gas to reduce inward bow • Alternative perforation: three holes of 1/8” holes or according to client’s specifications Stamped Cover • Positive stacking • Good for turns in conveyor systems Reinforcement bar • Extra protection • Added support for automatic nesting • Improves corner strength • Adds weight and support for automatic stacking Double thick inner cover band Extra external band "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAINCO HAMBURGUER/HOT DOG HAMBURGER AND HOT DOG BUN PANS Standard Features and Options Pan Material • 22 or 20 gauge aluminized steel • Approximately 1 1/8” deep pan (from top of cavity to top of pan) B Wide Band in Rim • Anti-climb, anti-shingling, extra-strength avoids jamming in automatic lines • Improved stacking • Seamless design, fully covered corners with wire or bar band in the rim. • Available in 1/2” (standard) and 5/8” band • Wire in rim available • Pan material tucked to sidewall on bottom bead • Seamed moulds for the deeper models To view suggested and stock dimensions, please refer to our stock pans catalog. "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" HAMBURGUER/HOT DOG CAINCO HAMBURGER AND HOT DOG BUN PANS Extra Features Heat Circulation and water drainage holes Side wall gussets at mold spacings • Sidewall strength • Improve stack alignment B Space Saver Ribs Embossed ribs • Allow for more cavities in a reduced size pan • Add strength • Improves transport of pan on proof and bake systems • Adds strength to pan Special spacing Convexed bottoms • Allows extra space for conveyor guides on proof and bake systems. • Minimize cupping, producing a flat bun bottom • Helps centralize dough piece Bottom hole pattern Corrugated bottom • One or five holes • Prevents cupping • Improves heat dissipation • Simulates hearth baked bun bottom • Adds strength to bottom of cup "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAINCO HAMBURGUER/HOT DOG HAMBURGER AND HOT DOG BUN PANS Extra Features Hot-dog cavities can have oval, blunt, or pointed ends Oval End Flattened areas between clustered molds Blunt End Pointed End Bridges between molds • Easier bun separation • Better hinging of rolls • Reduces product packaging problems Special Embossed shapes Cookie pan style - no pan walls • Improves pan strength • Can serve as extra support on flat surfaces • Custom stamps to identify pan or customer • Allows better air flow on sidewalls of loaves • 5/16" wire in rim available • 1/2" or 5/8" wide band available Pan corner radius Inverted pan design • Standard 7/8", also available in 2" or 3" • Larger radius reduces jamming on proof and bake systems, by reducing diagonal diemensions. • Improve heat flow over top of pan • Protects mold bottoms "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" B CUPCAKE AND MUFFIN CAINCO CUPCAKE AND MUFFIN PANS Standard Features and Options Pan Material • 22 or 26 gauge aluminized steel • 0.032” aluminum available for selected cup sizes Cookie pan style no pan walls • Allows better air flow on sidewalls of loaves • 5/16" wire in rim available C Cups seamed to top plate Bar Band Construction (optional) • Available in 1/2”, 5/8”, and 15/16” widths • Anti-climb, anti-shingling; • extra-strength • avoids jamming in automatic lines Drain Holes • Excess water or liquid batter drains through the holes • Placed between cups or cups and frames Pan Hook Holes Panel Embossments • Sidewalls of holes are curled or grommet seamed to protect pan top plate • Prevent panel bowing and warping in especially critical pans • Recommended in cases when the cups are relaltively far appart from each other To view suggested and stock dimensions, please refer to our stock pans catalog. "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAINCO CUPCAKE AND MUFFIN CUPCAKE AND MUFFIN FRAMES Channel Bar Construction with seamed moulds Designed to withstand even very tough automatic, semi-automatic or manual lines, this type of muffin pan can be made out of any type of muffin cup in our inventory, or under special requet. Channel Bar Construction • Channel frame absorbs side and top impact and friction • Channel bottom consists of curled material around wire serves as protection for cups, when extended beyond cup bottoms • Cups lock seamed to top plate see standard muffin features Rounded Corners Flush riveted construction • Rounded corners especially suited for turns in automated lines - no sharp corners to stick during transportation • Protects the pan itself • Ultimate resistance against extreme shearing forces that could damage welds by stress fractures • Rivets will hold pan in place while letting it have minimal movements that actually prevent cracks • Embossment protects rivet heads on automated lines and racks Angular support members • Inner angle is reinforced by extra inner element in some designs Z-type cross