ISSN 2249-6343 International Journal of Computer Technology and Electronics Engineering (IJCTEE) Volume 2, Issue 5, October 2012 A Review on Speed Control Techniques of Single Phase Induction Motor Atul M. Gajare1, Nitin R. Bhasme2 Abstract - In this paper, various types of speed control methods for the single phase induction motor are described. This research paper explains speed control of single phase induction motor by means of frequency ,its implementation and test result also the power conversion section in the given speed drive is consisting IRF840 N-channel MOSFET as a switching element. These MOSFET (four in number) are used in H-bridge configuration to form inverter to supply a.c. current to the motor. The driver circuit for this H-bridge inverter is made up of C124 transistors and MJE 13002 transistors. H-bridge inverter is supplied with 300v power supply and for driver and frequency control circuit, 12V power supply is given. Here, IC SG3525A is used as pulse width modulation IC for frequency control purpose. So, constructed system the frequency range is 16 to 57 Hz at constant voltage for changing the speed of induction motor. Keywords: driver circuit, induction motor, variable speed drive, frequency control circuit. I. INTRODUCTION Induction motors are widely used in many residential, industrial, commercial, and utility applications. Single-phase induction motors are widely used in home appliances and industrial control. A variable-frequency drive (VFD) is a system for controlling the speed of a rotational or linear alternating current (AC) electric motor by controlling the frequency of the electrical power supplied to the motor. A variable frequency drive is a specific type of adjustable-speed drive. Variablefrequency drives are also known as adjustable-frequency drives (AFD), variable-speed drives (VSD), AC drives, micro drives or inverter drives [7].The multispeed operation and multipurpose operation are provided by controlling the speed of these motors. In the previous days, the variable speed drives had various limitations such as larger space, poor efficiencies, lower speed and etc. But, the invention of power electronics devices change the situation so now, variable speed drive are constructed in smaller size, high efficiency and high reliability [2]. Variable-frequency drives are used in a wide number of applications to control pumps, fans, hoists, conveyors, and other machinery. II. SPEED CONTROL There are two speed terms are synchronous speed and rated speed used in the electric machine. Synchronous speed is the speed at which a motor's magnetic field rotates. Synchronous speed is the motor's theoretical speed if there was no load on the shaft and friction in the bearings. The two factors affecting synchronous speed are the frequency of the electrical supply and the number of magnetic poles in the stator. The synchronous speed is given by Where, f = Frequency in Hz P = Number of Poles The rotor speed of an Induction machine is different from the speed of Rotating magnetic field. The shaft speed (rotor speed) of induction motor when driving load will always be lass than the synchronous speed. The percent difference in synchronous speed and shaft speed is called slip as shown in equation Ns = Synchronous speed Nr = Rotor speed Below relation states that synchronous speed of induction motor is directly proportional to the frequency and inversely proportional to the number of poles of the motor .Since the number of poles is fixed by design, the best way to vary the speed of the induction motor is by varying the supply frequency. In this paper, sections 2 explain the basic concept of speed The speed of the motor shaft with rated voltage and line control and v/f ratio control, generic topologies, control technique of speed control. This paper SPIM has been control frequency applied at full load is so called base speed. By by frequency control method by using PWM control circuit and changing the frequency to the motor above or below 60Hz; the motor can operate above or below base speed. H-bridge inverter. 33 ISSN 2249-6343 International Journal of Computer Technology and Electronics Engineering (IJCTEE) Volume 2, Issue 5, October 2012 III. MOTOR DRIVEN LOAD CHARACTERISTICS A. Volts - Per - Hertz Ratio This term describes a relationship that is fundamental to the The behavior of torque and horsepower with respect to speed operation of motors using adjustable frequency control. An ac partially determine the requirement of motor drive system. induction motor produces torque by virtue of the flux in its rotating field. Keeping the flux constant will enable the motor to produce full load torque. Below base speed, this is accomplished by maintaining a constant voltage-to-frequency ratio applied to the motor when changing the frequency for speed control. For 460 and 230 Volt motors, the ratio is 460/60 = 7.6 and 230/60 = 3.8. If this ratio rises as the frequency is decreased to reduce the motor speed, the motor current will increase and may become excessive. If it reduces as the frequency is increased, the motor torque capabilities will decrease. There are some exceptions to this rule which are described below. The base speed of the motor is proportional to supply frequency and is inversely proportional to the number of stator poles. So, by changing the supply frequency; the motor speed can be changed. Above base speed, this ratio will decrease when constant voltage (usually motor rated voltage) is applied to the motor. In these cases, the torque capabilities