AC DRIVES AC motor Drives are used in many industrial and domestic application, such as in conveyer, lift, mixer, escalator etc. The AC motor have a number of advantages : • Lightweight (20% to 40% lighter than equivalent DC motor) • Inexpensive • Low maintenance The Disadvantages AC motor : * The power control relatively complex and more expensive There are two type of AC motor Drives : 1. Induction Motor Drives 2. Synchronous Motor Drives 3 phase induction motor drives STATOR FREQUNCY CONTROL(cont CONTROL( cont….) ….) V=2Π V=2 ΠfT fTφφKW φ V/F Low frequency operation at constant voltage: V constant; f decrease ; φ increases High frequency operation at constant voltage: V constant ; f increase ; φ decrease V/f control(cont control(cont….) ….) f increase ; N increase ; Tmax decrease V increase; ; Tmax increase (cont cont….) ….) (cont cont….) ….) Applications: · heating, · ventilation, · air conditioning systems, · waste water treatment plants, · blowers, · fans, · textile mills, · rolling mills, etc variable voltage and variable frequency(v/f) (cont (cont….) ….) The variable frequency and variable voltage can be obtained by, Voltage source inverter(VSI) Cycloconverter control VSI(cont VSI( cont….) ….) VSI . Different schemes of VSI If regeneration is necessary, the phase controlled bridge rectifier is replaced by dual converter Different schemes of VSI Due to chopper ,the harmonic injection into the ac supply is reduced Variable current and variable frequency (CSI) (cont (cont….) ….) current source inverter(CSI) (cont cont….) ….) Input voltage kept constant output current depends upon the nature of load Different schemes of CSI(cont CSI(cont….) ….) Different schemes of CSI(cont CSI(cont….) ….) Closed loop control of CSI fed IM Rotor resistance control(cont control(cont….) ….) T R1< R2< R3 R3 R1 R2 nr1< nr2< nr3 T nr3 nr2 nr1 ns~nNL n Static rotor resistance control(cont control( cont….) ….) An electronic chopper implementation is also possible as shown below but is equally inefficient. Closed loop control static rotor resistance(contn resistance( contn….) ….) Slip power recovery Instead of wasting the slip power in the rotor circuit resistance, a better approach is to convert it to ac line power and return it back to the line. Two types of converter provide this approach: 1) Static Kramer Drive - only allows operation at subsub-synchronous speed. 2) Static Scherbius Drive - allows operation above and below synchronous speed Conventional kramer sysytem((contn sysytem contn….) ….) Improved version of kramer system(Ns to half of Ns) (contn (contn….) ….) Improved version of kramer system(zero to Ns) (contn (contn….) ….) Static kramer system( system(contn contn….) ….) Appliaction((contn Appliaction contn….) ….) Large pumps Fan type loads Closed loop control of static kramer system(contn system( contn….) ….) (contn contn….) ….) Modified kramer system( system(contn contn….) ….) Scherbius system(conventional scherbius system) (contn (contn….) ….) Static scherbius system( system(contn contn….) ….) slip power –rectifier rectifier--inveter inveter-transformer--supply transformer Supply--transformer Supply transformer--rectifier rectifier--inverter inverter-rotor circuit(contn circuit(contn….) ….) Closed loop control of scherbius sytem((contn sytem contn….) ….) Cycloconverter static scherbius((contn scherbius contn….) ….) INDUCTION MOTOR DRIVES Three-phase induction motor are commonly used in adjustable-speed drives (ASD). Basic part of three-phase induction motor : • Stator • Rotor • Air gap The stator winding are supplied with balanced three-phase AC voltage, which produce induced voltage in the rotor windings. It is possible to arrange the distribution of stator winding so that there is an effect of multiple poles, producing several cycle of magnetomotive force (mmf) or field around the air gap. The speed of rotation of field is called the synchronous speed ws , which is defined by : ωs is syncronous speed [rad/sec] 2 Ns is syncronous speed [rpm] s or p is numbers of poles p ω is the supply frequency [rad/sec] f is the supply frequency [Hz] 120 f Ns Nm is motor speed p The motor speed The rotor speed or motor speed is : Where S is slip, as defined as : m s (1 S ) m S S S Or S NS Nm NS Equivalent Circuit Of Induction Motor Where : Rs is resistance per-phase of stator winding Rr is resistance per-phase of rotor winding Xs is leakage reactance per-phase of the winding stator Xs is leakage reactance per-phase