Global Solution Guide Busway www.usa.siemens.com/busway Siemens Busway Systems Providing Power Distribution Solutions around the Globe Power delivery solutions for a broad range of applications Selecting the right Busway solution for your unique requirements When you need a cost-effective power delivery solution for an industrial plant, a hospital, shopping mall or high tech environment, you face the challenge of balancing performance with value to efficiently distribute power throughout your facility. Only Siemens offers you the industry’s most complete and modern line of busway products–an extensive range of options that lets you match your site-specific requirements with an optimized power delivery solution–around the corner or around the globe. These innovative solutions encompass the world’s most comprehensive and technologically advanced busway products for the automotive, industrial, commercial/ institutional and high-rise multi-occupancy markets. For added convenience, our busway products and accessories are readily available, easy to order and to install. Our product lines are specifically designed to comply with local and international standards and to satisfy the final measure of your profitability a low total installed cost. Siemens Power II Measure Service can save time and money by ensuring, accurate, optimized Busway routing Sentron™ Busway Siemens flagship Busway line, Sentron Busway is a flexible power distribution solution with an easy-to-install single bolt design, optional 200% neutral or isolated ground and ratings from 225 to 5000 amps UL and IEC. XJ-L™ Busway ™ HD B sway An excellent choice for high-tech, commercial retail or light industrial applications, XJ-L Busway is engineered for high reliability with optional isolated grounding, 200% neutral, and ratings of up to 400A. Saving you time and money with the Power II Measure service Siemens PIIM service provides professional busway routing and measurement by a factory representative. The Siemens representative will meet with the designated site contact to review project details and discuss routing options. Using a laser measuring device, all pertinent site measurements will be recorded and then transferred to a CAD approval drawing(s). The PIIM service guarantees correct alignment and routing of the busway. If there are any errors in the busway routing that resulted from Siemens, replacement busway items will be provided at no charge. Power II Measure Service www.usa.siemens.com/busway For more information, please order BUFL-PO2ME-0910 via the Siemens Literature Fulfilment webpage - www.usa.siemens.com/literature Sentron Busway for global power distribution applications Building on a solid foundation of advanced products for the construction industry, the Siemens Sentron name is recognized worldwide as synonymous with quality and consistent performance. Sentron Busway delivers impressive features and benefits that make it ideal for many types of industrial and construction implementations. Engineered to ensure the safe and efficient distribution of power in industrial, commercial and institutional environments worldwide, Sentron ampacities range from 225A to 5000A UL and IEC. Thanks to an innovative design, you benefit fro laborsaving installation and a flexible, compact bus system that is an ideal fit for most applications. In fact, Sentron Busway is one of the industry’s least labor intensive systems. Sentron Busway installs with minimal hardware and often costs up to 35% less than cable and conduit installations. The lightweight aluminum housing acts as an integral ground, joint stacks connect with splice plates featuring a single-bolt design, and bus plugs and cable tap boxes offer the industry’s largest wire bending space. An optional 200% neutral within the bus bar housing accommodates harmonics common in today’s power systems. Sentron Busway conductors are insulated with a state-of-the-art epoxy insulation system, which is applied using an electrostatic spray process for optimal insulation integrity. Easy to install single bolt design IP rated for touch safe Design accommodates optional 200% neutral with isolated ground or Internal ground All Sentron Busway products meet the following standards: Hsg Grd 50% Grd - UL 857 - NEMA BU1 - CSA C22.2 - IEC 529 (1989), IEC 439-1 (1993), 439-2 (1993) - UL 1479 - DIN 4102 Parts 9&12 - BS 6387 Parts 11.1 and 11.2 200% N Hsg Grd Ratings Conductors Feeder Plug-in / Riser 225-4000 (Al) 225-5000 (Cu) 3 phase, 3 wire 3 phase, 4 wire ( 100% neutral) 3 phase, 4 wire (200% neutral) 50%+ Integral Al housing ground 50% Internal ground bus (Al or Cu) 50% Isolated ground bus IP40 – Indoor IP55 – Splash Proof IP66 – Outdoor