A Ultra High Ruggedness Performance of InGaP/GaAs HBT for Multi-Mode / Multi-Band Power Amplifier Application Shu-Hsiao Tsai, Rei-Bin Chiou, Tung-Yao Chou, Cheng-Kuo Lin, and Dennis Williams WiN Semiconductors Corp. No.69, Technology 7th Rd., Hwaya Technology Park, Kuei-Shan Hsiang, Taoyuan, Taiwan 333 E-mail: andytsai@winfoundry.com, Phone: +886-3-3975999#1512 Keywords: Multi-mode Multi-band (MMMB), Ruggedness Abstract InGaP/GaAs HBT has been widely used in power amplifier (PA) design for wireless communications due to its high linearity and high efficiency. In recent years Multi-Mode / Multi-Band (MMMB) power amplifier plays more important role with the strong growth of smart phone. A MMMB power amplifier requires applying for GSM, UMTS and LTE applications. One of the requirements for GSM PA is the ruggedness of HBT which can maintain the same performance after the stress of high voltage standing wave ratio (VSWR) mismatch. In this paper, we present an ultra high ruggedness HBT technology which can pass the ruggedness test under VCE is 5V and VSWR 50:1. (SOA) [3]. The devices were fabricated by using WiN’s latest HBT process which included two interconnection metal layers (M1 and M2) and a thicker SiN layer as the dielectric layer between M1 and M2. A thicker SiN film instead of using Polyimide as dielectric film can provide better mechanical and moisture protection. The thickness of two metal interconnection layers are 1um evaporated and 4 um plated Au for M1 and M2 respectively. MIM capacitors with unit capacitance of 570 pF/mm , stacked MIM capacitors with unit capacitance of 870 pF/mm , and thin film resistors with sheet resistance of 50 Ohm/sq can be used for MMIC designs. Fig. 1 shows the SEM photo of HBT cross-section. 2 2 INTRODUCTION The growth of mobile internet and multimedia services has been explosive in recent years [1]. Multimode multiband (MMMB) power amplifiers have been developed in recent years for next generation mobile handsets and tablets applications. These mobile devices are required to support higher data rates promised by 3G WCDMA/HSPA, and even 4G LTE standards with backward compatibility to the legacy 2G GSM and 2.5G GPRS/EDGE standards. In the meantime, a combination of frequency bands will need to be supported while reducing cost and die size of mobile devices [2]. Therefore, the requirement of ruggedness, efficiency, and linearity will be needed simultaneously in HBTs for MMMB PA design. This paper will demonstrate a InGaP/GaAs HBT with excellent ruggedness performance, qualified power and linearity performance, and flexible device layout design for applying into MMMB PA design and development. Fig. 1 The Cross section photos of HBT unit cell. Table 1 The illustration of horizontal and vertical orientation HBTs Horizontal orientation HBTs DEVICE FABRICATION AND FEATURES The ultra high ruggedness performance InGaP/GaAs HBTs were fabricated with WiN’s optimized epi-structure, layout and latest HBT process. The collector was designed to achieve not only high off-state breakdown voltage but also on-state breakdown voltage for wide safe operation area CS MANTECH Conference, April 23rd - 26th, 2012, Boston, Massachusetts, USA Vertical orientation HBTs In order to achieve the application of MMMB PA, more flexible HBT design is supported in this work. Table 1 shows that two kinds of HBT unit transistor in both horizontal and vertical orientations of emitter fingers are presented in this work. As Fig. 2 shown, two orientations HBTs can be implemented into a multi-band PA for realizing two power stages of high band and low band in a single die more easily and die size efficiently. proper collector layer design. Table 2 Key device DC and RF characteristics Parameters Current Gain @ 1.25kA/cm2 Turn-on voltage @ 1.25kA/cm2 BVceo @ 0.05kA/cm2 BVcbo @ 0.05kA/cm2 BVebo @ 0.05kA/cm2 Ft @ 25kA/cm2 0.7 Unit N/A V V V V GHz Typical Value 75 1.265 18.5 37 7.0 28 Device size: 3um x 40um x 3 fingers Ambient Temp.: 25C 0.6 Ic(mA) 0.5 Fig. 2 The illustration of both horizontal and vertical orientation HBTs applying to Multi-Band PA. 0.4 0.3 Device B this work 0.2 0.1 Device A as reference Besides two orientations of emitter finger, this work demonstrated two configurations of HBT unit transistor. As Table 2 shown, Type-A HBTs was the conventional layout which base metal finger surrounded emitter mesa to form the B-E-B-E-B structures. In order to improve the power gain of unit HBT transistors, Type-B HBTs were proposed. Compare to conventional Type-A HBTs, Type-B HBTs which was E-B-E structure removed the outer base metal fingers to reduce the base-collector capacitance (Cbc) by shrinking the base mesa area and further enhance the power gain. Table 2 The illustration of Type-A and Type-B HBTs Type-A HBTs 0.0 0 5 10 15 20 VCE(V) Fig. 3 The comparison results of safe operation area (SOA) between high ruggedness version and conventional version of collector layer design. Fig. 4 shows the comparison results of maximum available gain (MAG) between Type-A and Type-B HBTs. Type-B HBTs show higher MAG than Type-A HBTs due to the lower Cbc capacitance. Therefore, Type-B HBTs can provide better power performance under the frequency below 3GHz for handset application. *Device size : 2um X 20um X 2f 40 Type HBTs Type-B Type-A HBT Type-B HBT 35 30 MAG (dB) 25 20 15 10 5 0 DEVICE DC & RF PERFORMANCE 1 The key device parameters are shown in Table 2. Fig. 3 shows the safe operation area of a single unit cell which the emitter size is 3um*40um*3fingers. The wider safe operation area (SOA) can be achieved in this work due to 10 freq. (GHz) Fig. 4 The comparison results of Maximum Available Gain (MAG) between Type-A and Type-B HBTs. Type-B HBTs show higher MAG than Type-A HBTs for handset application. CS MANTECH Conference, April 23rd - 26th, 2012, Boston, Massachusetts, USA As the Fig. 5 shown, Gummel plot and I-V curves of both vertical and horizontal orientations HBTs show identical result. 