11-1 fuse panel/circuit protection - Ford

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11-1 FUSE PANEL/CIRCUIT PROTECTION
2001 F-150
CIRCUIT PROTECTION DEVICES
MAXI-FUSE
Electrical circuits on this vehicle may be protected by fuses, fusible links, maxi-fuses, circuit
breakers, or a combination of these devices.
CIRCUIT BREAKER
TOP VIEW
30A
30A
BLADE TYPE FUSE
TOP VIEW
SIDE VIEW
GOOD
20
AMPERE
RATING
GOOD
FUSE
BLOWN
FUSE
Blade type fuses have a transparent plastic
housing. To check a fuse, pull it from the fuse
panel and look at the fuse element through the
housing. Always replace a blown fuse with a new
fuse that has the same ampere rating.
The ampere rating of a blade type fuse can
also be determined by following the color code
shown here:
BLADE FUSE COLOR CODING
AMPERE RATING
HOUSING COLOR
4
5
10
15
20
25
30
Pink
Tan
Red
Blue
Yellow
Natural
Green
BLOWN
Cartridge maxi-fuses have transparent plastic tops. To check a cartridge maxi-fuse, look at
the fuse element through the top of the housing.
To replace a cartridge maxi-fuse, pull it from
the fuse box or panel. Always replace a blown
cartridge maxi-fuse with a new one having the
same ampere rating.
The ampere rating of a cartridge maxi-fuse
can also be determined by following the color
code shown here:
Some circuits are protected by circuit breakers (abbreviated “c. b.” in fuse chart). They can
be Fuse Panel mounted or in-line. Like fuses,
they are rated in amperes.
Each circuit breaker conducts current through
an arm made of two types of metal bonded together (bimetal arm). If the arm starts to carry too
much current, it heats up. As one metal expands
faster than the other the arm bends, opening the
contacts. Current flow is broken. A circuit breaker
can be the cycling or non-cycling type.
FUSE PANEL MOUNTED CYCLING
TYPE
SIDE VIEW
(EXTERNAL)
SIDE VIEW
(INTERNAL)
BIMETAL
ARM
CARTRIDGE TYPE FUSIBLE LINKS
High Current
Fuse Value Amps
Color
Code
20A
30A
40A
50A
Blue
Pink
Green
Red
Cartridge
Cartridge
Cartridge
Cartridge
CONTACTS
IN-LINE MOUNTED CYCLING TYPE
FUSE PANEL/CIRCUIT PROTECTION 11-2
2001 F-150
In the cycling type, the bimetal arm cools and
straightens out. This cycle repeats as long as the
overcurrent exists and power is applied.
FUSE PANEL MOUNTED
NON-CYCLING TYPE
SIDE VIEW
(EXTERNAL)
SIDE VIEW
(INTERNAL)
CONTACTS
COIL
BIMETAL
ARM
In the first type, there is a coil wrapped around
the bimetal arm. When an overcurrent exists and
the contacts open, a small current passes
through the coil. This current through the coil is
not enough to operate a load, but it does heat up
both the coil and the bimetal arm. This keeps the
arm in the open position until power is removed.
In the second type, a spring pushes the bimetal arm down and holds the contacts together.
When an overcurrent condition exists and the bimetal arm heats up, the bimetal arm bends
enough to overcome the spring and the contacts
snap open. The contacts stay open until the reset
button is pushed and the contacts snap together
again.
DIODE
CURRENT FLOW
FUSE PANEL MOUNTED
MANUAL RESET TYPE
SIDE VIEW
(EXTERNAL)
SIDE VIEW
(INTERNAL)
RESET BUTTON
Diodes are electrical devices that permit current to flow in one direction only. The current
flows in the direction indicated by the arrow.
MEGA FUSE
SPRING
–30A–
TOP VIEW
AMPERE RATING
CONTACTS
BIMETAL
ARM
Two types of non-cycling circuit breakers are
used; one is reset by removing power from the
circuit, and the other is reset by depressing a reset button.
