Network & Substations
HV SUBSTATION PROJECT
Speaker : SIMON BATTANI & NICOLAS CHIDIAC
Company : MATELEC
1
HV SUBSTATION PROJECT
CONFERENCE OUTLINE
- ENGINEERING & CONTRACTING DIVISION HISTORY.
- ACTIVITIES PROCESS:
 MANAGEMENT & PROCUREMENT.
 PRIMARY & SECONDARY ENGINEERING.
ENGINEERING
 CONSTRUCTION & ERECTION.
 TESTING & COMMISSIONING.
- CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.
2
HV SUBSTATION PROJECT
ENGINEERING & CONTRACTING
DIVISION HISTORY
3
HV SUBSTATION PROJECT
BRIEF HISTORY
Established
E
t bli h d in
i 1987 for
f the
th realization
li ti off complex
l HV
HV, MV and
d
LV projects.
The Division starts with 5 engineers in the Construction of the
Congress Palace 60/20kV S/S in Syria and the Rehabilitation of
Jamhour & Bsalim 150kV S/S in Lebanon.
Kept growing up and making new challenge in working for new
markets
k and
d diff
different standards.
d d
Nowadays, the division count more than 100 Engineers, works
in more than 10 countries and have build around 60 Substations.
4
HV SUBSTATION PROJECT
ACHIEVED PROJECTS
Algeria : Construction of (13) 400, 220 & 60kV GIS & AIS S/S.
Extension of (9) 220 & 60kV AIS S/S.
Nigeria : Construction of (2) 330 & 132kV AIS S/S.
Extension of (1) 330/132kV AIS S/S.
Senegal : Construction of (1) 67.5MW Power Plant with 90/15kV AIS S/S.
Egypt
yp : Construction of ((1)) 66/11kV GIS S/S.
KSA : Construction of (1) 34.5/13.8kV Indoor S/S.
Lebanon : Construction & Extension of more than (15) 220 & 66kV GIS & AIS S/S.
Rehabilitation off more than (60)
( ) 66/15-11kV AIS S/S.
Syria : Construction of (10) 230 & 66kV GIS & AIS S/S.
Extension of (2) 220/66kV GIS S/S.
5
HV SUBSTATION PROJECT
LEBANON MAIN PROJECT
Beirut Central District 220/66/20kV GIS S/S:
(4) 220kV U/G Cable, (3) TR 220/20kV 80MVA.
(4) 66kV U/G Cable, (2) TR 66/20kV 40MVA.
( ) 20kV
(5)
kV Incoming,
I
i
(62)
( ) 20kV
kV O/G,
O/G (5)
( ) 20kV
kV Coupler.
C
l
Client : Solidere
Consultant : Dar El Handasah
6
HV SUBSTATION PROJECT
LEBANON MAIN PROJECT
ARAMOUN 220/150/20kV GIS S/S:
(8) 220kV O/G Feeder, (2) TR 220/20kV 70MVA.
(2) 150kV O/G Feeder, (1) TR 220/150kV 100MVA.
( ) 20kV
(2)
kV Incoming,
I
i
(22)
( ) 20kV
kV O/G,
O/G (1)
( ) 20kV
kV Coupler.
C
l
Client : EDL
Consultant : EDF
7
HV SUBSTATION PROJECT
NIGERIA MAIN PROJECT
GANMO 330/132/33kV AIS Breaker and a Half S/S:
(4) 330kV Line, (2) Auto TR 330/132kV 150MVA.
(2) 132kV Line, (2) TR 132/330kV 60MVA.
( ) 33kV
(2)
kV IIncoming,
i
(6)
( ) 33kV
kV O/G.
O/G
Client : Niger Delta Power Holding
Consultant : STUCKY
8
HV SUBSTATION PROJECT
SYRIA MAIN PROJECT
BANIAS 230/66kV GIS S/S:
(9) 230kV Line, (6) 230kV Inc. Generator, (3) TR 230/66kV 125MVA.
(8) 66kV Line, (3) 66kV Incoming, (1) 66kV Inc. Gaz Turbine,
( ) 66kV
(3)
kV Starting
St ti Transformer,
T
f
(3)
( ) TR 66/20kV
/ kV 30MVA.
MVA
Client : PEEGT
9
HV SUBSTATION PROJECT
ALGERIA MAIN PROJECT
MEKKERA 60/10kV GIS S/S:
(5) 60kV U/G Cable, (3) TR 60/10kV 30MVA.
