Journal of Energy & Environment Journal homepage: www.uniten.edu.my/jee Novel C2R-R Configuration for Micro-Hydro Plants Used in Islanded Systems T.S. Weerakoo1*, R.P.S. Chandrasena1, A. Arulampalam1 1 University of Peradeniya, Faculty of Engineering, Dept. of Electrical and Electronic Engineering, Peradeniya, 20400 Sri Lanka KEYWORDS ABSTRACT Micro-Hydro C-2C C2R-R ELC Ballast Load This paper presents a novel strategy used to obtain single phase power from three phase power generated through a three phase induction generator. In pico and micro hydro power generations in rural areas, the traditional C-2C configuration is used with the three phase induction generator. The above traditional method reduces the utilization of the generator to 50% of its rating while operating at 0.5 power factor. This paper discusses the drawbacks of the conventional C-2C method in micro hydro power generation and how they can be overcome by introducing the proposed new method. This method is preferable to called as C2R-R method based on its configuration. A clear theoretical analysis is given on the C-2C and C2R-R methods. The result revealed that machine utilization can be increased to 86.6% without over loading the machine when the proposed method is used. Further simulation study was carried out using EMTDC/PSCADTM software on a 27.7 kW induction generator. Both traditional C-2C method and proposed C2R-R method have been studied along with its Electronic Load controller to maintain the generator output voltage and frequency. Stability of the machine operations is also checked for input torque and output load power variations. The simulation results confirmed that, with the proposed method, the machine utilization is increased while having more stable operation for sudden input torque or output load changes. © 2009 Universiti Tenaga Nasional. All rights reserved. 1. INTRODUCTION Nowadays, electricity has become an essential commodity in day-today human life. Hence, most of the developing countries are struggling to meet the ever increasing demand for electricity. The major challenges for achieving the electricity demand are adding new generations to the system and expanding the existing transmission network such that all have access to the grid connected electricity. The hydro depended countries face constraints on increasing the generation capacity due to exhaust usage of the hydro potentials. The environmental and economic concerns on the fossil fuel block electricity generation from them. Extending the grid to sparsely populated remote areas will be highly uneconomical. In Sri Lanka, about 70% of the population had the access to the electricity from the national electricity grid [1]. Because of those reasons, the off-grid electrification has drawn an increased attention in the recent past. There are various options for off grid electricity generation. They can be fossil fuel generation such as diesel generator or renewable energy source based generation such as hydro, solar, wind, dendro and bio-gas. According to the green energy concept, the renewable energy source based generation got its popularity. Sri Lanka, being a country closer to the equator, has lots of water stream and has a good potential for small scale micro-hydro power development. As *Corresponding author E-mail address: T.S. Weerakoo <tharindu@ee.pdn.ac.lk>. an example about 350 villages in Sri Lanka are electrified by village micro hydro schemes. In micro hydro schemes, either synchronous or induction machine can be used as the generator. Due to the simple construction, robust operation, wider availability and cheap in cost, induction machines are much popular in micro-hydro industries. Generally three phase induction generators are used with well-known C-2C arrangement to obtain a single phase output while maintaining the balance operation in the machine [2-3]. However, no literature to be found on optimum configuration for obtaining the maximum single phase power from a three phase induction generator while maintaining the balance operation of the machine. It can be shown that C-2C can generate 50% of the rated power without over loading the machine. Therefore it does not utilize the machine at its maximum. Normally, mechanical governor system was used to match the input power to the turbine according to the load demand. However, due to its complexity a new mechanism of Electronic Load controller (ELC) came into the industry and became very popular. In ELC, the load is controlled using electronic devices. This maintains a constant electrical load on the