Mega fuse protects the charging circuit. In the
event that the mega fuse is blown due to the charging circuit failure, the generator field circuit is disabled.
11-3
FUSE PANEL/CIRCUIT PROTECTION
2001 F-150
BATTERY JUNCTION BOX
A/C
CLUTCH
DIODE
PCM POWER
DIODE
21
22
19
20
TRAILER TOW
BATTERY
CHARGE
RELAY
23
24
401
PCM
POWER
RELAY
NOT USED
WASHER
PUMP
RELAY
CHARGE AIR
COOLER PUMP
RELAY
WIPER HIGH/
LOW RELAY
FUEL
PUMP
RELAY
FOG LAMP
RELAY
HORN
RELAY
TRAILER TOW
REVERSING LAMP
RELAY
TRAILER TOW
RUNNING LAMP
RELAY
17
18
15
16
13
14
11
12
9
10
7
8
5
6
3
4
1
2
WOT RELAY
601
WIPER RUN/
PARK RELAY
602
115
116
117
118
111
112
113
114
107
108
109
110
103
104
105
101
106
102
HIGH CURRENT
FUSE VALUE AMPS
COLOR
CODE
20A PLUG-IN
30A PLUG-IN
40A PLUG-IN
50A PLUG-IN
YELLOW
GREEN
ORANGE
RED
FUSE PANEL/CIRCUIT PROTECTION 11-4
2001 F-150
MiniFuses
Amps
1
20
Auxiliary Power Socket
101
30
Trailer Tow Battery Charge Relay
2
30
PCM Power Relay
102
50
4WABS Module
3
30
Main Light Switch, Headlamp Relay, Multifunction Switch
102
20
Ignition Switch, RABS Module
4
15
NOT USED
103
50
Central Junction Box
5
20
Trailer Tow Running Lamp Relay, Trailer Tow Reversing Lamp Relay
104
30
6
15
Main Light Switch, Park Lamp Relay
Transfer Case Shift Relay Module,
Transfer Case Electric Clutch Relay (Electronic)
7
20
Horn Relay
105
40
Blower Relay
106
20
Charge Air Cooler Pump Relay (5.4L Sport)
107
–
NOT USED
108
30
Trailer Electronic Brake Control
109
–
110
30
ACC Delay Relay
8
15
Circuits Protected
Power Door Locks, CSM, Lock Relays
9
15
Daytime Running Lamps (DRL) Module, Fog Lamp Relay
10
20
Fuel Pump Relay
11
20
Charging System
12
20
Rear Power Point (Supercrew)
13
15
WOT Relay
14
–
NOT USED
15
–
NOT USED
16
–
NOT USED
–
15
NOT USED
Fuel Injectors, PCM, Fuel Pump Relay, MAF Sensor
17
18
19
10
Trailer/Camper Adapter (Right Stop and Right Turn Lamp)
20
10
Trailer/Camper Adapter (Left Stop and Left Turn Lamp)
21
–
NOT USED
22
–
NOT USED
23
15
Heated Oxygen Sensors, Transmission
24
–
NOT USED
MaxiFuses
Amps
Circuits Protected
NOT USED
111
40
Ignition Switch
112
30
Power Seat Control Switch
113
40
Ignition Switch
114
–
NOT USED
115
20
Power Door Locks, CSM (Supercrew), Lock Relays (Supercrew)
116
–
NOT USED
117
–
NOT USED
118
30
Heated Seats
601 C.B.
30
Acc Delay Relay (Supercrew)