of the winding rotor Xm is magnetizing reactance Rm is Core losses as a reactance Performance Characteristic of Induction Motor 2 Stator copper loss : Ps cu 3 I s Rs Rotor copper loss : Pr cu 3 ( I r ) 2 Rr ' 2 Core losses : 2 V V Pc 3 m 3 s Rm Rm ' Performance Characteristic of Induction Motor - Power developed on air gap (Power fropm stator to ' rotor through air gap) : ' 2 Rr Pg 3 ( I r ) S ' ' 2 - Power developed by motor : Pd Pg Pr cu 3 ( I r ) Pd Pg (1 S ) or - Torque of motor : or Pd Td m Pd 60 Td 2 N m or Pg (1 S ) S (1 S ) Pg s Rr (1 S ) S Performance Characteristic of Induction Motor Input power of motor : Pi 3Vs I s cos m Pc Ps cu Pg Output power of motor : Po Pd Pno load Pd Pno load Po Efficiency : Pi Pc Ps cu Pg Performance Characteristic of Induction Motor If Pg ( Pc Ps cu ) and Pd Pno load so, the efficiency can calculated as : Pd Pg (1 S ) 1 S Pg Pg Performance Characteristic of Induction Motor Generally, value of reactance magnetization Xm >> value Rm (core losses) and also X m 2 ( Rs 2 X s 2 ) So, the magnetizing voltage same with the input voltage : Therefore, the equivalent circuit is ; Xm Vm Vs Performance Characteristic of Induction Motor Total Impedance of this circuit is : ' R X m ( X s X r ) jX m ( Rs r ) S Zi ' Rr ' Rs j( X m X s X r ) S ' Xm ' The rotor current is : Ir Vs 2 Rr' ' Rs X s X r S 2 1 2 Td 3 Rr' Vs2 ' 2 R S s Rs r X s X r' S Torque – speed Characteristic 2 Three region operation : 1. Motoring : 0 S 1 2. Regenerating : S 0 3. Plugging : 1 S 2 Performance Characteristic of Induction Motor Starting speed of motor is wm = 0 or S = 1, Starting torque of motor is : Tst 3 Rr' Vs2 ' 2 R s Rs r X s X r' S Slip for the maximum torque Smax can be found by setting : So, the slip on maximum torque is : S max 2 d Td 0 dS Rr' 1 2 ' 2 r R X X 2 s s Performance Characteristic of Induction Motor Torque maximum is : Tmax 3 Vs2 2 2 s Rs Rs X s X r' 2 2 s Rs Rs X s X r' 2 And the maximum regenerative torque can be found as : Tmax 3 Vs2 Where the slip of motor s = - Sm 2 Speed-Torque Characteristic : Td 2 Rr' S s Rs X s X r' S X For the high Slip S. (starting) So, the torque of motor is : 3 Rr' Vs2 s Td And starting torque (slip S=1) is : X ' 2 r ' r R Rs S 2 3 Rr' Vs2 S s X s X Tst ' 2 r 3 Rr' Vs2 s X s X ' 2 r 2 For low slip S region, the motor speed near unity or synchronous speed, in this region the impedance motor is : 2 R' X So, the motor torque is : s X r' r S 3Vs2 S Td s R 'r And the slip at maximum torque is : S max Rr' 1 2 ' 2 r R X X 2 s The maximum motor torque is : Rs Td s 3 Rr' Vs2 ' 2 Rr S s Rs X s X r' S 2 Stator Voltage Control Controlling Induction Motor Speed by Adjusting The Stator Voltage Td 3 Rr' Vs2 2 Rr' S s Rs X s X r' S 2 Frequency Voltage Control Controlling Induction Motor Speed by Adjusting The Frequency Stator Voltage Td 3 Rr' Vs2 Rr' S s Rs S 2 X s X r' 2 If the frequency is increased above its rated value, the flux and torque would decrease. If the synchronous speed corresponding to the rated frequency is call the base speed wb, the synchronous speed at any other frequency becomes: s b And : S b m 1 m b b The motor torque : Td 3 Rr' Vs2 ' 2 R S s Rs r X s X r' S Td 2 3 Rr' Vs2 Rr' S b Rs S 2 X s X r' 2 If Rs is negligible, the maximum torque at the base speed as : Tmb 3 Vs2 2 S b X s X r' And the maximum torque at any other frequency is : 2 Vs 3 Tm 2 S b X s X r' 2 Sm At this maximum torque, slip S is : Rr ' X s X r' 2 Normalizing : Vs 3 Tm 2 S b X s X r' 2 Tmb 3 Vs2 2 S b X s X r' Tm 1 2 Tmb And Tm 2 Tmb Example : A three-phase , 11.2 kW, 1750 rpm, 460 V, 60 Hz, four pole, Y-connected induction motor has the following parameters : Rs = 0.1W, Rr’ = 0.38W, Xs = 1.14W, Xr’ = 1.71W, and Xm = 33.2W. If the breakdown torque requiretment is 35 Nm, Calculate : a) the frequency of supply voltage, b) speed of motor at the maximum torque Solution : Input voltage per-phase : Vs 460 265 volt 3 Base frequency : b 2 f 2 x 3.14 x 60 377 rad / s Base Torque : Tmb Motor Torque : 60 Po 60 x 11200 61.11 Nm 2 N m 2 x 3.14 x 1750 Tm 35 Nm a) the frequency of supply voltage : Tm 1 2 Tmb Tmb 61.11 1.321 Tm 35 Synchronous speed at this frequency is : s b s 1.321 x 377 498.01 rad / s or 60 x 498.01 N s Nb 4755.65 rpm 2 x p NS 4 x 4755.65 So, the supply frequency is : f s 158.52 Hz 120 b 120 b) speed of motor at the maximum torque : At this maximum torque, slip Sm is : Sm Rr ' X s X r' Rr’ = 0.38W, Xs = 1.14W, Xr’ = 1.71W and = 1.321 So, Sm 0.38 0.101 1.3211.14 1.71 or, N m