DIVISION 02 SELECTIVE DEMOLITION SECTION 024119 CCSU

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DIVISION 02
SELECTIVE DEMOLITION
SECTION 024119
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A.
1.2
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
A.
Section Includes:
1.
2.
B.
Related Requirements:
1.
2.
3.
1.3
Demolition and removal of selected portions of building or structure.
Salvage of existing items to be reused or recycled.
Section 011000 "Summary" for restrictions on use of the premises, Owner-occupancy
requirements, and phasing requirements.
Section 017300 "Execution" for cutting and patching procedures.
Section 013516 "Alteration Project Procedures" for general protection and work
procedures for alteration projects.
DEFINITIONS
A.
Remove: Detach items from existing construction and dispose of them off-site unless indicated
to be salvaged or reinstalled.
B.
Remove and Reinstall: Detach items from existing construction, in a manner to prevent damage,
prepare for reuse, and reinstall where indicated.
C.
Existing to Remain: Leave existing items that are not to be removed and that are not otherwise
indicated to be salvaged or reinstalled.
D.
Dismantle: To remove by disassembling or detaching an item from a surface, using gentle
methods and equipment to prevent damage to the item and surfaces; disposing of items unless
indicated to be salvaged or reinstalled.
1.4
MATERIALS OWNERSHIP
A.
Unless otherwise indicated, demolition waste becomes property of Contractor.
1.
Carefully salvage in a manner to prevent damage and promptly return to Owner.
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DIVISION 02
SELECTIVE DEMOLITION
SECTION 024119
1.5
PREINSTALLATION MEETINGS
A.
Pre-demolition Conference: At the Pre-Construction Meeting.
1.
2.
3.
4.
5.
1.6
Inspect and discuss condition of construction to be selectively demolished.
Review structural load limitations of existing structure.
Review and finalize selective demolition schedule and verify availability of materials,
demolition personnel, equipment, and facilities needed to make progress and avoid
delays.
Review requirements of work performed by other trades that rely on substrates exposed
by selective demolition operations.
Review areas where existing construction is to remain and requires protection.
INFORMATIONAL SUBMITTALS
A.
Proposed Protection Measures: Submit report, including Drawings, that indicates the measures
proposed for protecting individuals and property for dust control and for noise control. Indicate
proposed locations and construction of barriers.
B.
Schedule of Selective Demolition Activities: Indicate the following:
1.
2.
3.
4.
5.
Detailed sequence of selective demolition and removal work, with starting and ending
dates for each activity.
Interruption of utility services. Indicate how long utility services will be interrupted.
Coordination for shutoff, capping, and continuation of utility services.
Use of elevator and stairs.
Coordination of Owner's continuing occupancy of portions of existing building and of
Owner's partial occupancy of completed Work.
C.
Pre-demolition Photographs or Video: Show existing conditions of adjoining construction,
including finish surfaces, that might be misconstrued as damage caused by demolition
operations. Statement of Refrigerant Recovery: Signed by refrigerant recovery technician
responsible for recovering refrigerant, stating that all refrigerant that was present was recovered
and that recovery was performed according to EPA regulations. Include name and address of
technician and date refrigerant was recovered.
D.
Warranties: Documentation indicating that existing warranties are still in effect after completion
of selective demolition.
1.7
CLOSEOUT SUBMITTALS
A.
Inventory: Submit a list of items that have been removed and salvaged.
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DIVISION 02
SELECTIVE DEMOLITION
SECTION 024119
1.8
FIELD CONDITIONS
A.
Owner will occupy portions of building immediately adjacent to selective demolition area.
Conduct selective demolition so Owner's operations will not be disrupted.
B.
Conditions existing at time of inspection for bidding purpose will be maintained by Owner as
far as practical.
1.
Before selective demolition, Owner will remove the following items:
a.
Existing Lab Equipment.
C.
Notify Agency of discrepancies between existing conditions and Drawings before proceeding
with selective demolition.
D.
Hazardous Materials: It is not expected that hazardous materials will be encountered in the
Work.
1.
2.
Hazardous materials will be removed by Owner before start of the Work.
If suspected hazardous materials are encountered, do not disturb; immediately notify
Architect and Owner. Hazardous materials will be removed by Owner under a separate
contract.
E.
Storage or sale of removed items or materials on-site is not permitted.
F.
Utility Service: Maintain existing utilities indicated to remain in service and protect them
against damage during selective demolition operations.
1.
1.9
Maintain fire-protection facilities in service during selective demolition operations.
WARRANTY
A.
Existing Warranties: Remove, replace, patch, and repair materials and surfaces cut or damaged
during selective demolition, by methods and with materials and using approved contractors so
as not to void existing warranties. Notify warrantor before proceeding.
B.
Notify warrantor on completion of selective demolition, and obtain documentation verifying
that existing system has been inspected and warranty remains in effect. Submit documentation
at Project closeout.
1.10
A.
COORDINATION
Arrange selective demolition schedule so as not to interfere with Owner's operations.
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DIVISION 02
SELECTIVE DEMOLITION
SECTION 024119
PART 2 - PRODUCTS
2.1
PERFORMANCE REQUIREMENTS
A.
Regulatory Requirements: Comply with governing EPA notification regulations before
beginning selective demolition. Comply with hauling and disposal regulations of authorities
having jurisdiction.
B.
Standards: Comply with ASSE A10.6 and NFPA 241.
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Verify that utilities have been disconnected and capped before starting selective demolition
operations.
B.
Review Project Record Documents of existing construction or other existing condition and
hazardous material information provided by Owner. Owner does not guarantee that existing
conditions are same as those indicated in Project Record Documents.
C.
[Perform] [Engage a professional engineer to perform] an engineering survey of condition of
building to determine whether removing any element might result in structural deficiency or
unplanned collapse of any portion of structure or adjacent structures during selective building
demolition operations.
1.
Perform surveys as the Work progresses to detect hazards resulting from selective
demolition activities.
D.
Verify that hazardous materials have been remediated before proceeding with building
demolition operations.
E.
Survey of Existing Conditions: Record existing conditions by use of preconstruction
photographs or video.
1.
2.
3.
Comply with requirements specified in Section 013233 "Photographic Documentation."
Inventory and record the condition of items to be removed and salvaged. Provide
photographs or video of conditions that might be misconstrued as damage caused by
salvage operations.
Before selective demolition or removal of existing building elements that will be
reproduced or duplicated in final Work, make permanent record of measurements,
materials, and construction details required to make exact reproduction.
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DIVISION 02
SELECTIVE DEMOLITION
SECTION 024119
3.2
UTILITY SERVICES AND MECHANICAL/ELECTRICAL SYSTEMS
A.
Existing Services/Systems to Remain: Maintain services/systems indicated to remain and
protect them against damage.
B.
Existing Services/Systems to Be Removed, Relocated, or Abandoned: Locate, identify,
disconnect, and seal or cap off utility services and mechanical/electrical systems serving areas
to be selectively demolished.
1.
2.
3.
Owner will arrange to shut off indicated services/systems when requested by Contractor.
Arrange to shut off utilities with utility companies.
Disconnect, demolish, and remove fire-suppression systems, plumbing, and HVAC
systems, equipment, and components indicated on Drawings to be removed.
a.
b.
c.
d.
e.
f.
3.3
Piping to Be Removed: Remove portion of piping indicated to be removed and cap
or plug remaining piping with same or compatible piping material.
Piping to Be Abandoned in Place: Drain piping and cap or plug piping with same
or compatible piping material and leave in place.
Equipment to Be Removed: Disconnect and cap services and remove equipment.
Equipment to Be Removed and Reinstalled: Disconnect and cap services and
remove, clean, and store equipment; when appropriate, reinstall, reconnect, and
make equipment operational.
Equipment to Be Removed and Salvaged: Disconnect and cap services and remove
equipment and deliver to Owner.
Ducts to Be Removed: Remove portion of ducts indicated to be removed and plug
remaining ducts with same or compatible ductwork material.
PROTECTION
A.
Temporary Protection: Provide temporary barricades and other protection required to prevent
injury to people and damage to adjacent buildings and facilities to remain.
1.
2.
3.
4.
B.
Temporary Shoring: Design, provide, and maintain shoring, bracing, and structural supports as
required to preserve stability and prevent movement, settlement, or collapse of construction and
finishes to remain, and to prevent unexpected or uncontrolled movement or collapse of
construction being demolished.
1.
C.
Provide protection to ensure safe passage of people around selective demolition area and
to and from occupied portions of building.
Protect walls, ceilings, floors, and other existing finish work that are to remain or that are
exposed during selective demolition operations.
Cover and protect equipment that have not been removed.
Comply with requirements for temporary enclosures, dust control, heating, and cooling
specified in Section 015000 "Temporary Facilities and Controls."
Strengthen or add new supports when required during progress of selective demolition.
Remove temporary barricades and protections where hazards no longer exist.
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DIVISION 02
SELECTIVE DEMOLITION
SECTION 024119
3.4
SELECTIVE DEMOLITION, GENERAL
A.
General: Demolish and remove existing construction only to the extent required by new
construction and as indicated. Use methods required to complete the Work within limitations of
governing regulations and as follows:
1.
2.
3.
4.
5.
6.
7.
8.
9.
Proceed with selective demolition systematically, from higher to lower level.
Neatly cut openings and holes plumb, square, and true to dimensions required. Use
cutting methods least likely to damage construction to remain or adjoining construction.
Use hand tools or small power tools designed for sawing or grinding, not hammering and
chopping. Temporarily cover openings to remain.
Cut or drill from the exposed or finished side into concealed surfaces to avoid marring
existing finished surfaces.
Do not use cutting torches until work area is cleared of flammable materials. At
concealed spaces, such as duct and pipe interiors, verify condition and contents of hidden
space before starting flame-cutting operations. Maintain portable fire-suppression devices
during flame-cutting operations.
Maintain fire watch during and for at least 4 hours after flame-cutting operations (hot
works).
Maintain adequate ventilation when using cutting torches.
Remove decayed, vermin-infested, or otherwise dangerous or unsuitable materials and
promptly dispose of off-site.
Locate selective demolition equipment and remove debris and materials so as not to
impose excessive loads on supporting walls, floors, or framing.
Dispose of demolished items and materials promptly.
B.
Site Access and Temporary Controls: Conduct selective demolition and debris-removal
operations to ensure minimum interference with roads, streets, walks, walkways, and other
adjacent occupied and used facilities.
C.
Removed and Salvaged Items:
1.
2.
3.
4.
D.
Removed and Reinstalled Items:
1.
2.
3.
E.
Clean salvaged items.
Store items in a secure area until delivery to Owner.
Transport items to Owner's storage area designated by Owner.
Protect items from damage during transport and storage.
Clean and repair items to functional condition adequate for intended reuse.
Protect items from damage during transport and storage.
Reinstall items in locations indicated. Comply with installation requirements for new
materials and equipment. Provide connections, supports, and miscellaneous materials
necessary to make item functional for use indicated.
Existing Items to Remain: Protect construction indicated to remain against damage and soiling
during selective demolition. When permitted by Architect, items may be removed to a suitable,
protected storage location during selective demolition and reinstalled in their original locations
after selective demolition operations are complete.
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DIVISION 02
SELECTIVE DEMOLITION
SECTION 024119
3.5
SELECTIVE DEMOLITION PROCEDURES FOR SPECIFIC MATERIALS
A.
Concrete: Demolish in small sections. Using power-driven saw, cut concrete to a depth of at
least 3/4 inch at junctures with construction to remain. Dislodge concrete from reinforcement at
perimeter of areas being demolished, cut reinforcement, and then remove remainder of concrete.
Neatly trim openings to dimensions indicated.
B.
Concrete: Demolish in sections. Cut concrete full depth at junctures with construction to remain
and at regular intervals using power-driven saw, and then remove concrete between saw cuts.
C.
Masonry: Demolish in small sections. Cut masonry at junctures with construction to remain,
using power-driven saw, and then remove masonry between saw cuts.
D.
Concrete Slabs-on-Grade: Saw-cut perimeter of area to be demolished, and then break up and
remove.
3.6
DISPOSAL OF DEMOLISHED MATERIALS
A.
Remove demolition waste materials from Project site and dispose of them in an EPA-approved
construction and demolition waste landfill acceptable to authorities having jurisdiction.
1.
2.
B.
3.7
Do not allow demolished materials to accumulate on-site.
Remove and transport debris in a manner that will prevent spillage on adjacent surfaces
and areas.
Burning: Do not burn demolished materials.
CLEANING
A.
Clean adjacent structures and improvements of dust, dirt, and debris caused by selective
demolition operations. Return adjacent areas to condition existing before selective demolition
operations began.
END OF SECTION 024119
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DIVISION 3
CAST IN PLACE CONCRETE
SECTION 03300
PART 1 - GENERAL
1.01
1.02
RELATED DOCUMENTS
A.
Drawings and general provisions of the Contract including General and Supplementary
Conditions and Division 1 Specification Section, apply to this section.
B.
The latest edition of referenced requirements shall apply.
SUMMARY
A.
B.
Provide all labor, materials, necessary equipment and services to complete the concrete
formwork and cast-in-place concrete work as indicated on the drawings, specified herein or
both.
1.
Forms for slabs and any other concrete as shown on the drawings, or specified
herein.
2.
Furnishing, placing and finishing of cast-in-place concrete for slabs and any other
concrete as shown on the drawings or specified herein.
3.
Placing of cast-in-items such as anchor bolts, angles, clips, anchors, dovetail
anchors, reglets, and the like furnished under this and other sections (IF ANY).
Related Work: The following sections contain requirements that may apply to this section:
1.
1.03
SUBMITTALS
A.
Submit sand and coarse aggregate source and physical properties.
B.
Submit laboratories trial mix designs proposed in accordance with Method 1, ACI 301 or one
copy each of 30 consecutive test results and the mix design used from a record of past
performance in accordance with ACI 301, Method 2.
C.
The contractor shall submit the mix designs for approval at least ten (10) days before
commencing any concrete operations.
D.
Submit catalogs cuts and/or appropriate descriptive material and test results for the following:
1.
2.
3.
E.
1.04
Division 9 Section "Fine Aggregate Epoxy Flooring".
Curing and hardening compounds.
Air entrapment admixtures.
Non-Shrink grout.
Submit procedures for protecting concrete during placement and curing if required.
QUALITY ASSURANCE
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DIVISION 3
CAST IN PLACE CONCRETE
SECTION 03300
A.
All work of this section shall be provided in accordance with the latest edition of the following
standards which are considered to be a part of this specification the same as if fully set forth
herein:
1.
2.
Building Code Requirements for Reinforced Concrete ACI 318.
State of Connecticut State Building Code.
B. It is the intent of this specification to secure for every part of the work, concrete of homogeneous
nature which, when hardened, will have the required strength, resistance to weathering, and such
other qualities as the type of structure or its location may require.
PART 2 - PRODUCTS
2.01
MATERIALS
A.
Cement shall be Portland Cement, Type I conforming to ASTM C150. Cement used in the
work shall correspond to that upon which the selection of concrete proportions was based.
B.
Hi-early cement shall be used.
C.
Concrete admixtures: provide admixtures produced and serviced by established, reputable
manufacturer's recommendations.
D.
1.
Air-entraining admixtures shall conform to ASTM C260. Water-reducing, setcontrolling admixture shall conform to ASTM C494, Type A (water-reducing), Type D
(water-reducing and retarding) and Type E (water-reducing, accelerating), Type F or
G (high range water-reducing, superplasticizer).
2.
Admixtures containing calcium chloride or Thiocyanate shall not be used.
3.
Field Service: a qualified concrete technician employed by the manufacturer shall be
available to assist in proportioning concrete materials for optimum use, to advise on
proper use of the admixture and adjustment of concrete mix proportions to meet job
site and climatic conditions.
Aggregate:
1.
Fine aggregate shall conform to ASTM C33 and be clean, sharp, natural sand, free
from loam, clay lumps, or other deleterious substance, within allowable standards.
E.
Water shall be fresh, clean, and drinkable.
F.
Expansion Joint filler:
G.
1.
ASTM D1751.
2.
Install in sizes in accordance with manufacturer's recommendations.
Concrete Refinforcement
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DIVISION 3
CAST IN PLACE CONCRETE
SECTION 03300
1. Provide Plain-steel Wire Welded Mesh Reinforcement, ASTM 185.
PART 3 - EXECUTION
3.01
PROPORTIONING OF CONCRETE
A.
Concrete shall be composed of Portland cement, fine aggregate, coarse aggregate, water, a
water-reducing admixture, and an air-entraining admixture.
1. All slabs to have a minimum 28 day compressive strength of 3,500 psi.
3.02
3.03
B.
Proportions of ingredients shall produce concrete which will work readily into corners and
angles of forms, and bond to reinforcement without segregation or excessive bleed water
forming on the surface. Proportioning of materials shall be in accordance with ACI 211.1.
C.
Required Average Strength: Determinations of required average strength (f'c) above
specified strength shall be in accordance with ACI 318 and evaluations of compressive
strength results of field concrete shall be in accordance with ACI 214.
REQUIRED CONCRETE QUALITIES
A.
Specified Compressive Strength at 28 days shall be as called for on the contract drawings.
B.
Concrete shall be proportioned and produced to have a maximum slump of 4 inches unless a
superplasticizer is used. A maximum slump of 6" shall be allowed if a superplasticizer is
used. Consolidation shall be by means of vibrators.
C.
Maximum size of coarse aggregate shall not exceed 3/4". Aggregate in topping slabs shall
not exceed 1/2".
D.
Concrete shall be adjusted to produce the required rate of hardening for varied climatic and
job site conditions.
1.
Under 50o F. ambient temperature - Accelerate (approval in writing required from the
Engineer) (Type E admixture - ASTM C494).
2.
Over 80o F. ambient temperature - Retard (Type D admixture ASTM C494).
1.
Between 50o F. and 80o F. - Normal Rate of Hardening (Type A admixture - ASTM
C494).
FORMWORK PREPARATION
A.
Forms shall be used to confine and shape concrete to required dimensions. Forms shall
have sufficient strength to withstand forces from placement and vibration of the concrete, and
sufficient rigidity to maintain specified tolerances..
B.
Design, engineering, and construction of the formwork shall be the responsibility of the
Contractor.
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DIVISION 3
CAST IN PLACE CONCRETE
SECTION 03300
3.04
C.
Work shall be designed for loads, lateral pressure and allowable stresses in accordance with
ACI 347, "Recommended Practice for Concrete Formwork."
D.
All tolerances, preparation of form surfaces, removal of forms etc. shall be in accordance with
chapter 4 of ACI 301.
CONCRETE PLACEMENT
A.
Formwork shall have been completed and all snow, ice, water, and debris removed from
within forms.
B.
Expansion joint material, anchors and all embedded items shall have been positioned.
C.
Subgrades shall be sprinkled sufficiently to eliminate water loss from the concrete.
D.
Concrete shall be ready-mixed, batted, mixed and transported in accordance with ASTM
C94.
E.
Preparations: Contractor shall provide access for delivery and provide sufficient equipment
and manpower to rapidly place all concrete.
F.
Conveying: Concrete shall be handled from mixer to final deposit rapidly by methods that will
prevent segregation or loss of ingredients to maintain required quality of concrete.
G.
Concrete shall be deposited continuously; when continuous placement is not possible,
construction joints shall be located as approved by the Engineer. Concrete shall be placed
as
nearly as possible to its final position. Avoid rehandling or flowing.
H.
Hot Weather: When ambient temperatures are at or above 75F or at 70F and rising, the
requirements of ACI 305R “Recommended Practice for Hot Weather Concreting” shall be
followed.
1.
I.
Curing and Protection: Immediately following placement, concrete shall be protected from
premature drying, hot and cold temperatures, and mechanical injury. Materials and method
of curing shall be approved by the Agency.
J.
Finishes: All concrete surfaces shall be finished as specified herein or as called for in the
ACI 301 Chapters 10 and 11.
1.
K.
3.05
The temperature of concrete delivered at the job site shall comply with the
requirements of ACI 305R.
Floor slabs shall receive a "flat rubbed finish, float or light steel trowel finish".
Repair of Surface Defects: All surface defects shall be repaired immediately after form
removal according to Chapter 9 of the ACI 301.
TESTING AND INSPECTION
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DIVISION 3
CAST IN PLACE CONCRETE
SECTION 03300
A.
Materials and operations shall be tested and inspected as work progresses. Failure to detect
defective work shall not prevent rejections when defect is discovered.
B.
The following testing services shall be performed by the testing laboratory selected and paid
for by the Owner:
C.
1.
Mold and cure four specimens from each sample of concrete.
2.
Test specimens in accordance with "Method of Test for Compressive Strength of
Molded Concrete Cylinders," ASTM C39. Two specimens shall be tested at 28 days
for acceptance and one shall be tested at 7 days for information. An additional
cylinder shall be made as an extra in case a 56-day break is required.
3.
Make one strength test for each 50 cu. yds. or fraction thereof, but not less than one
set of cylinders per 3500 SF of floor or wall area or fraction thereof, of each mix
design of concrete placed in any one day. (One test consists of 4 cylinders.)
4.
Determine slump, air content and temperature for each strength test and whenever
consistency of concrete appears to vary.
5.
All sampling of pumped concrete shall be done at the discharge end of the pump
lines.
To facilitate testing and inspection, the contractor shall:
1.
D.
Furnish necessary labor to assist testing agency in obtaining and handling samples
at the job site.
Owner agrees to pay for the above tests with the exception of work that is found to be
defective. Subsequent tests shall be taken and paid for by the contractor.
