Cooper Crouse-Hinds Renewable Energy Product Training

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Cooper Crouse-Hinds Renewable

Energy Product Training

LED Lighting

For Industrial & Hazardous Areas

LED Technology Overview

Why Choose CC-H LED?

 Durability

– Vibration Resistant – No weak lamp filaments

 Energy Savings

– From 50% up to 85% energy savings

– Reduce spend on electrical runs and lighting panels

Safety & Environmental

– Instant On – No delay at start up or power loss

– Redundant drivers for fail safe light output

– Zero mercury content / LEED & ROHS Compliant

 Long Life

– Over 60,000 Hours of Operation Without Need for lamp change Outs or Ballast Maintenance (70% lumen maintenance)

Lower THD Vs. Traditional HID Ballasts

Installation Of LED Reduces Install & Operating Costs

3

4

System

 

Life

EVLL LED EV LED FMV LED VMV LED

LED   Portfolio

V2L LED PVM, PFM, P2L

5

Class I,

Div.

1

Class I,

Div.

1

Class I,

Div.

2

Class I,

Div.

2

Class I,

Div.

2

Industrial

General high bay, low bay illumination

Targeted illumination & low heights

Outdoor /

Indoor flood illumination

General high bay, low bay illumination

Targeted illumination & low heights

All

Applications

Replaces 150‐

400W HID

Replaces 100‐

200W Inc 70‐

100W HID

Replaces 100‐

400W HID

Replaces 70‐

400W HID

Replaces 100‐

200W Inc 50W

HID

Same as FMV,

VMV, and V2L

We Are The World’s Leading Provider of LED

Luminaires For Harsh and Hazardous Applications

Champ LED

 Class 1 Division 2 LED luminaire

– For HID replacement

 Reliability from Cooper Crouse-Hinds

– Over 15,000 Units in 25 Countries

 Installs to existing HID mounting modules

– Saves on retrofit installation material costs

 The most complete Division 2 line in the industry

– 5 Versions replace from 70W up to 400W HID

 Wide ambient operating range

– T4 Rating for -40ºC to 55ºC ambient temperatures

Innovative Value With Crouse-Hinds Reliability

6

Vaporgard LED

 Class 1 Division 2 LED

– For incandescent replacement

 Long Life

– 50K Hours of operational life

– 20 x Longer life than incandescent

– Vibration resistant

 Energy Efficient

– 25W LED System wattage

– 85% more efficient than 200W Incandescent

 Flexible Voltage Options Available

– 120-277 VAC and DC Option Available

 Wide ambient operating range

– 40ºC and 55ºC ambient ratings

Long Life And Energy Efficiency In Compact Form Factor

7

LED Flood Light

 Class I Division 2 and Class II Division 1

– HID Floodlight replacement

– 4 Models replace from 100W up to 400W HID

– Mounts to existing HID pole & wall accessories

 Energy Efficient

– 50% more energy efficient than HID

 Long Life

– 60,000 Operational life

– Vibration resistant

 Standard Flood Illumination Pattern

– Drop in replacement of existing HID floods

 480 Volt Drivers , DC Drivers

– Voltage flexibility for all Installations

 Field Replaceable Components

Benefits Of LED In A True Floodlight

8

Warm Color Temperature LEDs Available

Reflectors Give Standard

7x6 Type Pattern

Optional Visor for

Dark Sky

Compatible Light

Output

Optional Protective Guard

9

Yoke Mount Compatible with

Existing SFA6 & SWB6 Mounting Adaptors

LED

 

Flood

 

Light

Modular, Field Replaceable Drivers

Optional

Integrated 480/347

Transformer

 201 Model

– Higher Lumen Output & Lower Power

– 10‐30VDC Option Available

 701 Model Added

– Low Wattage HID Replacement

 Wildlife Friendly Option

 Warm Color Temperature Options

 Dark Sky Compliance

 Optional Green & Red Colored Inserts (C20 Model

Only)

Model

EVLED201 [Gen 1]

10

EVLEDC201 [Gen 2]

Power

36W

30W

Light Output

[Lumen]

1158

1670

EV

 

LED

Hazard•Gard EVLL   LED

 Multi Lumen EVLL Family – 5L, 7L, 9L,11L,13L

– Up to 62% more energy‐efficient than HID

– 60K hours of life in extreme environments

– AC and DC grivers

– Optional guard

– Trunion mounting option

– 347/480 Volt step‐down transformer

– Mounts to existing mounting modules

Long Life And Reliable Performance In The Most

Demanding Environments

11

Hazard•Gard   EVLL   LED   Features

Retrofits to existing EVM,

EVLP, EVLS mounting modules.

Quick disconnect eliminates wire connections for retrofit applications

Field replaceable drivers w/ “No-Lights Out” feature

12

Superior CC-H designed flame paths optimize protection

Robust heatsink design ensures long life in extreme environments

High efficiency LED &

Drivers Optimize Lumen

Performance

Hazard•Gard   EVLL   LED   Design

Available with Trunion Mount Option – S812

 Trunion mounting option for flexibility at any angle (S812)

 Quarter inch painted aluminum bracket

 Secured with robust ½” bolts

– 1¼” Long

13

Pro

 

Series

 

Industrial

LED

 

Luminaires

Applications

 Locations which require continuous and consistent light levels at all times

 Areas requiring frequent switching on ‐ and ‐ off

 Areas that are difficult to re ‐ lamp or that causes production downtime during the lamp maintenance

 Where corrosive, wet, dusty, hot and/or cold conditions exist

 Marine, wet locations, and hose down environments

 Warehouse, outdoor areas, production facilities, etc.