of the motor decrease above base speed. This torque formula implies that the torque is directly proportional to the horse power rating and inversely At approximately 30 Hertz and lower, the Volts-per-Hertz proportional to the speed. ratio is not always maintained constant. Depending on the type of load, the voltage may be increased to give a higher ratio, in In real applications, various kinds of loads exist with order for the motor to produce sufficient torque, especially at different torque-speed curves. The type of load that a motor zero speed. This adjustment is usually called "Voltage Boost". drives is of the most important one application considerations At base speed and below, the Volts-per-Hertz ratio can be when applying any type of inverter. Generally, loads can be adjusted lower to minimize motor current when the motor is grouped into three different categories explain below lightly loaded. This adjustment, which lowers the voltage to the A. Constant Torque Load motor, will reduce the magnetizing current to the motor. Constant torque loads require the same amount of torque at Consequently, the motor will produce less torque which is low speeds as at high speeds. Torque remains constant tolerable. This control is the most popular in industries and is throughout the speed range and the horsepower increases and popularly known as the constant V/f control. decreases in direct proportion to the change in speed. Figure 2 The VFD is a system made up of active/passive power shows the constant torque load characteristics of induction electronics devices; figure 1 shows electronic speed control of motor. If the speed drops to 50 percent, then the power required the motor supply frequency. The basic concept of these drives, to drive the operation will drop to 50 percent while the torque figure 1, is that a rectifier converts the fixed frequency supply remains constant. to d.c. (which converts commercial power into a direct current). A d.c. link stage smoothes the rectified output to a stable d.c. voltage (or current).This d.c. is then inverted to provide a synthesized a.c. waveform at the motor terminals. The frequency and power of the a.c. supply delivered to the motor is controlled by inverter [3]. Figure 2. Constant Torque Load Characteristic Figure 1. Basic Block Diagram of VFD This type of load characteristics includes most compressors, conveyors, reciprocating pumps. 34 ISSN 2249-6343 International Journal of Computer Technology and Electronics Engineering (IJCTEE) Volume 2, Issue 5, October 2012 B. Constant Horsepower Load This is characteristic of grinders, turret lathes and winding reels. Specifically, the torque required of the load will decrease as the speed is increased, or vice versa. Hence, the product of torque and speed, which is horsepower, is approximately constant as the speed changes. This type of loading is usually applied above base speed. Figure 3 shows the constant horse power load characteristics of induction motor. As an example, an empty reel winding a coil will require the least amount of torque, initially, and will be accelerated to the highest speed. IV. GENERIC TOPOLOGIES Variable frequency drives can be classified according to the following generic topologies. A. Voltage-Source Inverter (VSI) Drives In a VSI drive, the diode-bridge rectifier plus full bridge IGBT based inverter used. A dc link capacitor is required to supply the reactive power needed by the motor . The vast majority of drives are VSI type with pulse width modulation (PWM) voltage output. The circuit topology shown in figure 5. Figure 5. Voltage source Inverter drives Figure 3, Constant Horsepower load characteristics B. Current-Source Inverter (CSI) Drives As the coil builds up on the reel, the torque required will In a CSI drive, the DC output of the SCR-bridge converter increase' and the speed will be decreased. Energy savings can stores energy in series-reactor connection to supply stiff current be achieved by varying the speed of the motors and the driven input to the inverter. CSI drives can be operated with either load using a commercially available variable frequency drive. PWM or six-step waveform output. Current source inverter drives block diagram shown in figure 6 C. Variable Torque Load With a variable torque load, the loading is a function of the speed. This is a characteristic of centrifugal pumps and fans. Specifically, as the speed is increased or decreased, the torque required of the load will change with the square of the speed, while the power is the cube of the speed. Figure 3 shows the variable torque load characteristics of induction motor. As an example, with a 100% torque load at 100% speed, when the speed is reduced to 50%, the square of the speed is 0.5 x 0.5 or 0.25 and the load torque will be 25% of full load torque in Fig. below Figure 6. Current Source Inverter Drive Figure 4. Variable Torque Load Characteristics C. Six-Step Inverter Drive Six-step drives can be either VSI or CSI type and are also referred to as variable-voltage inverter drives. There is no need for a divided dc bus. A special PWM topology needs to be implemented to achieve the maximum possible converter utilization for a two-phase output voltage (balanced or unbalanced). This topology uses a six pack IGBT module to control a two-phase induction motor. The circuit topology as shown in figure 7 35 ISSN 2249-6343 International Journal of Computer Technology and Electronics Engineering (IJCTEE) Volume 2, Issue 5, October 2012 V. CONTROL PLATFORMS Various speed control techniques