++ END OF SECTION ++
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DIVISION 04
UNIT MASONRY
SECTION 042000
1.1
RELATED DOCUMENTS
A.
1.2
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
A.
Section Includes:
1.
2.
3.
4.
5.
6.
B.
Products Installed but not Furnished under This Section:
1.
2.
3.
4.
1.3
Concrete masonry units.
Mortar and grout.
Steel reinforcing bars.
Masonry-joint reinforcement.
Ties and anchors.
Miscellaneous masonry accessories.
Steel lintels in unit masonry.
Section 097523 "Stone Window Stools" for stone window stools.
Section 321400 "Unit Paving" for exterior unit masonry paving.
Section 323223 "Segmental Retaining Walls" for dry-laid, concrete unit retaining walls.
DEFINITIONS
A.
CMU(s): Concrete masonry unit(s).
B.
Reinforced Masonry: Masonry containing reinforcing steel in grouted cells.
1.4
PREINSTALLATION MEETINGS
A.
1.5
Pre-installation Conference: Conduct conference at East Hall
ACTION SUBMITTALS
A.
Product Data: For each type of product.
B.
Shop Drawings: For the following:
1.
2.
C.
Masonry Units: Show sizes, profiles and coursing.
Reinforcing Steel: Detail bending, lap lengths, and placement of unit masonry reinforcing
bars. Comply with ACI 315.
Samples for Verification: For each type and color of the following:
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DIVISION 04
UNIT MASONRY
SECTION 042000
1.
2.
1.6
[Exposed] CMUs.
Accessories embedded in masonry.
INFORMATIONAL SUBMITTALS
A.
List of Materials Used in Construction: List generic product names together with manufacturers,
manufacturers' product names, model numbers, lot numbers, batch numbers, source of supply,
and other information as required to identify materials used. Include mix proportions for mortar
and grout and source of aggregates.
1.
Submittal is for information only. Receipt of list does not constitute approval of
deviations from the Contract Documents unless such deviations are specifically brought
to the attention of Architect and approved in writing.
B.
Qualification Data: For testing agency.
C.
Material Certificates: For each type and size of the following:
1.
Masonry units.
a.
b.
2.
3.
4.
5.
6.
D.
1.7
Cementitious materials. Include name of manufacturer, brand name, and type.
Mortar admixtures.
Reinforcing bars.
Joint reinforcement.
Anchors, ties, and metal accessories.
Mix Designs: For each type of mortar. Include description of type and proportions of
ingredients.
1.
E.
Include [data on material properties]
For masonry units include data and calculations establishing average net-area
compressive strength of units.
Include test reports for mortar mixes required to comply with property specification. Test
according to ASTM C 109/C 109M for compressive strength, ASTM C 1506 for water
retention, and ASTM C 91/C 91M for air content.
Statement of Compressive Strength of Masonry: For each combination of masonry unit type and
mortar type, provide statement of average net-area compressive strength of masonry units,
mortar type, and resulting net-area compressive strength of masonry determined according to
TMS 602/ACI 530.1/ASCE 6.
QUALITY ASSURANCE
A.
Testing Agency Qualifications: Qualified according to ASTM C 1093 for testing indicated.
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DIVISION 04
UNIT MASONRY
SECTION 042000
1.8
DELIVERY, STORAGE, AND HANDLING
A.
Store masonry units on elevated platforms in a dry location. If units are not stored in an
enclosed location, cover tops and sides of stacks with waterproof sheeting, securely tied. If units
become wet, do not install until they are dry.
B.
Store cementitious materials on elevated platforms, under cover, and in a dry location. Do not
use cementitious materials that have become damp.
C.
Store aggregates where grading and other required characteristics can be maintained and
contamination avoided.
D.
Deliver preblended, dry mortar mix in moisture-resistant containers. Store preblended, dry
mortar mix in delivery containers on elevated platforms in a dry location or in covered
weatherproof dispensing silos.
E.
Store masonry accessories, including metal items, to prevent corrosion and accumulation of dirt
and oil.
1.9
FIELD CONDITIONS
A.
Do not apply uniform floor or roof loads for at least 12 hours and concentrated loads for at least
three days after building masonry walls or columns.
B.
Stain Prevention: Prevent mortar, and soil from staining the face of masonry to be left exposed
or painted. Immediately remove mortar, and soil that come in contact with such masonry.
1.
2.
Protect sills, ledges, and projections from mortar droppings.
Protect surfaces of window and door frames, as well as similar products with painted and
integral finishes, from mortar droppings.
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A.
Source Limitations for Masonry Units: Obtain exposed masonry units of a uniform texture and
color, or a uniform blend within the ranges accepted for these characteristics, from single source
from single manufacturer for each product required.
B.
Source Limitations for Mortar Materials: Obtain mortar ingredients of a uniform quality,
including color for exposed masonry, from single manufacturer for each cementitious
component and from single source or producer for each aggregate.
2.2
PERFORMANCE REQUIREMENTS
A.
Provide unit masonry that develops indicated net-area compressive strengths at 28 days.
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DIVISION 04
UNIT MASONRY
SECTION 042000
1.
2.
2.3
Determine net-area compressive strength of masonry from average net-area compressive
strengths of masonry units and mortar types (unit-strength method) according to
TMS 602/ACI 530.1/ASCE 6.
Determine net-area compressive strength of masonry by testing masonry prisms
according to ASTM C 1314.
UNIT MASONRY, GENERAL
A.
Masonry Standard: Comply with TMS 602/ACI 530.1/ASCE 6, except as modified by
requirements in the Contract Documents.
B.
Defective Units: Referenced masonry unit standards may allow a certain percentage of units to
contain chips, cracks, or other defects exceeding limits stated. Do not use units where such
defects are exposed in the completed work.
C.
Fire-Resistance Ratings: Comply with requirements for fire-resistance-rated assembly designs
indicated.
1.
2.4
Where fire-resistance-rated construction is indicated, units shall be listed and labeled by a
qualified testing agency acceptable to authorities having jurisdiction.
CONCRETE MASONRY UNITS
A.
Shapes: Provide shapes indicated and as follows, with exposed surfaces matching exposed faces
of adjacent units unless otherwise indicated.
1.
B.
CMUs: ASTM C 90.
1.
2.
3.
4.
2.5
Provide special shapes for lintels, corners, jambs, sashes, movement joints, headers,
bonding, and other special conditions.
Unit Compressive Strength: Provide units with minimum average net-area compressive
strength of 3050 psi
Density Classification: Normal weight unless otherwise indicated.
Size (Width): Manufactured to dimensions 3/8 inch (10 mm) less than nominal
dimensions.
Exposed Faces: Provide color and texture matching the range represented by Architect's
sample.
MORTAR AND GROUT MATERIALS
A.
Portland Cement: ASTM C 150/C 150M, Type I or II, except Type III may be used for coldweather construction. Provide natural color or white cement as required to produce mortar color
indicated.
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APRIL 18, 2016; Page 4 of 10
DIVISION 04
UNIT MASONRY
SECTION 042000
1.
Alkali content shall not be more than 0.1 percent when tested according to ASTM C 114.
B.
Hydrated Lime: ASTM C 207, Type S.
C.
Portland Cement-Lime Mix: Packaged blend of Portland Cement and hydrated lime containing
no other ingredients.
D.
Masonry Cement: ASTM C 91/C 91M.
1.
E.
Mortar Cement: ASTM C 1329/C 1329M.
1.
F.
Lafarge North America Inc.
Mortar Pigments: Natural and synthetic iron oxides and chromium oxides, compounded for use
in mortar mixes and complying with ASTM C 979/C 979M. Use only pigments with a record of
satisfactory performance in masonry mortar.
1.
G.
Cemex S.A.B. de C.V., Essroc, Holcim (US) Inc.
Davis Colors, Euclid Chemical Company, Lanyess
Colored Cement Products: Packaged blend made from Portland Cement, hydrated lime and
mortar pigments, all complying with specified requirements, and containing no other
ingredients.
1.
Colored Portland Cement-Lime Mix:
a.
2.
Colored Masonry Cement:
a.
3.
4.
5.
H.
Cemex S.A.B. de C.V.
Formulate blend as required to produce color indicated or, if not indicated, as selected
from manufacturer's standard colors.
Pigments shall not exceed 10 percent of Portland Cement by weight.
Pigments shall not exceed 5 percent of masonry cement by weight.
Aggregate for Mortar: ASTM C 144.
1.
2.
3.
2.6
Essroc, Holcim, Lafarge North American Inc.
For mortar that is exposed to view, use washed aggregate consisting of natural sand or
crushed stone.
For joints less than 1/4 inch (6 mm) thick, use aggregate graded with 100 percent passing
the No. 16 (1.18-mm) sieve.
White-Mortar Aggregates: Natural white sand or crushed white stone.
REINFORCEMENT
A.
Uncoated-Steel Reinforcing Bars: ASTM A 615/A 615M or ASTM A 996/A 996M, Grade 60.
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DIVISION 04
UNIT MASONRY
SECTION 042000
B.
Masonry-Joint Reinforcement, General: ASTM A 951/A 951M.
1.
2.
3.
4.
5.
C.
2.7
Interior Walls: Hot-dip galvanized carbon steel.
Wire Size for Side Rods: 0.148-inch diameter.
Wire Size for Cross Rods: 0.148-inch diameter.
Spacing of Cross Rods, Tabs, and Cross Ties: Not more than 16 inches o.c.
Provide in lengths of not less than 10 feet.
Masonry-Joint Reinforcement for Single-Wythe Masonry: truss type with single pair of side
rods.
MASONRY CLEANERS
A.
Proprietary Acidic Cleaner: Manufacturer's standard-strength cleaner designed for removing
mortar/grout stains, efflorescence, and other new construction stains from new masonry without
discoloring or damaging masonry surfaces. Use product expressly approved for intended use by
cleaner manufacturer and manufacturer of masonry units being cleaned.
1.
2.8
Diedrich Technologies Inc., EaCo Chem, Inc., PROSOCO, Inc.
MORTAR AND GROUT MIXES
A.
General: Do not use admixtures, including pigments, air-entraining agents, accelerators,
retarders, water-repellent agents, antifreeze compounds, or other admixtures unless otherwise
indicated.
1.
2.
3.
Do not use calcium chloride in mortar or grout.
Use Portland Cement-Lime] mortar unless otherwise indicated.
B.
Pre-blended, Dry Mortar Mix: Furnish dry mortar ingredients in form of a pre-blended mix.
Measure quantities by weight to ensure accurate proportions, and thoroughly blend ingredients
before delivering to Project site.
C.
Mortar for Unit Masonry: Comply with ASTM C 270, Proportion Specification. Provide the
following types of mortar for applications stated unless another type is indicated or needed to
provide required compressive strength of masonry
1.
2.
3.
For reinforced masonry, use Type M.
For exterior, above-grade, load-bearing and nonload-bearing walls and parapet walls; for
interior load-bearing walls; for interior nonload-bearing partitions; and for other
applications where another type is not indicated, use Type N.
For interior nonload-bearing partitions, Type O may be used instead of Type N.
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CCSU PROJECT #23-118
APRIL 18, 2016; Page 6 of 10
DIVISION 04
UNIT MASONRY
SECTION 042000
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine conditions, with Installer present, for compliance with requirements for installation
tolerances and other conditions affecting performance of the Work.
1.
2.
3.
B.
3.2
For the record, prepare written report, endorsed by Installer, listing conditions detrimental
to performance of the Work.
Verify that reinforcing dowels are properly placed.
Verify that substrates are free of substances that impair mortar bond.
Proceed with installation only after unsatisfactory conditions have been corrected.
INSTALLATION, GENERAL
A.
Thickness: Build masonry construction to full thickness shown. Build single-wythe walls to
actual widths of masonry units, using units of widths indicated.
B.
Use full-size units without cutting if possible. If cutting is required to provide a continuous
pattern or to fit adjoining construction, cut units with motor-driven saws; provide clean, sharp,
unchipped edges. Allow units to dry before laying unless wetting of units is specified. Install cut
units with cut surfaces and, where possible, cut edges concealed.
C.
Matching Existing Masonry: Match coursing, bonding, color, and texture of existing masonry.
D.
Wetting of Brick: Wet brick before laying if initial rate of absorption exceeds 30 g/30 sq. in. (30
g/194 sq. cm) per minute when tested according to ASTM C 67. Allow units to absorb water so
they are damp but not wet at time of laying.
3.3
TOLERANCES
A.
Dimensions and Locations of Elements:
1.
2.
3.
B.
For dimensions in cross section or elevation, do not vary by more than plus 1/2 inch (12
mm) or minus 1/4 inch (6 mm).
For location of elements in plan, do not vary from that indicated by more than plus or
minus 1/2 inch (12 mm).
For location of elements in elevation, do not vary from that indicated by more than plus
or minus 1/4 inch (6 mm) in a story height or 1/2 inch (12 mm) total.
Lines and Levels:
1.
2.
For bed joints and top surfaces of bearing walls, do not vary from level by more than 1/4
inch in 10 feet, or 1/2-inch maximum.
For conspicuous horizontal lines, such as lintels, sills, parapets, and reveals, do not vary
from level by more than 1/8 inch in 10 feet, 1/4 inch in 20 feet, or 1/2-inch maximum.
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DIVISION 04
UNIT MASONRY
SECTION 042000
3.
4.
5.
6.
7.
C.
Joints:
1.
2.
3.
4.
5.
3.4
For vertical lines and surfaces, do not vary from plumb by more than 1/4 inch in 10 feet,
3/8 inch in 20 feet, or 1/2-inch maximum.
For conspicuous vertical lines, such as external corners, door jambs, reveals, and
expansion and control joints, do not vary from plumb by more than 1/8 inch in 10 feet,
1/4 inch in 20 feet, or 1/2-inch maximum.
For lines and surfaces, do not vary from straight by more than 1/4 inch in 10 feet, 3/8
inch in 20 feet, or 1/2-inch maximum.
For vertical alignment of exposed head joints, do not vary from plumb by more than 1/4
inch in 10 feet or 1/2-inch maximum.
For faces of adjacent exposed masonry units, do not vary from flush alignment by more
than 1/16 inch except due to warpage of masonry units within tolerances specified for
warpage of units.
For bed joints, do not vary from thickness indicated by more than plus or minus 1/8 inch,
with a maximum thickness limited to 1/2 inch.
For exposed bed joints, do not vary from bed-joint thickness of adjacent courses by more
than 1/8 inch.
For head and collar joints, do not vary from thickness indicated by more than plus 3/8
inch or minus 1/4 inch.
For exposed head joints, do not vary from thickness indicated by more than plus or minus
1/8 inch. [ Do not vary from adjacent bed-joint and head-joint thicknesses by more
than 1/8 inch].
For exposed bed joints and head joints of stacked bond, do not vary from a straight line
by more than 1/16 inch from one masonry unit to the next.
LAYING MASONRY WALLS
A.
Lay out walls in advance for accurate spacing of surface bond patterns with uniform joint
thicknesses and for accurate location of openings, movement-type joints, returns, and offsets.
Avoid using less-than-half-size units, particularly at corners, jambs, and, where possible, at
other locations.
B.
Bond Pattern for Exposed Masonry: Unless otherwise indicated, lay exposed masonry in
running bond do not use units with less-than-nominal 4-inch horizontal face dimensions at
corners or jambs.
C.
Stopping and Resuming Work: Stop work by stepping back units in each course from those in
course below; do not tooth. When resuming work, clean masonry surfaces that are to receive
mortar, remove loose masonry units and mortar, and wet brick if required before laying fresh
masonry.
D.
Fill space between steel frames and masonry solidly with mortar unless otherwise indicated.
E.
Fill cores in hollow CMUs with grout 24 inches under bearing plates, beams, lintels, posts, and
similar items unless otherwise indicated.
F.
Build nonload-bearing interior partitions full height of story to underside of solid floor or roof
structure above unless otherwise indicated.
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DIVISION 04
UNIT MASONRY
SECTION 042000
1.
2.
3.
4.
3.5
Install compressible filler in joint between top of partition and underside of structure
above.
Fasten partition top anchors to structure above and build into top of partition. Grout cells
of CMUs solidly around plastic tubes of anchors and push tubes down into grout to
provide 1/2-inch clearance between end of anchor rod and end of tube. Space anchors 48
inches o.c. unless otherwise indicated.
Wedge nonload-bearing partitions against structure above with small pieces of tile, slate,
or metal. Fill joint with mortar after dead-load deflection of structure above approaches
final position.
At fire-rated partitions, treat joint between top of partition and underside of structure
above to comply with Section 078443 "Joint Firestopping."
MORTAR BEDDING AND JOINTING
A.
Lay CMUs as follows:
1.
2.
3.
4.
Bed face shells in mortar and make head joints of depth equal to bed joints.
Bed webs in mortar in grouted masonry, including starting course.
Fully bed entire units, including areas under cells, at starting course where cells are not
grouted.
Fully bed units and fill cells with mortar at anchors and ties as needed to fully embed
anchors and ties in mortar.
B.
Lay solid masonry units with completely filled bed and head joints; butter ends with sufficient
mortar to fill head joints and shove into place. Do not deeply furrow bed joints or slush head
joints.
C.
Tool exposed joints slightly concave when thumbprint hard, using a jointer larger than joint
thickness unless otherwise indicated.
3.6
MASONRY-JOINT REINFORCEMENT
A.
General: Install entire length of longitudinal side rods in mortar with a minimum cover of 1/2
inch. Lap reinforcement a minimum of 6 inches.
1.
2.
B.
3.7
Space reinforcement not more than 16 inches o.c.
Provide reinforcement not more than 8 inches above and below wall openings and
extending 12 inches beyond openings in addition to continuous reinforcement.
Interrupt joint reinforcement at control and expansion joints unless otherwise indicated.
LINTELS
A.
Install steel lintels where indicated.
B.
Provide minimum bearing of 8 inches at each jamb unless otherwise indicated.
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DIVISION 04
UNIT MASONRY
SECTION 042000
3.8
REPAIRING, POINTING, AND CLEANING
A.
Remove and replace masonry units that are loose, chipped, broken, stained, or otherwise
damaged or that do not match adjoining units. Install new units to match adjoining units; install
in fresh mortar, pointed to eliminate evidence of replacement.
B.
Pointing: During the tooling of joints, enlarge voids and holes, and completely fill with mortar.
Point up joints, including corners, openings, and adjacent construction, to provide a neat,
uniform appearance. Prepare joints for sealant application, where indicated.
C.
In-Progress Cleaning: Clean unit masonry as work progresses by dry brushing to remove mortar
fins and smears before tooling joints.
D.
Final Cleaning: After mortar is thoroughly set and cured, clean exposed masonry as follows:
1.
2.
3.
4.
5.
6.
3.9
Remove large mortar particles by hand with wooden paddles and nonmetallic scrape hoes
or chisels.
Test cleaning methods on sample wall panel; leave one-half of panel uncleaned for
comparison purposes. Obtain Architect's approval of sample cleaning before proceeding
with cleaning of masonry.
Protect adjacent stone and nonmasonry surfaces from contact with cleaner by covering
them with liquid strippable masking agent or polyethylene film and waterproof masking
tape.
Wet wall surfaces with water before applying cleaners; remove cleaners promptly by
rinsing surfaces thoroughly with clear water.
Clean concrete masonry by applicable cleaning methods indicated in NCMA TEK 8-4A.
Clean masonry with a proprietary acidic cleaner applied according to manufacturer's
written instructions.
MASONRY WASTE DISPOSAL
A.
Salvageable Materials: Unless otherwise indicated, excess masonry materials are Contractor's
property. At completion of unit masonry work, remove from Project site.
B.
Waste Disposal as Fill Material: Dispose of clean masonry waste, including excess or soilcontaminated sand, waste mortar, and broken masonry units, by crushing and mixing with fill
material as fill is placed.
1.
2.
C.
Crush masonry waste to less than 4 inches in each dimension.
Do not dispose of masonry waste as fill within 18 inches of finished grade.
Excess Masonry Waste: Remove excess clean masonry waste that cannot be used as fill, as
described above or recycled, and other masonry waste, and legally dispose of off Owner's
property.
END OF SECTION 042000
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CCSU PROJECT #23-118
APRIL 18, 2016; Page 10 of 10
DIVISION 06
MISCELLANEOUS ROUGH CARPENTRY
SECTION 061053
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A.
1.2
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
A.
Section Includes:
1.
2.
3.
1.3
Framing with dimension lumber.
Wood blocking and nailers.
Wood furring
ACTION SUBMITTALS
A.
1.4
Product Data: For each type of process and factory-fabricated product. Indicate component
materials and dimensions and include construction and application details.
1.
QUALITY ASSURANCE
A.
1.5
Testing Agency Qualifications: For testing agency providing classification marking for fireretardant-treated material, an inspection agency acceptable to authorities having jurisdiction that
periodically performs inspections to verify that the material bearing the classification marking is
representative of the material tested.
DELIVERY, STORAGE, AND HANDLING
A.
Stack lumber flat with spacers beneath and between each bundle to provide air circulation.
Protect lumber from weather by covering with waterproof sheeting, securely anchored. Provide
for air circulation around stacks and under coverings.
PART 2 - PRODUCTS
2.1
WOOD PRODUCTS, GENERAL
A.
Lumber: DOC PS 20 and applicable rules of grading agencies indicated. If no grading agency is
indicated, provide lumber that complies with the applicable rules of any rules-writing agency
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DIVISION 06
MISCELLANEOUS ROUGH CARPENTRY
SECTION 061053
certified by the ALSC Board of Review. Provide lumber graded by an agency certified by the
ALSC Board of Review to inspect and grade lumber under the rules indicated.
1.
B.