Robust Design For Any Industrial Environment

15

Other

 

LED

 

Products

 

Available

 N2LPS Emergency Light

– Class 1 Division 2, Marine

 LED Exit Sign – Class 1

Division 2

 Obstruction Lighting

 Task Lighting

CCH Offers Complete Line of LED Solutions

Fixture Size Comparison

17

Testing & Qualification

Wet Location Test Marine Hose Testing

LED LED Luminaires are qualified for NEMA 4X,

IP66, Wet Location & Marine Applications

18

Testing & Qualification

Champ Dust Blanket Testing Cold Weather Test

LED Luminaires are qualified for NEMA 4X, IP66,

Wet Location & Marine Applications

19

20

Solar

 

Combiner

 

Solutions

Typical Grid ‐ Tie PV System

ETL

 

Listed

 

to

 

UL1741

Combiner

 

Ordering

 

Table

 Fiberglass N4X

 Painted Steel N3R

 Stainless Steel

N4X

 N4 Powder

Coated Steel

Select

 

Enclosure

 

Type

Select

 

Number

 

of

 

Input

 

Circuits

 Offered from 2 to 36 input circuits

 Touch safe

 Din Rail Mounted

Select

 

Fused

 

or

 

Not

 

Fused

 PV specific fuse

 Offered in 8, 10, 12, 15 or

20A

 Rated at 1000VDC

 Breaking capacity 33kA

 Disconnect switches offered in 100, 200, 250,

400A

 Max current can never exceed disconnect rating

 Save time, labor & space!

Select

 

Integral

 

Disconnect

 PV specific surge protection

 Rated at 600VDC &

1000VDC

 Rated 15kA per pole

Select

 

Surge

 

Protection

29

DC

 

String

 

Monitoring

Recombiners

– Larger PV systems may require a need to combine the wires from several combiner boxes

– Sometimes referred to as array or sub combiners

– Consult factory

CCH

 

Solar

 

Product

 

Offering

31

Solar   Cable   Assemblies   &   Harnesses

32

Solar

 

Cable

 

Whip

 

Assemblies

33

Solar

 

Cable

 

Jumper

 

Assemblies

34

Solar

 

Cable

 

Parallel

 

Harnesses

35

X ‐ Mold   &   T ‐ Mold   Parallel   Harnesses

36

T

Mold

 

Parallel

 

Harnesses

37

Solar

 

Cable

 

Homerun

 

Harnesses

38

Solar

 

Cable

 

Homerun

 

Harnesses

39

Wind

 

Energy

Class 1, Div 2; Zone 1, EEx e

Applications

Material: 316L Stainless Steel.

Material Thickness: 1.5….2.0mm for larger

Finish: Electro chemical polish.

Gasket: Chloroprene or Silicone (optional).

Temp Range (

C): - 45 to +80 Chloroprene

-65 to +135 Silicone

Impact Resistance: 7 J (Nm).

Comprehensive Range of sizes

Certification and listings:

Certified IP Rating: IP66.

Class 1, Div 2, Groups A,B,C,D

ATEX ll 2 GD EEx e ll T6 or T5, IEC-EX via BKI.

cULus to UL50/22.2, types 3S, 4, 4X.

Germanischer Lloyd (GL) GOST R

Class 1, Div 2; Zone 1, EEx e

Applications

EARTH STUD: M10 Internal / External

HIGH INTEGRITY “SINGLE PIECE” GASKET

WIDE SURFACE AREA UPTURN SEAL

INTEGRAL BODY / DOOR DRAINAGE CHANNEL

FASTEN TO STOP SEALING SYSTEM

DETACHABLE DOOR ASSEMBLY

Wide door opening

CAPTIVE STAINLESS STEEL FASTENINGS

FOUR SIDED GLAND PLATE OPTIONS

LONG OPERATIONAL LIFE EXPECTENCY

PROVEN INSTALLATION SOLUTION

XLH….

XLH…………….B

XLV…...

Materials: 316L & 304 Stainless Steel.

Material Thickness: Body – 1.2mm Lid 1.2mm or 1.5mm for larger sizes

(18g) (16g)

Finish: Electro-chemical polish

Gasket - High integrity “one piece” foam in place polyurethane gasket.

Fastenings: ¼ turn fastening latches or slotted hex head screws.

External Mounting: 4 x external 3mm welded lugs, 11mm Ø holes / slots.

Internal Fixings: 4 x stand off pillars 9mm Ø, 25mm high, tapped M6 x10.

Earth/Ground: M10 external & internal brass earth stud assembly.

Ingress Protection: Certified IP66.

Operating Temperature: -20

C to +60

C.

Impact Resistance: 7 J (Nm) to EN 50014.

Class 1, Div 2; Zone 1, EEx e

Applications

Certification: Class 1, Div 2, Groups A,B,C,D

ATEX ll 2 GD EEx e ll T6; IEC-EX via BKI cULus toUL50 / C22.2 no. 94-M91, types 3S, 4X. GOST-R, KOSHA,KGS pending

Thank You!

Questions???

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