NEMA 3R – Outdoor IP40 Indoor IP55 Splash Proof 10 openings per 10’ section (plug-in) IP2X touch safe plug-in openings Sentron plugs are engineered with the installer and end user in mind. Features like factory installed breakers, reversible operating handle, visible position indication, spring loaded padlockable latch, and patented door interlock provide safe and easy installation and operation. Circuit breaker bus plugs are available in frame sizes from 125A to 800A with interrupting ratings of standard, high, or current limiting Fusible bus plugs are available in 240V and 600V; 30, 60, 100, 200, 400 and 600 amp frames. All Sentron fusible bus plugs feature a visible blade technology and a 200kA short circuit rating Epoxy insulated Ratings from 225 to 5000 amps • Circuit Breaker Bus Plug: 15A – 800A • Solid State Circuit Breaker Bus Plugs: Custom configured upon request. • Fusible Plugs: 30A – 600A (Visible Blade Switch) • Ground Detector and Potenzializer Plug • SPD Surge Protection Plug - High Exposure Applications (400kA – 500kA) - TPS6 - Medium Exposure Applications (100kA – 300kA) - TPS1 - Low Exposure Applications (100kA) - TPS9 XJ-L™ HD Busway XJ-L Busway is well known for its outstanding performance, providing convenient, cost-effective power distribution for high-tech environments, data centers, laboratories, and other applications requiring consistent, quality power distribution. To meet changing demands of the industry, XJ-L has been reengineered to provide even more options and modularity. The newly engineered offering is named XJ-L High Density Busway. Key XJ-L HD design features include optional isolated ground or 200% neutral across entire product range. For maximum availability, XJ-L HD Busway is maintained as a stock product to meet your quickship requirements. As a result, XJ-L HD Busway is an intelligent choice for contractors and users concerned with designing superior electrical distribution systems. The compact design is ideal for limited working areas in computer manufacturing, laboratory or test facilities, schools, hospitals, and machine shops. With XJ-L HD Busway, you get an exclusive, optional isolated ground design that ensures clean power. Unlike bonded ground designs that may convey surges from one electrical devce to another, the XJ-L HD optional isolated ground system is well suited for high-tech computer intensive environments. The isolated ground bar is the same size as the phase bars, with the same ampere rating. Installation is easy, joining one XJ-L HD Busway section to another is as simple as matching ends and snapping them together. Bus bars are held securely in place by spring pressure clips located in the joint insulator. The joint is secured when the external housing plate is attached with captive screws. Thanks to built-in flexibility and a low initial cost, you also benefit from future savings when you need new equipment. Time to add on busway for new or expanded facilities? The XJ-L Busway you installed years ago matches the XJ-L HD Busway you specify today and years from now the new busway sections, components or system-compatible bus plugs will still fit. Joint Connection – spring clamp assemblies ensure reliable, maintenance-free joints Cost effective power distribution Solution Optional Isolated Ground or 200% Neutral All XJ-L HD Busway products meet the following standards: - UL 857 - NEMA BU1 - CSA C22.2 200% N .125” Solid Cu Bar Internal Grid Ratings Conductors Feeder Plug-in / Riser 100A 225A 400A 3 phase, 3 wire 3 phase, 4 wire Optional internal ground Optional isolated ground or 200% neutral Solid copper (98% conductivity) bus bars Indoor only Indoor only 12 plug-in openings per 10’ section IP2X Touch Safe Plug-in Openings XJ-L™ HD Power Modules (XPM) are offered with a wide selection of NEMA and IEC surface mount receptacles or drop cord connections. Custom configuration with integral current monitoring or surge protection are also offered. The XPMs are available from 15A to 200A, with circuit breaker or Vacu-Break fusible switches. Add on features include a variety of receptacles, shunt trips, alarm switches, auxiliary contacts and metering. Circuit Breaker XPM: 15A – 200A Fusible XPM: 30A – 100A (Vacu-Break Switch) Plug-in Tap Box 100A & 200A Ground Detector and Potentializer Plugs Totally enclosed steel housing is robust, guarding against incidental contact and contamination of live parts. Enclosed box design will not twist or distort during Power Module installation Lightweight and easy to handle Up to twelve Power Modules can be installed per 10’ of plug-in busway. Plug-in busway can be configured with six plugin openings per side or twelve on one side Designing