Application: Treat items indicated on Drawings, and the following:
1.
C.
Wood blocking and similar concealed members in contact with masonry or
concrete.Insert other items that require treatment but are not likely to be indicated on
Drawings.
Application: Treat items indicated on Drawings, and the following:
1.
2.2
Factory mark each piece of lumber with grade stamp of grading agency.
Concealed blocking.
MISCELLANEOUS LUMBER
A.
General: Provide miscellaneous lumber indicated and lumber for support or attachment of other
construction, including the following:
1.
2.
B.
Blocking.
Nailers.
Dimension Lumber Items: Construction or No. 2 grade lumber of any species.
1.
2.
3.
4.
5.
6.
7.
8.
Hem-fir (north); NLGA.
Mixed southern pine or southern pine; SPIB.
Spruce-pine-fir; NLGA.
Hem-fir; WCLIB or WWPA.
Spruce-pine-fir (south); NeLMA, WCLIB, or WWPA.
Western woods; WCLIB or WWPA.
Northern species; NLGA.
Eastern softwoods; NeLMA.
C.
For blocking not used for attachment of other construction, Utility, Stud, or No. 3 grade lumber
of any species may be used provided that it is cut and selected to eliminate defects that will
interfere with its attachment and purpose.
D.
For blocking and nailers used for attachment of other construction, select and cut lumber to
eliminate knots and other defects that will interfere with attachment of other work.
2.3
FASTENERS
A.
General: Provide fasteners of size and type indicated that comply with requirements specified in
this article for material and manufacture.
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DIVISION 06
MISCELLANEOUS ROUGH CARPENTRY
SECTION 061053
B.
Nails, Brads, and Staples: ASTM F 1667.
1.
Material: Carbon-steel components, zinc plated to comply with ASTM B 633,
Class Fe/Zn 5.
PART 3 - EXECUTION
3.1
INSTALLATION, GENERAL
A.
3.2
Set carpentry to required levels and lines, with members plumb, true to line, cut, and fitted. Fit
carpentry accurately to other construction. Locate furring, nailers, blocking, and similar
supports to comply with requirements for attaching other construction.
WOOD BLOCKING AND NAILER INSTALLATION
A.
3.3
Install where indicated and where required for attaching other work. Form to shapes indicated
and cut as required for true line and level of attached work. Coordinate locations with other
work involved.
PROTECTION
A.
Protect miscellaneous rough carpentry from weather. If, despite protection, miscellaneous rough
carpentry becomes wet, apply EPA-registered borate treatment. Apply borate solution by
spraying to comply with EPA-registered label.
END OF SECTION 061053
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CCSU PROJECT #23-118
APRIL 18, 2016; Page 3 of 3
DIVISION 08
HOLLOW METAL DOORS AND FRAMES
SECTION 081113
SECTION 081113 - HOLLOW METAL DOORS AND FRAMES
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A.
1.2
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
A.
Section includes hollow-metal work.
B.
Related Requirements:
1.
See Section 087100 “Door Hardware” for door hardware for hollow-metal doors.
1.3
DEFINITIONS
A.
1.4
Minimum Thickness: Minimum thickness of base metal without coatings according to
NAAMM-HMMA 803 or SDI A250.8.
COORDINATION
A.
1.5
Coordinate anchorage installation for hollow-metal frames. Furnish setting drawings, templates,
and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and
items with integral anchors. Deliver such items to Project site in time for installation.
ACTION SUBMITTALS
A.
Product Data: For each type of product.
1.
B.
Include construction details, material descriptions, core descriptions and finishes.
Shop Drawings: Include the following:
1.
2.
3.
4.
5.
6.
7.
Elevations of each door type.
Details of doors, including vertical- and horizontal-edge details and metal thicknesses.
Frame details for each frame type, including dimensioned profiles and metal thicknesses.
Locations of reinforcement and preparations for hardware.
Details of each different wall opening condition.
Details of anchorages, joints, field splices, and connections.
Details of accessories.
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DIVISION 08
HOLLOW METAL DOORS AND FRAMES
SECTION 081113
8.
9.
C.
Details of moldings, removable stops, and glazing.
Details of conduit and preparations for power, signal, and control systems.
Samples for Verification:
1.
For "Doors" and "Frames" subparagraphs below, prepare Samples approximately 12 by
12 inches to demonstrate compliance with requirements for quality of materials and
construction:
a.
b.
D.
1.6
Doors: Show vertical-edge, top, and bottom construction; core construction; and
hinge and other applied hardware reinforcement. Include separate section showing
glazing if applicable.
Frames: Show profile, corner joint, floor and wall anchors, and silencers. Include
separate section showing fixed hollow-metal panels and glazing if applicable.
Schedule: Provide a schedule of hollow-metal work prepared by or under the supervision of
supplier, using same reference numbers for details and openings as those on Drawings.
Coordinate with final Door Hardware Schedule.
INFORMATIONAL SUBMITTALS
A.
1.7
Product Test Reports: For each type of hollow-metal door and frame assembly, for tests
performed by a qualified testing agency.
DELIVERY, STORAGE, AND HANDLING
A.
Deliver hollow-metal work palletized, packaged, or crated to provide protection during transit
and Project-site storage. Do not use nonvented plastic.
1.
Provide additional protection to prevent damage to factory-finished units.
B.
Deliver welded frames with two removable spreader bars across bottom of frames, tack welded
to jambs and mullions.
C.
Store hollow-metal work vertically under cover at Project site with head up. Place on minimum
4 inch high wood blocking. Provide minimum ¼ inch space between each stacked door to
permit air circulation.
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A.
Subject to compliance with requirements, provide products by one of the following:
1.
CECO Door; Assa Abloy
2.
Curries Company; Assa Abloy
3.
Steelcraft; an Alegion brand
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APRIL 18, 2016; Page 2 of 9
DIVISION 08
HOLLOW METAL DOORS AND FRAMES
SECTION 081113
4.
B.
2.2
DKS Steel door + frame
Source Limitations: Obtain hollow-metal work from single source from single manufacturer.
REGULATORY REQUIREMENTS
A.
Fire-Rated Assemblies: Complying with NFPA 80 and listed and labeled by a qualified testing
agency acceptable to authorities having jurisdiction for fire-protection ratings indicated, based
on testing at positive pressure according to NFPA 252 or UL 10C.
1.
B.
2.3
Smoke- and Draft-Control Assemblies: Provide an assembly with gaskets listed and
labeled for smoke and draft control by a qualified testing agency acceptable to authorities
having jurisdiction, based on testing according to UL 1784 and installed in compliance
with NFPA 105.
Fire-Rated, Borrowed-Lite Assemblies: Complying with NFPA 80 and listed and labeled by a
testing and inspecting agency acceptable to authorities having jurisdiction for fire-protection
ratings indicated, based on testing according to NFPA 257 or UL 9.
INTERIOR DOORS AND FRAMES
A.
Construct interior doors and frames to comply with the standards indicated for materials,
fabrication, hardware locations, hardware reinforcement, tolerances, and clearances, and as
specified.
A.
Hollow-Metal Doors and Frames: NAAMM-HMMA 860. As indicated in the Door and Frame
Schedule.
1.
2.
Physical Performance: Level C according to SDI A250.4.
Doors:
a.
b.
c.
d.
e.
3.
Frames:
a.
b.
c.
4.
Type: As indicated in the Door and Frame Schedule.
Thickness: 1-3/4 inches.
Face: cold-rolled steel sheet, minimum thickness of 0.032 inch.
Edge Construction: Full Flush.
Core: Manufacturer's standard kraft-paper honeycomb, polystyrene, polyurethane,
polyisocyanurate, mineral-board, or vertical steel-stiffener core at manufacturer's
discretion.
Materials: cold-rolled steel sheet, minimum thickness of 0.042 inch.
Frames: Fabricated from same thickness material as adjacent door frame.
Construction: Knocked down.
Exposed Finish: Primed. Painted in the field.
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DIVISION 08
HOLLOW METAL DOORS AND FRAMES
SECTION 081113
2.4
BORROWED LITES
A.
Hollow-metal frames of steel sheet, minimum thickness of 0.053 inch.
B.
Construction: Full profile welded.
2.5
FRAME ANCHORS
A.
Jamb Anchors:
1.
2.
3.
4.
B.
Floor Anchors: Formed from same material as frames, minimum thickness of 0.042 inch, and as
follows:
1.
2.
2.6
Masonry Type: Adjustable strap-and-stirrup or T-shaped anchors to suit frame size, not
less than 0.042 inch thick, with corrugated or perforated straps not less than 2 inches
wide by 10 inches long; or wire anchors not less than 0.177 inch thick.
Stud-Wall Type: Designed to engage stud, welded to back of frames; not less than 0.042
inch thick.
Compression Type for Drywall Slip-on Frames: Adjustable compression anchors.
Postinstalled Expansion Type for In-Place Concrete or Masonry: Minimum 3/8 inch
diameter bolts with expansion shields or inserts. Provide pipe spacer from frame to wall,
with throat reinforcement plate, welded to frame at each anchor location.
Monolithic Concrete Slabs: Clip-type anchors, with two holes to receive fasteners.
Separate Topping Concrete Slabs: Adjustable-type anchors with extension clips, allowing
not less than 2 inch height adjustment. Terminate bottom of frames at finish floor surface.
MATERIALS
A.
Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B; suitable
for exposed applications.
B.
Hot-Rolled Steel Sheet: ASTM A 1011/A 1011M, Commercial Steel (CS), Type B; free of
scale, pitting, or surface defects; pickled and oiled.
C.
Metallic-Coated Steel Sheet: ASTM A 653/A 653M, Commercial Steel (CS), Type B.
D.
Frame Anchors: ASTM A 879/A 879M, Commercial Steel (CS), mill phosphatized.
E.
Inserts, Bolts, and Fasteners: Hot-dip galvanized according to ASTM A 153/A 153M.
F.
Power-Actuated Fasteners in Concrete: Fastener system of type suitable for application
indicated, fabricated from corrosion-resistant materials, with clips or other accessory devices for
attaching hollow-metal frames of type indicated.
G.
Mineral-Fiber Insulation: ASTM C 665, Type I (blankets without membrane facing); consisting
of fibers manufactured from slag or rock wool; with maximum flame-spread and smoke-
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DIVISION 08
HOLLOW METAL DOORS AND FRAMES
SECTION 081113
developed indexes of 25 and 50, respectively; passing ASTM E 136 for combustion
characteristics.
H.
Glazing: Comply with requirements in Section 088000 "Glazing."
I.
Bituminous Coating: Cold-applied asphalt mastic, compounded for 15-mil dry film thickness
per coat. Provide inert-type noncorrosive compound free of asbestos fibers, sulfur components,
and other deleterious impurities.
2.7
FABRICATION
A.
Fabricate hollow-metal work to be rigid and free of defects, warp, or buckle. Accurately form
metal to required sizes and profiles, with minimum radius for metal thickness. Where practical,
fit and assemble units in manufacturer's plant. To ensure proper assembly at Project site, clearly
identify work that cannot be permanently factory assembled before shipment.
B.
Hollow-Metal Doors:
1.
2.
3.
4.
5.
6.
C.
Steel-Stiffened Door Cores: Provide minimum thickness 0.026 inch, steel vertical
stiffeners of same material as face sheets extending full-door height, with vertical webs
spaced not more than 6 inches apart. Spot weld to face sheets no more than 5 inches o.c.
Fill spaces between stiffeners with glass- or mineral-fiber insulation.
Fire Door Cores: As required to provide fire-protection ratings indicated.
Vertical Edges for Single-Acting Doors: Provide beveled or square edges at
manufacturer's discretion.
Top Edge Closures: Close top edges of doors with flush closures of same material as face
sheets.
Bottom Edge Closures: Close bottom edges of doors with end closures or channels of
same material as face sheets.
Astragals: Provide overlapping astragal on one leaf of pairs of doors where required by
NFPA 80 for fire-performance rating or where indicated. Extend minimum ¾ inch
beyond edge of door on which astragal is mounted or as required to comply with
published listing of qualified testing agency.
Hollow-Metal Frames: Where frames are fabricated in sections due to shipping or handling
limitations, provide alignment plates or angles at each joint, fabricated of same thickness metal
as frames.
1.
Frames: Provide closed tubular members with no visible face seams or joints, fabricated
from same material as door frame. Fasten members at crossings and to jambs by butt
welding.
2.
Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners
unless otherwise indicated.
3.
Grout Guards: Weld guards to frame at back of hardware mortises in frames to be
grouted.
4.
Floor Anchors: Weld anchors to bottoms of jambs with at least four spot welds per
anchor; however, for slip-on drywall frames, provide anchor clips or countersunk holes at
bottoms of jambs.
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HOLLOW METAL DOORS AND FRAMES
SECTION 081113
5.
6.
7.
Jamb Anchors: Provide number and spacing of anchors as follows:
a.
Masonry Type: Locate anchors not more than 16 inches from top and bottom of
frame. Space anchors not more than 32 inches o.c., to match coursing, and as
follows:
1)
Three anchors per jamb from 60 to 90 inches high.
b.
Stud-Wall Type: Locate anchors not more than 18 inches from top and bottom of
frame. Space anchors not more than 32 inches o.c. and as follows:
1)
Four anchors per jamb from 60 to 90 inches high.
c.
Compression Type: Not less than two anchors in each frame.
Head Anchors: Two anchors per head for frames more than 42 inches wide and mounted
in metal-stud partitions.
Door Silencers: Except on weather-stripped frames, drill stops to receive door silencers
as follows. Keep holes clear during construction.
a.
b.
Single-Door Frames: Drill stop in strike jamb to receive three door silencers.
Double-Door Frames: Drill stop in head jamb to receive two door silencers.
D.
Fabricate concealed stiffeners and edge channels from either cold- or hot-rolled steel sheet.
E.
Hardware Preparation: Factory prepare hollow-metal work to receive templated mortised
hardware; include cutouts, reinforcement, mortising, drilling, and tapping according to
SDI A250.6, the Door Hardware Schedule, and templates.
1.
2.
F.
Stops and Moldings: Provide stops and moldings around glazed lites where indicated. Form
corners of stops and moldings with mitered hairline joints.
1.
2.
3.
2.8
Reinforce doors and frames to receive nontemplated, mortised, and surface-mounted door
hardware.
Comply with applicable requirements in SDI A250.6 and BHMA A156.115 for
preparation of hollow-metal work for hardware.
Single Glazed Lites: Provide fixed stops and moldings welded on secure side of hollowmetal work.
Provide fixed frame moldings on outside of exterior and on secure side of interior doors
and frames.
Coordinate rabbet width between fixed and removable stops with glazing and installation
types indicated.
ACCESSORIES
A.
Mullions and Transom Bars: Join to adjacent members by welding or rigid mechanical anchors.
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DIVISION 08
HOLLOW METAL DOORS AND FRAMES
SECTION 081113
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine substrates, areas, and conditions, with Installer present, for compliance with
requirements for installation tolerances and other conditions affecting performance of the Work.
B.
Examine roughing-in for embedded and built-in anchors to verify actual locations before frame
installation.
C.
Prepare written report, endorsed by Installer, listing conditions detrimental to performance of
the Work.
D.
Proceed with installation only after unsatisfactory conditions have been corrected.
3.2
PREPARATION
A.
Remove welded-in shipping spreaders installed at factory. Restore exposed finish by grinding,
filling, and dressing, as required to make repaired area smooth, flush, and invisible on exposed
faces.
B.
Drill and tap doors and frames to receive nontemplated, mortised, and surface-mounted door
hardware.
3.3
INSTALLATION
A.
General: Install hollow-metal work plumb, rigid, properly aligned, and securely fastened in
place. Comply with Drawings and manufacturer's written instructions.
B.
Hollow-Metal Frames: Install hollow-metal frames for doors, transoms, borrowed lites, and
other openings, of size and profile indicated. Comply with SDI A250.11 or NAAMMHMMA 840 as required by standards specified.
1.
Set frames accurately in position; plumbed, aligned, and braced securely until permanent
anchors are set. After wall construction is complete, remove temporary braces, leaving
surfaces smooth and undamaged.
a.
b.
c.
d.
e.
At fire-rated openings, install frames according to NFPA 80.
Where frames are fabricated in sections because of shipping or handling
limitations, field splice at approved locations by welding face joint continuously;
grind, fill, dress, and make splice smooth, flush, and invisible on exposed faces.
Install frames with removable stops located on secure side of opening.
Install door silencers in frames before grouting.
Remove temporary braces necessary for installation only after frames have been
properly set and secured.
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DIVISION 08
HOLLOW METAL DOORS AND FRAMES
SECTION 081113
f.
2.
Floor Anchors: Provide floor anchors for each jamb and mullion that extends to floor,
and secure with postinstalled expansion anchors.
a.
3.
4.
5.
6.
7.
8.
b.
c.
d.
Squareness: Plus or minus 1/16 inch, measured at door rabbet on a line 90 degrees
from jamb perpendicular to frame head.
Alignment: Plus or minus 1/16 inch, measured at jambs on a horizontal line
parallel to plane of wall.
Twist: Plus or minus 1/16 inch, measured at opposite face corners of jambs on
parallel lines, and perpendicular to plane of wall.
Plumbness: Plus or minus 1/16 inch, measured at jambs at floor.
Hollow-Metal Doors: Fit hollow-metal doors accurately in frames, within clearances specified
below. Shim as necessary.
1.
Non-Fire-Rated Steel Doors:
a.
b.
c.
d.
2.
3.
D.
Floor anchors may be set with power-actuated fasteners instead of postinstalled
expansion anchors if so indicated and approved on Shop Drawings.
Metal-Stud Partitions: Solidly pack mineral-fiber insulation inside frames.
Masonry Walls: Coordinate installation of frames to allow for solidly filling space
between frames and masonry with grout.
Concrete Walls: Solidly fill space between frames and concrete with mineral-fiber
insulation.
In-Place Concrete or Masonry Construction: Secure frames in place with postinstalled
expansion anchors. Countersink anchors, and fill and make smooth, flush, and invisible
on exposed faces.
In-Place Metal or Wood-Stud Partitions: Secure slip-on drywall frames in place
according to manufacturer's written instructions.
Installation Tolerances: Adjust hollow-metal door frames for squareness, alignment,
twist, and plumb to the following tolerances:
a.
C.
Check plumb, square, and twist of frames as walls are constructed. Shim as
necessary to comply with installation tolerances.
Between Door and Frame Jambs and Head: 1/8 inch plus or minus 1/32 inch.
Between Edges of Pairs of Doors: 1/8 inch to 1/4 inch plus or minus 1/32 inch.
At Bottom of Door: 3/4 inch plus or minus 1/32 inch.
Between Door Face and Stop: 1/16 inch to 1/8 inch plus or minus 1/32 inch.
Fire-Rated Doors: Install doors with clearances according to NFPA 80.
Smoke-Control Doors: Install doors and gaskets according to NFPA 105.
Glazing: Comply with installation requirements in Section 088000 "Glazing" and with hollowmetal manufacturer's written instructions.
1.
Secure stops with countersunk flat- or oval-head machine screws spaced uniformly not
more than 9 inches o.c. and not more than 2 inches o.c. from each corner.
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HOLLOW METAL DOORS AND FRAMES
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3.4
ADJUSTING AND CLEANING
A.
Final Adjustments: Check and readjust operating hardware items immediately before final
inspection. Leave work in complete and proper operating condition. Remove and replace
defective work, including hollow-metal work that is warped, bowed, or otherwise unacceptable.
B.
Remove grout and other bonding material from hollow-metal work immediately after
installation.
C.
Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of
prime coat and apply touchup of compatible air-drying, rust-inhibitive primer.
D.
Factory-Finish Touchup: Clean abraded areas and repair with same material used for factory
finish according to manufacturer's written instructions.
E.
Touchup Painting: Cleaning and touchup painting of abraded areas of paint are specified in
painting Sections.
END OF SECTION 081113
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DIVISION 08
FLUSH WOOD DOORS
SECTION 081416
PART 1. GENERAL
1.1 SECTION INCLUDES
Wood doors non-rated and fire-rated
A. Flush
B.
Glazed
1.2 RELATED SECTIONS
B.
C.
D.
Section 08 11 13 – Hollow Metal doors and frames
Section 08 71 00 – Door hardware
Section 08 80 00 - Glazing
1.3 REFERENCES AND REGULATORY REQUIREMENTS
A.
B.
C.
D.
E.
NFPA 252 - Standard Methods for Fire Assemblies.
UBC 7-2, 1997
UL 10 B - UL 10 C - Fire Tests for Door Assemblies - Positive Pressure
NFPA 80 - Fire Doors and Windows.
Quality Standards:
1. WDMA Industry Standard I.S. 1-A-04 (Window and Door Manufacturers
Association)
2. AWS Quality Standards Edition 1.
3. WI Manual of Millwork, 11th Edition, 2003
4. ANSI A115. W Series, Wood Door Hardware Standards. (American National
Standard Institute)
5. LEED NC version 3
Door Construction:
Core: Solid FSC certified particleboard core conforming to ANSI 208.A LD-2
consisting of recycled fiber with no added urea-formaldehyde bonding resins. LEED
Credits MR 4, MR 7, EQ 4.4
Stiles: Exposed surface same species as or compatible to face veneer. Glued to core.
No added urea-formaldehyde in wood components and adhesives. LEED Credit EQ
4.4
Top and Bottom Rails: Mill option hardwood or SCL glued to core. 5", 8" and 12"
optional. No added urea-formaldehyde in wood components and adhesives. LEED
Credit EQ 4.4
Crossbanding: high-density fiberboard consisting of recycled fibers with no added
urea-formaldehyde. LEED Credit MR 4, and EQ 4.4.