602 C.B.
–
NOT USED
11-5 FUSE PANEL/CIRCUIT PROTECTION
2001 F-150
CENTRAL JUNCTION BOX
INTERIOR
LAMP
RELAY
FUSE1
12
22
2
13
23
BATTERY
SAVER
RELAY
ONE
TOUCH
DOWN
RELAY
ACC DELAY
RELAY
3
14
24
4
15
25
5
16
26
6
17
27
7
18
28
8
19
29
9
1
30
18
10
9
10
20
11
21
C267
31
9
8
10
25
11
24
7
12
9
27
8
28
7
29
6
30
5
31
4
32
3
23
6
10
25
11
24
14
15
28
29
16
1
17
18
C243
21
31
15
19
2
30
14
20
3
27
22
21
4
26
12
22
5
TOP VIEW
GENERIC
ELECTRONIC
MODULE (GEM)
33
2
34
1
20
32
16
19
17
18
33
C242
BOTTOM VIEW
34
FUSE PANEL/CIRCUIT PROTECTION
11-6
2001 F-150
Fuse
Position
1
Amps
15
Circuits Protected
Radio, CD Changer, Rear Seat Entertainment
2
5
Instrument Cluster, Powertrain Control Module (PCM)
3
20
Cigar Lighter, Data Link Connector (DLC), Remote Anti-theft Personality (RAP) Module
4
5
Exterior Rear View Mirror Switch, Mirror Turn Signal Relays
5
15
Digital Transmission Range (DTR) Sensor, Speed Control Servo, Blend Door Actuator, Function Selector Switch, Daytime Running Lamps (DRL) Relay Block,
Reversing Lamps
6
5
Shift Lock Actuator, Generic Electronic Module (GEM), Instrument Cluster
7
–
NOT USED
8
5
Radio, GEM, Remote Anti-theft Personality (RAP) Module, Rear Seat Entertainment
9
–
NOT USED
10
–
NOT USED
11
30
Washer Pump Relay, Wiper Run/Park Relay, Wiper HIGH/LOW Relay, Windshield Wiper Motor
12
–
NOT USED
13
20
Brake Pedal Position (BPP) Switch, Brake Pressure Switch, Flasher Relay
14
15
Battery Saver Relay, Interior Lamp Relay
15
5
Generic Electronic Module (GEM), Brake Pedal Position (BPP) Switch, RABS Module
16
20
Instrument Cluster, High Beam Headlamps (Power supplied through Multifunction Switch)
17
–
NOT USED
18
5
Main Light Switch
19
–
NOT USED
20
5
Powertrain Control Module (PCM), Generic Electronic Module (GEM), Radio
21
15
Clutch Pedal Position (CPP) Switch, Digital Transmission Range Sensor
22
10
Restraints Control Module, Passive Deactivation (PAD) Module
23
10
Trailer Tow Battery Charge Relay, Flasher Relay, 4X4 and 4X2 Center Axle Disconnect Solenoid, Transfer Case Electric Clutch Relay (Electronic),
Shift on the Fly Relay (Mechanical), 4 Wheel Anti-Lock Brake System (4WABS) Module, Heated Seats, Electrochromatic Mirror, Overhead Console
24
10
Function Selector Switch Assembly
25
–
26
10A
NOT USED
Right Low Beam
27
5
Main Light Switch, Fog Lamp Relay
28
10
Left Headlamp
29
5
Autolamp Module, Transmission Control Switch (TCS), Central Security Module
30
30
Radio Noise Capacitor, Ignition Coils, PCM Power Diode, Coil on Plugs, Instrument Cluster, Anti-Theft Transceiver Module
31
–
NOT USED
11-7 FUSE PANEL/CIRCUIT PROTECTION
2001 F-150
BI-FUEL RELAY MODULE
2
1
BI-FUEL
POWER
RELAY
FUEL PUMP
CUTOFF
RELAY
Fuse
Position
Amps
Circuits Protected
1
3
Compuvalve Module
2
10
Bi-Fuel Power Relay, Low Flow Injector Assembly, High Flow Injector Assembly
date
init
FUSE PANEL/CIRCUIT PROTECTION
11-8
2001 FĆ150
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