generator in spite of change in user loads. ELC uses ballast load to damp the extra power that is not required by the users, so that it maintains the constant load on the generator. This permits the use of a turbine without governor control system if 38 T.S. Weerakoo et al./ Journal of Energy & Environment, Vol. 1 (2009), No. 1, 38-44 it is supplied roughly with constant head and water flow. Hence the ELC maintains the machine speed. However, it has been reported that in micro hydro systems, ELC fails very frequently and required frequent maintenance. Hence, in order to develop a robust ELC system, a thorough understanding of the effects of the variations of the various parameters on the system is a necessity. This research paper presents a new technique to generate two phase power from a three phase generator using C2R-R arrangement. This becomes more attractive as it utilizes the machine up to 86.6%. Also this study analyses the effect on machine operation due to varying output and input power. This help to develop a robust algorithm for ELC. The ELC control is also fully described. 39 According to the phasor diagram shown in Fig. 2, the line currents are leading the phase voltage by 600. From Eq. (2) it is clear that by decreasing the power factor angle to 30 0, we can increase the amplitude of the load active power. To make the different phase angle, it is compulsory to introduce some modification for above C-2C configuration. 2. CONVENTIONAL TECHNIQUE TO GET SINGLE PHASE OUTPUT FROM THE THREE PHASE POWER Generally to obtain single phase power from three phase induction generators, C-2C configuration has been used. It can be shown that only half of the machine capacity can be harnessed, if the above technique is used. The traditional C-2C arrangement of the three phase induction generator and the associated phasor diagram are shown in Figs. 1 and 2 respectively. Fig. 2. Phasor Diagram of the C-2C Arrangement 3. PROPOSED METHOD TO ENHANCE THE UTILIZATION OF THE GENERATOR CAPACITY In most of the small hydro power generation schemes all over the world, traditional C-2C arrangement is used to obtain single phase power. However, as it was shown, this method can deliver only 50% power from the generator. A novel configuration with C2R-R, as shown in Fig. 3, is proposed and it can be shown that with the new configuration, it is capable of delivering more power than that with the traditional C-2C method. Two phase loads can be connected with common delta point as neutral terminal and thus the load power can be increased. Fig. 1. Traditional C-2C Arrangement The single phase output power to the resistive load can be written as: Ptotal vab iRab (1) ia is the resultant of the load current iRab and the capacitor current iCab. It can be proved that in order to make the load on the machine to be balance, the angle between the i a and the iCab should be 600. Then the angle between the ia and iRab should be 300. Then iRab can be written in terms of ia. o (2) Ptotal v i cos 30 ab a Hence, the power delivered by the machine becomes 50% of its ratings, as shown in Eq. (3) below, when C-2C configuration is used. 1 Ptotal Ptotal _ 3 2 Fig. 3. Load Distribution of the Proposed C-2R Method (3) T.S. Weerakoo et al./ Journal of Energy & Environment, Vol. 1 (2009), No. 1, 38-44 40 In the proposed method only one capacitor is needed. This capacitor current and the current through the load resistance Rcb determine the line current ic for balanced situation. Therefore the necessary capacitance has to be properly calculated. Full line current flows through the load Rab. The total single phase power generation can be calculated as bellow: Ptotal vab iRab vcb iRcb Fig. 5. Circuit Arrangement with C-2C Configuration Considering the line voltage and line current, the total power can be expressed as: 3 Ptotal P3 _ rated 2 (4) Hence, it is clear that the proposed method increases the total output power to 87% while enabling facility to have two phase power. This is very useful when the micro hydro plant is situated in the centre of a village and the power is need to be distributed in two directions from the plant. The simulation results are shown in Figs. 6(a) and (b). Fig. 6(a) shows the instantaneous three phase voltages and currants when the machine operates under steady state conditions. It clearly shows that the machine’s terminal voltages currents are balanced. The rms phase voltage is 212 V and the line current is 38.2 A. The long run of the simulation confirmed the stable operation of the C-2C system. Fig. 6(a). Three-Phase Voltage and Current at the Generator Terminal with the C-2C Configuration Fig. 4. Phasor diagram of the proposed C2R-R method Variations of active and reactive power are shown in Fig. 6(b). As figure shows, the active power generated is 12.1 kW whereas the reactive power absorbed by the generator is 20 kVAr. The active power generation is about 43.6% of three phase rated power of the generator. 