High Pressure Mercury ML Product Description • Mixed Light lamps Product Features • High-pressure mercury tube in series with a tungsten filament • Runs on mains voltage without additional gear • Combines a continuous spectrum from the incandescent source and a line spectrum from the high-pressure mercury source Product Benefits • Direct retrofit for incandescent lamps • Higher efficacy and lifetime than incandescent Application • Public outdoor lighting, car parks, workshops, garages and shops B ML E27 Luminaires • It is recommended to protect ML against water splashes • ML lamps are not dimmable www.lampsandgear.philips.com A ML E40 C ML B22 recommended ballast pag. 2.4 Dimensions in mm Dim. C D max. max. 1 151 70 2 149.5 70 3 168 75 4 166.5 75 5 211 90 6 224 90 7 282 120 no. HID LAMPS & CONTROL GEAR 2.107 HPL High Pressure Mercury ML Preferred selection Type EOC Cap/ Packing Colour Colour Luminous Base configuration Rendering Temperature Flux Lamp Index (K) EM (lm) 8711500 Dim. no. ML 100W E27 235-245V 181176 30 E27 24 (Ra) 72 3300 1100 1 ML 100W B22 235-245V 181206 30 B22 24 72 3300 1100 2 ML 160W E27 225-235V 181350 30 E27 24 65 3600 3200 3 ML 160W E27 235-245V 181473 30 E27 24 65 3600 3000 3 ML 160W B22 225-235V 181442 30 B22 24 65 3600 3200 4 ML 160W B22 235-245V 181503 30 B22 24 65 3600 3000 4 ML 250W E27 225-235V 201393 15 E27 12 65 3400 5500 5 ML 250W E40 225-235V 201294 15 E40 12 65 3400 5500 6 ML 250W E27 235-245V 201416 15 E27 12 65 3400 5400 5 ML 250W E40 235-245V 201317 15 E40 12 65 3400 5400 6 ML 500W E40 225-235V 201331 10 E40 6 50 3700 13000 7 ML 500W E40 235-245V 201355 10 E40 6 50 3700 13000 7 Type Photo Mains Lamp Bulb Bulb Cap/Base Lamp Luminous letter Voltage Voltage finish Temperature Temperature Current Efficacy max. max. EM (A) (º C) (º C) (V) Lamp EM (lm/W) ML 100W E27 235-245V B 235-245 240 Coated 350 200 0.46 ML 100W B22 235-245V C 235-245 240 Coated 350 200 0.46 10.5 ML 160W E27 225-235V B 235-245 225 Coated 350 200 0.73 19.0 ML 160W E27 235-245V B 235-245 240 Coated 350 200 0.70 17.0 ML 160W B22 225-235V C 235-245 230 Coated 350 200 0.73 19.0 ML 160W B22 235-245V C 235-245 240 Coated 350 200 0.69 17.0 ML 250W E27 225-235V B 235-245 225 Coated 350 200 1.20 21.0 ML 250W E40 225-235V A 235-245 225 Coated 350 200 1.20 21.0 ML 250W E27 235-245V B 235-245 245 Coated 350 200 1.09 20.0 ML 250W E40 235-245V A 235-245 245 Coated 350 200 1.09 21.0 ML 500W E40 225-235V A 235-245 225 Coated 350 250 2.32 26.0 ML 500W E40 235-245V A 235-245 245 Coated 350 250 2.13 26.0 Type Lamp Net Chromaticity Chromaticity Ignition Wattage weight Coordinate Coordinate Supply per piece X Y EM (W) (g) 10.5 ILCOS Voltage min. (V) ML 100W E27 235-245V 108 52 417 384 180 QB-100-235/245-E27 ML 100W B22 235-245V 108 68 417 384 180 QB-100-235/245-B22d QB-160-225/235-E27 ML 160W E27 225-235V 165 61 399 378 180 ML 160W E27 235-245V 165 61 395 379 180 QB-160-235/425-E27 ML 160W B22 225-235V 165 64 398 378 180 QB-160-225/235-B22d ML 160W B22 235-245V 165 64 395 379 180 QB-160-235/245-B22d ML 250W E27 225-235V 260 184 403 382 180 QB-250-225/235-E27 ML 250W E40 225-235V 260 184 403 382 180 QB-250-225/235-E40 ML 250W E27 235-245V 265 184 399 381 180 QB-250-235/425-E27 ML 250W E40 235-245V 265 184 399 381 180 QB-250-235/425-E40 ML 500W E40 225-235V 500 230 396 387 180 QB-500-225/235-E40 ML 500W E40 235-245V 500 230 393 386 180 QB-500-235/245-E40 ML 100W ML 250W ML 160W ML 500W Burning positions 2.108 Burning positions HID LAMPS & CONTROL GEAR High Pressure Mercury ML Spectral power distribution Performance diagrams ML ML Lamp performance during run up Effects of mains voltage variations % 160 140 120 W la I la Φ 100 80 60 lla Φ Vla Wla 1 = = = = 2 3 4 5 t Lamp current Luminous Flux Lamp Voltage Lamp Wattage HID LAMPS & CONTROL GEAR 2.109 2.110 HID Control Gear Introduction Philips Lighting produces the widest possible selection of control gear for High-Intensity Discharge lamps, including electronic and electromagnetic ballasts, controllers, ignitors and capacitors. Electronic HID control gear The application of fully electronic control gear for running HID lamps is growing apace. Such gear is