(4) 10kV Incoming, (24) 10kV O/G, (2) 10kV Coupler.
Client : SONELGAZ
10
HV SUBSTATION PROJECT
ACTIVITIES PROCESS
MANAGEMENT
&
PROCUREMENT
- ENGINEERING & CONTRACTING DIVISION HISTORY.
- ACTIVITIES PROCESS
- MANAGEMENT & PROCUREMENT.
- PRIMARY & SECONDARY ENGINEERING.
- CONSTRUCTION & ERECTION.
- TESTING & COMMISSIONING.
COMMISSIONING
- CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.
11
HV SUBSTATION PROJECT
PLANNING
Very Important Work to Accomplish The Essential Goal :
Respect The Deadlines of all the Project Activities.
All these Activities (Design,
Approval, Procurements,
Construction, Erection,
Testing & Commissioning,
…etc) are Mentioned in
Primavera Tables with the
Starting & Finishing Days
to Facilitate their Follow
Up.
12
HV SUBSTATION PROJECT
BUDGET
A Critical Activity
y to Respect
p The Budget
g of Each Order And To
Stay Within the Overall Project Budget.
All the Purchase Order
are Done in ERP
Software which
Automatically Compare
the Sum of Each Order
to the Correspondent
p
Item Budget in the
Main Contract.
13
HV SUBSTATION PROJECT
PROCUREMENTS
Telecom
Equipments
ABB
HV Equipments
-–ABB
Prot.
Relay
& Microscada
Switzerland
(8
((6((9
pages)
ppages).
gg ) )
ABB Finland
p
pages)
Once the Equipments are Defined
& Approved, Procurements
Responsible Put the Order Using
ERP Software.
They Check
Th
Ch k the
th Budget
B d t and
d
Follow up the Suppliers to Respect
the Deadline, Send the Filled
Routine Test and to Prepare the
Factory Acceptance Test in
Manufacturer House.
14
HV SUBSTATION PROJECT
ACTIVITIES PROCESS
PRIMARY & SECONDARY
ENGINEERING
- ENGINEERING & CONTRACTING DIVISION HISTORY.
- ACTIVITIES PROCESS
- MANAGEMENT & PROCUREMENT.
- PRIMARY & SECONDARY ENGINEERING.
- CONSTRUCTION & ERECTION.
ERECTION
- TESTING & COMMISSIONING.
- CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.
15
HV SUBSTATION PROJECT
PRIMARY & SECONDARY ENGINEERING
 The Engineers of Matelec are Skilled & Experienced in Executing all the
Necessary Activities to Design in House:
 Different Types of New GIS & AIS Substations (Single BB, Double BB,
UI type BB, Breaker and a Half, …).
 Extensions of Existing S/S Choosing Feasible & Optimized Solution to
have Minimum Cut-Out Period with Respect to the Existing Status .
 Engineers Mains Scope of Works:
 Primary & Secondary Engineering (SLD, General Layout & Sections, Scada
Architecture, Functional DWG, Grounding System, Design Criteria, Calculation Note,
Auxiliary Services,
Services Civil Guide,
Guide Gantries & Metallic Structure,
Structure …etc)
…etc),
 Definition & Checking the Supplier Primary & Secondary Engineering
(HV, MV & LV Equipments).
 Coordination with the Client & the Responsible
p
of the other Activities
(Management, Procurement, Construction & Erection, Testing & Commissioning).
 All the Engineering Activities are Done According to the International
Standards Client Requirements and to the Following ISO Design Chart
Standards,
Chart.
16
HV SUBSTATION PROJECT
Project Planning
PRIMARY & SECONDARY ENGINEERING
Sales
DESIGN CHART
Create Design
Requirement
Design Requirement
Review
Purchasing
NO
Detail Design
Make Design
In house ?
Detail Design - Internal Review
YES
Conceptual Design
Customer
Approval
Conceptual Design -Internal Review
Customer
Approval
Required
R
i d
No
YES
Get Customer
Approval
Required
Get Customer
Approval
NO
Design Release
Plan Design
Verification &
Validation
P j t Realization
Project
R li ti
17
YES
Purchasing
HV SUBSTATION PROJECT
PRIMARY & SECONDARY ENGINEERING
Clientt requirements
Cli
i
t stated
t t d iin th
the contractual
t t l
references
Required Standards (IEC or ANSI,…)
Climatic and environmental Condition
System characteristics
Particular of System
Insulation level
Creepage distances
Clearances in Air
BASIC DESIGN CRITERIA
18
HV SUBSTATION PROJECT
The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer, and then open the file again. If the red x still appears, y ou may hav e to delete the image and then insert it again.