N S (1 S ) 4755.65 (1 0.101) 4275 rpm CONTROLLING INDUCTION MOTOR SPEED USING ROTOR RESISTANCE (Rotor Voltage Control) Wound rotor induction motor applications cranes CONTROLLING INDUCTION MOTOR SPEED USING ROTOR RESISTANCE (Rotor Voltage Control) Equation of Speed-Torque : Td 3 Rr' Vs2 ' 2 R S s Rs r X s X r' S In a wound rotor induction motor, an external three-phase resistor may be connected to its slip rings, 2 3Vs2 S Td s R 'r These resistors Rx are used to control motor starting and stopping anywhere from reduced voltage motors of low horsepower up to large motor applications such as materials handling, mine hoists, cranes etc. The most common applications are: AC Wound Rotor Induction Motors – where the resistor is wired into the motor secondary slip rings and provides a soft start as resistance is removed in steps. AC Squirrel Cage Motors – where the resistor is used as a ballast for soft starting also known as reduced voltage starting. DC Series Wound Motors – where the current limiting resistor is wired to the field to control motor current, since torque is directly proportional to current, for starting and stopping. The developed torque may be varying the resistance Rx The torque-speed characteristic for variations in rotor resistance This method increase the starting torque while limiting the starting current. The wound rotor induction motor are widely used in applications requiring frequent starting and braking with large motor torque (crane, hoists, etc) The three-phase resistor may be replaced by a three-phase diode rectifier and a DC chopper. The inductor Ld acts as a current source Id and the DC chopper varies the effective resistance: Re R (1 k ) Where k is duty cycle of DC chopper The speed can controlled by varying the duty cycle k, (slip power) The slip power in the rotor circuit may be returned to the supply by replacing the DC converter and resistance R with a three-phase full converter (inverter) Example: A three-phase induction motor, 460, 60Hz, six-pole, Y connected, wound rotor that speed is controlled by slip power such as shown in Figure below. The motor parameters are Rs=0.041 W, Rr’=0.044 W, Xs=0.29 W, Xr’=0.44 W and Xm=6.1 W. The turn ratio of the rotor to stator winding is nm=Nr/Ns=0.9. The inductance Ld is very large and its current Id has negligible ripple. The value of Rs, Rr’, Xs and Xr’ for equivalent circuit can be considered negligible compared with the effective impedance of Ld. The no-load of motor is negligible. The losses of rectifier and Dc chopper are also negligible. The load torque, which is proportional to speed square is 750 Nm at 1175 rpm. (a) If the motor has to operate with a minimum speed of 800 rpm, determine the resistance R, if the desired speed is 1050 rpm, (b) Calculate the inductor current Id. (c) The duty cycle k of the DC chopper. (d) The voltage Vd. (e) The efficiency. (f) The power factor of input line of the motor. 460 Vs 265.58 volt 3 p 6 2 x 60 377 rad / s s 2 x 377 / 6 125.66 rad / s The equivalent circuit : The dc voltage at the rectifier output is : Vd I d Re I d R (1 k ) Nr Er S Vs S Vs nm Ns and For a three-phase rectifier, relates Er and Vd as : Vd 1.65 x 2 Er 2.3394 Er Nr E S V S Vs nm Using : r s Ns Vd 2.3394 S Vs n m Pr If Pr is the slip power, air gap power is : Pg S Pr 3Pr (1 S ) S) Developed power is : Pd 3( Pg Pr ) 3( S S Because the total slip power is 3Pr = Vd Id and So, Pd TL m (1 S )Vd I d Pd TLm TLm (1 S ) S Substituting Vd from Solving for Id gives : Vd 2.3394 S Vs n m TLs Id 2.3394Vs nm In equation : Pd above, so Which indicates that the inductor current is independent of the speed. Vd I d Re I d R (1 k ) I d R(1 k ) 2.3394 S Vs n m From equation : So, Which gives : I d R(1 k ) S 2.3394 S Vs n m and equation : Vd 2.3394 S Vs n m I d R(1 k ) S 2.3394 S Vs n m I d R(1 k ) m s (1 S ) s 1 2 . 3394 V n s m The speed can be found from equation : as : TL s R(1 k ) m s 1 2 ( 2 . 3394 V n ) s m Which shows that for a fixed duty cycle, the speed decrease with load torque. By varying k from 0 to 1, the speed can be varied from minimum value to ws m 180 / 30 83.77 rad / s 2 K v m 2 800 750 x 347.67 Nm 1175 From torque equation : TL From equation : TLs Id The corresponding inductor current is : 2.3394Vs nm 347.67 x 125.66 Id 78.13 A 2.3394 x 265.58 x 0.9 The speed is minimum when the duty-cycle k is zero and equation : I d R (1 k ) m s (1 S ) s 1 2 . 3394 V n s m 78.13 R 83.77 125.66(1 ) 2.3394 x 265.58 x 0.9 And : R 2.3856 W