Adhesives: Glue lines for assembly between the plies of face, crossbanding and core
are to be Type 1 polyvinyl acetate (PVA). LEED Credit EQ 4.4
F.
Labeling Agencies
1. Underwriters Laboratories, Inc. (UL) (Neutral pressure and Positive pressure rated
doors
2. Intertek Testing Services-Warnock Hersey (ITS-WH) (Ratings for both Neutral
pressure and Positive pressure rated doors)
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FLUSH WOOD DOORS
SECTION 081416
1.4 SUBMITTALS
A. Submit under provisions of AWS Section 9 or WDMA I.S. 1-A-04.
B.
C.
D.
E.
F.
G.
Shop drawings: Illustrate door opening criteria, elevations, sizes, types, swings, undercuts,
special bevels, blocking for hardware in mineral core doors, identify cutouts.
Indicate compliance with positive pressure.
Product Data: Indicate door core materials, thickness, construction, veneer species
PLAIN SLICED RED OAK. See WDMA “A Specifier’s
Guide to Door Face Veneers” for cut and matching requirements, factory machining and
factory finishing criteria.
Construction samples: Submit one or more of manufacturer’s standard samples demonstrating
door construction.
Finish samples: illustrating the range of color and grain of the specified door face materials.
Manufacturer’s full lifetime warranty
1.5 QUALITY ASSURANCE
A. Meet or exceed AWS Quality Standards Edition 1 Custom Grade
B.
Labeled Doors: Listed and conform to the requirements of:
1. Intertek Testing Services-Warnock Hersey (ITS-WH)
1.6 DELIVERY STORAGE AND HANDLING AND SITE CONDITIONS
A.
B.
C.
Deliver, store, protect and handle products under provisions of AWS manufacturer’s care and
handling instructions.
Accept doors on site in manufacturer’s standard packaging. Inspect for damage. Do not store
in damp or wet areas. HVAC systems must be operating and balanced prior to arrival of doors.
Acceptable humidity shall be no less than 25% or greater than 55%.
Certain wood species are light sensitive. Protect doors from exposure to natural and artificial
light after delivery.
1.7 COORDINATION
A. Coordinate work under provisions of Section 01620.
B.
Coordinate the work with door opening construction, door frame and door hardware installation
with a pre-installation conference.
1.8 WARRANTY
A. Provide manufacturer's warranty to the following term:
1. Interior Solid Core Doors: "Full Life of Original Installation" including rehang and
refinish if door(s) do not comply with warranty tolerance standards.
2. Include coverage for delamination, warping, bow, cup and telegraphing of core
construction beyond warranty tolerances.
PART 2. PRODUCTS
2.1 MANUFACTURER
A. Basis of Design: Eggers Industries, 5-ply bonded construction door quality as defined in this
section.
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DIVISION 08
FLUSH WOOD DOORS
SECTION 081416
Other acceptable manufacturers of 5 ply bonded construction doors:
B.
1. GRAHAM WOOD DOORS
2. ALGOMA
3. MARSHFIELD
Substitutions allowed only if approved by the Agency prior to bid date.
2.2 MATERIALS
A. WORKMANSHIP
Comply with AWS workmanship for veneer faces, vertical edges, crossbands, horizontal edges
and dimensional tolerances.
Meeting or exceeding Extra Heavy Duty Performance Level
B.
DOOR CONSTRUCTION GRADE
Except as may be otherwise shown on the drawings fabricate the work of this section to AWS
“Custom Grade” for PC-5 bonded particleboard core.
C.
FLUSH DOOR FACING
1. Wood Veneer: (Choose from the selection of grade, species, cuts and color as
detailed by WDMA A-8 or AWS Section 4 Hardwood Veneer Face Summary
PLAIN SLICED RED OAK - Finish: 07 Dark Oak (Basis of Design by Eggers
Industries).
D.
E.
F.
VENEER MATCHING
1. Book Match
ASSEMBLY OF SPLICED VENEERS
1.
Center Balance Match
DOORS IN PAIRS OR SETS
1. Pair Match required at pairs
2. Set Match required at sets
3. Doors located within six inches of each other shall be pair matched
4. Door schedule shall reflect pairs and sets by door numbers, including doors separated
by a mullion.
2.3 FABRICATION
A. DOOR AND TRANSOM PANEL CORE CONSTRUCTION
1.
2.
Non-rated:
ï‚· ANSI A208.1-LD-2 Particleboard, PB;
ï‚· Structural Composite Lumber; SCL
ï‚· Staves with one species per core SLC
20-minute fire-rating:
ï‚· Neutral Pressure
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FLUSH WOOD DOORS
SECTION 081416
ï‚·
3.
4.
Positive Pressure:
o Category A (concealed intumescent)
o
ï‚· ANSI A208.1-LD-2, Particleboard; PB
ï‚· Structural Composite Lumber; SCL-20
ï‚· Staves with one species per core; SLC-20
45-minute non-mineral core fire-rated
ï‚· Neutral Pressure
ï‚· Positive Pressure
o Category A (Concealed intumescent)
o
ï‚· ANSI A208.1-LD-2 Particleboard, PB;
ï‚· ANSI A208.1-LD-2 No Urea-Formaldehyde Particleboard
ï‚· ANSI A208.1-LD-2 FSC Certified Particleboard with no urea-formaldehyde
45-, 60- or 90-minute mineral core fire-rated:
ï‚· Neutral Pressure
ï‚· Positive Pressure:
o Category A (concealed intumescent)
o
B.
Optional Lite, Louver and Astragal Details:
1. Lite openings shall be furnished with same species wood lite beads.
2. Louvers in non-rated doors shall be wood.
Wood louvers shall be manufacturer’s standard construction. Louvers shall be the
same species lumber as the door face and be factory installed. Wood louvers shall be
V-slate chevron.
3. For pairs of fire doors where no metal meeting edges are desired, specify “No Metal
Meeting Edges Accepted.” Metal astragals or edge sets for pairs of fire doors to be
formed, premachined and veneer wrapped with same species as the door face.
C.
VERTICAL EDGES (STILES)
1. Non-rated and 20-minute rated shall be 2-ply solid lumber 7/16 prior to bevel.
2. Compatible Edges to match face veneer. (STC doors may include veneer banding
with structural composite lumber backers or innerplies).
3. 20-minute rated pairs (No metal edges or astragal required)
Treated edges on meeting stiles veneer banded to match face veneer.
Smoke seals required by manufacturer to permit positive pressure “S” label per
Category H.
4. Mineral Core
Mineral core door stiles to manufacturer’s standard edge for improved screw holding.
ï‚·
Single opening edges to be manufactured as required to meet label service
listing. Optional veneer banded edge to match face if required.
ï‚·
Pairs of Mineral core door stiles to be veneer banded to match face veneer over
manufacturer’s edge to meet label service listing. (Neutral Pressure)
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FLUSH WOOD DOORS
SECTION 081416
ï‚·
As required by manufacturer to meet Positive Pressure Category A (concealed
intumescent) . Optional veneer banded edge to match face if required.
D.
HORIZONTAL EDGES (RAILS)
Mill option structural composite lumber or hardwood lumber.
E.
ADHESIVES
1. Face Adhesive: Type 1
F.
INNER BLOCKING FOR MINERAL CORE FIRE DOORS
Supply innerblocking for all surface applied hardware where through bolts are not accepted.
G.
MACHINING
Factory fit and machine doors for frame and finish hardware in accordance with hardware and
NFPA 80 requirements and dimensions. Do not machine for surface hardware. Apply
appropriate fire labels.
2.4 ACCESSORIES
A.
B.
LOUVERS (N.A.)
1. Wood louvers as detailed on the elevations.
2. Louvers to be furnished by the door manufacturer.
3. Metal Louvers: Specified in Section 10255.
GLAZING STOPS
1. Non-Rated:
ï‚· Wood, of the same species/compatible with door species
2. Fire-Rated:
ï‚· Flush beads, veneer wrapped with same species as door facing
Verify compatibility of glazing system with positive pressure requirements.
Adjust top rail on full glass doors to accept hardware so that no hardware is visible in daylight
opening. STC doors with light kits shall be factory glazed to maintain rating & warranty
C.
MEETING EDGES FOR PAIRS OF FIRE RATED DOORS
1. No-metal meeting edges
2. Manufacture doors whereby the opening will not require either an overlapping metal
edge and astragal or metal meeting edges. (Special hardware requirements apply).
3. For Neutral Pressure 20 minute doors only – treated stiles at meeting edge.
4. Meet Positive Pressure requirements for Category A (concealed intumescent)
D.
APPLIED MOLDINGS
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FLUSH WOOD DOORS
SECTION 081416
1.
2.
As selected from manufacturer’s standard profiles and install as detailed.
Applied moldings to be affixed to the door without the use of nails or staples. No
visible fasteners are permitted (unless STC rated)
2.5 FACTORY FINISH
A. Doors to be factory finished to meet or exceed WDMA I.S. 1-A-04 specifications for a TR-6
catalyzed polyurethane finish system or AWS section 5 specifications for a UV curable
polyester urethane finish system. Factory finish to be Eggers’ Gardall - water based stain and
UV curable polyester urethane finish system that complies with all applicable Federal and State
regulations for Volatile Organic Compounds (VOC) and Hazardous Air Pollutants (HAP)
emission limitations per the EPA Clean Air Act.
Color shall be Eggers Gardall  Color match existing wood doors in basement. Coordinate
stain color with Agency.
B.
C.
D.
E.
Custom factory finish doors in accordance with approved sample.
Submit approved sample for all factory finishing.
Factory finished doors to be installed just prior to substantial completion.
Opaque Finish (Paint) Meet AWS specifications for opaque conversion varnish and WDMA
specifications for OP-4.
PART 3. EXECUTION
3.1 EXAMINATION
A. Verify that opening sizes and tolerances are acceptable and ready to receive this work.
B.
Do not install doors in frame openings that are not plumb or are out of tolerance for size or
alignment.
C.
Use three hinges for doors 7’-6” in height or less and one additional hinge for each incremental
30 inches of height over 7’-6”
3.2 INSTALLATION
A. Install fire-rated and non-rated doors in accordance with NFPA 80, Manufacturers’ instructions
and to ITS-WH/UL requirements.
B.
Trim non-rated door width by cutting equally on both jamb edges.
C.
Trim door height by cutting bottom edges to a maximum 3/4 inch (19-mm).
D. Trim fire door height at bottom edge only, in accordance with fire rating requirements. Allow a
fitting clearance of 1/8” at each side and at top of door.
E.
Do not trim Positive Pressure rated doors for width.
F.
Pilot holes to be factory drilled
G.
H.
Coordinate installation of doors with installation of frames and hardware
Coordinate installation of glass and glazing.- ALL DOORS TO BE FACTORY GLAZEDMEET REQUIREMENTS OF FIRE RATED OPENINGS
3.3 WARRANTY TOLERANCES
Conform to WDMA standards and testing methods for warp, cup, bow and telegraphing.
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DIVISION 08
FLUSH WOOD DOORS
SECTION 081416
3.4 ADJUSTING
A. Adjust work under provisions of Section GENERAL REQUIREMENT
B.
Adjust doors for smooth and balanced door movement.
END OF SECTION
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DIVISION 08
DOOR HARDWARE
SECTION 08710
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A.
1.2
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
SUMMARY
A.
This Section includes commercial door hardware for the following:
1.
B.
Door hardware includes, but is not necessarily limited to, the following:
1.
2.
C.
Division 08 Section “Hollow Metal Doors and Frames”.
Division 08 Section “Flush Wood Doors”.
Codes and References: Comply with the version year adopted by the Authority Having
Jurisdiction.
1.
2.
3.
4.
5.
6.
E.
Mechanical door hardware.
Electromechanical door hardware.
Related Sections:
1.
2.
D.
Swinging doors.
ANSI A117.1 - Accessible and Usable Buildings and Facilities.
ICC/IBC - International Building Code.
NFPA 80 - Fire Doors and Windows.
NFPA 101 - Life Safety Code.
NFPA 105 - Installation of Smoke Door Assemblies.
State Building Codes, Local Amendments.
Standards: All hardware specified herein shall comply with the following industry standards:
1.
2.
ANSI/BHMA Certified Product Standards - A156 Series
UL10C – Positive Pressure Fire Tests of Door Assemblies
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DIVISION 08
DOOR HARDWARE
SECTION 08710
1.3
SUBMITTALS
A.
Product Data: Manufacturer's product data sheets including installation details, material
descriptions, dimensions of individual components and profiles, operational descriptions and
finishes.
B.
Door Hardware Schedule: Prepared by or under the supervision of supplier, detailing fabrication
and assembly of door hardware, as well as procedures and diagrams. Coordinate the final Door
Hardware Schedule with doors, frames, and related work to ensure proper size, thickness, hand,
function, and finish of door hardware.
1.
Format: Comply with scheduling sequence and vertical format in DHI's "Sequence and
Format for the Hardware Schedule."
2.
Organization: Organize the Door Hardware Schedule into door hardware sets indicating
complete designations of every item required for each door or opening. Organize door
hardware sets in same order as in the Door Hardware Sets at the end of Part 3. Submittals
that do not follow the same format and order as the Door Hardware Sets will be rejected
and subject to resubmission.
3.
Content: Include the following information:
a.
b.
c.
d.
e.
f.
g.
4.
C.
Type, style, function, size, label, hand, and finish of each door hardware item.
Manufacturer of each item.
Fastenings and other pertinent information.
Location of door hardware set, cross-referenced to Drawings, both on floor plans
and in door and frame schedule.
Explanation of abbreviations, symbols, and codes contained in schedule.
Mounting locations for door hardware.
Door and frame sizes and materials.
Submittal Sequence: Submit the final Door Hardware Schedule at earliest possible date,
particularly where approval of the Door Hardware Schedule must precede fabrication of
other work that is critical in the Project construction schedule. Include Product Data,
Samples, Shop Drawings of other work affected by door hardware, and other information
essential to the coordinated review of the Door Hardware Schedule.
Shop Drawings: Details of electrified access control hardware indicating the following:
1.
Wiring Diagrams: Upon receipt of approved schedules, submit detailed system wiring
diagrams for power, signaling, monitoring, communication, and control of the access
control system electrified hardware. Differentiate between manufacturer-installed and
field-installed wiring. Include the following:
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DOOR HARDWARE
SECTION 08710
a.
b.
2.
Elevation diagram of each unique access controlled opening showing location and
interconnection of major system components with respect to their placement in
the respective door openings.
Complete (risers, point-to-point) access control system block wiring diagrams.
Electrical Coordination: Coordinate with related Division 26 Electrical Sections the
voltages and wiring details required at electrically controlled and operated hardware
openings.
D.
Operating and Maintenance Manuals: Provide manufacturers operating and maintenance
manuals for each item comprising the complete door hardware installation in quantity as
required in Division 01, Closeout Submittals. The manual to include the name, address, and
contact information of the manufacturers providing the hardware and their nearest service
representatives. The final copies delivered after completion of the installation test to include "as
built" modifications made during installation, checkout, and acceptance.
E.
Warranties and Maintenance: Special warranties and maintenance agreements specified in this
Section.
1.4
QUALITY ASSURANCE
A.
Manufacturers Qualifications: Engage qualified manufacturers with a minimum 5 years of
documented experience in producing hardware and equipment similar to that indicated for this
Project and that have a proven record of successful in-service performance.
B.
Installer Qualifications: Installers, trained by the primary product manufacturers, with a
minimum 3 years documented experience installing both standard and electrified builders
hardware similar in material, design, and extent to that indicated for this Project and whose
work has resulted in construction with a record of successful in-service performance.
C.
Door Hardware Supplier Qualifications: Experienced commercial door hardware distributors
with a minimum 5 years documented experience supplying both mechanical and
electromechanical hardware installations comparable in material, design, and extent to that
indicated for this Project. Supplier recognized as a factory direct distributor in good standing by
the manufacturers of the primary materials with a warehousing facility in Project's vicinity.
Supplier to have on staff a certified Architectural Hardware Consultant (AHC) available during
the course of the Work to consult with Contractor, Architect, and Owner concerning both
standard and electromechanical door hardware and keying.
1.
D.
Scheduling Responsibility: Preparation of door hardware and keying schedules.
Source Limitations: Obtain each type and variety of Door Hardware specified in this Section
from a single source, qualified supplier unless otherwise indicated.
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DIVISION 08
DOOR HARDWARE
SECTION 08710
E.
1.
Electrified modifications or enhancements made to a source manufacturer's product line
by a secondary or third party source will not be accepted.
2.
Provide electromechanical door hardware from the same manufacturer as mechanical
door hardware, unless otherwise indicated.
Regulatory Requirements: Comply with NFPA 70, NFPA 80, NFPA 101 and ANSI A117.1
requirements and guidelines as directed in the model building code including, but not limited to,
the following:
1.
NFPA 70 "National Electrical Code", including electrical components, devices, and
accessories listed and labeled as defined in Article 100 by a testing agency acceptable to
authorities having jurisdiction, and marked for intended use.
2.
Where indicated to comply with accessibility requirements, comply with Americans with
Disabilities Act (ADA), "Accessibility Guidelines for Buildings and Facilities
(ADAAG)," ANSI A117.1 as follows:
a.
b.
Handles, Pulls, Latches, Locks, and other Operating Devices: Shape that is easy to
grasp with one hand and does not require tight grasping, tight pinching, or
twisting of the wrist.
Door Closers: Comply with the following maximum opening-force requirements
indicated:
1)
2)
c.
3.
4.
Interior Hinged Doors: 5 lbf applied perpendicular to door.
Fire Doors: Minimum opening force allowable by authorities having
jurisdiction.
Thresholds: Not more than 1/2 inch high. Bevel raised thresholds with a slope of
not more than 1:2.
NFPA 101: Comply with the following for means of egress doors:
a.
Latches, Locks, and Exit Devices: Not more than 15 lbf to release the latch. Locks
shall not require the use of a key, tool, or special knowledge for operation.
b.
Thresholds: Not more than 1/2 inch high.
Fire-Rated Door Assemblies: Provide door hardware for assemblies complying with
NFPA 80 that are listed and labeled by a testing and inspecting agency acceptable to
authorities having jurisdiction, for fire ratings indicated, based on testing according to
NFPA 252 (neutral pressure at 40" above sill) or UL-10C.
a.
Test Pressure: Positive pressure labeling.
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DIVISION 08
DOOR HARDWARE
SECTION 08710
F.
Each unit to bear third party permanent label demonstrating compliance with the referenced
standards.
G.
Pre-Submittal Conference: Conduct coordination conference in compliance with requirements
in Division 01 Section "Project Meetings" with attendance by representatives of Supplier(s),
Installer(s), and Contractor(s) to review proper methods and the procedures for receiving,
handling, and installing door hardware.
1.
2.
3.
4.
5.
H.
1.5
Prior to installation of door hardware, conduct a project specific training meeting to
instruct the installing contractors' personnel on the proper installation and adjustment of
their respective products. Product training to be attended by installers of door hardware
(including electromechanical hardware) for aluminum, hollow metal and wood doors.
Training will include the use of installation manuals, hardware schedules, templates and
physical product samples as required.
Inspect and discuss electrical roughing-in, power supply connections, and other
preparatory work performed by other trades.
Review sequence of operation narratives for each unique access controlled opening.
Review and finalize construction schedule and verify availability of materials.
Review the required inspecting, testing, commissioning, and demonstration procedures
At completion of installation, provide written documentation that components were applied to
manufacturer's instructions and recommendations and according to approved schedule.
DELIVERY, STORAGE, AND HANDLING
A.
Inventory door hardware on receipt and provide secure lock-up and shelving for door hardware
delivered to Project site. Do not store electronic access control hardware, software or
accessories at Project site without prior authorization.
B.
Tag each item or package separately with identification related to the final Door Hardware
Schedule, and include basic installation instructions with each item or package.
C.
Deliver, as applicable, permanent keys, cylinders, cores, access control credentials, software
and related accessories directly to Owner via registered mail or overnight package service.
Instructions for delivery to the Owner shall be established at the "Keying Conference".
1.6
COORDINATION
A.
Templates: Obtain and distribute to the parties involved templates for doors, frames, and other
work specified to be factory prepared for installing standard and electrified hardware. Check
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DIVISION 08
DOOR HARDWARE
SECTION 08710
Shop Drawings of other work to confirm that adequate provisions are made for locating and
installing hardware to comply with indicated requirements.
B.
Door Hardware and Electrical Connections: Coordinate the layout and installation of scheduled
electrified door hardware and related access control equipment with required connections to
source power junction boxes, low voltage power supplies, detection and monitoring hardware,
and fire and detection alarm systems.
C.
Door and Frame Preparation: Related Division 08 Sections (Steel and Wood) doors and
corresponding frames are to be prepared, reinforced and pre-wired (if applicable) to receive the
installation of the specified electrified, monitoring, signaling and access control system
hardware without additional in-field modifications.
1.7
WARRANTY
A.
General Warranty: Reference Division 01, General Requirements. Special warranties specified
in this Article shall not deprive Owner of other rights Owner may have under other provisions
of the Contract Documents and shall be in addition to, and run concurrent with, other warranties
made by Contractor under requirements of the Contract Documents.
B.
Warranty Period: Written warranty, executed by manufacturer(s), agreeing to repair or replace
components of standard and electrified door hardware that fails in materials or workmanship
within specified warranty period after final acceptance by the Owner. Failures include, but are
not limited to, the following:
1.
2.
3.
4.
Structural failures including excessive deflection, cracking, or breakage.
Faulty operation of the hardware.