4. SIMULATION RESULTS In order to check the performance, both the conventional C-2C and the proposed C2R-R configurations were modeled and simulated using EMTDC/PSCADTM. For both cases, the study was carried out for the same input torque applied to the induction generator. The phase voltage of the generator was adjusted to 230V while delivering rated rms current of 40A. The delta connected induction generator has been considered to avoid the necessity of generator transformer to connect load to the generator as this is a micro scale hydro power generation scheme. 4.1 Simulation results of the traditional C-2C system Fig. 5 shows the system with the C-2C configuration modeled in PSCAD. In this simulation model, theoretical capacitors and load resistors values were used. 4.2 Simulation results of the proposed C-2R system Fig. 7 shows the circuit configuration of the proposed C2R-R arrangement, modeled in PSCAD. The capacitor and load resistors values were set according to the theoretically calculated values in order to enhance the machine’s utilization. Fig. 8(a) shows the instantaneous voltage and current of the system obtained in the simulation. At the balanced condition, the rms voltage and current values were 219 V and 39 A respectively. The power generation of the generator is shown in Fig. 8(b). As Fig. shows, the active power delivered to the load is 22.5 kW and reactive power consumption by the generator is 13.17 kVAr. The total power delivered by the generator is about 81.1% of the generator’s rated power. T.S. Weerakoo et al./ Journal of Energy & Environment, Vol. 1 (2009), No. 1, 38-44 41 Pgen Active power (kW) 24.0 20.0 16.0 12.0 8.0 4.0 0.0 Reactive power (kVAr) 0.0 -4.0 -8.0 -12.0 -16.0 -20.0 -24.0 1.20 Rotor Speed (pu) Qgen Speed 1.00 0.80 0.60 0.40 0.20 0.00 3.0 Fig. 6(b). Power Variation and Rotor Speed Variation 1.005 W S StoT T IM Vga A Vgb B Vgc C B Igb Motor 1 TIME B C Igc Torque C StoT Cap + + Load2 + Load1 BRK Timed Breaker Logic Closed@t0 Current (A) Voltage (V) Fig. 7. Circuit Arrangement Modeled with Proposed C2R-R Configuration for Micro Hydro Scheme 400 300 200 100 0 -100 -200 -300 -400 80 60 40 20 0 -20 -40 -60 -80 Vgen_a Vgen_b Vgen_c Igen_a Igen_b Igen_c Vgen rms voltage (pu) 1.20 Fig. 8(a). Three-Phase Instantaneous Voltage and Current at 1.00 the Machine Terminals 0.80 0.60 0.40 0.20 0.00 1.840 1.860 1.880 1.900 1.920 1.940 1.960 1.980 5.0 6.0 7.0 8.0 9.0 10.0 ... ... ... Fig. 8 (b). Power Variation and Rotor Speed Variation 5. COMPARISON OF THE PERFORMANCE OF THE PROPOSED C2R METHOD WITH THAT OF THE C2C METHOD BRKA A Iga 4.0 ... ... ... According to the Section 2 and 3, it has been proved that the C-2C configuration can deliver only 50% of the capacity of the generator whereas the proposed C2R-R method can deliver 87%. Further to investigate their limitations, the simulation study was carried out with different operating conditions. This was done by varying input torque while keeping load same and then varying the load while keeping input torque the same. In all operating cases, the machine overloading was carefully prevented. This was done in both C2C and C2R-R methods to understand the steady state stability operation of both systems when a disturbance come either from input torque or output load power. Figs. 9 and 10 show the variation of voltage and power for different torque levels of C-2C and C2R-R methods respectively. As Fig. 9 shows, it is clear that the generator can only deliver up to 16 kW out of its rated power within its maximum allowable voltage limits when the C-2C scheme is employed. According to the results of C2R-R configuration, shown in Fig. 10; the power output is considerably higher than that of the traditional method. It is capable of producing almost its rated power without violating the voltage and current ratings of the generator, if the machine is operated at its C2R-R arrangement. However, if the machine does not have enough magnetization then it must be exited at its startup operation. T.S. Weerakoo et al./ Journal of Energy & Environment, Vol. 1 (2009), No. 1, 38-44 Fig. 9. Power and Voltage Variation for Different Torques of C2C Configuration Fig. 10. Power and Voltage