Data Centers with Busway Today’s Data Center Challenges The days of fixed power distribution systems, using traditional hardwired panels are no longer able to cost effectively handle all the moves, adds and changes required for a modern data center. To address this issue a more flexible alternative has begun to make inroads in the data center to meet this power distribution challenge; the busway type power distribution system. These new modular busway systems are specifically designed to meet these data centers requirements. They provide the ability to add or remove a plug-in power tap without interrupting the power to the bus. There are a variety of different taps to supply and support different levels of power. They are available in a wide variety of NEMA and IEC receptacles in both single and three phase configurations. Reliability and Availability If there is one constant in the data center of today and of the future, it is change. The computing equipment evolves and is replaced constantly. Moreover, all data centers operators and IT departments are being asked to do more with less. If you are evaluating your data center’s power infrastructure, either for a new Greenfield build-out or an upgrade to an existing site, busway power distribution systems should be given serious consideration. The flexibility and cost effectiveness that the busway system offers means that the data center designer has a greater variety of options to choose from. With over one million feet in service, XJ-L HD Busway has a proven track record. Solid copper bus bars and totally steel enclosed housings are designed for decades of dependable service. Totally enclosed steel housing is robust, guarding against contamination and incidental contact to live parts. Installation is fast and easy. Joint connections simply snap together without special tools, housing couplers, or bus connectors and are maintenance free. Modular and Flexible Siemens XJ-L HD Busway components are available in a wide variety of straight lengths, elbows, tees and crosses. Moves, Adds and Changes are a snap. XPMs can be installed or relocated as Siemens Industry, Inc. Building Technologies Division 5400 Triangle Parkway Norcross, GA 30092 1-800-241-4453 info.us@siemens.com www.usa.siemens.com/busway required, without de-energizing the busway. All XJ-L HD Power Modules are fully interchangeable with all XJ-L HD Busway configurations. Custom fittings and straight lengths can be application engineered to tailor the busway system to specific customer requirements. Overhead, under the floor, horizontal, or even vertically mounted, XJ-L HD Busway is suitable for use in all mounting orientations making it the most versatile and energy efficient power distribution system in its class. For maximum Power Density with a small foot print, parallel runs can be mounted in a “Top over Bottom” vertical arrangement, which allows the busway system to be installed completely over the top of the cabinets (not in the aisle). XJ-L™ High Density Busway offers up to twelve 100A XPMs installed per 10 foot of Busway section. Busway sections are available with six plug-in ports per side or twelve on one side. XPMs are installed straight onto the busway for easy insertion and removal and allows optimal positioning of receptacle and power cord routing. Pre-engineered XPM opening locations on the busway ensures no interference between XPMs for greater density and maximum flexibility. Power Modules are available with 3, 6, or 12 branch circuit protection in both single and 3-phase configurations, ranging from 15 –200 amps for maximum power density and flexibility. Intrinsically Robust When considering which brand and type of system to install, it is also important to understand some of the differences between the different types of systems on the market today. Track Bus is somewhat similar to Busway, however it has certain limitations and drawbacks. Track style systems generally are lighter duty systems originally designed for lighting systems and may bend, sag or twist under heavy loads from larger or numerous power taps. They also have an open style track design that can allow unintended contact to conductors. Siemens XJ-L HD Busway system was originally designed for heavy industrial power distribution with rigorous physical and electrical demands. It has been re-engineered to meet the specific requirements of the data center, however, intrinsically it is a robust industrial grade power distribution system. Subject to change without prior notice Order No.: BUFL-01000-0211 Printed in USA © 2011 Siemens Industry, Inc. The information provided in this flyer contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.