Deterioration of metals, metal finishes, and other materials beyond normal weathering.
Electrical component defects and failures within the systems operation.
C.
Standard Warranty Period: One year from date of Substantial Completion, unless otherwise
indicated.
D.
Special Warranty Periods:
1.
Five years for exit hardware.
2.
Twenty five years for manual surface door closers.
3.
Two years for electromechanical door hardware.
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DIVISION 08
DOOR HARDWARE
SECTION 08710
1.8
MAINTENANCE SERVICE
A.
Maintenance Tools and Instructions: Furnish a complete set of specialized tools and
maintenance instructions as needed for Owner's continued adjustment, maintenance, and
removal and replacement of door hardware.
B.
Continuing Service: Beginning at Substantial Completion, and running concurrent with the
specified warranty period, provide continuous (6) months full maintenance including repair and
replacement of worn or defective components, lubrication, cleaning, and adjusting as required
for proper door opening operation. Provide parts and supplies as used in the manufacture and
installation of original products.
PART 2 - PRODUCTS
2.1
SCHEDULED DOOR HARDWARE
A.
General: Provide door hardware for each door to comply with requirements in Door Hardware
Sets and each referenced section that products are to be supplied under.
1.
Designations: Requirements for quantity, item, size, finish or color, grade, function, and
other distinctive qualities of each type of door hardware are indicated in the Door
Hardware Sets at the end of Part 3. Products are identified by using door hardware
designations, as follows:
a.
B.
2.2
Named Manufacturer's Products: Product designation and manufacturer are listed
for each door hardware type required for the purpose of establishing
requirements. Manufacturers' names are abbreviated in the Door Hardware
Schedule.
Substitutions: Requests for substitution and product approval for inclusive mechanical and
electromechanical door hardware in compliance with the specifications must be submitted in
writing and in accordance with the procedures and time frames outlined in Division 01,
Substitution Procedures. Approval of requests is at the discretion of the architect, owner, and
their designated consultants.
HANGING DEVICES
A.
Hinges: ANSI/BHMA A156.1 certified butt hinges with number of hinge knuckles as specified
in the Door Hardware Sets.
1.
Acceptable Manufacturers:
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DIVISION 08
DOOR HARDWARE
SECTION 08710
a.
b.
c.
d.
2.3
Hager Companies (HA).
McKinney Products (MK).
Stanley Hardware (ST).
.
DOOR CLOSERS
A.
All door closers specified herein shall meet or exceed the following criteria:
1.
General: Door closers to be from one manufacturer, matching in design and style, with
the same type door preparations and templates regardless of application or spring size.
Closers to be non-handed with full sized covers including installation and adjusting
information on inside of cover.
2.
Standards: Closers to comply with UL-10C and UBC 7-2 for Positive Pressure Fire Test
and be U.L. listed for use of fire rated doors.
3.
Cycle Testing: Provide closers which have surpassed 10 million cycles in a test
witnessed and verified by UL.
4.
Size of Units: Comply with manufacturer's written recommendations for sizing of door
closers depending on size of door, exposure to weather, and anticipated frequency of use.
Where closers are indicated for doors required to be accessible to the physically
handicapped, provide units complying with ANSI ICC/A117.1.
5.
Closer Arms: Provide heavy duty, forged steel closer arms unless otherwise indicated in
Hardware Sets.
a.
b.
c.
d.
Where closers are indicated to have mechanical dead-stop, provide heavy duty
arms and brackets with an integral positive stop.
Where closers are indicated to have mechanical hold open, provide heavy duty
units with an additional built-in mechanical holder assembly designed to hold
open against normal wind and traffic conditions. Holder to be manually
selectable to on-off position.
Where closers are indicated to have a cushion-type stop, provide heavy duty arms
and brackets with spring stop mechanism to cushion door when opened to
maximum degree.
Closers shall not be installed on exterior or corridor side of doors; where possible
install closers on door for optimum aesthetics. Provide drop plates or other
accessories as required for proper mounting.
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DIVISION 08
DOOR HARDWARE
SECTION 08710
6.
B.
Closer Accessories: Provide door closer accessories including custom templates, special
mounting brackets, spacers and drop plates, and through-bolt or security type fasteners as
specified in the door Hardware Sets.
Door Closers, Surface Mounted (Commercial Duty): ANSI/BHMA 156.4, Grade 1 certified
surface mounted, institutional grade door closers with complete spring power adjustment, sizes
1 thru 6; and fully operational adjustable according to door size, frequency of use, and opening
force. Closers to be rack and pinion type, one piece cast iron or aluminum alloy body
construction, with adjustable backcheck, closing sweep, and latch speed control valves. Provide
non-handed units standard.
1.
Acceptable Manufacturers:
a.
b.
c.
2.4
Arrow (AW) – 5016 Series.
Norton Door Controls (NO) - 8500 Series.
Sargent Manufacturing (SA) - 1431 Series.
ARCHITECTURAL TRIM
A.
Door Protective Trim
1.
General: Door protective trim units to be of type and design as specified below or in the
Hardware Sets.
2.
Size: Fabricate protection plates (kick, armor, or mop) not more than 2" less than door
width (LDW) on stop side of single doors and 1” LDW on stop side of pairs of doors, and
not more than 1" less than door width on pull side. Coordinate and provide proper width
and height as required where conflicting hardware dictates. Height to be as specified in
the Hardware Sets.
3.
Metal Protection Plates: ANSI/BHMA A156.6 certified metal protection plates (kick,
armor, or mop), beveled on four edges (B4E), fabricated from the following.
a.
Stainless Steel: 050-inch thick, with countersunk screw holes (CSK).
4.
Fasteners: Provide manufacturer's designated fastener type as specified in the Hardware
Sets.
5.
Acceptable Manufacturers:
a.
b.
c.
Burns Manufaxcturing (BU).
Rockwood Manufacturing (RO).
Trimco (TC).
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DIVISION 08
DOOR HARDWARE
SECTION 08710
2.5
DOOR STOPS AND HOLDERS
A.
General: Door stops and holders to be of type and design as specified below or in the Hardware
Sets.
B.
Door Stops and Bumpers: ANSI/BHMA A156.16, Grade 1 certified door stops and wall
bumpers. Provide wall bumpers, either convex or concave types with anchorage as indicated,
unless floor or other types of door stops are specified in Hardware Sets. Do not mount floor
stops where they will impede traffic. Where floor or wall bumpers are not appropriate, provide
overhead type stops and holders.
1.
Acceptable Manufacturers:
a.
b.
c.
2.6
Burns Manufacturing (BU).
Rockwood Manufacturing (RO).
Trimco (TC).
ARCHITECTURAL SEALS
A.
General: Thresholds, weatherstripping, and gasket seals to be of type and design as specified
below or in the Hardware Sets. Provide continuous weatherstrip gasketing on exterior doors and
provide smoke, light, or sound gasketing on interior doors where indicated. At exterior
applications provide non-corrosive fasteners and elsewhere where indicated.
B.
Replaceable Seal Strips: Provide only those units where resilient or flexible seal strips are easily
replaceable and readily available from stocks maintained by manufacturer.
C.
Acceptable Manufacturers:
1.
2.
3.
2.7
Pemko Manufacturing (PE).
Reese Enterprises, Inc. (RS).
Zero International (ZE).
FABRICATION
A.
Fasteners: Provide door hardware manufactured to comply with published templates generally
prepared for machine, wood, and sheet metal screws. Provide screws according to
manufacturers recognized installation standards for application intended.
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DIVISION 08
DOOR HARDWARE
SECTION 08710
2.8
FINISHES
A.
Standard: Designations used in the Hardware Sets and elsewhere indicate hardware finishes
complying with ANSI/BHMA A156.18, including coordination with traditional U.S. finishes
indicated by certain manufacturers for their products.
B.
Provide quality of finish, including thickness of plating or coating (if any), composition,
hardness, and other qualities complying with manufacturer's standards, but in no case less than
specified by referenced standards for the applicable units of hardware.
C.
Protect mechanical finishes on exposed surfaces from damage by applying a strippable,
temporary protective covering before shipping.
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine scheduled openings, with Installer present, for compliance with requirements for
installation tolerances, labeled fire door assembly construction, wall and floor construction, and
other conditions affecting performance.
B.
Notify architect of any discrepancies or conflicts between the door schedule, door types,
drawings and scheduled hardware. Proceed only after such discrepancies or conflicts have been
resolved in writing.
3.2
PREPARATION
A.
Hollow Metal Doors and Frames: Comply with ANSI/DHI A115 series.
B.
Wood Doors: Comply with ANSI/DHI A115-W series.
3.3
INSTALLATION
A.
Install each item of mechanical and electromechanical hardware and access control equipment
to comply with manufacturer's written instructions and according to specifications.
1.
Installers are to be trained and certified by the manufacturer on the proper installation and
adjustment of fire, life safety, and security products including: hanging devices; locking
devices; closing devices; and seals.
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DIVISION 08
DOOR HARDWARE
SECTION 08710
B.
Mounting Heights: Mount door hardware units at heights indicated in following applicable
publications, unless specifically indicated or required to comply with governing regulations:
1.
2.
3.
4.
Standard Steel Doors and Frames: DHI's "Recommended Locations for Architectural
Hardware for Standard Steel Doors and Frames."
Wood Doors: DHI WDHS.3, "Recommended Locations for Architectural Hardware for
Wood Flush Doors."
Where indicated to comply with accessibility requirements, comply with ANSI A117.1
"Accessibility Guidelines for Buildings and Facilities."
Provide blocking in drywall partitions where wall stops or other wall mounted hardware
is located.
C.
Retrofitting: Install door hardware to comply with manufacturer's published templates and
written instructions. Where cutting and fitting are required to install door hardware onto or into
surfaces that are later to be painted or finished in another way, coordinate removal, storage, and
reinstallation of surface protective trim units with finishing work specified in Division 9
Sections. Do not install surface-mounted items until finishes have been completed on substrates
involved.
D.
Thresholds: Set thresholds for exterior and acoustical doors in full bed of sealant complying
with requirements specified in Division 7 Section "Joint Sealants."
E.
Storage: Provide a secure lock up for hardware delivered to the project but not yet installed.
Control the handling and installation of hardware items so that the completion of the work will
not be delayed by hardware losses before and after installation.
3.4
FIELD QUALITY CONTROL
A.
3.5
Field Inspection: Supplier will perform a final inspection of installed door hardware and state in
report whether work complies with or deviates from requirements, including whether door
hardware is properly installed, operating and adjusted.
ADJUSTING
A.
Initial Adjustment: Adjust and check each operating item of door hardware and each door to
ensure proper operation or function of every unit. Replace units that cannot be adjusted to
operate as intended. Adjust door control devices to compensate for final operation of heating
and ventilating equipment and to comply with referenced accessibility requirements.
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3.6
CLEANING AND PROTECTION
A.
Protect all hardware stored on construction site in a covered and dry place. Protect exposed
hardware installed on doors during the construction phase. Install any and all hardware at the
latest possible time frame.
B.
Clean adjacent surfaces soiled by door hardware installation.
C.
Clean operating items as necessary to restore proper finish. and provide final protection and
maintain conditions that ensure door hardware is without damage or deterioration at time of
owner occupancy.
3.7
DEMONSTRATION
A.
3.8
Instruct Owner's maintenance personnel to adjust, operate, and maintain mechanical and
electromechanical door hardware.
DOOR HARDWARE SCHEDULE
A.
The hardware sets represent the design intent and direction of the owner and architect. They are
a guideline only and should not be considered a detailed hardware schedule. Discrepancies,
conflicting hardware and missing items should be brought to the attention of the architect with
corrections made prior to the bidding process. Omitted items not included in a hardware set
should be scheduled with the appropriate additional hardware required for proper application
and functionality.
B.
Manufacturers Abbreviations:
1. MK - McKinney
2. AW - Arrow Lock
3. SA - Sargent
4. AA - ASSA High Security Locks
5. HS - HES
6. RO - Rockwood
7. NO - Norton
8. PE - Pemko
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DIVISION 08
DOOR HARDWARE
SECTION 08710
Set: 1.0 (Door 101, 102 and 104)
3 Hinge (heavy weight)
1 Wall Stop
3 Silencer
Lockset by Agency
T4A3786 4-1/2" x 4-1/2"
401/404
US26D
US26D
MK 087100
RO 087100
RO 087100
T4A3786 4-1/2" x 4-1/2"
401/404
US26D
US26D
1431 P10
EN
MK
RO
RO
SA
T4A3786 4-1/2" x 4-1/2"
401/404
US26D
US26D
Set: 2.0 (Door 103)
Re-use existing hardware
Lockset by Agency
Set: 3.0 (Door 107)
3 Hinge (heavy weight)
1 Wall Stop
3 Silencer
1 Surface Closer
Lockset by Agency
087100
087100
087100
087100
Set: 4.0 (Door 106)
3 Hinge (heavy weight)
1 Wall Stop
3 Silencer
Lockset by Agency
Automatic Door Operator by Agency
MK 087100
RO 087100
RO 087100
Furnish door edge filler as required.
All doors to be ‘Standard 161 Prep’. No extras will be allowed for missing parts required because
this survey was not completed.
END OF SECTION 087100
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DIVISION 08
AUTOMATIC DOOR OPERATORS
SECTION 087113
AUTOMATIC DOOR OPERATORS
PART 1 - GENERAL
1.01
A.
1.02
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
SUMMARY
A.
This Section includes the following types of automatic door operators:
1.
Exterior and interior, automatic door operators, low energy, with visible mounting.
2.
Automatic door operators shall be configured for doors as follows:
a.
Simultaneous pairs, out swing, in swing, or double egress.
b.
Simultaneous pairs, with single operator, out swing or in swing.
c.
Single doors, out swing or in swing.
B.
Related Sections:
1.
Division 8 Section “Doors and Frames” for entrances furnished separately in Division 8
Section.
2.
Division 8 Section "Door Hardware" for hardware to the extent not specified in this
Section.
1.03
REFERENCES
General: Standards listed by reference, including revisions by issuing authority, form a part of
this specification section to extent indicated. Standards listed are identified by issuing authority,
authority abbreviation, designation number, title or other designation established by issuing
authority. Standards subsequently referenced herein are referred to by issuing authority
abbreviation and standard designation.
A.
Underwriters Laboratories (UL):
1.
UL 325 – Standard for Door, Drapery, Gate, Louver, and Window Operators and
Systems.
B.
American National Standards Institute (ANSI)/Builders’ Hardware Manufacturers Association
(BHMA):
1.
ANSI/BHMA A156.10: Standard for Power Operated Pedestrian Doors.
2.
ANSI/BHMA A156.19: Standard for Power Assist and Low Energy Power Operated
Doors.
C.
American Society for Testing and Materials (ASTM):
1.
ASTM B221 - Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars,
Rods, Wire, Profiles, and Tubes.
2.
ASTM B209 - Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
D.
Builders’ Hardware Manufacturers Association (BHMA):
1.
BHMA A156.10 - Standard for Power Operated Pedestrian Doors.
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AUTOMATIC DOOR OPERATORS
SECTION 087113
E.
American Association of Automatic Door Manufacturers (AAADM):
F.
National Fire Protection Association (NFPA):
1.
NFPA 101 – Life Safety Code.
2.
NFPA 70 – National Electric Code.
G.
International Conference of Building Officials (ICBO):
1.
UBC 1997: Uniform Building Code
H.
California Department of Forestry and Fire Protection, Office of the State Fire Marshall.
I.
International Standards Organization (ISO):
1.
ISO 9001 - Standard for Manufacturing Quality Management Systems
J.
National Association of Architectural Metal Manufacturers (NAAMM):
1.
Metal Finishes Manual for Architectural and Metal Products.
K.
American Architectural Manufacturers Association (AAMA):
1.
AAMA 607.1 - Clear Anodic Finishes for Architectural Aluminum.
2.
AAMA 611 Voluntary Specification for Anodized Architectural Aluminum.
1.04
A.
1.05
DEFINITIONS
Activation Device: Device that, when actuated, sends an electrical signal to the door operator to
open the door.
PERFORMANCE REQUIREMENTS
A.
Provide automatic door operators capable of withstanding structural loads and thermal
movements based on testing manufacturer's standard units in assemblies similar to those
indicated for this Project.
B.
Operating Range: Minus 30 deg F (29 deg C) to 130 deg F (54 deg C).
C.
Opening-Force Requirements for Egress Doors: In the event power failure to the operator,
swinging automatic entrance doors shall open with a manual force, not to exceed 30 lbf (133 N)
applied at 1” (25 mm) form the latch edge of the door.
D.
Break Away Requirements: Automatic door operators shall breakaway with no more than 50 lbf
(222 N) applied at 1” (25 mm) from the latch edge of the door.
E.
Door Energy: The kinetic energy of a door in motion shall not exceed 1.25 lbd-ft (1.69 Nm).
F.
Closing Time:
1.
Doors shall be field adjusted to close from 90 degrees to 10 degrees in 3 seconds or
longer.
2.
Doors shall be field adjusted to close from 10 degrees to fully closed in not less than 1.5
seconds.
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DIVISION 08
AUTOMATIC DOOR OPERATORS
SECTION 087113
1.06
SUBMITTALS
A.
Submit listed submittals in accordance with Conditions of the Contract and Division 01 submittal
procedures.
B.
Shop Drawings: Include plans, elevations, sections, details, hardware mounting heights, and
attachments to other work. Indicate wiring for electrical supply.
C.
Color Samples for selection of factory-applied color finishes.
D.
Closeout Submittals: Provide the following with project close-out documents.
1.
Owner’s Manual.
2.
Warranties.
1.07
QUALITY ASSURANCE
A.
Installer Qualifications: Manufacturer's authorized representative who is trained for installation
and maintenance of units required for this Project.
B.
Manufacturer Qualifications: A qualified manufacturer with a manufacturing facility certified
under ISO 9001 and with company certificate issued by AAADM.
C.
Certifications: Automatic door operators shall be certified by the manufacturer to meet
performance design criteria in accordance with the following standards:
1.
ANSI A156.10.
2.
NFPA 101.
3.
UL 325 Listed (Fire Door Operator)
4.
ICBO (UBC Standard 10-1).
5.
California Department of Forestry and Fire Protection, Listed.
D.
Source Limitations: Obtain automatic door operators through one source from a single
manufacturer.
E.
Product Options: Drawings indicate sizes, profiles, and dimensional requirements of automatic
entrance door assemblies and are based on the specific system indicated. Refer to Division 1
Section "Product Requirements."
F.
Power Operated Door Standard: ANSI/BHMA A156.19.
G.
Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,
Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for
intended use.
H.
Emergency-Exit Door Requirements: Comply with requirements of authorities having
jurisdiction for swinging automatic entrance doors serving as a required means of egress.
1.08
A.
PROJECT CONDITIONS
Field Measurements: General Contractor shall verify openings to receive automatic door
operators by field measurements before fabrication and indicate measurements on Shop
Drawings.
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B.
Mounting Surfaces: General Contractor shall verify all surfaces to be plumb, straight and
secure; substrates to be of proper dimension and material.
C.
Other trades: General Contractor Advise of any inadequate conditions or equipment.
1.09
COORDINATION
A.
Templates: Check Shop Drawings of other work to confirm that adequate provisions are made
for locating and installing automatic door operators to comply with indicated requirements.
B.
Electrical System Roughing-in: Coordinate layout and installation of automatic door operators
with connections to, power supplies, and remote activation devices.
C.
System Integration: Integrate automatic door operators with other systems as required for a
complete working installation.
1.
Provide electrical interface control capability for card reader or keypad operation of
automatic door operators on doors with electric locking.
2.
Where required for proper operation, provide a time delay relay to signal automatic door
operator to activate only after electric lock system is released.
1.10
WARRANTY
A.
Automatic door operators shall be free of defects in material and workmanship for a period of
one (1) year from the date of substantial completion.
B.
During the warranty period the Owner shall engage a factory-trained technician to perform
service and affect repairs. A safety inspection shall be performed after each adjustment or
repair and a completed inspection form shall be submitted to the Owner.
C.
During the warranty period all warranty work, including but not limited to emergency service,
shall be performed during normal working hours.
PART 2 - PRODUCTS
2.01
A.
2.02
AUTOMATIC DOOR OPERATORS
Manufacturer: Stanley Access Technologies; Magic-Force™ Series automatic door operator.
MATERIALS
A.
Aluminum: Alloy and temper recommended by manufacturer for type of use and finish
indicated.
1.
Headers: 6063-T6.
2.
Extruded Bars, Rods, Profiles, and Tubes: ASTM B 221.
3.
Sheet and Plate: ASTM B 209.
B.
Sealants and Joint Fillers: Refer to Division 7 Section "Joint Sealants".
2.03
A.
COMPONENTS
Header Case: Header case shall not exceed 6” (152 mm) square in section and shall be fabricated from
extruded aluminum with structurally integrated end caps, designed to conceal door operators and
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SECTION 087113
controls. The operator shall be sealed against dust, dirt, and corrosion within the header case. Access
to the operator and electronic control box shall be provided by a full-length removable cover, edge
rabbetted to the header to ensure a flush fit. Removable cover shall be secured to prevent
unauthorized access.
B.
Door Arms: A combination of door arms and linkage shall provide positive control of door through entire
swing; units shall permit use of butt hung, center pivot, and offset pivot-hung doors.
C.
Fasteners and Accessories: Manufacturer's standard corrosion-resistant, non-staining, nonbleeding fasteners and accessories compatible with adjacent materials.
D.
Signage: Provide signage in accordance with ANSI/BHMA A156.19.
2.04
SWINGING DOOR OPERATORS
A.