19
PRIMARY & SECONDARY ENGINEERING
HV SUBSTATION PROJECT
PRIMARY & SECONDARY ENGINEERING
GENERAL LAYOUT
DRAWING
220kV LEVEL
DOUBLE BUSBAR TYPE
220kV LEVEL SECTION
DOUBLE BUSBAR TYPE
66kV LEVEL SECTION
UI BUSBAR TYPE
66kV LEVEL
UI BUSBAR TYPE
20
HV SUBSTATION PROJECT
21
PRIMARY & SECONDARY ENGINEERING
HV SUBSTATION PROJECT
PRIMARY & SECONDARY ENGINEERING
Loads Distribution
Wind Load
Stress Analysis in Bar
Nodes
Displacement
Perspective View
Stress Diagram
22
HV SUBSTATION PROJECT
The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer,
The image and
cannot
thenbeopen
display
theed.
file Your
again.computer
If the redmay
x still
not
appears,
hav e enough
y ou may
memory
hav e to
to delete
open
The
the
the
image
image,
image
cannot
and
or the
then
beimage
display
insert
may
ed.
it again.
hav
Your
e been
computer
corrupted.
may not
Restart
hav eyenough
our computer,
memoryand
to then
open open
the image,
the fileoragain.
the image
If themay
red xhav
stille appears,
been corrupted.
y ou mayRestart
hav e to
y our
delete
computer,
the image
andand
then
then
open
insert
theitfile
again.
again. If the red x still appears, y ou may hav e to delete the image and then insert it again.
The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer, and then open the file again. If the red x still appears, y ou may hav e to delete the image and then insert it again.
23
PRIMARY & SECONDARY ENGINEERING
HV SUBSTATION PROJECT
24
SOFTWARE TOOLS USED IN ENGINEERING
HV SUBSTATION PROJECT
ACTIVITIES PROCESS
CONSTRUCTION
& ERECTION
- ENGINEERING & CONTRACTING DIVISION HISTORY.
HISTORY
- ACTIVITIES PROCESS
- MANAGEMENT & PROCUREMENT.
- PRIMARY & SECONDARY ENGINEERING.
ENGINEERING
- CONSTRUCTION & ERECTION.
- TESTING & COMMISSIONING.
- CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.
ALGERIA
25
HV SUBSTATION PROJECT
CONSTRUCTION & ERECTION
 For our turnkey projects, our qualified subcontractors partners
are handling the construction and erection works under
Matelec team supervision
p
 Matelec site manager and supervisors are daily present to
follow up the site work progress and to assure the best
quality of work.
 Matelec supervisors liaise with the client representatives by
conducting regular meetings to discuss the work progress and
solve arising
g problems
p
 Matelec specialists handle the site quality control as well as the
safety rules and regulations.
regulations
26
HV SUBSTATION PROJECT
CONSTRUCTION & ERECTION
 Full coordination between the engineering Department and
the Site
 Upon drawings approval, a complete file including
documents and drawings is prepared by the engineering
department and sent to site for constructions and erection
phase
 The engineering department is always ready to find
f
a
solution for unexpected technical inconvenience and arising
site problems
p
 A regular progress report is prepared by the site supervision
to follow up and update the site planning
27
HV SUBSTATION PROJECT
ACTIVITIES PROCESS
TESTING
&
COMMISSIONING
- ENGINEERING & CONTRACTING DIVISION HISTORY.
- ACTIVITIES PROCESS
- MANAGEMENT & PROCUREMENT.
- PRIMARY & SECONDARY ENGINEERING.
- CONSTRUCTION & ERECTION.
- TESTING & COMMISSIONING.
- CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.
28
HV SUBSTATION PROJECT
TESTING & COMMISSIONING
For Every Substation, a Testing Engineer from Matelec is
Dedicated to Manage the Testing & Commissioning Activities of
the S/S. He Performs Several Tests (Functional Test, CT/VT Test,
CB/DS/ES Test
Test, …..etc)
etc) & Prepares the Filled Site Test Documents
for the Client.
