PS Sheet PS 51.3:Control−Disk(A) October 2009 7600 Replacement Upgrade for Fisherr 7600 Valve and Actuator Description Replacing a Fisher 7600 valve assembly can be difficult. The 7600 is an obsolete product for commercial applications and therefore duplicate replacements for the original valve and actuator are not available. Also, the current HPBV face−to−face standards are generally different than the 7600 so finding a valve that fits between the same flanges can be problematic. The built in features available in the Fisher Control−Diskt valve platform can more readily address this need with flexible length seal retainer designs. For special flange connections such as RTJ, or for larger shaft classes, a one piece retainer−less body without a seal can be provided. See figure 2. The Control−Disk valve will provide the expanded control range required when replacing either the 7600 Fishtailr or conventional disc constructions. Upgrade of the entire valve and actuator package to current designs will complete this performance enhancing upgrade. Customer Value Upgrade to the entire valve and actuator package without incurring additional costs for piping changes. Replacing the obsolete 7600 CL150−300 NPS 2−12 valves with Control−Disk, 8580, or A81 valves will reduce the maintenance costs of these valves and enhance performance, both now and in the future. Improved performance of the control valve will favorably impact process loop variability. Proposed Solution Soft or metal seals can be specified for tight shutoff. The Seal Retainer option for the Control−Disk, 8580, or A81 valve will meet the 7600 face−to−face dimensions. Extend the upgrade to include the live−loaded packing constructions by specifying ENVIRO−SEALr and include FIELDVUEr digital valve controllers. This upgrade solution includes the option to select a flow ring, soft seal, or metal seal construction. This option addresses the shaded area of table 1 and is shown in detail in figure 1. Related Documentation www.Fisher.com The upgrade will reduce maintenance costs and downtime with improved availability of spares and repair services. Product Bulletin 51.3:Control−Disk, D103297X012 Fisher Control−Disk Rotary Valve IM, D103298X012 PS Sheet PS 51.3:Control−Disk(A) October 2009 7600 Replacement Upgrade Solutions Flow Ring, Soft Seal, and Metal Seal Constructions The A81, 8580, and Control−Disk valves can be supplied with these long face−to−face seal retainers (see figure 1) to match the dimension of the existing 7600 valve (see shaded cells in table 1 for availability). Figure 1. Optional Configurations for Matching Fisher 7600 Face−to−Face Dimensions Retainer−less Design With a one−piece body made from plate, this retainer−less design (see figure 2) can meet all of the 7600 face−to−face dimensions listed in table 1, as well as provide any special face−to−face dimensions or special flange connections, i.e. RTJ or FF. This design uses the same trim parts as an A81, 8580, or Control−Disk Valve. Figure 2. Special Retainer−less Design for Matching Fisher 7600 Face−to−Face Dimensions 2 PS Sheet PS 51.3:Control−Disk(A) October 2009 7600 Replacement Table 1. Fisher 7600 Face−to−Face Dimensions VALVE SIZE STANDARD FACE−TO−FACE DIMENSIONS, INCHES 7600, Shaft Class ASME CLASS NPS 5 6 7 2 150-300 2.00 2.50 --- --- --- --- 3 150-300 2.00 2.50 3.00 3.00 --- --- 4 150-300 2.50 3.00 3.00 4.00 --- --- 6 150-300 2.50 3.00 3.00 4.00 4.00 --- 150 3.00 3.00 4.00 4.00 4.50 --- 300 3.00 3.00 4.00 4.00 4.50 --- 150 3.00 4.00 4.00 4.50 4.75 6.00 300 3.00 4.00 4.50 4.50 5.50 6.25 150 3.00(1) 4.00 4.00 4.50 5.00 6.00 300 3.00 4.00 4.00 4.50 5.50 6.25 8 10 12 2 3 4 Note: The shaded areas indicate where the seal retainer option applies. 1. Standard 8580 or Control−Disk Valve should be used; no special seal retainer is required. 3 PS Sheet 7600 Replacement PS 51.3:Control−Disk(A) October 2009 Note Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use, or maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end user. Fisher, Control−Disk, and FISHTAIL are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Emerson Process Management Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore www.Fisher.com EFisher 4 Controls International LLC 2009; All Rights Reserved