Provide door operators of size recommended by manufacturer for door size, weight, and
movement; for condition of exposure; and for long-term, maintenance-free operation under
normal traffic load for type of occupancy indicated.
B.
Electromechanical Operators: Self-contained unit powered by a minimum 3/16 horsepower,
permanent-magnet DC motor; through a high torque reduction gear system.
1.
Operation: Power opening and spring closing.
2.
Operator Type: Low energy; readily convertible to full energy; no tools required to change
type.
3.
Handing: Non-handed; no tools required to change handing.
4.
Capacity: Rated for door panels weighing up to 350 pounds.
5.
Mounting: Visible
6.
Features:
a.
Adjustable opening and closing speeds.
b.
Adjustable opening and closing force.
c.
Adjustable back-check.
d.
Adjustable hold-open time between 0 and 30 seconds.
e.
Reverse on obstruction.
f.
Variable rate open/closed speed control.
g.
Closed loop speed control with active braking and acceleration.
h.
Variable obstruction recycle time delay.
i.
Optional Switch to open/Switch to close operation.
j.
When operators are provided in pairs, adjustable features are independently
adjustable for each operator.
C.
Field Adjustable Spring Closing Operation: The operator shall close the door by spring energy
employing the motor, as a dynamic brake to provide closing speed control. The closing spring shall be a
helical compression spring, adjustable for positive closing action. The spring shall be adjustable, without
removing the operator from the header, to accommodate a wide range of field conditions.
D.
Independent Adjustable Closing and Latching Speed Control: The operator shall employ a rheostat
module to allow for independent field adjustment of closing and latching speeds using the motor as a
dynamic brake.
E.
Field Adjustable Open Stop: The operator shall provide a field adjustable open stop to accommodate
opening angles from 80 to 135 degrees without the need for additional components.
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AUTOMATIC DOOR OPERATORS
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F.
Consistent Cycle: The operator shall deliver an even, consistent open force across the entire transition
from door fully closed to door fully open. Additionally, the range of the force shall be field adjustable to
accommodate a wide range of on-site conditions.
G.
Quiet Performance: The operator shall be designed to output audible noise ratios less than or equal to
50dba.
H.
Manual Use: The operator shall function as a manual door closer in the direction of swing with or without
electrical power. The operator shall deliver an even, consistent open force across the entire transition
from door fully closed to door fully open.
I.
Electrical service to door operators shall be provided under Division 16 Electrical. Minimum
service to be 120 VAC, 10 amps for doors with operators in pairs, 5 amps for single doors.
2.05
ELECTRICAL CONTROLS
A.
Electrical Control System: Electrical control system shall include a microprocessor controller
and position encoder. The encoder shall monitor revolutions of the operator shaft and send
signals to microprocessor controller to define door position. Systems utilizing external magnets
and magnetic switches are not acceptable.
B.
Life Cycle Data Counter: The microprocessor control shall incorporate a non-re-settable counter
to track door operation cycles.
C.
Controller Protection: The microprocessor controller shall incorporate the following features to
ensure trouble free operation:
1.
Automatic Reset Upon Power Up.
2.
Main Fuse Protection.
3.
Electronic Surge Protection.
4.
Internal Power Supply Protection.
5.
Resetable sensor supply fuse protection.
6.
Software “Watchdog” protection in the case of software malfunction.
D.
Push Button Interface with LED: The controller shall have push button switches with LED
readout to allow for selection or change of the following parameters: carpet or timer logic, single
or dual door, activation options, normal back check or large back check, push-to-open assist
on/off.
E.
Soft Start/Stop: A “soft-start” “soft-stop” motor driving circuit shall be provided for smooth normal
opening and recycling.
F.
Safety Search Circuitry: Provide system to recycle the swinging panels when an obstruction is
encountered during the closing cycle. If an obstruction is detected, the system shall search for
that object on the next closing cycle by reducing door closing speed prior to the previously
encountered obstruction location, and will continue to close in check speed until doors are fully
closed, at which time the doors will reset to normal speed. If obstruction is encountered again,
the door will come to a full stop. The doors shall remain stopped until obstruction is removed
and operate signal is given, resetting the door to normal operation.
G.
Programmable Controller: Microprocessor controller shall be programmable and shall be
designed for connection to a local configuration tool. Local configuration tool shall be software
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DIVISION 08
AUTOMATIC DOOR OPERATORS
SECTION 087113
driven and shall be utilized via Palm® handheld interface. The following parameters may be
adjusted via the configuration tool.
1.
Operating speeds and forces as required to meet ANSI/BHMA A156.10.
2.
Adjustable and variable features as specified in 2.04, B., 6.
3.
Firmware update.
4.
Trouble Shooting
a.
I/O Status.
b.
Electrical component monitoring including parameter summary.
5.
Entrance profile copy/paste.
Software for local configuration tool shall be available as a free download from the automatic
door operators manufacturer’s internet site.
H.
Emergency Breakout Switch: A cam actuated emergency breakout switch shall be provided to
disconnect power to the motor when an in-swinging door is manually pushed in the emergency
out direction. The operator will then automatically reset and power will be resumed.
I.
Control Switch: Automatic door operators shall be equipped with a three position function switch
to control the operation of the door. Control switch shall provide three modes of operation,
Automatic, Off, and Hold-Open.
J.
Power Switch: Automatic door operators shall be equipped with a two position On/Off switch to
control power to the door.
2.06
A.
2.07
ACTIVATION DEVICES
Activation for Low Energy Doors:
1.
Push Plates: Provide 4 ½ inch (114 mm) square SPDT push plates with UL listed switch.
Face plates and mounting studs shall be stainless steel. Face plates shall be engraved
with the international symbol for accessibility and “Push To Open”.
a.
Interior and exterior push plates shall be wall mounted in single or double gang
electrical boxes and hardwired to door operator controls.
ALUMINUM FINISHES
A.
Comply with NAAMM Metal Finishes Manual for Architectural and Metal Products for
recommendations for applying and designing finishes. Finish designations prefixed by AA
comply with system established by Aluminum Association for designing finishes.
B.
Class II, Clear Anodic Finish: AA-M10C22A31 Mechanical Finish: as fabricated; Chemical
Finish: etched, medium matte; Anodic Coating: Architectural Class II, clear coating 0.40 mils
minimum complying with AAMA 611-98, and the following:
1.
AAMA 607.1
2.
Applicator must be fully compliant with all applicable environmental regulations and
permits, including wastewater and heavy metal discharge.
PART 3 - EXECUTION
3.01
INSPECTION
Examine conditions, with Installer present, for compliance with requirements for installation
tolerances, header support, and other conditions affecting performance of swinging automatic
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entrance doors. Proceed with installation only after unsatisfactory conditions have been
corrected.
3.02
INSTALLATION
A.
Do not install damaged components. Fit joints to produce hairline joints free of burrs and
distortion. Rigidly secure non-movement joints.
B.
Mounting: Install automatic door operators/headers plumb and true in alignment with
established lines and grades. Anchor securely in place.
1.
Install surface-mounted hardware using concealed fasteners to greatest extent possible.
2.
Set headers, arms and linkages level and true to location with anchorage for permanent
support.
C.
Door Operators: Connect door operators to electrical power distribution system as specified in
Division 16 Sections.
D.
Sealants: Comply with requirements specified in Division7 Section "Joint Sealants" to provide
weather tight installation.
3.03
FIELD QUALITY CONTROL
Testing Services: Factory Trained Installer shall test and inspect each swinging automatic
entrance door to determine compliance of installed systems with applicable ANSI standards.
3.04
ADJUSTING
Adjust door operators, controls, and hardware for smooth and safe operation, for weather-tight
closure, and complying with requirements in ANSI/BHMA A156.19 by AAADM Certified
Technician.
3.05
CLEANING AND PROTECTION
Clean surfaces promptly after installation. Remove excess sealant compounds, dirt, and other
substances. Repair damaged finish to match original finish.
END OF SECTION 087113
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DIVISION 08
GLAZING
SECTION 088000
SECTION 088000 - GLAZING
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A.
1.2
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
A.
B.
Section includes:
1.
Glass for doors.
2.
3.
Glass for windows.
Glazing sealants and accessories.
Related Requirements:
1.
1.3
Section 081113 "Hollow Metal Door and Frames".
DEFINITIONS
A.
Glass Manufacturers: Firms that produce primary glass, fabricated glass, or both, as defined in
referenced glazing publications.
B.
Glass Thicknesses: Indicated by thickness designations in millimeters according to
ASTM C 1036.
C.
IBC: International Building Code.
1.4
COORDINATION
A.
1.5
Coordinate glazing channel dimensions to provide necessary bite on glass, minimum edge and
face clearances, and adequate sealant thicknesses, with reasonable tolerances.
ACTION SUBMITTALS
A.
Product Data: For each type of product.
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B.
Glass Samples: For each type of the following products; 12 inches square.
1.
Laminated glass.
C.
Glazing Schedule: List glass types and thicknesses for each size opening and location. Use same
designations indicated on Drawings.
1.6
INFORMATIONAL SUBMITTALS
A.
1.7
Product Certificates: For glass.
QUALITY ASSURANCE
A.
Installer Qualifications: A qualified installer who employs glass installers for this Project who
are certified under the National Glass Association's Certified Glass Installer Program.
B.
Sealant Testing Agency Qualifications: An independent testing agency qualified according to
ASTM C 1021 to conduct the testing indicated.
1.8
DELIVERY, STORAGE, AND HANDLING
A.
1.9
Protect glazing materials according to manufacturer's written instructions. Prevent damage to
glass and glazing materials from condensation, temperature changes, direct exposure to sun, or
other causes.
WARRANTY
A.
Manufacturer's Special Warranty for Coated-Glass Products: Manufacturer agrees to replace
coated-glass units that deteriorate within specified warranty period. Deterioration of coated
glass is defined as defects developed from normal use that are not attributed to glass breakage or
to maintaining and cleaning coated glass contrary to manufacturer's written instructions. Defects
include peeling, cracking, and other indications of deterioration in coating.
1.
B.
Warranty Period: 10 years from date of Substantial Completion.
Manufacturer's Special Warranty for Laminated Glass: Manufacturer agrees to replace
laminated-glass units that deteriorate within specified warranty period. Deterioration of
laminated glass is defined as defects developed from normal use that are not attributed to glass
breakage or to maintaining and cleaning laminated glass contrary to manufacturer's written
instructions. Defects include edge separation, delamination materially obstructing vision
through glass, and blemishes exceeding those allowed by referenced laminated-glass standard.
1.
Warranty Period: 10 years from date of Substantial Completion.
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DIVISION 08
GLAZING
SECTION 088000
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A.
Subject to compliance with requirements, provide products by one of the following:
1.
PPG Architectural Glass
2.
EFCO
3.
DOW CORNING Corporation
4.
PEMKO; Assa Abloy
B.
Source Limitations for Glazing Accessories: Obtain from single source from single
manufacturer for each product and installation method.
2.2
PERFORMANCE REQUIREMENTS
A.
Thermal and Optical Performance Properties: Provide glass with performance properties
specified, as indicated in manufacturer's published test data, based on procedures indicated
below:
1.
2.
B.
2.3
For monolithic-glass lites, properties are based on units with lites ¼ inch thick
For laminated-glass lites, properties are based on products of construction indicated.
Fire/resistance glazing: 90 minute laminated ceramic glazing for interior doors.
GLASS PRODUCTS, GENERAL
A.
Glazing Publications: Comply with published recommendations of glass product manufacturers
and organizations below unless more stringent requirements are indicated. See these
publications for glazing terms not otherwise defined in this Section or in referenced standards.
1.
GANA Publications: Laminated Glazing Reference Manual and "Glazing Manual."
B.
Safety Glazing Labeling: Label shall indicate manufacturer's name, type of glass, thickness, and
safety glazing standard with which glass complies.
C.
Thickness: Where glass thickness is indicated, it is a minimum.
2.4
LAMINATED GLASS
A.
Laminated Glass: ASTM C 1172. Use materials that have a proven record of no tendency to
bubble, discolor, or lose physical and mechanical properties after fabrication and installation.
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SECTION 088000
1.
2.
3.
2.5
Construction: Laminate glass to comply with interlayer manufacturer's written
instructions.
Interlayer Thickness: Provide thickness not less than that indicated and as needed to
comply with requirements.
Interlayer Color: Clear unless otherwise indicated.
GLAZING SEALANTS
A.
General:
1.
2.
Compatibility: Compatible with one another and with other materials they contact,
including glass products, seals of insulating-glass units, and glazing channel substrates,
under conditions of service and application, as demonstrated by sealant manufacturer
based on testing and field experience.
Suitability: Comply with sealant and glass manufacturers' written instructions for
selecting glazing sealants suitable for applications indicated and for conditions existing at
time of installation.
B.
Glazing Sealant: Neutral-curing silicone glazing sealant complying with ASTM C 920, Type S,
Grade NS, Class 100/50, Use NT.
C.
Products
1.
Dow corning
2.
GE Advance Materials
3.
Pecora Corporation; 895
4.
Tremco Incorporated; Spectrum 2
2.6
FABRICATION OF GLAZING UNITS
A.
Fabricate glazing units in sizes required to fit openings indicated for Project, with edge and face
clearances, edge and surface conditions, and bite complying with written instructions of product
manufacturer and referenced glazing publications, to comply with system performance
requirements.
1.
Allow for thermal movements from ambient and surface temperature changes acting on
glass framing members and glazing components.
B.
Clean-cut or flat-grind vertical edges of butt-glazed monolithic lites to produce square edges
with slight chamfers at junctions of edges and faces.
C.
Grind smooth and polish exposed glass edges and corners.
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DIVISION 08
GLAZING
SECTION 088000
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine framing, glazing channels, and stops, with Installer present, for compliance with the
following:
1.
2.
3.
B.
3.2
Manufacturing and installation tolerances, including those for size, squareness, and
offsets at corners.
Minimum required face and edge clearances.
Effective sealing between joints of glass-framing members.
Proceed with installation only after unsatisfactory conditions have been corrected.
GLAZING, GENERAL
A.
Comply with combined written instructions of manufacturers of glass, sealants, gaskets, and
other glazing materials, unless more stringent requirements are indicated, including those in
referenced glazing publications.
B.
Protect glass edges from damage during handling and installation. Remove damaged glass from
Project site and legally dispose of off Project site. Damaged glass includes glass with edge
damage or other imperfections that, when installed, could weaken glass, impair performance, or
impair appearance.
C.
Apply primers to joint surfaces where required for adhesion of sealants, as determined by
preconstruction testing.
D.
Install setting blocks in sill rabbets, sized and located to comply with referenced glazing
publications, unless otherwise required by glass manufacturer. Set blocks in thin course of
compatible sealant suitable for heel bead.
E.
Do not exceed edge pressures stipulated by glass manufacturers for installing glass lites.
F.
Provide edge blocking where indicated or needed to prevent glass lites from moving sideways
in glazing channel, as recommended in writing by glass manufacturer and according to
requirements in referenced glazing publications.
G.
Set glass lites in each series with uniform pattern, draw, bow, and similar characteristics.
H.
Set glass lites with proper orientation so that coatings face exterior or interior as specified.
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DIVISION 08
GLAZING
SECTION 088000
I.
Where wedge-shaped gaskets are driven into one side of channel to pressurize sealant or gasket
on opposite side, provide adequate anchorage so gasket cannot walk out when installation is
subjected to movement.
J.
Square cut wedge-shaped gaskets at corners and install gaskets in a manner recommended by
gasket manufacturer to prevent corners from pulling away; seal corner joints and butt joints with
sealant recommended by gasket manufacturer.
3.3
TAPE GLAZING
A.
Position tapes on fixed stops so that, when compressed by glass, their exposed edges are flush
with or protrude slightly above sightline of stops.
B.
Install tapes continuously, but not necessarily in one continuous length. Do not stretch tapes to
make them fit opening.
C.
Cover vertical framing joints by applying tapes to heads and sills first, then to jambs. Cover
horizontal framing joints by applying tapes to jambs, then to heads and sills.
D.
Place joints in tapes at corners of opening with adjoining lengths butted together, not lapped.
Seal joints in tapes with compatible sealant approved by tape manufacturer.
E.
Do not remove release paper from tape until right before each glazing unit is installed.
F.
Apply heel bead of elastomeric sealant.
G.
Center glass lites in openings on setting blocks, and press firmly against tape by inserting dense
compression gaskets formed and installed to lock in place against faces of removable stops.
Start gasket applications at corners and work toward centers of openings.
H.
Apply cap bead of elastomeric sealant over exposed edge of tape.
3.4
CLEANING AND PROTECTION
A.
Immediately after installation remove nonpermanent labels and clean surfaces.
B.
Protect glass from contact with contaminating substances resulting from construction
operations. Examine glass surfaces adjacent to or below exterior concrete and other masonry
surfaces at frequent intervals during construction, but not less than once a month, for buildup of
dirt, scum, alkaline deposits, or stains.
1.
If, despite such protection, contaminating substances do come into contact with glass,
remove substances immediately as recommended in writing by glass manufacturer.
Remove and replace glass that cannot be cleaned without damage to coatings.
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DIVISION 08
GLAZING
SECTION 088000
C.
Remove and replace glass that is damaged during construction period.
D.
Wash glass on both exposed surfaces not more than four days before date scheduled for
inspections that establish date of Substantial Completion. Wash glass as recommended in
writing by glass manufacturer.
END OF SECTION 088000
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DIVISION 09
ACOUSTICAL TILE CEILINGS
SECTION 095123
SECTION 095123 - ACOUSTICAL TILE CEILINGS
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A.
1.2
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
A.
Section Includes:
1.
2.
B.
1.3
Acoustical tiles for interior ceilings.
Fully concealed, direct-hung, suspension systems.
Products furnished, but not installed under this Section, include anchors, clips, and other ceiling
attachment devices to be cast in concrete.
SUBMITTALS
A.
Product Data: For each type of product.
B.
Samples: For each exposed product and for each color and texture specified, 6 inches in size.
1.4
INFORMATIONAL SUBMITTALS
A.
Coordination Drawings at New ceilings: Reflected ceiling plans, drawn to scale, on which the
following items are shown and coordinated with each other, using input from installers of the
items involved:
1.
2.
3.
Ceiling suspension-system members.
Structural members to which suspension systems will be attached.
Method of attaching hangers to building structure.
4.
Carrying channels or other supplemental support for hanger-wire attachment where
conditions do not permit installation of hanger wires at required spacing.
Size and location of initial access modules for acoustical tile.
Items penetrating finished ceiling and ceiling-mounted items including the following:
5.
6.
a.
Lighting fixtures.
b.
Diffusers.
c.
Grilles.
d.
Sprinklers.
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DIVISION 09
ACOUSTICAL TILE CEILINGS
SECTION 095123
e.
f.
g.
1.5
Exit signs.
Emergency lights.
Wireless Access devices.
CLOSEOUT SUBMITTALS
A.
1.6
Maintenance Data: For finishes to include in maintenance manuals.
MAINTENANCE MATERIAL SUBMITTALS
A.
Furnish extra materials that match products installed and that are packaged with protective
covering for storage and identified with labels describing contents.
1.
2.
1.7
Acoustical Ceiling Units: Full-size tiles equal to 2 percent of quantity installed.
Suspension-System Components: Quantity of each concealed grid and exposed
component equal to 2 percent of quantity installed.
DELIVERY, STORAGE, AND HANDLING
A.
Deliver acoustical tiles, suspension-system components, and accessories to Project site and store
them in a fully enclosed, conditioned space where they will be protected against damage from
moisture, humidity, temperature extremes, direct sunlight, surface contamination, and other
causes.
B.
Before installing acoustical tiles, permit them to reach room temperature and a stabilized
moisture content.
1.8
FIELD CONDITIONS
A.
Environmental Limitations: Do not install acoustical tile ceilings until spaces are enclosed and
weathertight, wet-work in spaces is complete and dry, work above ceilings is complete, and
ambient temperature and humidity conditions are maintained at the levels indicated for Project
when occupied for its intended use.
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A.
Source Limitations:
1.
Suspended Acoustical Tile Ceilings: Obtain each type of acoustical ceiling tile and its
suspension system from single source from single manufacturer.
2.
Bases of design: Armstrong, Dune, Tegular, 2x4 tile to be installed in 5/16” ceiling grid.
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DIVISION 09
ACOUSTICAL TILE CEILINGS
SECTION 095123
3.
2.2
Bases of design: at Screen Processing Room use: Armstrong, Dune, Square lay-in,
Humiguard tile, 2x4 tile to be installed in 5/16” ceiling grid.
PERFORMANCE REQUIREMENTS
A.
Surface-Burning Characteristics: Comply with ASTM E 84; testing by a qualified testing
agency. Identify products with appropriate markings of applicable testing agency.
1.
2.
B.
2.3
Flame-Spread Index: 25 or less - Class A according to ASTM E 1264.
Smoke-Developed Index: 50 or less.
Fire-Resistance Ratings: Comply with ASTM E 119; testing by a qualified testing agency.
Identify products with appropriate markings of applicable testing agency.
ACOUSTICAL TILES
A.
Subject to compliance with requirements, provide products by one of the following:
1.
2.
3.
Armstrong World Industries.
CertainTeed Corporation.
USG Corporation.
B.
Acoustical Tile Standard: Provide manufacturer's standard tiles of configuration indicated that
comply with ASTM E 1264 classifications as designated by type, form, pattern, acoustical
rating, and light reflectance unless otherwise indicated.
C.
Classification: Provide tiles as follows:
1.
2.
3.
Type: Type III,
Form: Form 2
Pattern: Fissured.
D.
Color: White
E.
Light Reflectance (LR): 0.81
F.