implemented by modernage VFD are mainly classified in the following three categories A. Scalar Control (V/f Control) In this type of control, the motor is fed with variable frequency signals generated by the PWM control from an inverter. Here, the V/f ratio is maintained constant in order to get constant torque over the entire operating range. Since only magnitudes of the input variables – frequency and voltage – are controlled, this is known as “scalar control”. Generally, the drives with such a control are without any feedback devices (open-loop control). Hence, a control of this type offers low cost and is an easy to implement solution. Figure 7, Six-Step Inverter Drive D. Load Commutated Inverter (LCI) Drives In such controls, very little knowledge of the motor is In a LCI drive, a special CSI case, the DC output of the SCR- required for frequency control. Thus, this control is widely bridge converter stores energy via DC link inductor circuit to used. supply stiff quasi-sinusoidal six-step current output of a second B. Vector Control SCR-bridge's inverter and an over-excited synchronous This control is also known as the “field oriented control”, machine. “flux oriented control” or “indirect torque control”. In general, E. Cycloconverters there exists three possibilities for such selection and hence, Cycloconverter topologies are AC/AC converters that have three different vector controls. They are: no intermediate DC link for energy storage. In this Stator flux oriented control configuration, a.c. signal is directly converted to a controlled Rotor flux oriented control voltage and frequency ac signal. In this case, the motor torque Magnetizing flux oriented control and current can be controlled and a wide range of speed As the torque producing component in this type of control is variation can be obtained. However, 12 more diodes are used in controlled only after transformation is done and is not the main this configuration. The circuit topology of cycloconverter as input reference, such control is known as “indirect torque shown in figure 8. control”. The most challenging and ultimately, the limiting feature of the field orientation, is the method whereby the flux angle is measured or estimated. Depending on the method of measurement, the vector control is divided into two subcategories: direct and indirect vector control. In direct vector control, the flux measurement is done by using the flux sensing coils or the Hall devices. This adds to additional hardware cost and in addition, measurement is not highly accurate. Therefore, this method is not a very good control technique. The more common method is indirect vector control. In this method, the flux angle is not measured directly, but is estimated from the equivalent circuit model and from measurements of rotor speed, the stator current & the voltage. Figure 8. Single Phase ac/ac Cycloconverter F. Doubly Fed Slip Recovery Systems A doubly fed slip recovery system feeds rectified slip power to a smoothing reactor to supply power to the AC supply network via an inverter, the speed of the motor being controlled by adjusting the DC current. Figure 9. Direct Vector Control 36 ISSN 2249-6343 International Journal of Computer Technology and Electronics Engineering (IJCTEE) Volume 2, Issue 5, October 2012 VI. Figure 12. Block Diagram of Single Phase Induction Motor Using Inverter Figure 10. Indirect Vector Control C. SPEED CONTROL OF SPIM USING FREQUENCY CONTROL Direct Torque Control (DTC) The heart of this technology is its adaptive motor model. This model is based on the mathematical expressions of basic motor theory. This model requires information about the various motor parameters, like stator resistance, mutual inductance, saturation co efficiency; etc Torque vector controlled drives are capable of controlling the stator flux and torque more accurately than vector controlled drives, while the controller complexity is reduced considerably. Field orientation is achieved without rotor speed or position feedback using advanced motor theory to calculate the motor torque directly without using modulation. The controlling variables are motor magnetizing flux and motor torque. The external speed set reference signal is decoded to generate the torque and flux reference. Thus, in the DTC, the motor torque and flux become direct controlled variables and hence, the name – Direct Torque Control. The advantage of this technology is the fastest response time, elimination of feedback devices, reduced mechanical failure. The disadvantage is due to the inherent hysteresis of the comparator, higher torque and flux ripple exist. The design considerations for speed control system using frequency control have been divided into three parts such as PWM control circuit, driver circuit and H-Bridge inverter. Variable speed drive by using frequency control method is commonly used to control and change the speed of the singlephase induction motor. It can vary the desired speed by changing the frequency using the variable resistance. Due to compact integrated circuit to obtained low cost high performance speed control. In this project, two separate power supply has been used which is 240 VD.C. and 12 VD.C. The 240 V D.C. was used to feed to H-bridge inverter while 12 VD.C was used in PWM control circuit and driver circuit as shown in figure 13. Figure 13. H Bridge Inverter Figure 11. Direct Torque Control Only two MOSFET are able to switch ON and OFF at the same time. The four MOSFET will receiving the triggering pulses from the driver circuit to turn ON and OFF continuously. There have six operation of the switching MOSFET. 