already available for specific types of metal halide (such as Mastercolour CDM) and low- and high-pressure sodium lamps. It offers important advantages, including a higher frequency (90-130 Hz) circuit, resulting in a total absence of lamp flickering. What is more, lamp life is extended, starting behaviour improved and colour stability enhanced. Given the benefits that they bring, the lines of electronic control gear for other types of HID lamps will be extended in the near future. Electromagnetic HID control gear Satisfying all the relevant IEC lamp standards, a broad selection of electromagnetic control gear is offered. Depending on the specific application and/or economic considerations, Philips Lighting can supply HID-HeavyDuty (encapsulated) or HID-Basic (impregnated) ballast types. This programme embraces, among other things, ballasts for ignitor systems such as the semi-parallel (impulser) and series (superimposed) versions. What is more, high-quality HID-HighPower ballasts are available for wattage ratings of 1000 W and above. HID ignitors A full programme of electronic ignitors for metal halide and high- and low-pressure sodium lamps is detailed. Semi-parallel ignitors should be used in combination with the appropriate semi-parallel Philips ballasts (with an ignitor terminal connection). Series ignitors can operate with these same ballasts (where the ignitor connection is then not used) or with Philips series ballasts or those from other CENELEC-approved manufacturers. Considerations on HID lamp circuits In HID lamp circuits using electromagnetic control gear, various issues arise that warrant closer consideration. Various ballast designs The different applications distinguish the three ranges of Philips HID ballast: - HID-Heavy Duty, encapsulated ballasts suitable for outdoor situations inside luminaires, poles or posts under humid conditions, also for high-end indoor applications (offering the lowest hum-levels); - HID-Basic, impregnated ballasts for indoor or outdoor use in enclosed applications; the ballasts should not be exposed to humid environments; - HID-HighPower, suitable for large-scale applications with power ratings of 1000 W and above; these ballasts are designed for the most rigorous demands. Ignitor systems for HID lamp circuits For the ignition of lamps like high-pressure sodium and metal halide lamps, there is normally a choice between two systems: - Semi-parallel (also called impulser (IMP)) or - Series (also called superimposed (SIP)). In many cases, the two systems are interchangeable. However, on close comparison, numerous differences are evident: - Semi-parallel: - Control gear can be installed remotely (see below); - Fewer design restrictions, such as cable capacitance sensitivity, non-self-heating circuit; - Lower watt losses; - Protected against possible damage from lamp arcing; - Absence of ignitor hum. - Series: - Lengthy cabling is possible with ignitor installed close to the lamp; - Lamp ignition operates independent of the ballast. Remote control gear By using semi-parallel ignitors, applications are possible where the control gear is located remotely.This means that the gear components (ballast, ignitor, capacitor) are installed at some physical distance from the lamp, which in some situations (such as floodlighting) can simplify installation considerably. What is more, temperature-sensitive components can be placed away from potential heat sources. Refer to the tables of data to confirm the required cable capacitances (based on a typical value of 100 pF/m). In practice, the specification of the cable used will need to be checked. Thermo-protected gear Keeping in mind the latest European legislation (September 2001), it will be highly advisable to use so-called thermo-protected ballasts, i.e. 2.112 HID LAMPS & CONTROL GEAR Introduction ballasts with built-in thermal switches, when operating high-pressure sodium or metal halide lamps. Philips Lighting has a complete range of thermo-protected ballasts (see ‘TS’ in the type number) available for all the relevant lamp types. Anti-cycling digital ignitors "Digital ignitors are highly recommended