0.1 0.01 160 Horizontal orientation HBT Vertical orientation HBT 120 1E-3 Icq (mA) 100 1E-4 1E-5 80 60 1E-6 20 1E-7 40 Horizontal orientation HBT Vertical orientation HBT 16 1E-9 8 0 4 0 1E-10 1E-11 0.8 20 12 0 1 2 3 4 5 6 -50 VCE (V) 0.9 1.0 1.1 1.2 1.3 1.4 Frequency: 900MHz Constant Pout: 21.5dBm 0 50 100 150 200 250 300 350 400 Phase (degree) 1.5 Fig. 6. The variation of DC collector current during all phase rotation for Device-B at 10:1 VSWR and 3 ~7.5V. VBE (V) Fig. 5 The comparison results of Gummel Plot measurement between horizontal and vertical orientation HBTs. The DC characteristics between horizontal and vertical orientation HBTs are identical. DEVICE POWER AND RUGGEDNESS PERFORMANCE 30 70 28 65 26 60 24 55 Table 3 shows the results of the ruggedness test for single unit cell which the emitter size is 3um*40um*3fingers. The VSWR was fixed at 10:1 for 360 degree all phase rotation. VCE was increased from 3.6V and stop until device failed. Device-A was the reference device with the conventional collector design and the proper collector design in this work was implemented in Device-B. Device-A can only pass the ruggedness test under VCE was 5V. However Device-B started to fail until VCE went to 7.5V. According to the SOA measurement and ruggedness test results, Device-B showed not only wider SOA but also more robust ruggedness performance. The detailed test results of DeviceB were shown in Fig.6. Table 3 Ruggedness test results under VSWR 10:1 for Device-A and Device-B. Device size is 3um*40um*3fingers. VCE Device A Device B 3.6V Passed Passed 5V Passed Passed 6V Failed Passed 6.5V 7V 7.5V Passed Passed Failed As Fig.7 shown, the same test vehicle of SOA measurement and ruggedness test which the emitter size is 3um*40um*3fingers is chosen for the load-pull measurement under 900MHz. DUT was attached on an evaluation board the power performance was measured on a Focus load pull system. The device was biased at VCE was 3.6V and collector quiescent current was 10mA. The result shows there is no significant difference of power performance between Device-A and Device-B. Linear power gain is around 22.5 dB, P1dB is around 20dBm and the power added efficiency (PAE) under P1dB is around 57% for both Device-A and Device-B. Pout (dBm), Gain (dB) 22 50 20 45 18 40 16 35 14 30 12 25 10 20 Device-A Device-B 8 6 15 4 10 2 5 0 -16 PAE(%) 1E-8 IC(mA) 25C IC & IB (A) @ 25C VCE= 3.6 V VCE= 5 V VCE= 6 V VCE= 6.5 V VCE= 7 V VCE= 7.5 V 140 0 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 Pin (dBm) Fig. 7. Power performance comparison between Device-A and Device-B. In order to further confirm the ruggedness performance of Device-B. The ruggedness test of 8064um2 power cell which was formed by Device-B is shown as Table 4. DUT power cell was partially matched on an evaluation board and it can deliver 35dBm output power at 900 MHz. VSWR varied from 10:1 to 50:1 all phase rotation during ruggedness test at VCE was 3.6V and 5V respectively. This work shows the excellent ruggedness performance which can pass under VSWR 50:1 for both VCE was 3.6V and 5V. Table 4 Various VSWR from 10:1 to 50:1 ruggedness test results under 35dBm output power for VCE was 3.6V and 5V. Power cell size is 8064um2. VSWR VCE=3.6V VCE=5V 10:1 Passed Passed CS MANTECH Conference, April 23rd - 26th, 2012, Boston, Massachusetts, USA 20:1 Passed Passed 30:1 Passed Passed 40:1 Passed Passed 50:1 Passed Passed CONCLUSIONS In conclusion, we have demonstrated an InGaP/GaAs HBT with excellent ruggedness performance and without sacrificing its power performance. HBTs survived the ruggedness test of 50:1 VSWR at 5V VCE under 35dBm output power delivered. This device is excellent candidate for GSM applications and it can be further implemented to the MMMB PA as well, due to its flexible device designs and qualified power performance. ACKNOWLEDGEMENTS The authors would like to thank the people that supported the measurements and wafer processing of WiN’s device characterization team and manufacturing team respectively. REFERENCES [1] N. Q. Bolton, “Mobile Device RF Front-End TAM Analysis and Forecast,” CS Mantech Conf., May 16-19, 2011. [2] N. Cheng, “Challenges and Requirements of Multimode Multiband Power Amplifiers for Mobile Applications,” IEEE CSICS Conf., 2011. [3] S. Lee, “The Study of Heterojunction Bipolar Transistors for High Ruggedness Performance,” CS Mantech Conf., May 1619, 2011. ACRONYMS HBT: Heterojunction Bipolar Transistor MMMB: Multimode Multiband SOA: Safe Operation Area VSWR: Voltage Standing Wave Ratio CS MANTECH Conference, April 23rd - 26th, 2012, Boston, Massachusetts, USA