37 ISSN 2249-6343 International Journal of Computer Technology and Electronics Engineering (IJCTEE) Volume 2, Issue 5, October 2012 The operations of this inverter are T1-T2 ON: Both create short circuits across the DC source and are invalid. T3-T4 ON: Both create short circuits across the DC source and are invalid. T1-T4 ON: Applies positive voltage (Vs) to the load. The positive current (IL) passes through T1-T4 and the negative current (-IL) is through D1-D4. T2-T3 ON: Applies negative voltage (-Vs) across the load. The positive current (IL) flows through D2-D3 and returns energy to the DC source. The negative current (-IL) flows through T2-T3 and draws energy from the supply. T1-T3 ON: Applies zero volts across the load. The positive current’s path is T1-T3 and the negative current’s path is D1 T3. T2-T4 ON: Applies zero volts across the load. The positive current’s path is through D2-D4 and the negative current’s path is T2-T4. The circuit for the H-bridge inverter output was showed in Figure 14. Figure 15. Timing Diagram Figure shown the results of single phase induction motor when it was running at different frequency. In the test, the lowest frequency is 16 Hz at 480 rpm while the highest frequency is 57 Hz at 1690 rpm. Figure 14. H Bridge Output Pulse width modulation use technology and use sophisticated power electronics to accomplish the same frequency and voltage control. PWM control circuit is used to provide the pulses by varying resistor and fed to two driver circuits. The driver circuit is used to divide four to two pulses of PWM control circuit. And then the pulses of driver circuit are driven the H-bridge inverter. By this way, the H-bridge inverter produces the alternating current to the motor. The timing diagram of the frequency control system is shown figure 15. 38 Figure 16. Calculated Results Between Frequency (Hz) Vs RPM ISSN 2249-6343 International Journal of Computer Technology and Electronics Engineering (IJCTEE) Volume 2, Issue 5, October 2012 REFERENCE [1] W.I.Ibrahim,.M.T.Raja,Ismail,M.R.Ghaz ali,” Development of Variable Speed Drive for Single Phase Induction Motor Based on Frequency Control”, [2] Mr. Aung Zaw Latt, Dr. Ni Ni Win,” Variable Speed Drive of Single Phase Induction Motor Using Frequency Control Method”, International Conference on Education Technology and Computer, 2009. [3] D S Henderson, “Variable Speed Electric Drives - Characteristics and Applications”“Adjustable Frequency Control (Inverters) fundamentals application Consideration”, Bulletin C870A. [4] Theodore Wilidi.1997. Electrical Machine Drives and Power System Prentice Hall, Inc. [5] Farzan Rashidi, "Sensorless Speed Control of Induction Motor Derives Using Robust and Adaptive Neuro-Fuzzy Based Intelligent Controller," IEEE International Conference on Industrial Technology (ICIT), 2004 [6] Negm, M. M. M, "Torque optimized speed control of a 3-phase induction motor", IEEE International Conference on Power System Technology, Volume: 1, pp. 67-72, 2000. [7] Ali S. Ba-thunya Rahul Khopkar Kexin Wei Hamid A. Toliyat,“Single Phase Induction Motor Drives - A Literature Survey” [8] Rakesh Parekh., 2003. AC Induction Motor Fundamentals. Microchip Technology Inc. [9] Muljadi, Y. Zhao, T. Liu and T.A. Lipo, "Adjustable ac Capacitor for a Single-phase Induction Motor," IEEE Transactions on Industry Applications, Vol. 29, No. 3,MayIJune 1993, pp. 479-485. [10] Mircea Popescu,” Induction Motor Modelling For Vector Control Purposes,” Helsinki University of Technology Department of Electrical and Communications Engineering Laboratory of Electromechanics. [11] E. R. Collins, Jr., "Torque and slip behavior of single-phase induction motors driven from variable frequency supplies," in IEEE IAS Annual Meeting Conference Record, pp. 61-66, 1990. [12] A.S.ZEIN EL-DIN and A.E.EL-SABBE,” A Novel Speed Control Technique for Single-Phase Induction Motor,” IEEE 1999 International Conference on Power Electronics and Drive Systems, PEDS'99, July 1999, Hong Kong. [13] P. C Sen. 2000. Power Electronics, Fifth Edition, TataMC-Graw Hill Publishing Company Limited. Figure 17. Test Results Between Frequencies (Hz) Vs RPM Figure 18. Response Between Test Results and Calculated Result at Various Value of Resistance VII. [14] Nasar, S. A., 1987. Handbook of Electric Machines, McGraw-Hill Publishing Company Limited. CONCLUSION The use of a Variable Speed Drive for a speed control application usually offers an energy efficient and environmentally friendly solution. The best opportunities for energy savings, with subsequent economic savings, arise through the laws which govern the operation of centrifugal fans and pumps. Simple and straight forward VSD’s, such as the PWM inverter drives, are available for applications where the speed control accuracy is not critical. This compact inverter had its hardware reduced to a minimum through the use of H-bridge inverter. The variable speed drive with variable frequency control method will offer new, low-cost solutions for light commercial and consumer applications. The frequency range of the constructed circuit is 16 Hz to 57 Hz at constant voltage for changing the speed of induction motor between theoretical limits of 480 rpm to 1690 rpm if 50 Hz, single-phase AC motors are used. Author’s Details Atul M. Gajare1 M.E. Student, Government College of Engineering, Aurangabad. atul.gajare@gmail.com Nitin R. Bhasme2 Asst. Professor Government College of Engineering, Aurangabad. 39