because they detect faulty lamps in an early stage and prevent unneccesary stress on the system". Especially when it may be expected that defect lamps are not replaced immediately these digital ignitors will extend the system lifetime largely." - For high-pressure sodium lamps, which require some 2-5 minutes for re-ignition; and - For metal halide and compact HID lamps, which need about 10-15 minutes. Lifetime of ballasts and ignitors All electromagnetic ballasts have been designed for a problem-free lifetime of 10 years continuous operation where the tw has not been exceeded. Under normal circumstances, the ignitor actually functions for just a few cycles each day when the lighting is switched on. However, ignitor life can be seriously jeopardised when an inoperative lamp remains in an energised lampholder for extended periods of time. In such instances, the ignitor could be pulsing from 8-24 hours per day, depending on the application. For this reason, it is advisable to use ignitors that limit the ignition attempts and therefore extend system life. Compensation of circuits Where electromagnetic ballasts are employed, the power factor in the circuit usually needs to be corrected. In each table of data accompanying the product information, the value of capacitor is given to correct the power factor to a level of 0.9. In such situations, this capacitor is connected across the mains supply input. Rating of ∆t For all electromagnetic ballasts, the maximum permissible temperature of the ballast winding (tw) is laid down at 130 ºC.The change in temperature (∆t) is the rise under normal operating conditions, while the maximum ambient temperature is derived from tw minus ∆t. Tapping possibilities For logistical reasons, the entire HID-Basic ballast range is available in multi-voltage versions i.e 230/240V, 50Hz and 220/230V, to limit the tables in this OEM-guide only 230/240V types are given. Ballast type-numbers Each element of the ballast type-number has a purpose. Refer to the table here to see the various explanations. HID LAMPS & CONTROL GEAR 113 2.113 Introduction HID-Basic Naming BSN 150 L407-ITS R BC2-159 B Conventional gear (Ballast) SN MR SX SL SD SH MH HL HA High pressure Sodium (SON) Special lamps (MSR / MSI) SOX White SON SON Dual power ballast (switching) SON Hybrid dimming Ballast Metal Halide High Pressure Mercury HPA Lamp power(s) L Separated by / Low PF (comp-cap ness) Number of Terminals 0 2 Screw contacts Insert 0 1 2 4 5 6 7 8 9 10 11 14 15 16 17 20 21 30 220V 50Hz 220V 60Hz 230V 50Hz 240V 50Hz 220/230V 60Hz 220/230V 50Hz 230/240V 50Hz 220/240V 50Hz 400V 50Hz 220…240V 50Hz 220/230/240V 50Hz 380V 50Hz 415V 50Hz 388/400V 50Hz (-3% tap) 400/415V 50Hz 200V 50Hz 200V 60Hz 480V 60Hz I* Ignitor tap TS* TH* Thermo switch 150 graden Thermo switch 175 graden R Reinforced (for use in class-II luminaires) BC Basic (Impregnated) 0 1 2 3 A=8 A=10 A=12,5 A=16 (BTA) (Low Power) (Medium Power) (High Power) Total length of bottom plate (footprint) in mm * if applicable/present 2.114 HID LAMPS & CONTROL GEAR Introduction Naming HID-HeavyDuty and High-Power BSN 150 L33-TS HD2-159 B SN SX SL SD SH MH HD MR HL HA Conventional gear (Ballast) High pressure Sodium (SON) SOX White SON SON Dual power ballast (switching) SON Hybrid dimming Ballast Metal Halide Metal Halide (High power) Special lamps (MSR / MSI) High Pressure Mercury HPA Lamp power(s) L 08 43 33 34 11 30 36 40 32 44 48 26 66 96 02 78 50 76 77 Separated by / Low PF (comp-cap ness) 220V 50Hz S/P 220V 60Hz S/P 230V 50Hz S/P 240V 50Hz S/P 220V 50Hz Serie 220V 60Hz Serie 220-240V 50Hz Serie 230V 50Hz Serie 240V 50Hz Serie 220V 50Hz TwoPower 230V 50Hz TwoPower 220V 50Hz (CW) 230…240V 50Hz (CW) 220…240V 50Hz (CW) 220V 50Hz S/P (High-Power) 230/240V 50Hz S/P (High-Power) 380/400V 50Hz (High-Power) 380/400/415V 50Hz (High-Power) 400/415/430V 50Hz (High-Power) TS* TH* Thermo switch 150 graden Thermo switch 175 graden HD HP HeavyDuty (Encapsulated) High Power >1000W (Encapsulated) 1 2 3 A=10 (Low Power) A=12,5 (Medium Power) A=16 (High Power) Total length of bottom plate (footprint) in mm * if applicable/present HID LAMPS & CONTROL GEAR 2.115