Ceiling Attenuation Class (CAC): Not less than 30
G.
Noise Reduction Coefficient (NRC): Not less than 0.55
H.
Edge/Joint Detail: Square
I.
Thickness: 5/8 inch
J.
Modular Size: 2’x4’ as indicated on drawings.
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DIVISION 09
ACOUSTICAL TILE CEILINGS
SECTION 095123
2.4
METAL SUSPENSION SYSTEM
A.
Basis of design: Armstrong World Industries, Inc.; Prelude 15/16” Exposed Tee.
B.
Metal Suspension-System Standard: Provide manufacturer's standard, direct-hung, fully
concealed, metal suspension system and accessories of type, structural classification, and finish
indicated that complies with applicable requirements in ASTM C 635/C 635M. 15/16”
1.
2.5
High-Humidity Finish: In screen processing room, provide coating tested and classified
for "severe environment performance" according to ASTM C 635/C 635M.
ACCESSORIES
A.
Attachment Devices: Size for five times the design load indicated in ASTM C 635/C 635M,
Table 1, "Direct Hung," unless otherwise indicated. Comply with seismic design requirements.
B.
Wire Hangers, Braces, and Ties: Provide wires as follows:
1.
2.
3.
Zinc-Coated, Carbon-Steel Wire: ASTM A 641/A 641M, Class 1 zinc coating, soft
temper.
Stainless-Steel Wire: ASTM A 580/A 580M, Type 304, nonmagnetic.
Size: Wire diameter sufficient for its stress at three times hanger design load
(ASTM C 635/C 635M, Table 1, "Direct Hung") will be less than yield stress of wire.
C.
Hanger Rods: Mild steel, zinc coated or protected with rust-inhibitive paint.
D.
Flat Hangers: Mild steel, zinc coated or protected with rust-inhibitive paint.
E.
Angle Hangers: Angles with legs not less than 7/8 inch wide; formed with 0.04-inch thick,
galvanized-steel sheet complying with ASTM A 653/A 653M,
2.6
METAL EDGE MOLDINGS AND TRIM
A.
Roll-Formed, Sheet-Metal Edge Moldings and Trim: Type and profile indicated or, if not
indicated, manufacturer's standard moldings for edges and penetrations complying with seismic
design requirements; formed from sheet metal of same material, finish, and color as that used
for of suspension-system runners.
1.
Finish: White
B.
Extruded-Aluminum Edge Moldings and Trim: Where indicated, provide manufacturer's
extruded-aluminum edge moldings and trim of profile indicated or referenced by manufacturer's
designations, including splice plates, corner pieces, and attachment and other clips, complying
with seismic design requirements.
1.
Clear Anodic Finish: AAMA 611, AA-M12C22A31, Class II, 0.010 mm or thicker.
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DIVISION 09
ACOUSTICAL TILE CEILINGS
SECTION 095123
2.
Baked-Enamel or Powder-Coat Finish: Minimum dry film thickness of 1.5 mils. Comply
with ASTM C 635/C 635M and coating manufacturer's written instructions for cleaning,
conversion coating, and applying and baking finish.
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine substrates, areas, and conditions, including structural framing and substrates to which
acoustical tile ceilings attach or abut, with Installer present, for compliance with requirements
specified in this and other Sections that affect ceiling installation and anchorage and for
compliance with requirements for installation tolerances and other conditions affecting
performance of the Work.
B.
Examine acoustical tiles before installation. Reject acoustical tiles that are wet, moisture
damaged, or mold damaged.
C.
Proceed with installation only after unsatisfactory conditions have been corrected.
3.2
PREPARATION
A.
Measure each ceiling area and establish layout of acoustical tiles to balance border widths at
opposite edges of each ceiling. Avoid using less-than-half-width tiles at borders unless
otherwise indicated, and comply with layout shown on reflected ceiling plans.
B.
Layout openings for penetrations centered on the penetrating items.
3.3
INSTALLATION OF SUSPENDED ACOUSTICAL TILE CEILINGS
A.
Install suspended acoustical tile ceilings according to manufacturer's written instructions.
B.
Suspend ceiling hangers from building's structural members and as follows:
1.
2.
3.
4.
Install hangers plumb and free from contact with insulation or other objects within ceiling
plenum that are not part of supporting structure or of ceiling suspension system.
Splay hangers only where required to miss obstructions; offset resulting horizontal forces
by bracing, countersplaying, or other equally effective means.
Where width of ducts and other construction within ceiling plenum produces hanger
spacings that interfere with location of hangers at spacings required to support standard
suspension-system members, install supplemental suspension members and hangers in
form of trapezes or equivalent devices.
Secure wire hangers to ceiling suspension members and to supports above with a
minimum of three tight turns. Connect hangers directly to structure or to inserts, eye
screws, or other devices that are secure and appropriate for substrate and that will not
deteriorate or otherwise fail due to age, corrosion, or elevated temperatures.
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DIVISION 09
ACOUSTICAL TILE CEILINGS
SECTION 095123
5.
6.
7.
8.
9.
Secure flat, angle, channel, and rod hangers to structure, including intermediate framing
members, by attaching to inserts, eye screws, or other devices that are secure and
appropriate for both the structure to which hangers are attached and the type of hanger
involved. Install hangers in a manner that will not cause them to deteriorate or fail due to
age, corrosion, or elevated temperatures.
Do not support ceilings directly from permanent metal forms or floor deck. Fasten
hangers to cast-in-place hanger inserts, postinstalled mechanical or adhesive anchors, or
power-actuated fasteners that extend through forms into concrete.
Do not attach hangers to steel deck tabs.
Do not attach hangers to steel roof deck. Attach hangers to structural members.
Space hangers not more than 48 inches o.c. along each member supported directly from
hangers unless otherwise indicated; provide hangers not more than 8 inches from ends of
each member.
C.
Secure bracing wires to ceiling suspension members and to supports with a minimum of four
tight turns. Suspend bracing from building's structural members as required for hangers without
attaching to permanent metal forms, steel deck, or steel deck tabs. Fasten bracing wires into
concrete with cast-in-place or postinstalled anchors.
D.
Install edge moldings and trim of type indicated at perimeter of acoustical ceiling area and
where necessary to conceal edges of acoustical tiles.
1.
Do not use exposed fasteners, including pop rivets, on moldings and trim.
E.
Install suspension-system runners so they are square and securely interlocked with one another.
Remove and replace dented, bent, or kinked members.
F.
Arrange directionally patterned acoustical tiles as follows:
1.
G.
Install acoustical tiles in coordination with suspension system and exposed moldings and trim.
Place splines or suspension-system flanges into kerfed edges of tiles so tile-to-tile joints are
interlocked.
1.
3.4
As indicated on reflected ceiling plans.
Fit adjoining tiles to form flush, tight joints. Scribe and cut tiles for accurate fit at borders
and around penetrations through ceiling.
ERECTION TOLERANCES
A.
3.5
Suspended Ceilings: Install main and cross runners level to a tolerance of 1/8 inch in 12 feet,
non-cumulative.
ADJUSTING
A.
Clean exposed surfaces of acoustical tile ceilings, including trim and edge moldings. Comply
with manufacturer's written instructions for cleaning and touchup of minor finish damage.
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DIVISION 09
ACOUSTICAL TILE CEILINGS
SECTION 095123
B.
Remove and replace tiles and other ceiling components that cannot be successfully cleaned and
repaired to permanently eliminate evidence of damage.
END OF SECTION 095123
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DIVISION 09
RESILIENT BASE AND ACCESSORIES
SECTION 096513
SECTION 096513 - RESILIENT BASE AND ACCESSORIES
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A.
1.2
Drawings and general provisions of the Contract, including General and Supplementary Conditions and
Division 01 Specification Sections, apply to this Section.
SUMMARY
A.
Section Includes:
1.
1.3
Resilient base.
ACTION SUBMITTALS
A.
Product Data: For each type of product.
B.
Samples: For each exposed product and for each color and texture specified, not less than 12 inches
long.
C.
Samples for Initial Selection: For each type of product indicated.
1.4
MAINTENANCE MATERIAL SUBMITTALS
A.
Furnish extra materials that match products installed and that are packaged with protective covering for
storage and identified with labels describing contents.
1.
1.5
Furnish not less than 10 linear feet for every 150 linear feet or fraction thereof, of each type,
color, pattern, and size of resilient product installed.
DELIVERY, STORAGE, AND HANDLING
A.
Store resilient products and installation materials in dry spaces protected from the weather, with ambient
temperatures maintained within range recommended by manufacturer, but not less than 50 deg F or
more than 90 deg F.
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DIVISION 09
RESILIENT BASE AND ACCESSORIES
SECTION 096513
1.6
FIELD CONDITIONS
A.
Maintain ambient temperatures within range recommended by manufacturer, but not less than 70 deg F
or more than 95 deg F, in spaces to receive resilient products during the following time periods:
1.
2.
3.
48 hours before installation.
During installation.
48 hours after installation.
B.
After installation and until Substantial Completion, maintain ambient temperatures within range
recommended by manufacturer, but not less than 55 deg F or more than 95 deg F.
C.
Install resilient products after other finishing operations, including painting, have been completed.
PART 2 - PRODUCTS
2.1
VINYL BASE
A.
Subject to Compliance with requirements, provide products by one of the following:
1.
Johnsonite; Traditional wall base
2.
Roppe Corporation
3.
Flexco
B.
Product Standard: ASTM F 1861, Type TV (vinyl, thermoplastic).
1.
2.
Group: I (solid, homogeneous).
Style and Location:
a.
b.
Style A, Straight: Provide in areas with carpet.
Style B, Cove: Provide in areas with resilient flooring and epoxy flooring.
C.
Minimum Thickness: Match existing or 0.125 inch in new spaces
D.
Height: Match existing or 4 inches in new spaces
E.
Coordinate "Outside Corners" and "Inside Corners" paragraphs below with "Resilient Base Installation"
Article.
F.
Colors and Patterns: match existing or as selected by agency
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DIVISION 09
RESILIENT BASE AND ACCESSORIES
SECTION 096513
2.2
INSTALLATION MATERIALS
A.
Trowelable Leveling and Patching Compounds: Latex-modified, portland cement based or blended
hydraulic-cement-based formulation provided or approved by resilient-product manufacturer for
applications indicated.
B.
Adhesives: Water-resistant type recommended by resilient-product manufacturer for resilient products
and substrate conditions indicated.
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine substrates, with Installer present, for compliance with requirements for maximum moisture
content and other conditions affecting performance of the Work.
1.
B.
Proceed with installation only after unsatisfactory conditions have been corrected.
1.
3.2
Verify that finishes of substrates comply with tolerances and other requirements specified in other
Sections and that substrates are free of cracks, ridges, depressions, scale, and foreign deposits that
might interfere with adhesion of resilient products.
Installation of resilient products indicates acceptance of surfaces and conditions.
PREPARATION
A.
Prepare substrates according to manufacturer's written instructions to ensure adhesion of resilient
products.
B.
Concrete Substrates for Resilient Stair Accessories: Prepare horizontal surfaces according to
ASTM F 710.
1.
2.
Verify that substrates are dry and free of curing compounds, sealers, and hardeners.
Remove substrate coatings and other substances that are incompatible with adhesives and that
contain soap, wax, oil, or silicone, using mechanical methods recommended by manufacturer. Do
not use solvents.
C.
Fill cracks, holes, and depressions in substrates with trowelable leveling and patching compound;
remove bumps and ridges to produce a uniform and smooth substrate.
D.
Do not install resilient products until they are the same temperature as the space where they are to be
installed.
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DIVISION 09
RESILIENT BASE AND ACCESSORIES
SECTION 096513
1.
E.
3.3
At least 48 hours in advance of installation, move resilient products and installation materials into
spaces where they will be installed.
Immediately before installation, sweep and vacuum clean substrates to be covered by resilient products.
RESILIENT BASE INSTALLATION
A.
Comply with manufacturer's written instructions for installing resilient base.
B.
Install resilient base in lengths as long as practical without gaps at seams and with tops of adjacent
pieces aligned.
C.
Do not stretch resilient base during installation.
D.
On masonry surfaces or other similar irregular substrates, fill voids along top edge of resilient base with
manufacturer's recommended adhesive filler material.
E.
Preformed Corners: Install preformed corners before installing straight pieces.
F.
Job-Formed Corners:
1.
Outside Corners: Use straight pieces of maximum lengths possible and form with returns not less
than 3 inches in length.
a.
2.
3.4
Form without producing discoloration (whitening) at bends.
Inside Corners: Use straight pieces of maximum lengths possible and form with returns not less
than 3 inches in length.
RESILIENT ACCESSORY INSTALLATION
A.
3.5
Comply with manufacturer's written instructions for installing resilient accessories.
CLEANING AND PROTECTION
A.
Comply with manufacturer's written instructions for cleaning and protecting resilient products.
B.
Perform the following operations immediately after completing resilient-product installation:
1.
2.
3.
Remove adhesive and other blemishes from exposed surfaces.
Sweep and vacuum horizontal surfaces thoroughly.
Damp-mop horizontal surfaces to remove marks and soil.
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DIVISION 09
RESILIENT BASE AND ACCESSORIES
SECTION 096513
C.
Protect resilient products from mars, marks, indentations, and other damage from construction
operations and placement of equipment and fixtures during remainder of construction period.
D.
Cover resilient products subject to wear and foot traffic until Substantial Completion.
END OF SECTION 096513
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DIVISION 09
RESILIENT TILE FLOORING
SECTION 096519
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A.
1.2
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
A.
1.3
Section Includes:
1.
Vinyl composition floor tile (VCT)
ACTION SUBMITTALS
A.
Product Data: For each type of product.
B.
Samples: Full-size units of each color and pattern of floor tile required.
C.
Samples for Verification: Full-size units of each color and pattern of floor tile required.
1.4
INFORMATIONAL SUBMITTALS
A.
1.5
Qualification Data: For Installer.
CLOSEOUT SUBMITTALS
A.
1.6
Maintenance Data: For each type of floor tile to include in maintenance manuals.
MAINTENANCE MATERIAL SUBMITTALS
A.
Furnish extra materials that match products installed and that are packaged with protective
covering for storage and identified with labels describing contents.
1.
1.7
Floor Tile: Furnish one box for every 50 boxes or fraction thereof, of each type, color,
and pattern of floor tile installed.
QUALITY ASSURANCE
A.
Installer Qualifications: A qualified installer who employs workers for this Project who are
competent in techniques required by manufacturer for floor tile installation and seaming method
indicated.
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DIVISION 09
RESILIENT TILE FLOORING
SECTION 096519
1.
1.8
Engage an installer who employs workers for this Project who are trained or certified by
floor tile manufacturer for installation techniques required.
DELIVERY, STORAGE, AND HANDLING
A.
1.9
Store floor tile and installation materials in dry spaces protected from the weather, with ambient
temperatures maintained within range recommended by manufacturer, but not less than 50
deg F or more than 90 deg F. Store floor tiles on flat surfaces.
FIELD CONDITIONS
A.
Maintain ambient temperatures within range recommended by manufacturer, but not less than
70 deg F or more than 95 deg F, in spaces to receive floor tile during the following time periods:
1.
2.
3.
48 hours before installation.
During installation.
48 hours after installation.
B.
After installation and until Substantial Completion, maintain ambient temperatures within range
recommended by manufacturer, but not less than 55 deg F or more than 95 deg F.
C.
Close spaces to traffic during floor tile installation.
D.
Close spaces to traffic for 48 hours after floor tile installation.
E.
Install floor tile after other finishing operations, including painting, have been completed.
PART 2 - PRODUCTS
2.1
PERFORMANCE REQUIREMENTS
A.
Fire-Test-Response Characteristics: For resilient tile flooring, as determined by testing identical
products according to ASTM E 648 or NFPA 253 by a qualified testing agency.
1.
2.2
Critical Radiant Flux Classification: Class I, not less than 0.45 W/sq. cm.
VINYL COMPOSITION FLOOR TILE
A.
Subject to Compliance with requirements, provide products by one of the following:
1.
2.
3.
4.
Armstrong world industries, Inc.
Tarkett.
AZROCK Vinyl composition tile.
Mannington.
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DIVISION 09
RESILIENT TILE FLOORING
SECTION 096519
B.
Tile Standard: ASTM F 1066, Class 1, solid-color tile.
C.
Wearing Surface: Smooth.
D.
Thickness: Match existing.
E.
Size: Match existing.
F.
Colors and Patterns: Provide color samples for selection by Agency.
2.3
INSTALLATION MATERIALS
A.
Trowelable Leveling and Patching Compounds: Latex-modified, portland cement based or
blended hydraulic-cement-based formulation provided or approved by floor tile manufacturer
for applications indicated.
B.
Adhesives: Water-resistant type recommended by floor tile and adhesive manufacturers to suit
floor tile and substrate conditions indicated.
C.
Floor Polish: Provide protective, liquid floor-polish products recommended by floor tile
manufacturer.
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine substrates, with Installer present, for compliance with requirements for maximum
moisture content and other conditions affecting performance of the Work.
1.
B.
3.2
Verify that finishes of substrates comply with tolerances and other requirements specified
in other Sections and that substrates are free of cracks, ridges, depressions, scale, and
foreign deposits that might interfere with adhesion of floor tile.
Proceed with installation only after unsatisfactory conditions have been corrected.
PREPARATION
A.
Prepare substrates according to floor tile manufacturer's written instructions to ensure adhesion
of resilient products.
B.
Concrete Substrates: Prepare according to ASTM F 710.
1.
2.
Verify that substrates are dry and free of curing compounds, sealers, and hardeners.
Remove substrate coatings and other substances that are incompatible with adhesives and
that contain soap, wax, oil, or silicone, using mechanical methods recommended by floor
tile manufacturer. Do not use solvents.
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DIVISION 09
RESILIENT TILE FLOORING
SECTION 096519
3.
4.
Alkalinity and Adhesion Testing: Perform tests recommended by floor tile manufacturer.
Proceed with installation only after substrate alkalinity falls within range on pH scale
recommended by manufacturer in writing, but not less than 5 or more than 9 pH.
Moisture Testing: Proceed with installation only after substrates pass testing according to
floor tile manufacturer's written recommendations.
C.
Fill cracks, holes, and depressions in substrates with trowelable leveling and patching
compound; remove bumps and ridges to produce a uniform and smooth substrate.
D.
Do not install floor tiles until they are the same temperature as the space where they are to be
installed.
1.
E.
3.3
At least 48 hours in advance of installation, move resilient floor tile and installation
materials into spaces where they will be installed.
Immediately before installation, sweep and vacuum clean substrates to be covered by resilient
floor tile.
FLOOR TILE INSTALLATION
A.
Comply with manufacturer's written instructions for installing floor tile.
B.
Lay out floor tiles from center marks established with principal walls, discounting minor
offsets, so tiles at opposite edges of room are of equal width. Adjust as necessary to avoid using
cut widths that equal less than one-half tile at perimeter.
1.
Lay tiles square with room axis.
C.
Match floor tiles for color and pattern by selecting tiles from cartons in the same sequence as
manufactured and packaged, if so numbered. Discard broken, cracked, chipped, or deformed
tiles.
D.
Scribe, cut, and fit floor tiles to butt neatly and tightly to vertical surfaces and permanent
fixtures including built-in furniture, cabinets, pipes, outlets, and door frames.
E.
Extend floor tiles into toe spaces, door reveals, closets, and similar openings. Extend floor tiles
to center of door openings.
F.
Maintain reference markers, holes, and openings that are in place or marked for future cutting
by repeating on floor tiles as marked on substrates. Use chalk or other nonpermanent marking
device.
G.
Adhere floor tiles to flooring substrates using a full spread of adhesive applied to substrate to
produce a completed installation without open cracks, voids, raising and puckering at joints,
telegraphing of adhesive spreader marks, and other surface imperfections.
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DIVISION 09
RESILIENT TILE FLOORING
SECTION 096519
3.4
CLEANING AND PROTECTION
A.
Comply with manufacturer's written instructions for cleaning and protecting floor tile.
B.
Perform the following operations immediately after completing floor tile installation:
1.
2.
3.
Remove adhesive and other blemishes from exposed surfaces.
Sweep and vacuum surfaces thoroughly.
Damp-mop surfaces to remove marks and soil.
C.
Protect floor tile from mars, marks, indentations, and other damage from construction
operations and placement of equipment and fixtures during remainder of construction period.
D.
Floor Polish: Remove soil, adhesive, and blemishes from floor tile surfaces before applying
liquid floor polish.
1.
E.
Apply two coat(s).
Cover floor tile until Substantial Completion.
END OF SECTION 096519
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DIVISION 09
RESINOUS FLOORING
SECTION 09670
PART 1 – GENERAL
1.1
RELATED DOCUMENTS
A.
1.2
Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division
1 Specification Sections, apply to this Section.
SUMMARY
A.
This section includes the following:
1.
B.
Related sections include the following:
1.
1.3
Cast-in-Place Concrete, section 03 30 00
SYSTEM DESCRIPTION
A.
1.4
Resinous flooring system as shown on the drawings and in schedules.
The work shall consist of preparation of the substrate, the furnishing and application of a moisture reduction
primer, pigmented epoxy based floor coating system with urethane topcoat. The system shall have the color and
texture as specified by the Owner with a nominal thickness of 35 mils. It shall be applied to the prepared area(s)
as defined in the plans strictly in accordance with the Manufacturer's recommendations.
SUBMITTALS
A. Product Data: Latest edition of Manufacturer's literature including performance data and installation procedures.
B. Manufacturer’s Material Safety Data Sheet (MSDS) for each product being used.
C. Samples: A 3 x 3 inch square sample of the proposed system. Color, texture, and thickness shall be
representative of overall appearance of finished system subject to normal tolerances.