supports Channel Bar Junction Lock Riveted • • • • • Reinforcement element provides strong bondage and structural resistance Riveted fixation to channel frame Reduce extreme torsion displacements Heavy gauge rod or bar band Supports can be welded to frame on special request. "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" C CUPCAKE AND MUFFIN CAINCO CUPCAKE AND MUFFIN FRAMES Channel Bar Construction with Lock Grommet Design Extremely durable construction To further increase the durability and structural strength of channel bar frame pans, we recommend the lock grommet construction C Lock grommet design • Lock riveted construction, coupled with channel bar frame features will further increase longevity and structural stability of pan because it lets the pan work under temperature and mechanical stress • Cups drawn individually • Cups and panel support made of aluminized steel or heavy gauge aluminum • Channel bar frame and cross supports made of heavy gauge aluminized steel • Cups and molds can be arranged even closer than when the cups are seamed • Many different cup sizes and types available • Other features are the same as for seamed moulds "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAINCO CUPCAKE AND MUFFIN CUPCAKE AND MUFFIN FRAMES Extra Features and Options These extra features are available for virtually all construction styles Drain Holes at corners Stacking rod • Holes at each corner ease release of trapped water after pan washing • Improve stacking Custom Emboss Sidewall support members • Heavy gauge bar added to sides of frame to provide extra protection against side impacts Mig welded or spot welded construction available on special request "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" C CAKE PANS CAINCO ROUND CAKE PANS Standard Features - single pans • Straight or tappered sidewalls • 26 gauge (0,5mm), 22 gauge (0,8mm), or 20 gauge (1,0mm) aluminized steel • Aluminum available for some sizes • No wire in rim Strapped round cake pan sets D Bandiron Strapping Cross Strapping • 18 gauge aluminized steel bar band over pan rim - projection welded to pans • Straight sides are better suited for manual or automatic handling • Several arrangements possible • Pans firmly secured in place by heavy gauge braces projection welded to pans, mig welded to frame and to each other To view suggested and stock dimensions, please refer to our stock pans catalog. "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAINCO CAKE PANS SEAMLESS TUBE CAKE PANS Single Pan Standard Features • • • • Spun seamless pans - aluminized or aluminum Nesting ring in tube upon request Wide band in rims of single pans upon request 22, 20 or 18 gauge aluminized steel. Aluminum 0.060” or 0.080” thick also available Strapped Tube Cake Sets D Bandiron strapping Cross Straps • Heavy gauge aluminized steel, straight sides • Bandiron is usually projection welded to pans • Bandiron can be riveted to pan when the materials do not match • Heavy gauge braces will keep pans firmly in place and provide extra structural stability to set. "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAKE PANS CAINCO TUBE CAKE PAN SETS Channel Bar Frame with Lock Grommet Design In order to have an even stronger construction, we recommend this design for cake sets (some construction details are the same as for cupcake fames with channel bar construction) Channel frame riveted to top plate, with angle support. Lock grommets provide a very strong joint. D • Very stable and robust assembly method • Strong, heavy gauge channel bar around set • Pans locked on top plate allowing small movements that would unduly deteriorate material "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAINCO CAKE PANS SHEET PAN, CAKE AND JELLY ROLL PANS Folded End Construction • 26, 24 or 22 gauge aluminized steel are recommended depending on specific pan handling characteristics. • Folded end construction strengthens individual pans. • Vertical pan edges are extra strong due to folded end design, overlapping three sheets on the edge. • No exposed edges internally. • Wire is virtually hidden under pan material. Strapped Sheet Pan / Cake Pan Sets D Bandiron strapping Cross Straps • Heavy gauge aluminized steel • Bandiron is usually projection welded to pans. • Bandiron can be riveted to pan when the materials do not match • Heavy gauge braces will keep pans firmly in place and provide extra structural stability to set. "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" BAGUETTE/FRENCH BREAD CAINCO Due to their very flexible construction style, all baguette pans can be produced in sizes and configurations different from the standard ones. Standard US Style • 18x26x1", in several configurations: 5 long, 4 long, 6 long, 5 accross, etc. Other dimensions upon request • 16 or 18 gauge (1,25 - 1,0 mm) special aluminum