He is Supported by Matelec Specialists for the Testing of Certain
Equipments (Protection Relays Setting, Scada System, Fault
Recorder, Telecom, ….etc) and in some case Supplier Specialist
Perform the Testing
g & Commissioning
g of their Equipments
q p
for
example GIS Equipments.
All the Tests are Done According to Protocols Prepared in Matelec
House with Respect to the Relevant International Standard,
Manufacturer Recommendations & Client Requirement. They are
Completely
p
y or Partially
y Witnessed by
y the Client.
29
HV SUBSTATION PROJECT
LIST & EXAMPLE OF PROTOCOLS
TESTING & COMMISSIONING
The image cannot
The
beimage
displaycannot
ed. Your
be computer
display ed.may
Yournot
computer
hav e enough
may not
memory
hav e enough
to openmemory
the image,
to open
or thethe
image
image,
mayorhav
thee image
been corrupted.
may hav e been
Restart
corrupted.
y our computer,
Restart yand
ourthen
computer,
open the
andfilethen
again.
open
If the
the red
file again.
x still appears,
If the redy ou
x still
may
appears,
hav e toy ou
delete
maythe
hav
image
e to delete
and then
the insert
imageitand
again.
then insert it again.
The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer, and then open the file again. If the red x still appears, y ou may hav e to delete the image and then insert it again.
The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer, and then open the file again. If the red x still appears, y ou may hav e to delete the image and then insert it again.
The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer, and then open the file again. If the red x still appears, y ou may hav e to delete the image and then insert it again.
- HV, MV & LV Equipments Test (Power &
Aux. Transformer, CB, DS, ES, CT, VT, SA,
LT Charger,
LT,
Charger Battery,
Battery Diesel Group,…).
Group )
- Functional Test (Line, Transf, Coupler, ..) .
- Panels Test (AC, DC, Common, Busbar
Prot., Fault & Event Recorder, Telecom,
...).
- System Test ((Scada, Transformer
Monitoring on Line, Metering, …..).
- HV, MV & LV Cables Test.
- Control,
Control Prot.
Prot & Metering Relays Test.
Test
- Details Procedure for Testing &
Commissioning in Case of S/S Extension.
30
LIST OF SUBMITTED
PROTOCOLS
(More than 40)
HV SUBSTATION PROJECT
Multi Function System
for Current, Voltage &
Power Transformers
T t
Tests.
TESTING EQUIPMENTS
T 3000
(ISA-Italy)
CPC 100
(Omicron)
Circuit Breaker Analyzer
and Micro Ohmmeter.
CBA – 1000
((ISA-Italy)
y)
Multi Tasking
Equipment for Testing
P t ti Relays,
Protection
R l
Energy Meters &
Transducers.
31
CMC 256 (Omicron)
DRT-6
DRT
6 (ISA
(ISA-Italy)
Italy)
HV SUBSTATION PROJECT
CASE STUDY
CHEFFIA S/S
400/220/31.5kV
- ENGINEERING & CONTRACTING DIVISION HISTORY.
- ACTIVITIES PROCESS
- MANAGEMENT & PROCUREMENT.
PROCUREMENT
- ALGERIA -
- PRIMARY & SECONDARY ENGINEERING.
- CONSTRUCTION & ERECTION.
- TESTING & COMMISSIONING.
COMMISSIONING
- CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.
32
HV SUBSTATION PROJECT
LOCATION & IMPORTANCE
400kV Network in Algeria
400kV Power Plant
400kV Substation
400kV Line
33
HV SUBSTATION PROJECT
LOCATION & IMPORTANCE
400kV Network in Algeria
400kV Power Plant
400kV Substation
400kV Line
34
HV SUBSTATION PROJECT
400kV SLD
The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer, and then open the file again. If the red x still appears, y ou may hav e to delete the image and then insert it again.
1 Double Bus Bar 5000A, 40kA
3 Incoming 400kV
2 Line 400kV
1 International Line 400kV
3 AutoTransf 400/220/31.5kV400/220/31 5kV400/220/31.5kV
5kV-300MVA
1 Coupler 400kV
35
SUBSTATION COMPOSITION
HV SUBSTATION PROJECT
220kV SLD
1 Double Bus Bar 4000A, 31.5kA
3 Incoming Auto TR 220kV
4 Line 220kV
1 Coupler 220kV
36
SUBSTATION COMPOSITION
HV SUBSTATION PROJECT
SUBSTATION GENERAL LAYOUT
The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer, and then open the file again. If the red x still appears, y ou may hav e to delete the image and then insert it again.