1.5
QUALITY ASSURANCE
A.
B.
C.
D.
E.
F.
1.6
The Manufacturer shall have a minimum of 10 years experience in the production, sales, and technical
support of epoxy and urethane industrial flooring and related materials.
The Applicator shall have experience in installation of the flooring system as confirmed by the manufacturer in
all phases of surface preparation and application of the product specified.
No requests for substitutions shall be considered that would change the generic type of the specified System.
System shall be in compliance with requirements of United States Department of Agriculture (USDA),
Food, Drug Administration (FDA), and local Health Department.
System shall be in compliance with the Indoor Air Quality requirements of California section
01350 as verified by a qualified independent testing laboratory.
A pre-installation conference shall be held between Applicator, General Contractor and the Owner to review and
clarification of this specification, application procedure, quality control, inspection and acceptance criteria and
production schedule.
PRODUCT DELIVERY, STORAGE, AND HANDLING
A.
Packing and Shipping
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DIVISION 09
RESINOUS FLOORING
SECTION 09670
1.
B.
Storage and Protection
1.
2.
C.
The Applicator shall be provided with adequate disposal facilities for non-hazardous waste generated
during installation of the system.
PROJECT CONDITIONS
A.
Site Requirements
1.
2.
3.
4.
B.
2.
3.
4.
C.
Application may proceed while air, material and substrate temperatures are between 60 F and 90 F
providing the substrate temperature is above the dew point. Outside of this range, the Manufacturer shall
be consulted.
The relative humidity in the specific location of the application shall be less than 85 % and the surface
temperature shall be at least 5 F above the dew point.
The Applicator shall ensure that adequate ventilation is available for the work area.
The Applicator shall be supplied with adequate lighting equal to the final lighting level during the
preparation and installation of the system.
Conditions of new concrete to be coated with epoxy material.
1.
Concrete shall be moisture cured for a minimum of 7 days and have fully cured a minimum of twenty
eight days in accordance with ACI-308 prior to the application of the coating system pending moisture
tests.
Concrete shall have a flat rubbed finish, float or light steel trowel finish (a hard steel trowel finish is neither
necessary or desirable).
Sealers and curing agents should not to be used.
Concrete surfaces on grade shall have been constructed with a vapor barrier to protect against the effects of
vapor transmission and possible delamination of the system.
Safety Requirements
1.
2.
3.
4.
1.8
The Applicator shall be provided with a storage area for all components. The area shall be between 60 F
and 90 F, dry, out of direct sunlight and in accordance with the Manufacturer's recommendations and
relevant health and safety regulations.
Copies of Material Safety Data Sheets (MSDS) for all components shall be kept on site for review by the
Engineer or other personnel.
Waste Disposal
1.
1.7
All components of the system shall be delivered to the site in the Manufacturer's packaging, clearly
identified with the product type and batch number.
All open flames and spark-producing equipment shall be removed from the work area prior to
commencement of application.
"No Smoking" signs shall be posted at the entrances to the work area.
The Owner shall be responsible for the removal of foodstuffs from the work area.
Non-related personnel in the work area shall be kept to a minimum.
WARRANTY
A. Material shipped to buyers at the time of shipment to be substantially free from material defects.
PART 2 – PRODUCTS
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DIVISION 09
RESINOUS FLOORING
SECTION 09670
2.1
FLOORING
A.
Basis of Design: Dur-A-Flex, Inc, Dur-A-Gard, Epoxy-Based seamless flooring system
1. System Materials:
a. Primer: Dur-A-Flex, Inc, Dur-A-Glaze MVP resin and hardener.
b. Base Coat: Dur-A-Flex, Inc, Dur-A-Gard resin and hardener.
c. Topcoat: Dur-A-Flex, Inc. Armor Top resin, hardener and grit.
2.
2.2
MANUFACTURERS
A.
B.
C.
D.
E.
B.
2.3
Patch Materials
a. Shallow Fill and Patching: Use Dur-A-Flex, Inc. Dur-A-Glaze #4 and No Sag #2.
b. Deep Fill and Sloping Material (over ¼ inch): Use Dur-A-Flex, Inc. Dur-A-Crete.
Dur-A-Flex, Inc.
General Polymers
Dex-O-Tex
Tnemec
Key-resin co.
Manufacturer of Approved System shall be single source and made in the USA.
PRODUCT REQUIREMENTS
A. Primer
1. Percent Solids
2. VOC
3. Viscosity at 70°F (mixed hardener and resin)
4. Hardness, ASTM D 2240
5. Compressive Strength, ASTM D 695
6. Tensile Strength ASTM D 638
7.
Flexural Strength
Dur-A-Glaze #4 MVP
100 %
0 g/L
1,400 cps
75-80
11,200 psi
2,100 psi
5,100 psi
B.
Dur-A-Gard
Base Coat
1.
2.
3.
4.
5.
6.
Percent Solids
VOC
Compressive Strength, ASTM D 695
Tensile Strength, ASTM D 638
Flexural Strength, ASTM D 790
Abrasion Resistance, ASTM D 4060
C-10 Wheel, 1,000 gm load, 1,000 cycles
7. Flame Spread/NFPA-101, ASTM E 84
8. Flammability, ASTM D 635
9. Impact Resistance MIL D-3134
10. Water Absorption. MIL D-3134
11. Potlife @ 70 F
C.
Topcoat
1.
2.
3.
Percent Solids
VOC
Tensile Strength, ASTM D 2370
100 %
3.45 g/L
16,000 psi
3,800 psi
4,000 psi
35 mg loss
Class A
Self Extinguishing
0.025 inch Max
0.04 %
20-25 minutes
Armor Top
95 %
0 g/L
7,000 psi
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DIVISION 09
RESINOUS FLOORING
SECTION 09670
4.
5.
6.
7.
Adhesion, ASTM 4541
Hardness, ASTM D 3363
600 Gloss ASTM D 523
Abrasion Resistance, ASTM D4060
CS 17 wheel (1,000 g load) 1,000 cycles
8.
9.
Pot Life, 70 F, 50% RH
Full Chemical Resistance
Gloss
4
10
Substrate Failure
4H
70
Satin
8
mg loss with grit
12
mg loss without grit
2 Hours
7 days
PART 3 – EXECUTION
3.1
3.2
EXAMINATION
A.
Examine substrates, areas and conditions, with Applicator present, for compliance with requirements for
maximum moisture content, installation tolerances and other conditions affecting flooring performance.
1.
Verify that substrates and conditions are satisfactory for flooring installation and comply with requirements
specified.
PREPARATION
A.
General
1.
2.
.
3.
4.
5.
3.3
New and existing concrete surfaces shall be free of oil, grease, curing compounds, loose particles, moss,
algae growth, laitance, friable matter, dirt, and bituminous products.
Moisture Testing: Perform tests recommended by manufacturer and as follows.
a. Perform relative humidity test using in situ probes, ASTM F 2170. Proceed with installation only after
substrates have a maximum 99% relative humidity level measurement.
There shall be no visible moisture present on the surface at the time of application of the system.
Compressed oil-free air and/or a light passing of a propane torch may be used to dry the substrate.
Mechanical surface preparation
a. Shot blast all surfaces to receive flooring system with a mobile steel shot, dust recycling machine
(Blastrac or equal). All surface and embedded accumulations of paint, toppings hardened concrete
layers, laitance, power trowel finishes and other similar surface characteristics shall be completely
removed leaving a bare concrete surface having a minimum profile of CSP 3-4 as described by the
International Concrete Repair Institute.
b. Floor areas inaccessible to the mobile blast machines shall be mechanically abraded to the same degree
of cleanliness, soundness and profile using diamond grinders, needle guns, bush hammers, or other
suitable equipment.
c. Where the perimeter of the substrate to be coated is not adjacent to a wall or curb, a minimum 1/8 inch
key cut shall be made to properly seat the system, providing a smooth transition between areas. The
detail cut shall also apply to drain perimeters and expansion joint edges.
d. Cracks and joints (non-moving) greater than 1/8 inch wide are to be chiseled or chipped-out and
repaired per manufacturer’s recommendations.
At spalled or worn areas, mechanically remove loose or delaminated concrete to a sound concrete and
patch per manufactures recommendations.
APPLICATION
A.
General
1.
The system shall be applied in four distinct steps as listed below:
a. Substrate preparation
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DIVISION 09
RESINOUS FLOORING
SECTION 09670
2.
3.
4.
5.
B.
Primer
1.
2.
C.
2.
3.
2.
3.
The topcoat of Armor Top shall be roller applied at the rate of 500 sf/gal to yield a dry film thickness of 3
mils.
The topcoat shall be comprised of a liquid resin, hardener and grit that is mixed per the manufacturer’s
instructions.
The finish floor will have a nominal thickness of 35 mils.
FIELD QUALITY CONTROL
A.
Tests, Inspection
1.
3.5
The base coat shall be comprised of two components, a resin, and hardener as supplied by the
Manufacturer.
The resin shall be added to the hardener and thoroughly mixed by suitably approved mechanical means.
The base coat shall be applied over horizontal surfaces using “v” notched squeegee and back rolled at the
rate of 100 sf/gal to yield a dry film thickness of 16 mils.
Topcoat
1.
3.4
The primer shall be Dur-A-Glaze MVP that is mixed at the ratio of 2 parts resin to 1 part hardener per the
manufacturer’s instructions.
The primer shall be applied by 3/16 inch notched squeegee and back rolled at the rate of 100 sf/gal to yield
a dry film thickness of 16mils.
Base Coat
1.
D.
b. Priming
c. Base coat application.
d. Topcoat application
Immediately prior to the application of any component of the system, the surface shall be dry and any
remaining dust or loose particles shall be removed using a vacuum or clean, dry, oil-free compressed air.
The handling, mixing and addition of components shall be performed in a safe manner to achieve the
desired results in accordance with the Manufacturer's recommendations.
The system shall follow the contour of the substrate unless pitching or other leveling work has been
specified by the Architect.
A neat finish with well-defined boundaries and straight edges shall be provided by the Applicator.
The following tests shall be conducted by the Applicator:
a. Temperature
1. Air, substrate temperatures and, if applicable, dew point.
b. Coverage Rates
1. Rates for all layers shall be monitored by checking quantity of material used against the area
covered.
CLEANING AND PROTECTION
A.
Cure flooring material in compliance with manufacturer’s directions, taking care to prevent their contamination
during stages of application and prior to completion of the curing process.
B.
Remove masking. Perform detail cleaning at floor termination, to leave cleanable surface for subsequent work
of other sections.
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DIVISION 09
PAINTING
SECTION 09900
PART 1 - GENERAL
1.01
RELATED DOCUMENTS
A.
1.02
The Drawings and the general provisions of the Contract Documents, including the General
Conditions and Division 1 Specification Sections, apply to the Work of this Section.
DESCRIPTION OF WORK
A.
The extent of Painting Work is shown on the Drawings and specified herein. "Paint" shall mean all
finish coating systems and materials, including primers, emulsions, enamels, special coatings,
sealers, fillers, and other applied materials, whether used as prime, intermediate, or finish coats.
Paint all exposed surfaces, except where the natural finish of the material is obviously intended, or
specifically noted, as a surface not to be painted. Painting Work shall include, but shall not be
limited to, the following:
1.
2.
3.
4.
1.03
A.
Hollow Metal Doors and Frames
Exposed Conduits, Piping.
Concrete Masonry Unit Walls.
Gypsum Wallboard Surfaces.
WORK NOT INCLUDED
General: The following categories of substrata, or items, shall not receive a paint finish. They are
considered to be surfaces that are not intended to be painted:
1. Metal Surfaces: Do not paint any anodized aluminum, stainless steel, chromium plate,
copper, or bronze.
2. Operating Parts and Labels: Do not paint any moving parts of operating units. Do not
paint over any code required labels, such as Underwriters' Laboratories and Factory
Mutual labels, or any equipment identification, performance rating, name or nomenclature
plates.
3. Shop Priming: Do not apply the specified prime coat to any pre-primed substrate.
4. Do not paint pre-finished items, concealed surfaces, finished metal surfaces, operating
parts and labels.
1.04
QUALITY ASSURANCE
A.
Product Manufacturer: Company specializing in manufacturing quality paint and finish products
with a minimum three years experience.
B.
Applicator: Company specializing in commercial painting and finishing with a minimum of three
years of experience.
C.
Paint Coordination: Provide finish coats which are compatible with prime paints used and
produced by the same manufacturer as the prime coat. Review other sections of these
Specifications in which prime paints are to be provided to ensure the compatibility of each coating
system with its substrate. Provide barrier coats over all incompatible primers or remove and re-prime
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DIVISION 09
PAINTING
SECTION 09900
as required. Notify the Agency, in writing, of any anticipated problems in applying the specified
coating systems.
1.05
A.
REFERENCES
All Work of this Section shall be provided in accordance with the latest edition of the following
standards which are considered to be a part of this specification the same as if bound herein:
1. ANSI/ASTM D16: Definitions of Terms Relating to Paint, Varnish, Lacquer, and Related
Products.
1.06
A.
SUBMITTALS
General: Submit the following in accordance with the applicable provisions of Section 01300 of the
General Requirements:
1. Product data for each material specified.
2. Manufacturer's application instructions for each material specified.
1.07
REGULATORY REQUIREMENTS
A.
Conform to the applicable codes for flame, fuel, and smoke rating requirements for finishes.
B.
All paint and finishes shall conform to ANSI A66.1 - 1964, "Specifications to Minimize Hazards to
Children from Residual Coating Materials".
1.08
DELIVERY, STORAGE, AND HANDLING
A.
Deliver products to the Site in sealed and labeled containers.
B.
Container labeling shall include manufacturer's name, type of paint, brand name, brand code,
coverage, surface preparation, drying time, clean up, color designation, and instructions for mixing
and reducing.
C.
Store paint materials at a temperature between 45 degrees F. and 90 degrees F., in a well
ventilated area.
D.
Take all precautionary measures required to prevent fire hazards and spontaneous combustion.
1.09
ENVIRONMENTAL REQUIREMENTS
A.
Provide continuous ventilation in, and heat, area to be painted as required to maintain ambient
temperature above 45 degrees F. for 24 hours before, during, and 48 hours after the application of
finishes.
B.
Provide minimum lighting level of 80-ft. candles measured mid-height at the substrate surface.
C.
Cover, or otherwise protect, finish work of other trades and surfaces not being painted
concurrently, or not specified to be painted.
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DIVISION 09
PAINTING
SECTION 09900
1.10
A.
JOB CONDITIONS
Safety: Take all precautions required to ensure that the workmen, and work areas, are adequately
protected from fire and health hazards resulting from the handling, mixing, and application of
volatile finish coating systems.
PART 2 - PRODUCTS
2.01
MATERIALS
A.
Coatings: shall be ready mixed, except field catalyzed coatings. Process pigments to a soft paste
consistency, capable of being readily and uniformly dispersed to a homogeneous coating.
Coatings shall have good flow and brushing properties, capable of drying or curing free of streaks
and sags.
B.
Accessory Materials: shall include linseed oil, shellac, turpentine, paint thinners and other
materials not specifically indicated, but required to achieve the finishes specified, of commercial
quality.
PART 3 - EXECUTION
3.01
INSPECTION
A.
The installer shall inspect the substrata and the conditions prevailing at the time of installation. He
shall immediately notify the Contractor in writing, with a copy to the Agency, of any condition
detrimental to the timely execution of his work as specified herein. Failure to due so shall
constitute acceptance of the substrata, the prevailing conditions and the risks inherent therein.
A.
Verify that surfaces are ready to receive work as instructed by the Product Manufacturer.
B.
Examine surfaces scheduled to be finished prior to commencement of the Work. Report any
condition that may potentially affect proper application.
C.
Measure moisture content of surfaces using an electronic moisture meter. Do not apply finishes
unless moisture content of surfaces is below the maximums stated by the Manufacturer.
3.02
A.
PREPARATION
Remove electrical plates, hardware, light fixture trim, and fittings prior to preparing surfaces or
applying any finish. Re-install the above after the Painting Work has been completed.
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DIVISION 09
PAINTING
SECTION 09900
B.
Correct minor defects and clean the surfaces that affect the Work of this Section in accordance with
the Paint Manufacturers written instructions. Schedule the cleaning and painting so that
contaminants from the cleaning process will not fall onto wet, newly painted surfaces. Do not paint
over dirt, scale, rust, grease, or conditions otherwise detrimental to the formation of a durable paint
film.
C.
Touch-up any shop-primed or galvanized steel surfaces which have been damaged. Sand and
scrape to remove loose primer and rust. Feather edges to make touch-up patches inconspicuous.
Clean surfaces as directed by Manufacturer.
PROTECTION
3.03
A.
Protect: the work of other trades, whether it is scheduled to be painted or not, against any
damage by the Work specified herein. Repair all damage as directed by Architect, at no cost to the
Agency.
B.
Furnish drop cloths, shields, and protective methods to prevent spray or droppings from disfiguring
other Work.
C.
Remove empty paint containers from the Site, and dispose of legally.
3.04
APPLICATION
A.
General: Apply products in accordance with the Manufacturer’s written instructions. Do not apply
finishes to surfaces that are not dry. Apply each coat to a uniform finish. Sand lightly and vacumn
and/or wipe with tack cloths between coats. Allow applied coat to dry for the time period
recommended by the Manufacturer before applying the next coat.
C.
Minimum Coating Thickness: Apply each paint system at not less than the Manufacturer's
recommended wet/dry film thickness, or spreading rate.
D.
Additional Prime Coats: Re-coat primed and sealed surfaces where there is evidence of suction
spots or unsealed areas, as required to assure a finish coat with no burn through, or other defects.
E.
Additional Finish Coats: When undercoats, stains or other conditions show through the final coat
of paint, apply additional finish coats of paint until the paint film is of uniform finish, color and
appearance, and is acceptable to the Architect.
F.
Application: Apply each coat of paint free of cloudiness, spotting, holidays, laps and brush marks,
runs, sags, ropiness, or other surface imperfections. Apply by brush, spray, or roller as deemed
needed for best finish.
3.05
MAINTENANCE
A.
As the Work proceeds, promptly remove paint where spilled, splashed, or spattered.
B.
During the progress of the Work, maintain the premises free of unnecessary accumulation of tools,
surplus materials and debris.
C.
Collect cotton waste, cloths, and other materials that constitute a fire hazard, place in closed metal
containers, and remove daily from the Site.
3.06
CLEANUP AND PROTECTION
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DIVISION 09
PAINTING
SECTION 09900
A.
Clean Up: Remove from the Site on a daily basis all discarded paint materials, rubbish, cans and
rags. Upon the completion of the Painting Work, clean all window glass and other paint spattered
surfaces. Remove spattered paint as directed by the Manufacturer of the product, using care not to
scratch or otherwise damage any finished surfaces.
B.
Provide "Wet Paint" signs: as required to adequately inform the public of newly painted surfaces.
C.
Protect: newly painted surfaces from any kind of damage until the Date of Substantial Completion.
If any painted surface should be damaged in any way, repair damaged areas by cleaning, sanding,
priming and finish painting the surface as required by the Architect.
PART 4 - PAINT SYSTEMS
4.01
A.
GENERAL
Except as otherwise required to provide a specific type of coating, materials specified shall
be equal to the products of Benjamin Moore Paints, which is the standard paint for the
University Paint Shop. Paint Systems for wall and ferrous metal surfaces are specified below.
Refer also to the Room Finish Schedule. The Architect shall choose all Paint System Colors from
the Manufacturer’s complete range of colors.
1. Paint System # 1 All Walls:
a. Apply one coat primer/sealer equal to #1030-1200 “Ultra-Hide PVA Interior
All Purpose Primer/Sealer”.
b. Apply two coats latex epoxy coating with a semi-gloss finish color as
selected by Agency.
2. Paint System # 2 – Interior Shop-Primed Ferrous Metal (galvanized and nongalvanized):
a. Touch-up galvanized finish on exterior ferrous metal in the field with Z.R.C.
cold galvanizing material, or approved equal.
b. Touch-up shop-primed finish in the field with a primer compatible with oilbased finish paint equal to #4160 “Devguard Multi-Purpose Tank and
Structural Primer”. Apply one coat of primer to ducts, piping and conduit that
has not been factory primed.
c. Apply two coats finish paint equal to #2518 “Ultra-Hide Durus Exterior Alkyd
Gloss Finish”.
3. Paint System # 3 – Epoxy Paint at Screen Processing.
Floors and Cove Base: Hybri – Flex Ec System
- Mechanically prepare concrete substrate to a level CSP-3 -4 profile according to ICRI
guidelines.
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DIVISION 09
PAINTING
SECTION 09900
-
Apply Polycrete SL at 55 sf/kit and broadcast macro chips at 0.1 LBS/ SF
Apply 4 inch epoxy cove base mortar.
Apply flake broadcast using Cove Rez epoxy on base at 200 SF/ GAL and flakes at 0.1
LBS/Gal.
Apply Dur-A-Glaze #4 water clear epoxy on the floor at 100 SF/ GAL and broadcast macro
flakes at 0.1 LBS/ SF.
Apply Grout coat on the cove base using DUR-A-GLAZE Cove Rez and water clear
hardener at 200 SF/GAL.
Apply grout coat on the floor using DUR-A-GLAZE #4 water clear epoxy at 100 SF/ GAL.
Apply topcoat on the floor and base with polythane #2HS at 300 SF/ GAL.
4. Paint System # 4 – Clear Epoxy Coating. See Specifications Section #09670.
+ + END OF SECTION + +
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