alloy is used for screen • Open end cavities - bread can be pushed off from tray • Reinforcing bar tig welded to screen • Screen welded to bar to provide very strong structure • Perforation 0.081", 32% open area Baguette Pans with reinforcing frame • • • • Can be used in automatic lines Special device available for positive stacking All sizes of pan and cavities available 16,18, 20 (standard), or 22 gauge perforated aluminum • Perforation 0.081", 32% open area (see section on perforations) • Alternative perforation 0.07", distance 0.10", 46% open area, provides excelent heat transmission, old-fashioned appearance in loaf. E • Tubular aluminum frame adds extra strength, durability and heat stability • Screen is riveted to frame, providing very good structural stability • The whole frame, including corners are formed from long pieces of a tubular profile, and frame is then tig welded at short side To view suggested and stock dimensions, please refer to our stock pans catalog. "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAINCO BAGUETTE/FRENCH BREAD L-Frame construction • Screen is usually aluminum, but can be made of stainless steel • Moulds are not open ended - L-frame provides a closure to cavities • Frame usually riveted to screen - welded construction available for some designs • Not appropriate for stacking • Frame can be made of aluminized steel (standard) or stainless steel • Special devices available to facilitate unloading on deck ovens Light construction • Best Price • For rack and shallow deck ovens • Not recommended for sizes larger than 500 x 800 mm (20” x 34”) • Perforation 0.081", 32% open area • Self-supporting with tappered edges • Best stacking of all types E "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" BAGUETTE/FRENCH BREAD CAINCO Heavy Duty Style with aluminum frame • Excelent for automatic stacking and handling. • Very rigid and durable pan. Very strong aluminum frame. Rounded corners • Improve automatic line anti-shingling properties. Stainless Steel frame baguette for automatic lines • 16 gauge (1,2mm aluminum) perforated screen with 0.081” (2,05mm) holes, 32% open area (3.55 mm center to center distance) • Very well suited for automatic lines • All sizes available • 28 gauge 304 stainless perforated sheet available, 0.07" diameter holes, 46% open area Stainless steel reinforcing bar and side walls E Smooth bottom for automatic transport • Screen riveted to frame to allow replacement and recoating • Can be adapted with special nesting embossments to allow positive nesting • Screen can also be welded to frame "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" CAINCO BAGUETTE/FRENCH BREAD PERFORATION PATTERNS Standard Perforation - 0.081” (2,05mm) holes with 32 % open area. • 12 - 24 gauge aluminum (2,0 mm - 0,6 mm) • 0.14” (3,55 mm) center to center distance • 32 % open area is good compromise between strength and possible sticking of bread due to excess moisture and riveting of dough, which is typical of large holes or very moist bread dough Alternative Perforation - 0.07” (1,8mm) holes, 46 % open area. • available for 22 or 24 gauge aluminum (0,8 0,6 mm ) • available for 28 gauge (0,4mm) stainless steel • 0.10” (2,55mm) distance between centers • 46 % open area and small holes provide good heat transmission, and also a better appearance of loaf bottoms • due to the amount of material taken out, it is recommended only for pans with reinforcing frames • recommended for especially moist and soft dough Alternative Perforation - 0.094” (2.38mm) holes, 33 % open area. • available for 14 gauge aluminum (1.5 mm) • 0.155” (3.95mm) distance between centers • 32 % open area is good compromise between strength and possible sticking of bread due to excess moisture and riveting of dough, which is typical of large holes or very moist bread dough • used in swedish style and bagel sheets • other perforations upon request "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" E MATERIAL SELECTION CAINCO At Cainco, we know that our pans can be only as good as the material that we receive from our suppliers. That is why we use all our experience and utmost attention in the selection of suppliers and materials, especially in the following items: A) Aluminized Steel Hot-dip coating with a special aluminum alloy that forms a tightly adherent coating on both surfaces of the steel. • • • • • • • • Material of choice for industrial and retail bun, bread, muffin and special pans Excelent mechanical and structural properties due to the steel core Excelent heat distribution and corrosion resistance even at high temperatures (400 C or 750 F) Aluminum formulation contains approximately 10% Silicon, which allows it to be used in the most demanding deep drawn applications The slightly different appearance and longer duration of our coating is in part due