Variation for Different Torques of C2R Configuration The Fig. 11 shows the basic schematic diagram of a single controller and the ballast loads arrangement. As it shows, ballast loads consist of three switched resistors connected in parallel and the controller consist three comparators. The outputs of the comparators give the control signals for the switches of the ballast resistors. The PI controller determines the control signals for the three comparators. The rms terminal voltage is compared with the reference and the error is processed through a PI controller to obtain V_PI. V_PI and reference voltage for first comparator (V_1) is compared to derive the control signal for the first ballast load (S_1). Similarly, reference voltage for the second comparator (V_2) is compared with V_PI in order to obtain the control signal for the second ballast load (S_2). Third comparator generates the switching signal for the third ballast load by comparing the saw tooth wave form of twice the power frequency with control voltage V_control. The control voltage V_control is obtained by adding V_pi with –V_3 where V_3 is defined such that it reset the V_control to its initial value when either of the ballast is ON. The Fig. 12 explains how the controller is functioning. When the V_control cuts the sow tooth signal, the comparator 3 generates pwm signal and it determines the firing angle for the TRIAC connected to the third ballast load. As Fig. illustrates when the V_control reachs to zero (which is identical to zero firing angle), ballast loads are switched and V_control is reset (identical to 180 degrees firing angle). Fig. 13 shows the performance of the full ELC for a sudden load change. At 2.2 S, the output load is decreased to 12 KW from 18 kW. Then the voltage tries to increase, but it is maintained fairly at constant by the ballast load. At 10 S, the load disturbance is removed. Then the ballast loads are disengaged from the system and the system comes back to its normal operation. The frequency of the output voltage has been estimated by using the PLL block available in the master library of the PSCAD software. 6. ELECTRONIC LOAD CONTROLLER FOR C2R-R ARRANGEMENT Electronic loads controller (ELC) is used to maintain the generator output voltage and frequency by matching its input and output. There are two separate ballast loads connected in parallel with the two loads of the machine. In order to switch the ballast loads, two independent controllers are used. Fig. 11. Schematic Diagram of the ELC with the Ballast Loads 42 Fig. 12. Controller Output Signals of the ELC Modeled in PSCAD/EMTDCTM T.S. Weerakoo et al./ Journal of Energy & Environment, Vol. 1 (2009), No. 1, 38-44 7. ADVANTAGES CONFIGURATION OF C2R-R SYSTEM The existing method of C-2C configuration is used to convert three phase generated power to single phase power. Since the single phase power generation capability of the C2C method is about 50%, the proposed C2R-R method has an advantage of generating 86% of the machine’s rated power without violating its rating limits. In the C2R-R configuration two phase loads can be connected with single neutral terminal. Therefore, single phase power can be delivered into to two directions to cover wider area of distribution without putting up any transformers. Also the ballast load will be distributed in two phases. This increases the system reliability and its smooth operation by reducing per unit switching load. For example a real test site (Memura village, Sri Lanka) is shown in Fig. 14 along with a micro hydro scheme with the proposed configuration. 43 8. CONCLUSION This paper presented a novel method of operation of the three phase induction generator under single phase power distribution in micro-hydro generation. Proper selection of capacitor and the loads bring the system in balanced operation condition. Furthermore this paper discussed the benefits and the advantages of the proposed C2R-R method. To get the maximum efficient from the generator, correct distribution of loads is necessary. Smooth and proper switching of ballast loads always ensures the balance operation of the system. By considering the other methods of converting three phases to single phase power, this C2R-R method shows a good performance. Full analytical designing of proposed method is discussed in this paper. Operation of the C2R-R system has been demonstrated with EMTDC/PSCADTM simulation. Fig. 14. Load Distribution of the C2R-R Configuration in A Real Test Site REFERENCES [1] [2] Fig. 13. 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