30
00 meters
400 meters
400kV S/S
400kV ATR
400kV L.K.
220kV L.K.
220kV S/S
37
Control
Building
400kV LAYOUT & SECTIONS
HV SUBSTATION PROJECT
The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer, and then open the file again. If the red x still appears, y ou may hav e to delete the image and then insert it again.
150 m.
30 m.
21 m.
21 m.
L.K.
38
ATR
400/220kV
& 220kV SA
SA, CT, ES,
CB & ES
of ATR
Busbar 1 & 2 and
BDS 1 & BDS 2
ES, CB, ES, CT,
DS/ES LT
DS/ES,
LT, CVT
CVT,
& SA of Line
ATR
400/220kV
Line
400kV
SCADA ARCHITECTURE
HV SUBSTATION PROJECT
Dot Matrix
Printer
Color
Printer
GPS for
f N
Network
k
Synchronizing
2 Operators
Industrial PCs
2 Central Units Redundant
Hot--Standby Configuration
Hot
1 Engineering PC
Ethernet
Switches
(61850)
Fall Back Switch for
Master Connection
To 220kV
Loop
To 400kV
Loop
39
To 220kV
Loop
To 400kV
Loop
HV SUBSTATION PROJECT
The image cannot be display ed. Your computer may not hav e enough memory to open the image, or the image may hav e been corrupted. Restart y our computer, and then open the file again. If the red x still appears, y ou may hav e to delete the image and then insert it again.
From 400kV
SCADA Loop
40
SCADA ARCHITECTURE
CTRL, PROT. & METERING SCHEME
HV SUBSTATION PROJECT
Case of 400kV Int. Line - Jendouba
Control & Metering Relays (1 panel +S1):
+S1)
 Bay Unit REC670 (ABB)
 SynchroSwitch L183 (ABB)
 2 Meters Cl 0.2 A1800 (Elster)
Protection Relays (2 panels +R1 & +R2):
Panel +R1:
 Main 1 Distance Prot. REL670 (ABB)
 Main 2 Distance Prot. D60 (GE)
 Breaker Failure 7VK611 (Siemens)
 Autorecloser REC670 (ABB)
 Directional E/F 7SJ621(Siemens)
P el +R2
Panel
+R2:
 Directional Active Power F60 (GE)
 Frequency Relay F35 (GE)
 Decoupling Relay DRS-N1 (ICE)
41
CTRL, PROT. & METERING SCHEME
HV SUBSTATION PROJECT
Case of 400/220/31.5kV AutoTransfo
Control & Metering Relays (1 panel +S1):
+S1)
 Bay Unit REC670 (ABB)
 SynchroSwitch T183 (ABB)
Protection Relays (2 panels +R1 & +R2):
Panel +R1:
 Main 1 TR Differential RET670 (ABB)
 Main 2 TR Differential T60 (GE)
 Breaker Failure 7VK611 (Siemens)
 400kV O/C Prot. REJ523 (ABB)
Panel +R2:
 220 & 31.5kV O/C Prot. REJ523 (ABB)
 Overload
O e lo d Prot.
P ot REX521 (ABB)
 E/F Prot. REJ521 (ABB)
 Lockout Relay HAS (GE)
42
HV SUBSTATION PROJECT
43
CHEFFIA S/S PHOTOS
HV SUBSTATION PROJECT
44
CHEFFIA S/S FINAL RECEPTION
HV SUBSTATION PROJECT
WHY
MATELEC
45
HV SUBSTATION PROJECT
WHY MATELEC ?
Working with MATELEC for HV Substation Turnkey Projects,
means choosing the following Advantages & Benefits:
- Skilled & Experienced Teams in all the Activities.
- Application of IEC, ANSI & ISO Standards.
- Respect
R
t & Ad
Adoption
ti off Cli
Clientt St
Standards
d d &R
Requests.
t
- Willpower not to Exceed the Deadlines and to Accomplish a High
Quality Projects.
Projects
- An Effective & Quick After Sale Services.
- Partnership
P t
hi with
ith the
th Client.
Cli t
46
HV SUBSTATION PROJECT
THANK YOU
47
HV SUBSTATION PROJECT
QUESTIONS
SESSION
48