to the thickness used of 20 um (0.008”), which amounts to a coating weight of 120 g/m2 (0.40 oz/sqft). Some of our competitors use coating thickness of 13um (0.005”), and coating weight of 80 g/m2 ( 0.25 oz/sqft) The aluminum coating in an unpassivated condition is suitable for food-safe applications The aluminum coating is very reactive and takes oxygen from air or water to virtually seal itself from corrosive attack Most frequent base metal for PTFE and silicone coatings Aluminum-silicon coating Alloy layer Steel substrate Aluminized Steel B) Aluminum • • • • Almost exclusive use of high grade, special alloy aluminum Excelent peak temperature heat resistance - necessary when coating with PTFE Excelent long term heat resistance compared with standard, commercial grade aluminum Much longer life span, also due to higher friction and tear resistance C) Stainless Steel • • Most applications use AISI 304 stainless - food grade, high quality material Some applications require magnetic steel AISI 409 - please consult with us about corrosion resistance and heat distribution - used for a better base for frequent PTFE recoatings, when magnetic properties are required "The photos are from actual production pieces and represent typical configurations. Actual final product may differ from photos shown. The specifications may change without prior notice" GUIDELINES FOR PAN CLEANING 1. When the pans are washed in the bakery, make sure that you use a washing solution that is recommended for the material with which the pan was made. 2. Dry thoroughly all the residual humidity and remains of the washing process. 3. Consult with an expert and obtain a professional oppinion on what kind of solution should be used in your case. 4. Run a washing test of each type of pan before commiting to a specific washing solution. 5. When your pans are reglazed, run a small lot test of the coating, before commiting to any particular type of coating or applicator. Make sure that you only use the services of reputable, experienced pan processors. GUIDELINES FOR THE CARE OF PANS AND THE GLAZE COATING 1. Moisture or water that remain on the pan can attack the coating and the base metal, so dry them thoroughly. 2. Abrasive materials are detrimental to the coating. 3. Do not thaw frozen doughs in aluminized steel pans. 4. Remove baked goods from the pans as soon as possible to extend glaze life. If the product is allowed to cool down against the coating surface, release will not be as efficient, and the coating may suffer. 5. Do not store in cold or damp area. 6. Do not use pans for storage of baked products. 7. Do not burn in your pans; usually only stainless steel or tinplate coated pans need that procedure before they will conduct heat appropriately. 8. If the pan is unglazed and new, we suggest that you wipe them clean with soft dry cloth to remove dust and oil, then grease with high grade hydrogenated shortening. GUIDE FOR ANODIZED SHEET PAN CLEANING 1. Do not score or cut on an anodized pan, as it will violate the coating. 2. Pans can be cleaned either manually or in a dishwashing machine with a mild soap. 3. It is wise to use soaps that have been tested and found to be without action on the coating, such as Oxydol, silver dust, etc. 4. Care must be taken with dishwasher cleaners, as they contain a high degree of alkalinity. Such a cleaner causes the development of spots and the anodized coating to be etched. 5. We will not be responsible for anodized pans that are scored or cleaned with a dish washing liquid high in alkaline. GUIDE FOR PTFE NON-STICK PANS CLEANING 1. Upon receiving a PTFE pan, all surfaces should be cleaned with a liquid cleanser and damp cloth or paper towel. Thoroughly dry the pan after the cleaning process. 2. Apply a thin layer of vegetable or olive oil to all inside surfaces of the pan. Such preparation is recommended only before the initial use of the pan and is not required for subsequent baking cycles. 3. After the item has been used, the food product will usually slide off the pan. Any excess crumbs can typically be wiped out of the pan. 4. The duration that the item can be used before pan cleansing is dependent on the daily volume usage. When pan cleansing is required, do not subject the PTFE to high temperature washers or abrasive cleaners. The pan can be cleaned with a liquid cleanser and a damp cloth or cellulose sponge. Thoroughly dry the pan after the cleaning process. 5. Do not use steel utensils or steel wool in conjunction with the pan for such items can scratch the non-stick surface. 6. Do not use PTFE pans in a heat greater than 500 degrees. Equipamentos para Panificação Ltda. Rua Joaquim Marques de Figueiredo, 4-111 Bauru • SP • 17034-290 • Brazil Phone int + 55 14 230-4877 • Fax int + 55 14 3281-6968 Home page: www.cainco.com.br • E-mail: cainco@cainco.com.br